Operating console SLI system Manitex Telescopic Crane

Transcription

1 vscale D3 Operating console SLI system Manitex Telescopic Crane Contents Safety instructions 1 Product description 2 Installation / Wiring 3 Commissioning 4 Operation 5 Maintenance / Repair 6 Appendix 7 User manual Issue B - 03/2012 This document has the order no _422175_en Pub Mtx p/n: Date: April 2012 For System:

2 TABLE OF CONTENTS 1 Safety instructions EC conformity declaration Product description Product identification Use for the intended purpose Overview of functional elements Installation and wiring Installation Surface mounting Recessed mounting Electrical connection Central connector X Ethernet connection Camera connection (optional) Commissioning Switching device on and off Adjust SLI to latest set-up status Zero point adjustment of sensors Zero point adjustment of the main boom angle sensor Zero point adjustment, slewing angle sensor Sensor adjustment, main boom length sensor Zero point adjustment of inclination sensor (X/Y) on superstructure Operation Functional elements SLI main menu Function keys (soft keys) Warning lights / acoustic alarm SLI setup Illustrated overview of crane configurations Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 2/59

3 5.5 Working area monitoring Height monitoring Radius monitoring Luffing angle monitoring Slewing angle monitoring Fade in live video image (optional) Inclination display Load taring Switching off alarm Info menu Status of digital inputs Readings of CAN bus sensors Status of digital outputs Service menu Maintenance and Repair Appendix Technical data Error codes table...52 VERSION OVERVIEW Issue Date Description Editor A First issue for Manitex telescopic crane application Translation from the original german manual: Issue A ( ) - rk R. Konopka B Corrections R. Konopka Hirschmann Automation and Control GmbH Hertzstr Ettlingen Phone Germany 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 3/59

4 Introduction INTRODUCTION About this manual Liability disclaimer Copyright notice Trademarks Use for the intended purpose Qualification of the operating personnel This manual is a component of the equipment or system supplied by Hirschmann Automation and Control GmbH. Keep this manual in a safe place and ensure that it is available to all users. The contents of this manual are subject to change. Hirschmann Automation and Control GmbH does not provide any guarantee for this material, including the associated guarantee regarding marketability and suitability for certain intended purposes. Hirschmann Automation and Control GmbH accepts no liability for errors in the contents of the manual or for direct or indirect damage in connection with the provision and use of the manual. This manual is protected by copyright. All rights reserved. The manual may not be duplicated, reproduced or translated into another language, either wholly or partly, without the prior written permission of Hirschmann Automation and Control GmbH. The rendition of common names, trade names, trademarks etc. in this documentation should not be construed to mean that such names, even without special identification, are free in the sense of trademark and trademark protection legislation and hence usable by anyone. This device / system is intended exclusively for the tasks described in this manual. Any other use shall be construed as being inappropriate. The manufacturer accepts no liability for damage caused by inappropriate or impermissible use. This device / system may only be used if it is in perfect technical condition. Only appropriately qualified personnel may work with this device / system, i.e. persons: who are familiar with the operation or installation and commissioning who know the current regulations for the prevention of accidents 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 4/59

5 Introduction Marking of notices Dangers and other important notices are marked as follows in this user manual: WARNING Warning of direct threat of personal injury and damage to property. Instructions on precautions to avert the danger. CAUTION Warning of dangerous situations. Also warns of damage to property. Instructions for averting the danger. IMPORTANT Warning of possibly damaging situation for the product. Instructions for avoiding the possibly damaging situation. NOTE Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 5/59

6 Safety instructions 1 Safety instructions WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct function of the system and of the crane. The SLI can only operate correctly if all settings are entered correctly according to the current set-up status during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the operation and functions of the crane and the SLI. The correctness of these settings must be guaranteed before starting the crane operations! IMPORTANT Connection to the wrong power supply will cause damage to the device. The device may only be connected to a DC voltage source of 10 V to 30 V! 1.1 EC conformity declaration The technical design and construction of the vscale D3 console corresponds to requirements of the EMC directive 2004/108/EC and therefore carries the CE symbol. The device complies with the following harmonised standards: EN 12895:200, EN 13309:2010, EN ISO 14982: 2009 The full conformity declaration is available from the manufacturer on request Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 6/59

7 Product description 2 Product description The vscale D3 console is the operable component of the programmable safe load indicator, referred to below as the SLI. The SLI detects the readings from different sensors and recognises crane overload statuses depending on further parameters. Visual and acoustic signals alert the user of the overload status. The SLI comprises: a cscale S6 central control unit the vscale D3 display and operating console various sensors for detection of readings The control unit, sensors and operating consoles are installed in suitable positions onto or inside the crane. The vscale D3 console is used for: programming and inputting operating parameters displaying the current crane operating data Scope of manual This user manual contains information about installation, commissioning, operation and sensor calibration and about repairs and maintenance. 2.1 Product identification The type plate carries the unique identification of the operating console. It is located on the back of the device. Please ensure you make a note of all the information on your type plate for queries about this product. Type plate (Example) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 7/59

8 Product description 2.2 Use for the intended purpose The vscale D3 is the operable component of the safe load indicator (SLI). The SLI detects a crane overload status depending on various parameters. The crane driver is warned well before the onset of an overload status via visual and acoustic warning signals. Although the system has signal outputs to switch off the crane movements which increase the load moment, this power-off should only be effective with corresponding external wiring. Although the system incorporates functions for monitoring adjustable geometrical limit values with visual and acoustic warnings and a relay output in the event of limit values being exceeded, the system cannot be used as an operational limit switch. The crane driver is responsible for the safe operation of the crane Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 8/59

9 Product description 2.3 Overview of functional elements 1 TFT colour display 2 Function keys F1 - F12 3 Light sensor and status displays (LED) 4 Rotary control (encoder) with pushbutton function 5 Function key (SYSTEM) for system settings (not used here) 6 Function key (Home) for return to SLI main menu 7 Function key (Esc) for return or abort (not used here) 8 Front- USB 2.0 interface (use for service purposes) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 9/59

10 Installation and wiring 3 Installation and wiring This chapter contains instructions for mounting and installation of the console. For the electrical wiring of the system and the console, please refer to the relevant connection and wiring diagram, which is not part of this manual. 3.1 Installation The console is intended for vertical surface mounting or recessed mounting. Depending on installation type, corresponding installation accessories are required which may be supplied with the device depending on the version type Surface mounting For surface mounting you will require the optionally available installation adapter and the RAM Mount articulated mounting. RAM Mount (Art. no ) 4 pcs. screw M5x12 (Art. no ) 3 pcs. screw M5x12 (Art. no ) 3 pcs. washer 5.3 (Art. no ) ball head 38mm (1.5 ) (part of RAM Mount) 4 pcs. washer 5.3 (Art. no ) Installation adapter (Art. no ) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 10/59

11 Installation and wiring Recessed mounting An installation frame, which is available as an accessory, is provided for recessed mounting in operating panels or instrument panels. Installation frame: Art. no NOTE Please note that the material thickness of the operating panel may not exceed 10 mm! Installation frame 4 off M5 x (see table for length) Material Screw length thickness 1 3 mm M5 x mm M5 x mm M5 x Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 11/59

12 Installation and wiring Cut-out dimensions The dimensions for the cut-out in the operating panel can be taken from the following sketch: Template On request you can also print out the templates (last page in this manual) Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 12/59

13 Installation and wiring Installation Installation frame 4 x M5 screws, DIN EN ISO 4762 (DIN 912) and matching spacers are used for mounting of the installation frame. IMPORTANT Console could be damaged by use of screws of the wrong length and excessive torque! Note the screw length information in the following overview. The maximum screw tightening torque is 1 Nm. The length of the screws depends on the material thickness of the operating panel: Material thickness 1 to 3 mm: M5 x 12 4 to 6mm: M5 x 16 7 to 10 mm: M5 x 20 4 off spacers Length: Material thickness +0.5 mm 4 off M5 screws, DIN EN ISO 4762 (DIN 912) secure screws with e.g. Loctite 243! max. tightening torque 1 Nm! Length: Depending on material thickness 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 13/59

14 Installation and wiring 3.2 Electrical connection The electrical wiring for the system and the console can be found in the current connection and wiring diagram for your crane. It is not included in this manual. CAUTION Danger of electrical short-circuits. Switch off all systems before commencing with the installation work! IMPORTANT Connection to the wrong power supply will cause damage to the device. The device may only be connected to a DC voltage source of 10 V to 30 V! Connections and interfaces can be found on the back of the device. You need to remove this first if using the installation adapter. Central connector -X1 Back of device Ethernet connection Camera connector Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 14/59

15 Installation and wiring Central connector X1 The central connector X1 contains terminals for the power supply, ignition, grounds, CAN-Bus (1 and 2), USB, RS232 and further signals. Matching counterconnector parts Connector kit: 1x connector, 26x crimp contacts, 26x dummy plug Art. no Crimping tool: special tool Art. no. (on request) Connector overview Pin assignation 1 Vcc V (terminal 30) 14 USB D- 2 Ignition (terminal 15) 15 USB D+ 3 GND (terminal 31) 16 RS232 RxD 4 Chassis GND 17 RS232 TxD 5 n.c. 18 RS232 GND 6 n.c. 19 AI/DI 3 (optional) 7 n.c. 20 AI/DI 1 (optional) 8 CAN1 high 21 AI/DI 2 (optional) 9 CAN1 low 22 AI/DI 4 (optional) 10 CAN2 high 23 SERV_ENABLE 11 CAN2 low 24 DO 3 12 USB Vcc (+5 V) 25 DO 1 13 USB GND 26 DO Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 15/59

16 Installation and wiring Ethernet connection There is an Ethernet interface available for programming purposes. Matching counterconnector parts Patch cable, 5m, M12, 4-pin, <-> RJ45 Art. no Connector overview Pin assignation 1 TD+ 2 RD+ 3 TD- 4 RD Camera connection (optional) Three video interfaces are available for integrating video signals. Matching counterconnector Round connector M12, 5-pin, PIN, B-coded, according to EN Cable available on request. Connector overview Pin assignation 1 Video Signal + 2 Camera Control 3 Camera + 4 Camera - 5 Video Signal GND 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 16/59

17 Commissioning 4 Commissioning This chapter contains information, advice and instructions for commissioning the device. 4.1 Switching device on and off The load limiting device has no on/off switch. The console automatically switches on after connecting the power supply and control voltage (ignition, terminal 15) After boot-up the following appears on the display: Display after boot-up: Device has been switched off for longer than 2 hours Device has been switched back on within 2 hours: Carry out SETUP procedure next! (See chapter 4.2) If the crane configuration has not changed within the last 2 hours, check displayed configurations. If OK, confirm. The SLI menu is then displayed Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 17/59

18 Commissioning System malfunction? In the event of a system malfunction an error code is displayed in the bottom right of the display: The error codes and what they mean are explained in the error codes table in chapter 7.2. The device is not ready for operation until all faults have been rectified and no error codes are displayed. If the console is not started as described, please contact your nearest service department Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 18/59

19 Commissioning 4.2 Adjust SLI to latest set-up status SETUP procedure The SLI must be adjusted to the current crane set-up status by completing the full SETUP procedure after start-up (device has been switched off for longer than 2 hours) and after any change to the crane configuration. The process is step-by-step and is menu-guided. Operation is with the rotary control. The system is not ready to operate until the full SETUP procedure has been completed. WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct function of the system and of the crane. The SLI can only operate correctly if all settings are entered correctly according to the current set-up status during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the operation and functions of the crane and the SLI. The correctness of these settings must be guaranteed before starting the crane operations! Selecting operating mode Depending on the inputs during the SETUP procedure and on various sensor values, the system automatically determines the corresponding operating mode with the associated lifting capacity table. The operating mode used by the system at any one time is displayed as a code in the status row: Operating mode code Saving settings Process The settings made during the SETUP procedure are saved for 2 hours. When the system is switched back on, e.g. after a short interruption to the work, the settings need simply to be checked and confirmed. The process for setting the SLI to the current crane set-up status (SETUP procedure) includes the following steps: Selecting the outrigger and support base Selection of the boom configuration and fly jibs Selection of the man basket / load block Entering the number of rope reevings Selection of hoisting winch Overview of inputs 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 19/59

20 Commissioning Operation Operation is with the rotary control: Optionally press to confirm. Back to previous menu option with Start SETUP Calling up SETUP procedure from the SLI main menu: All inputs must correspond to the current set-up status of the crane! Select outriggered or on wheels Selection: Crane operation with outriggers Crane operation on wheels 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 20/59

21 Commissioning Selection Support basis If crane operation with outriggers has been selected: Selection: Width of support basis Selection Boom configuration Selection: Main boom / fly jib operation If fly jib operation Fly jib length Fly jib angle 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 21/59

22 Commissioning Selection Tool Selection: Man basket Load block Overhaul ball Input Rope reeving If load block selected: Selection: Number of rope reevings 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 22/59

23 Commissioning Selection Winch Selection: Main winch Aux winch Overview Crane configuration The selected configuration is now displayed in an overview. Return to SLI main menu: automatically after 10 seconds by actuating the HOME key 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 23/59

24 Commissioning 4.3 Zero point adjustment of sensors The system includes a service menu in which the zero point of the following sensors can be adjusted: Main boom angle sensor > See chapter Slewing angle sensor > See chapter Main boom length sensor > See chapter Inclination sensor (X/Y) on superstructure > See chapter The zero point adjustment is carried out during the initial commissioning of the crane and can be carried out again as required (e.g. after sensor replacement). Access to the adjustment menu is password-protected. Abort At any time by pressing the HOME function key. Return to SLI main menu Calling up the Service menu from the SLI main menu: > Password entry Code input: select each digit of the code, hold down key and use rotary control to select digit, then release key. Display Service code correction Service code confirmation Service code 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 24/59

25 Commissioning Calibration menu After entering the correct password the adjustment menu appears in which the sensor to be adjusted can be selected: Function keys: selection of sensor for zero point adjustment Inclination Length of main boom Slewing angle Angle of main boom The following sections describe the adjustment of the individual sensors. Each sensor can be individually adjusted. Any sequence is permissible. HINT Inclination adjustment is ideally carried out last. NOTE All menu steps must be completed for correct conducting of a adjustment process. If any steps are missed, the adjustment process must be repeated. Check the displays for plausibility after an adjustment process Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 25/59

26 Commissioning Zero point adjustment of the main boom angle sensor Preconditions: Move crane to 0 working position (boom back), stabilise and align precisely. Luff boom to a position which permits complete retraction. Calling up function from adjustment menu. Retract main boom fully. 1) Confirm with key when completed. Luff main boom down to 0 2) Confirm with key when completed. Use spirit level to check precise horizontal alignment of the boom. 3) Confirm with Zero point is re-adjusted. key when completed. Angle direction is checked. To do this: Luff main boom up by at least 5. 4) Confirm with key when completed. Sensor and angle direction are now adjusted. 5) Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 26/59

27 Commissioning Zero point adjustment, slewing angle sensor Preconditions: Move crane to 0 working position (boom back), stabilise and align precisely. Luff boom to a position which permits slewing to the working position. Calling up function from adjustment menu. Slew main boom to the precise mechanical 0 position and luff to a position which permits slewing to the working position. 1) Confirm with key when completed. Zero point is re-adjusted. Angle direction is checked. To do this: Rotate main boom to the right by at least 5. 2) Confirm with key when completed. Sensor and angle direction are now adjusted. 3) Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 27/59

28 Commissioning Sensor adjustment, main boom length sensor Preconditions: Check mounted length- and/or length/angle encoder on the main boom for sufficient pretension and rope length. Move crane to 0 working position (boom back), stabilise and align precisely. Luff boom to a position which permits full extension and retraction. Calling up function from adjustment menu. Retract main boom fully. 1) Confirm with key when completed. 2) Adjust mechanical zero point on the length sensor Extend main boom fully. 3) Confirm with Zero point is re-adjusted. key when completed. Sensor is now adjusted. 4) Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 28/59

29 Commissioning Zero point adjustment of inclination sensor (X/Y) on superstructure Preconditions: Crane fully outriggered. Calling up function from adjustment menu. Rotate main boom to travel direction and set down. 1) Confirm with key when completed. 2) Align crane precisely with spirit level in X and Y direction. The bubble might not be in the centre because the sensor has not yet been adjusted. Confirm with key when completed. Zero point is re-adjusted. 3) The signal prefix is checked in the X direction. To do this: Tilt the crane by at least 3 by raising the front supports and/or lowering the rear supports. Confirm with key when completed. 4) The signal prefix is checked in the Y direction. To do this: Tilt the crane by at least 3 by raising the left-hand supports and/or lowering the right-hand supports. Confirm with key when completed. The signal prefix is automatically corrected. Align the crane once more precisely with a spirit level in the X and Y direction. The bubble should now be central. 5) Confirm next with key. Adjustment menu appears. Select next sensor for adjustment as required Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 29/59

30 Operation 5 Operation This chapter contains information, advice and instructions for using the console. You will also find the description of function elements, functions and menus. Function keys Display with SLI main menu Status display Function keys Functional elements HOME key (call up SLI main menu) Rotary control (encoder) with pushbutton function After correct adjustment of the SLI to the current setup status of the crane the SLI is ready for use. (See chapter 4.2) The crane driver must be familiar with all operating elements of the SLI before commencing crane operation. All settings must be checked by hoisting a known load and comparing the information with that displayed by the SLI. WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct function of the system and of the crane. The correctness of these settings must be guaranteed before starting the crane operations! 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 30/59

31 Operation 5.1 Functional elements Function keys F1 to F12: for calling operating functions Light sensor: measures the ambient brightness for controlling the background lighting Operating display: shines green when the supply voltage is connected USB data display: shines yellow when data is exchanged via the front USB interface Status display: (no function here) Multi-function light, coloured: (no function here) Encoder with pushbutton function: for selection and confirmation when making inputs Function key (System): (no function here) Function key (Home): calls up the SLI main menu: Function key (Esc): (no function here) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 31/59

32 Operation 5.2 SLI main menu The SLI main menu is the central operating image during crane operation and the starting point for the selection of various functions. Press the HOME function key to call up the SLI main menu: Function: calls up Info menu (> Page 45) Function: calls up Service menu (> Page 49) Load (bar chart) Rope reeving Function: calls up inclination display (>Page 43) Function: fades in live video (>Page 42) Load (in %) Boom tip height Maximum lifting capacity Length Main boom Current lifting capacity Luffing angle Main boom Radius Slewing angle Warning lights (>Page 34) Operating mode code Function: calls up SLI setup menu (>Page 19) Function: calls up crane configuration overview (> Page 36) Error code, display as required (>Page 52) Function: switches off alarm (> Page 44) Function:Load taring (>Page 44) Function: calls up Working Area Monitoring menu (> Page 35) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 32/59

33 Operation Function keys (soft keys) The F1 F12 key functions are displayed with assigned symbols: Example Function keys with no assigned symbol are not active: Colour bars The function key symbols normally have grey sidebars. Certain statuses are indicated by the change in colour or flashing of these sidebars: Examples Grey Significance here: no geometrical limit programmed Green Significance here: Geometrical limits are programmed and active Red Significance here: Geometrical limit has been exceeded here Yellow Significance here: Highlights selected digit when entering service code 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 33/59

34 Operation Warning lights / acoustic alarm Example Various warning symbols are shown in the status display as required: Warning symbols Error code Depending on the cause of the warning the following also occurs: acoustic alarm is activated error code is displayed (see error table in appendix) status is recorded in the data logger Acknowledging alarm The acoustic alarm can be suppressed for a short period by pressing the function key. Early overload warning This yellow symbol flashes to indicate that the crane load is or has already exceeded 90% of the safe working load. An overload status may therefore be imminent! At the same time the acoustic alarm sounds again with increasingly rapid alarm pulses. Overload warning This red symbol is lit to indicate that the maximum crane load has been reached or has already been exceeded. At the same time the yellow warning symbol is lit. The acoustic alarm sounds an uninterrupted tone. Warning, SLI bypass This red symbol lights up during the manual override of the power-off function of the safe load indicator. No acoustic alarm. This status is recorded in the data logger. Warning, stroke end (A2B) This red symbol lights up to indicate that a stroke end status has occurred. A stroke end status is recorded if the load block comes into contact with the boom head. There is a danger in this case that the lifting rope will break and the load will drop. A stroke end state can be caused by the load being pulled against the boom head or the boom being extended or lowered without playing out the lifting rope. The red STOP symbol also lights up at the same time. The acoustic alarm sounds an uninterrupted tone. Warning, stroke end bypass The symbol is lit during the override of the power-off function of the hoist limit switch system. No acoustic alarm. This status is recorded in the data logger Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 34/59

35 Operation 5.3 SLI setup The SLI must be reset to the current crane set-up status after commissioning and after any change to the crane configuration by completing the full SETUP procedure. The process is step-by-step and is menu-guided. WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the SLI to the current set-up status is essential for the correct function of the system and of the crane. The correctness of these settings must be guaranteed before starting the crane operations! The description can be found in chapter 4.2 in this manual Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 35/59

36 Operation 5.4 Illustrated overview of crane configurations Illustration of the current crane configuration. Calling up the crane configuration overview function from the SLI main menu: current boom/fly jib configuration current rope reeving number current tool current winch selection current support basis Change crane configuration Ending a function Return to SLI main menu: automatically after 10 seconds by actuating the HOME key 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 36/59

37 Operation 5.5 Working area monitoring The SLI system has programmable functions for monitoring geometrical limits of the working area: Height monitoring > See chapter Radius monitoring > See chapter Luffing angle monitoring > See chapter Slewing angle monitoring > See chapter Programming is carried out via an interactive menu. The functions can be set individually or in combination. Active limit values are indicated by the display of colour-highlighted symbols. Exceeding a programmed limit value causes a corresponding flashing symbol to be displayed and an acoustic alarm warning to be sounded. CAUTION Crane movements are not switched off when limit values are exceeded. Calling up the LIMIT menu from the SLI main menu: Function keys: Select limit type Overview of symbols: colour highlighting: Limit not programmed or inactive Limit active Limit value reached or exceeded symbol Slewing angle limit symbol Luffing angle limit symbol Radius limit symbol Height limit Function key: De-activate all limits 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 37/59

38 Operation Height monitoring Programmable function for monitoring the maximum boom head height. Calling up the height monitoring function from the LIMIT menu: Height limit symbol: Limit not programmed or inactive Limit active Current height Limit value reached or exceeded Saved limit value Switch on/off height monitoring Back to LIMIT menu Save current boom head height as limit value 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 38/59

39 Operation Radius monitoring Programmable function for monitoring the minimum/maximum boom radius. Calling up the radius monitoring function from the LIMIT menu: Radius limit symbol Limit not programmed or inactive Limit active Current radius Limit value reached or exceeded Saved limit value of minimum radius Saved limit value of maximum radius Switch on/off minimum radius monitoring Switch on/off max. radius monitoring Save current radius as minimum limit value Save current radius as maximum limit value Back to LIMIT menu 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 39/59

40 Operation Luffing angle monitoring Programmable function for monitoring the upper/lower luffing angle. Calling up the luffing angle monitoring function from the LIMIT menu: Luffing angle limit symbol: Limit not programmed or inactive Limit active Limit value reached or exceeded Saved limit value of upper luffing angle Current luffing angle Saved limit value of lower luffing angle Switch on/off upper luffing angle monitoring Save current angle as upper limit value Switch on/off lower luffing angle monitoring Save current angle as lower limit value Back to LIMIT menu 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 40/59

41 Operation Slewing angle monitoring Programmable function for monitoring the left-hand/right-hand slewing angle. Calling up the slewing angle monitoring function from the Limit menu: Slewing angle limit symbol: Limit not programmed or inactive Limit active Limit value reached or exceeded Saved limit value of lefthand slewing angle Current slewing angle Display of current slewing angle limits Saved limit value of righthand slewing angle Switch on/off left-hand slewing angle monitoring Save current radius as left-hand limit value Switch on/off right-hand slewing angle monitoring Save current radius as righthand limit value Back to LIMIT menu 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 41/59

42 Operation 5.6 Fade in live video image (optional) You can (optionally) blend the live video image from up to three cameras into the display: Calling up the live video image function from the SLI main menu: Function keys: Select camera Live video of selected camera Exit: Live video Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 42/59

43 Operation 5.7 Inclination display A inclination display can be faded into the display to monitor the crane inclination: The virtual spirit level replicates the current status. The tilt values for the X and Y directions are also displayed numerically. When the crane is aligned exactly horizontally, the colour changes and the spirit level bubble turns green. The tolerance range is 0,6. Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 43/59

44 Operation 5.8 Load taring This function key is used to output the net load to the current load display. The net load is the current load minus hoisting gear and load block. The TARE key must be pressed before commencing the hoist action. After actuation, the current load display is set to zero (tared). After hoisting the load, the current load display then displays the net load (payload). As soon as the load status is changed (by a change in angle or radius) the display shows the current load again and the taring function is ended. NOTE The current load includes the weight of the load block, the lifting rope and all load-slinging attachments. The net load is the actual load on the hook without load-slinging attachments. Environmental influences can lead to incorrect displays (e.g. wind affecting the boom or load). 5.9 Switching off alarm The acoustic alarm can be suppressed for a short period by pressing this function key Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 44/59

45 Operation 5.10 Info menu The system incorporates various info menus in which the following system information can be called up: Display of operating hours Status of digital inputs Readings of CAN bus sensors Status of digital outputs Calling up the Info menu from the SLI main menu: Call up digital outputs status Call up CAN bus sensor readings Call up digital outputs status Crane designation Crane serial no. Operating hours counter (in hours) Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 45/59

46 Operation Status of digital inputs The system incorporates an Info menu in which the status of the digital inputs can be called up: Calling up the menu from the INFO menu: Back to INFO menu List of digital inputs in use Status of digital input If green: Digital input is active Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 46/59

47 Operation Readings of CAN bus sensors The system incorporates an Info menu in which the readings of the CAN bus sensors can be called up: The readings are scaled, units are not shown (no raw sensor values). Calling up the menu from the INFO menu: Back to INFO menu Telescoped length of main boom (not overall length) Status of signal input Angle of main boom Slewing angle Pressure, piston end Pressure, rod end Inclination, X-direction Inclination, Y-direction Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 47/59

48 Operation Status of digital outputs The system incorporates an Info menu in which the status of the digital inputs can be called up: Calling up the menu from the INFO menu: Back to INFO menu List of digital outputs in use Status of digital output If green: Digital output is active Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 48/59

49 Operation 5.11 Service menu The system incorporates a Service menu in which the following settings can be carried out: Zero point calibration of sensors NOTE Safety-relevant settings can only be carried out by authorised personnel after inputting a password (Service Code). This prevents inadvertent changes being made to the settings. Calling up the Service menu from the SLI main menu: > Password entry Chapter 4.3 of this manual describes the process for zero-point calibration of the sensors. Press the HOME function key to call up the SLI main menu: 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 49/59

50 Maintenance and Repair 6 Maintenance and Repair Maintenance The vscale D3 operating console contains no wearing parts and therefore cannot be opened. If you notice malfunctions or differences between actual and displayed measured values, you should switch the device off and have it checked and, if necessary, repaired immediately by an authorised Hirschmann service partner. You must always keep the full details contained on the type plate to hand. Cleaning Clean the surface and the front screen of the device occasionally with a damp cloth and a mild detergent. Never use abrasive or aggressive detergents however as these may damage the device. IMPORTANT Device may be damaged by the use of high pressure cleaners. The device must not be treated with a high pressure cleaner or similarly aggressive methods under any circumstances! Repair Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device, so that it must then be repaired properly without delay. Keep the contacts and the area around the device connectors clean and check occasionally that all connections are secure. If parts are damaged, these must be repaired properly or replaced immediately Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 50/59

51 Appendix 7 Appendix This appendix contains additional technical information and the full table of error codes. 7.1 Technical data Operating voltage Overvoltage protection Reverse polarity protection Display Brightness 8 36 V DC, suitable for 12 and/or 24 V on-board power supply overvoltage up to max. 48V DC / 2 minutes up to -48V DC 7 TFT Color Graphic LCD, 800 x 480 Pixel (WVGA) 400 cd/m² Contrast 400:1 Illumination Acoustic alarm Dimensions Operating temperature range Protection class LED, adjustable brightness built-in, output for external horn H 267 mm x W 144 mm x D 76,2 mm (without plugs or installation accessories) -30ºC to +70ºC IP 67, suitable for outdoor use Scope of supply - vscale D3 operating console (depending on scope of delivery with pre-fitted bracket for RAM Mount) - Mount articulated mounting - User manual (PDF file or on data storage device) 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 51/59

52 Appendix 7.2 Error codes table Error code Description 0000 Fallen below radius range 01xx Overall Cu 02xx Single Cu 03xx Error / Failure 04xx Warning 05xx Advance Warning 0100 Fallen below radius range 0101 Radius range exceeded 0102 Fallen below angle 1 range 0103 Angle 1 range exceeded 0104 Fallen below angle 2 range 0105 Angle 2 range exceeded 0106 Fallen below angle 3 range 0107 Angle 3 range exceeded 0108 Fallen below angle 4 range 0109 Angle 4 range exceeded 010A Slewing zone not permitted lefthand side 010B Slewing zone not permitted righthand side 010C Fallen below length range 010D Length range exeeded 010E Fallen below height range 010F Height range exeeded 0110 Fallen below wind speed range 0111 Wind speed range exeeded 0112 Fallen below radius range prewarning 0113 Radius range exceeded prewarning 0114 Fallen below height range 0115 Height range exeeded 0116 Fallen below angle 1 range 0117 Angle 1 range exceeded 0118 Slewing zone not permitted lefthand side 0119 Slewing zone not permitted righthand side 01FF Overall Cut 02FF Single Cut 03FF Error / Failure 04FF Warning 05FF Advance Warning 0A00 Logical Error Utilization / Rated Capacity Alarm 1 0A01 Logical Error Utilization / Rated Capacity Alarm 2 0A02 Logical Error Utilization / Rated Capacity Alarm 3 0A03 Logical Error Utilization / Rated Capacity Alarm 4 0A04 Logical Error Utilization / Rated Capacity Alarm 5 0A05 Logical Error Utilization / Rated Capacity Alarm 6 0A06 Logical Error Utilization / Rated Capacity Alarm 7 0A07 Logical Error Utilization / Rated Capacity Alarm 8 0A08 Logical Error Utilization / Rated Capacity Warning 1 0A09 Logical Error Utilization / Rated Capacity Warning 2 0A0A Logical Error Utilization / Rated Capacity Warning 3 0A0B Logical Error Utilization / Rated Capacity Warning 4 0A0C Logical Error Utilization / Rated Capacity Warning 5 0A0D Logical Error Utilization / Rated Capacity Warning Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 52/59

53 Appendix Error code Description 0A0E Logical Error Utilization / Rated Capacity Warning 7 0A0F Logical Error Utilization / Rated Capacity Warning 8 0A10 Utilization / Rated Capacity Info 1 0A11 Utilization / Rated Capacity Info 2 0A12 Utilization / Rated Capacity Info 3 0A13 Utilization / Rated Capacity Info 4 0A14 Utilization / Rated Capacity Info 5 0A15 Utilization / Rated Capacity Info 6 0A16 Utilization / Rated Capacity Info 7 0A17 Utilization / Rated Capacity Info 8 0A20 Overall Cut 0A21 Overall Warning 0A22 Overall Safety Cut 0A23 Overall Speed Cut 0A24 A2B Switch 0A25 Third Watch Switch 0A26 High Voltage Detection Unit 0A30 Setup Mode 0A31 Rigging Mode 0A32 Cutoff Switch Bridged 0A33 Cutoff Bypass 0A34 Enable Boom Up 0A35 A2B Switch Bridged 0A36 Third Wrap Switch Bridged 0A37 Operation Mode Selection not enabled 0A40 Boom Up Disabled 0A41 Boom Up Disabled Motion Tracking 0A42 Boom Down Disabled 0A43 Boom Down Disabled Motion Tracking 0A44 Tele Out Disabled 0A45 Tele Out Disabled Motion Tracking 0A46 Tele In Disabled 0A47 Tele In Disabled Motion Tracking 0A48 Turn Left Disabled 0A49 Turn Left Disabled Motion Tracking 0A4A Turn Right Disabled 0A4B Turn Right Disabled Motion Tracking 0A4C Winch Up Disabled 0A4D Winch Up Disabled Motion Tracking 0A4E Winch Down Disabled 0A4F Winch Down Disabled Motion Tracking 0A50 Invalid Tele Mode 0A51 Invalid Winch Mode 0A52 Invalid Turn Mode 0A53 Invalid Boom Mode 11xx CAN and I/O Error Cable Break / Open Load / Lower Limit 12xx CAN and I/O Error Short-Circuit to Ground / Upper Limit 13xx CAN and I/O Error Short-Circuit Battery / Upper Limit 14xx CAN and I/O Error Error on Module 15xx CAN and I/O Error Output deactivated 16xx CAN and I/O Error Reserved 17xx CAN and I/O Error Data Error / CAN not initialized 18xx CAN and I/O Error Timeout / CAN Device not responding 19xx CAN and I/O Error Safety Failure 1100 Failure for length tele Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 53/59

54 Appendix Error code Description 1101 Failure for angle luffing Failure for pressure piston Failure for pressure rod Failure for length tele Failure for angle luffing Failure for pressure piston Failure for pressure rod Failure for length tele Failure for angle luffing 3 110A Failure for pressure piston 3 110B Failure for pressure rod 3 110C Failure for length tele 4 110D Failure for angle luffing 4 110E Failure for pressure piston 4 110F Failure for pressure rod Failure for length tele Failure for angle luffing Failure for pressure piston Failure for pressure rod Failure for length tele Failure for angle luffing Failure for pressure piston Failure for pressure rod Failure for length tele Failure for angle luffing 7 111A Failure for pressure piston 7 111B Failure for pressure rod 7 111C Failure for length tele 8 111D Failure for angle luffing 8 111E Failure for pressure piston 8 111F Failure for pressure rod Failure for force transducer Failure for force transducer Failure for force transducer Failure for force transducer Failure for force transducer Failure for force transducer Failure for force transducer Failure for force transducer Failure for slewing angle Failure for slewing angle 2 112A Failure for slewing angle 3 112B Failure for slewing angle 4 112C Failure for misc angle 1 112D Failure for misc angle 2 112E Failure for misc angle 3 112F Failure for misc angle Failure for outrigger Failure for outrigger Failure for outrigger Failure for outrigger Failure for wind speed Failure for wind speed Failure for counterweight Failure for counterweight Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 54/59

55 Appendix Error code Description 1138 Failure for TILT_ANGLE x Failure for TILT_ANGLE y 1 113A Failure for TILT_ANGLE x 2 113B Failure for TILT_ANGLE y 2 113C Failure for A2B Switch 1 113D Failure for A2B Switch 2 113E Failure for Third Wrap Switch 1 113F Failure for Third Wrap Switch Failure for Setup Switch Failure for Setup Switch Failure for Luffing Up Button Failure for Luffing Up Button Failure for Cut Bypass Switch Failure for Cut Bypass Switch Failure for Engine Stop Message Failure for Engine Stop Message Failure for Joystics in Base Position Failure for Joystics in Base Position 2 114A Failure for High Voltage Detection Unit 1 114B Failure for High Voltage Detection Unit 2 114C Failure for A2B Switch Bypass 1 114D Failure for A2B Switch Bypass 2 114E Failure for Third Wrap Switch Bypass 1 114F Failure for Third Wrap Switch Bypass Failure for Telescope 1 active 1151 Failure for Telescope 2 active 1152 Failure for Telescope 3 active 1153 Failure for Telescope 4 active 1154 Failure for Telescope 5 active 1155 Failure for Telescope 6 active 1156 Failure for Telescope 7 active 1157 Failure for Telescope 8 active 1158 Failure for Telescope 1 limit switch 1159 Failure for Telescope 2 limit switch 115A Failure for Telescope 3 limit switch 115B Failure for Telescope 4 limit switch 115C Failure for Telescope 5 limit switch 115D Failure for Telescope 6 limit switch 115E Failure for Telescope 7 limit switch 115F Failure for Telescope 8 limit switch 1160 Failure for Safety Cut Output 1161 Failure for Cut Output 1162 Failure for Speed Cut Output 1163 Failure for Rigging Mode Output 1164 Failure for Enable Telescope In Output 1165 Failure for Enable Telescope Out Output 1166 Failure for Enable Boom Up Output 1167 Failure for Enable Boom Down Output 1168 Failure for Enable Turn Left Output 1169 Failure for Enable Turn Right Output 116A Failure for Enable Winch Up Output 116B Failure for Enable Winch Down Output 116C Failure for Green Lamp Output 116D Failure for Yellow Lamp Output 116E Failure for Red Lamp Output 2012 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 55/59