qscale i2 qscale i2 System for Spyder Crawler Cranes Tool Version Operators manual Contents Safety Instructions Product Description

Transcription

1 qscale i2 qscale i2 System for Spyder Crawler Cranes Tool Version Contents Safety Instructions 1 Product Description 2 Operating Mode Selection 3 Operation 4 Service and Maintainance 5 Appendix Operators manual Issue B - 04/2015 This document has the order number: MAN-QSI2-O-0001

2 TABLE OF CONTENTS 1 Safety Instructions EC conformity declaration Product Description Product Identification Use for the Intended Purpose Overview of Functional Elements Operating Mode Selection Switching the Device On and Off Setting the Operation Mode Operation Goup Selection Operation Attribute Selection Op-Mode Confirm Adjusting Parts of Line Operation Functional Elements RCL Main Menu Function Keys (Soft Keys) Warning Symbols Audible Alarm System Event Messages Indication of an Event Message Event Classes System Event Information Setup User Limits (if available) Boom Angle Monitoring Radius Monitoring Boom Height Monitoring Day/Night Switch (if available) Tare Function (if available) Service and Maintainance Password Entry System Setup Menu Set volume / brightness Switch over unit system of displayed valueserror! Bookmark not defined Set language Set date / time Information Selection Menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 2/53

3 5.3.1 Sensor Information Menu Maintenance and Repair Appendix Technical Data Console qscale I2-DC DIO Extension cscale DX-66-AM Error Codes Table Zero Event Codes FF Limit Error Codes F Application Error Codes 0A00 0A9F CAN and I/O Error Codes F System Error Codes 0F00-1FFF Limiter Module Error Codes EE Kinematics Error Codes VERSION OVERVIEW Issue Date Description Editor A 07/2014 Original Issue (English) AC B 04/2015 Removed Unnecessary Data Updated OM selection process Revised Error Table AC 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 3/53

4 Introduction Introduction About this manual Liability disclaimer Copyright notice Trademarks Use for the intended purpose Qualification of the operating personnel This manual is a component of the equipment or system supplied by Hirschmann Automation and Control GmbH. Keep this manual in a safe place and ensure that it is available to all users. The contents of this manual are subject to change. Hirschmann Automation and Control GmbH do not provide any guarantee for this material, including the associated guarantee regarding marketability and suitability for certain intended purposes. Hirschmann Automation and Control GmbH accept no liability for errors in the contents of the manual or for direct or indirect damage in connection with the provision and use of the manual. This manual is protected by copyright. All rights reserved. The manual may not be duplicated, reproduced or translated into another language, either wholly or partly, without the prior written permission of Hirschmann Automation and Control GmbH. The rendition of common names, trade names, trademarks etc. in this documentation should not be construed to mean that such names, even without special identification, are free in the sense of trademark and trademark protection legislation and hence usable by anyone. This device / system is intended exclusively for the tasks described in this manual. Any other use shall be construed as being inappropriate. The manufacturer accepts no liability for damage caused by inappropriate or impermissible use. This device / system may only be used if it is in perfect technical condition. Only appropriately qualified personnel may work with this device / system, i.e. persons: who are familiar with the operation of the crane who know the current regulations for the prevention of accidents 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 4/53

5 Introduction Marking of notices Dangers and other important notices are marked as follows in this user manual: WARNING Warning of direct threat of personal injury and damage to property. Instructions on precautions to avert the danger. CAUTION Warning of dangerous situations. Also warns of damage to property. Instructions for averting the danger. IMPORTANT Warning of possibly damaging situation for the product. Instructions for avoiding the possibly damaging situation. NOTE Usage instructions and information, but no dangerous situation. HINT Supplementary comments and recommendations for the user Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 5/53

6 Safety Instructions 1 Safety Instructions WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the RCL to the current setup status is essential for the correct function of the system and of the crane. The RCL can only operate correctly if all settings are entered correctly according to the current rigging state of the crane during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the operation and functions of both the RCL and the crane itself. The correctness of these settings must be guaranteed before starting the crane operations! The RCL is not, nor is it intended to be, a substitute for good operator judgment and/or experience, nor does it remove the need for utilizing only recognized safe procedures during crane operations. CAUTION The user limit function is a monitoring function. Crane movements are not switched off when user limit values are reached or exceeded! If one or more limits are reached or exceeded, the background color of the LIM key changes to yellow. The corresponding values are also displayed in yellow. The audible alarm will not activate! CAUTION Damaging the front panel or the display due to improper cleaning methods! Never use solvents or similarly aggressive materials for cleaning the front panel or the display! 1.1 EC conformity declaration The technical design and construction of the qscale I2 system corresponds to requirements of the EMC directive 2004/108/EC and therefore carries the CE symbol. The device complies with the following standards: EN 12895:200, EN 13309:2010, EN ISO 14982: 2009 The full conformity declaration is available from the manufacturer on request Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 6/53

7 Product Description 2 Product Description The qscale I2 is the operable interface of the system (referred to below as the RCL ) and is used for selecting and entering operating parameters and displaying the current crane operating and system data. The RCL detects the readings from different sensors and recognises crane overload statuses depending on different parameters. Visual and audible signals alert the user of the overload status. Scope of manual This manual describes the operation and functions of the Hirschmann qscale I2 overload protection system for SPYDERCRANE units. NOTE The qscale I2 contains several menus where queries and settings can be made only after entering a password. The description of these functions is not part of this user manual. The overload protection system consists of the following components: a qscale i2 central control unit with built-in display and operating elements: a cscale DIO CAN I/O extension box: various sensors for data measurement The system components are installed in suitable positions onto or inside the crane Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 7/53

8 Product Description 2.1 Product Identification The type plate carries the unique identification of the qscale i2. It is located on the back of the device. Please make a note of all information on your type plate before making queries about this product. Type plate (example) Figure 1: qscale I2 Product identification 2.2 Use for the Intended Purpose The qscale i2 console is the interface of the Rated Capacity Limiter system (RCL). The RCL detects a crane overload status depending on various parameters. The crane driver is warned well before the onset of an overload status via visual and audible warning signals. Although the system has signal outputs to switch off the crane movements, this power-off is effective with corresponding external wiring. Although the system incorporates functions for monitoring adjustable geometrical limit values with visual and audible warnings and a relay output in the event of limit values being exceeded, the system cannot be used as an operational limit switch. The crane driver is responsible for the safe operation of the crane Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 8/53

9 Product Description 2.3 Overview of Functional Elements Figure 2: qscale I2 functional elements Legend 1 Ambient light sensor / Status LEDs 2 TFT color display 4,3 inch 3 Function keys F1 F8 4 Rotary control (encoder) with pushbutton function 5 Set key for silencing alarms and confirming system settings 6 Home key for return to main menu 7 Esc key for return to previous menus or previous setup-ups 8 USB 2.0 interface (only for service purposes) 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 9/53

10 Operating Mode Selection 3 Operating Mode Selection This chapter contains information, advice, and instructions for choosing an operating mode. The RCL is only ready for operation after all the steps of the SETUP procedure have been completed. 3.1 Switching the Device On and Off The qscale I2 has no on/off switch. The system starts automatically after switching on the ignition. After switching off the ignition, the system shuts down automatically. Start-up sequence Upon switching on, the system boots and starts with the system self-tests. During the tests, the boot screen is displayed. Then the splash screen appears for 5 seconds: If the system was switched off for longer than three hours, the Start SETUP Procedure Operation Group Selection screen appears automatically after the system self-tests. (see Section 0) The Configuration SETUP procedure is necessary to determine a valid operation mode corresponding to the current rigging state of the crane. In case of hook operation mode, it is necessary to input the actual part of lines (number of reeving, see Section 3.2.4). Now the display shows all inputs and awaits acknowledgment or rejection of the configuration (see Section 3.2.3). After acknowledgment of the inputs, the system is ready for operation Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 10/53

11 Operating Mode Selection No operation mode If first switched on, or the system was switched off for longer than three hours, or an invalid operation mode was selected, the following screen appears: Follow the instructions in Section 3.2 to adjust the RCL to the current rigging state of the crane. Restart < 3h If the system is restarted again within 3 hours, the last configuration screen is displayed. The system awaits confirmation or re-entry of the settings (Example): Only if the crane configuration has not been changed since the RCL was last setup, press the key to confirm the displayed operation mode. If the configuration does not match the saved selection follow the instructions in Chapter 3.2 to adjust the RCL to the current rigging state of the crane Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 11/53

12 Operating Mode Selection System Malfunction? X xxxx In case of a malfunction or an operating error, a corresponding system event code "# ####" appears on the display. The system event codes and what they mean can be displayed on the console (see Section 4.3), and are explained in the error codes table (see Section 6.2). See Section for more information on warning symbols. The device is only ready for operation, after all faults have been rectified and no error codes are displayed. If the console is not started as described, please contact your nearest service department. Warning Symbols System Event Code 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 12/53

13 Operating Mode Selection 3.2 Setting the Operation Mode SETUP procedure The RCL must be adjusted to the current crane setup state by completing the full SETUP procedure after any changes to the crane s configuration. The RCL is only ready for operation after all the steps of the SETUP procedure have been completed. WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the RCL to the current setup status is essential for the correct function of the system and of the crane. The RCL will only operate correctly if all settings are entered correctly according to the current crane setup status during the SETUP procedure. The settings can only be carried out by operators who are completely familiar with the operation and functions of the crane and the RCL. The correctness of these settings must be guaranteed before operating the crane! Saving selections The selections made during the SETUP procedure are saved. When the system is switched back on, the settings need to be checked and confirmed. NOTE The process for setting the RCL to the current set-up status (SETUP procedure) will vary depending on the actual crane. Some selection features may not exist. Selection Selection is with the rotary control: 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 13/53

14 Operating Mode Selection Operation Group Selection Start SETUP Procedure The Operation Group Selection screen will allow the user to set the operation mode. All inputs must correspond to the current set-up status of the crane! HOME SYSTEM SETTINGS OPERATION GROUP SELECTION Example Screen Start the procedure by pressing the function button next to the first configurable option. This will take you to the Operation Attribute Selection screen (see Section 3.2.2) Entires are able to be modified before confirming final slection. Example Function keys Selecting the boom / jib operation Selecting the outrigger position Selection of the searcher hook operation Selection of the man basket operation No picture Selecting the parts of line (not available with the searcher hook or man basket) (See Section 3.2.4) 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 14/53

15 Operating Mode Selection Operation Attribute Selection This is an example of the screen that will appear either Main Boom or Jib Options: Example Screen Use the fuction button next to the picture representing the current boom setup status to select mode: Example Function keys Main Boom operation, no jib Jib, 0 degrees Jib, 20 degrees Jib, 40 degrees Jib, 60 degrees After selecting the appropriate function key, press the key to confirm. The Operation Group Selection screen will be displayed. Repeat this process until each configurable option is selected Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 15/53

16 Operating Mode Selection Op-Mode Confirm After completing all entries of the configuration setup procedure, press the key to bring up the Op-Mide Confirm screen. The system will wait for confirmation or re-entry of the settings (Example): Operation mode confirmation If a valid operation mode is displayed and the illustration of the crane matches the actual crane configuration, then confirm the entries by pressing the key. To re-enter the settings, press the key Adjusting Parts of Line To adjust the parts of line (reeving) press the key repetitively until correct reeving is shown. NOTE The reeving setup is NOT available if man basket or searcher hook operation is selected Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 16/53

17 Operation 4 Operation This chapter contains information, advice and instructions for operating the qscale I2. You will also find the description of functional elements, functions, and menus. Function keys Rotary control with pushbutton function Status display Display with LMI main menu and values Functional elements USB port After correct setup of the RCL according to the current crane setup state, the RCL is ready for use. The crane operator must be familiar with all elements of the RCL before commencing crane operation. All settings must be checked by lifting a known load and comparing the information with what is displayed by the RCL. WARNING Imminent threat of personal injury and damage to property due to incorrect system settings! The correct adjustment of the RCL to the current setup state is essential for the correct function of the system and of the crane. The correctness of these settings must be guaranteed before starting the crane operations! 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 17/53

18 Operation 4.1 Functional Elements Function Keys F1 to F12: Calls Functions Light Sensor: Not Used Operating Display: Green While Supply Voltage is Connected USB Data Display: Yellow During Data Exchange via Front USB Port Multi-Function Light: Not Used Wireless Indicator: Not Used Encoder With Pushbutton Function: For Selection and Confirmation When Making Inputs SET key: Selects Settings / Silences Alarm HOME key: Returns to Main Working Screen ESCAPE key: Aborts Function 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 18/53

19 Operation 4.2 RCL Main Menu The RCL main menu is shown during crane operation and is the starting point for the selection of various functions. Press the key to display the main menu: Load capacity (bar chart) Length of main boom Boom angle Radius Height of boom Heartbeat indicator Load in % OM code Date Status line with maximum actual lifting capacity and actual load Crane Illustration Warning symbols as required Event code, as required (chapter 4.3) Time Function keys Setup user limits (see Section 0) System settings (see Section 5) Display day/night switch (see Section 0) Buzzer off, if active (see Section 4.2.3) Tare (see Section 0) System event information, if required (see Section 4.3) 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 19/53

20 Operation Function Keys (Soft Keys) The F1-F8 key functions are displayed with assigned sysmbols: Activity state Example Active key Inactive key The active function keys are displayed with assigned symbols on blue background Function keys with weakly recognizable symbol are currently not operable. Depending on the system function they will be active again No-Function key Function keys without symbol have no function Background colors Function keys are usually displayed with a blue background. Depending on the system state, the background color will change: Blue background (default) Green background Yellow background No user limit set Info: One or more user limits have been set and are active. Warning: One or more active user limits have been reached or already exceeded Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 20/53

21 Operation Warning Symbols Example Various warning symbols are shown in the status line as required: Anti-Two Block (A2B) warning Overload warning System event code Anti-Two Block warning (A2B) This red symbol lights up to indicate that a stroke end status has occurred. A stroke end status is recorded if the load block comes into contact with the boom head. There is a danger in this case that the lifting rope will break and the load will drop. A stroke end state can be caused by the load being pulled against the boom head or the boom being extended or lowered without playing out the lifting rope. The red STOP symbol also lights up at the same time. The audible alarm sounds an uninterrupted tone. Overload pre-warning This yellow symbol indicates that the crane load is or has exceeded 90% of the safe working load. An overload status may be imminent! At the same time the acoustic alarm sounds with an intermittent signal. Overload warning This red symbol is lit when the maximum crane load has been reached or has been exceeded. The acoustic alarm sounds an uninterrupted tone. The warning stays on until the load is decreased to less than 90% of the safe working load. At the same time the acoustic alarm sounds with an uninterrupted signal Audible Alarm The audible alarm sounds in the following cases: System test, overload status, RCL system fault, and operating errors detected by the system. Mute the audible alarm can for a short time by pressing the function key: or. The audible alarm will sound again until the cause of the alarm is resolved Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 21/53

22 Operation 4.3 System Event Messages The qscale I2 system includes a comprehensive database of system event and error messages. Section 6.2 includes an Error Codes Table Indication of an Event Message If necessary, a code # #### is displayed at the marked location on the display. If several event messages are simultaneously present, only the most important will be displayed here. System event message code (examples) Event Classes The leading digit of an event code indicates the event class. Depending on the importance of the message they are divided into different classes: Symbol in event menu Event class Definition Color 1 #### Emergency errors red 2 #### Alerts red 3 #### Critical errors red 4 #### Errors red 5 #### Warnings yellow 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 22/53

23 Operation System Event Information When there is an error event, the Error Event Button will activate. Pressing the Error Event button will call up the System Event Information Screen. Example Class 5 HOME ERROR EVENT If several messages of the same class are present, use the dial control to change the current message. The function key is dark blue when that screen is activated. View Errors of All Classes View Additional Event Message Info Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. Example Extended Info 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 23/53

24 Operation 4.4 Setup User Limits (if available) The RCL system has programmable functions for monitoring geometric limits of the working area: Boom Angle Monitoring See Section 0 Radius Monitoring See Section Height Monitoring See Section Programming is carried out via an interactive menu. The functions can be set individually or in combination. Active limit values are indicated by the display of color-highlighted symbols. Exceeding a programmed limit value causes a corresponding color change in the limit symbol on the main menu to be displayed and an acoustic alarm warning to be sounded. Depending on the model of crane, these user limites may or may not be activated. Colors of function key (in main menu): (Blue) Limit not programmed or inactive (Green) Info: One or more limits set and active (Yellow) Warning: One or more limit values have been reached or exceeded. CAUTION The user limit function is a monitoring function. Crane movements are not switched off when user limit values are reached or exceeded! If one or more limits are reached or exceeded, the background color of the LIM key changes to yellow. The corresponding values are also displayed in yellow. The audible alarm will not activate! 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 24/53

25 Operation When the User Limits screen is called up, the available user limits will appear. HOME Angle Limit LIMITS Height Limit Radius Limit Example No Limits Programmed Function Keys Boom angle limit See Section 0 Radius limit See Section Height limit See Section De-activate (not delete) all limits. The key is only active if a limit was set and active before. Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. The colors of the function buttons and symbols will change depending on the state of the limit. Example Limits Programmed Color Meanings: Limit inactive or not programmed Limit active Limit value reached or exceeded 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 25/53

26 Operation Boom Angle Monitoring Upper and Lower Boom Angle Limits are able to be programmed. HOME LIMITS BOOM ANGLE Saved Upper Angle Limit Current Boom Angle Saved Lower Angle Limit Example Function Keys Save current boom angle as upper limit value Switch off/on the upper boom angle monitoring function Save current boom angle as lower limit value Switch off/on the lower boom angle monitoring function Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. HINT The maximum limit cannot be set if it is less than the lower limit even when is the lower limit is inactive Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 26/53

27 Operation Radius Monitoring Upper and Lower Radii Limits are able to be programmed. HOME LIMITS RADIUS Saved Minimum Radius Value Current Radius Saved Maximum Radius Value Example Function Keys Save current radius as the minimum radius limit Switch off/on the minimum radius monitoring function Save current radius as the maximum radius limit Switch off/on the maximum radius monitoring function Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 27/53

28 Operation Boom Height Monitoring Boom Height Limit is able to be programmed. HOME LIMITS RADIUS Current Height Saved Height Limit Example Function keys Save current height as maximum boom height limit Switch off/on the maximum boom height monitoring function Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 28/53

29 Operation 4.5 Day/Night Switch (if available) The display can be switched to a day or night mode by pressing the key from the main menu. Example Day Mode Example Night Mode 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 29/53

30 Operation 4.6 Tare Function (if available) The key is used to display the net load on the actual load display (ACT). NOTE The TARE key must be pressed before lifting the load! After pressing the tare key, the TARE display appears instead of the ACT display: After lifting the load, the TARE display shows the net load: End Tare Function Once the working radius changes (due to a change of angle or radius), the display changes back to the actual load and the tare is removed. The tare function can be turned off by pressing the key again Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 30/53

31 Service and Maintainance 5 Service and Maintainance Information provided in the Operators Manual is for reference. For more information please refer to the Service Manual. The service screens are accessed through the Op-Mode Confirm screen. HOME SYSTEM SETTINGS Service Function Keys System Setup menu (see Section 5.1) Information menu (see Section 0) Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. NOTE Many setup menus are password-protected. They are marked as follows: Password protected Password protected Setup password required Administrator password required See Section 5.1 for password entry information 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 31/53

32 Service and Maintainance 5.1 Password Entry There are two passwords: Setup Password Administrator Aassword NOTE Safety-relevant settings can only be carried out by authorized personnel after inputting a password (Service Code). This prevents inadvertent changes being made to the settings. Password entry is done by the following instructions: Instructions When entering the screen, the first of the four digits will be highlighted in green Turn the rotary knob to change the highlighted digit to the desired number Once the green digit has changed to the correct number press the rotary knob to continue to the second digit Continue this process until all four digits have been entered Press the SET key to enter the password. The previous menu will be displayed if the password is entered incorrectly. Press the ESCAPE key to abort entry and return to the previous menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 32/53

33 Service and Maintainance 5.2 System Setup Menu The System Setup Menu allows the user to adjust various settings. HOME SYSTEM SETTINGS SYSTEM SETUP Example Function Keys Set the volume and brightness (see Section 0) (see Section Error! Ref- Switch the system of units for displayed values erence source not found.) Select a language (see Section 5.2.3) Set the date and time (see Section 0) Setup the sensor calibration (see Service Manual) Change the passwords for setup and admin level Press the ESC key to return to the previous menu. (see Service Manual) Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 33/53

34 Service and Maintainance Set Volume / Brightness In this menu settings can be made to the buzzer volume and brightness of display and illumination. HOME SYSTEM SETTINGS SYSTEM SETUP SET VOLUME / BRIGHTNESS Function Keys Set the brightness of the display Set the brightness of the key illumination Set the buzzer volume Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 34/53

35 Service and Maintainance Set Units The units can be set in the Setup Screen by pressing the Set Units Button. Every time it is pressed, the units will switch between domestic and metric units. This is indicated visually. HOME SYSTEM SETTINGS SYSTEM SETUP SET UNITS Domestic Units Metric Units Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 35/53

36 Service and Maintainance Set Language The user may set the text language of the system. HOME SYSTEM SETTINGS SYSTEM SETUP SET LANGUAGE Example Example Function Keys Set language to English Set language to German Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. NOTE Available system languages will vary with each application! 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 36/53

37 Service and Maintainance Set Date / Time The date and time of the integrated real time clock can be set up in this screen. HOME SYSTEM SETTINGS SYSTEM SETUP SET DATE / TIME Function Keys Set the date Set the time Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu. Instructions Changing the date and time display is done by the following instructions: Turn the rotary knob to select the first value. Press the rotary knob to continue to the next value. Continue this process until all values have been entered. Press the SET key to save. Press the ESCAPE key to abort entry and return to the previous menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 37/53

38 Service and Maintainance 5.3 Information Selection Menu The Information Selection menu allows the user to view various things. HOME SYSTEM SETTINGS INFORMATION SELECTION Function Keys Sensor information menu (see Section 0) Crane information menu (see Service Manual) Version information menu (see Service Manual) Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 38/53

39 Service and Maintainance Sensor Information Menu In this menu different information can be displayed about the defined sensors. HOME SYSTEM SETTINGS INFORMATION SELECTION SENSOR INFORMATION Function Keys Digital input values (see Service Manual) Digital output values (see Service Manual) Analog input values (see Service Manual) Local I/O information menu (see Service Manual) I/O-box information menu (see Service Manual) CAN-bus information menu (see Service Manual) Press the ESC key to return to the previous menu. Press the HOME key to display the RCL main menu Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 39/53

40 Service and Maintainance 5.4 Maintenance and Repair Maintenance The qscale i2 operating console contains no wearing parts and therefore cannot be opened. If you notice malfunctions or differences between actual and displayed measured values, you should switch the device off and have it checked and, if necessary, repaired immediately by an authorized Hirschmann service partner. You must always keep the full details contained on the type plate on hand. Cleaning Clean the surface and the front screen of the device occasionally with a damp cloth and a mild detergent. Never use abrasive or aggressive detergents as these may damage the device. IMPORTANT Device may be damaged by the use of high-pressure cleaners. The device must not be treated with a high-pressure cleaner or similarly aggressive method under any circumstances! Usage Condensation inside the vscale console can damage electronic components or the LCD and can condense at the inner side of the front glass/touch. Although the vscale console is designed as a closed housing with a Gore-Tex-Membran for breathing, condensation may occur as a physical effect, if the console is exposed to unfavorable temperature/humidity cycles, which pumps humidity inside the housing. Repair Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device, which must then be properly repaired without delay. Keep the contacts and the area around the device connectors clean and check occasionally that all connections are secure. If parts are damaged, they must be properly repaired or replaced immediately Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 40/53

41 Appendix 6 Appendix This appendix contains additional technical information and the full table of error codes. 6.1 Technical Data Console qscale I2-DC1 Part No. Mechanical Dimensions Housing Mounting 198 mm (L) x 98 mm (W) x 63,2 mm (D) Plastic housing, PC + ABS, TPU, Silicone Front: light grey (RAL 7035) with black (RAL 9005) rubber frame Back: black (RAL 9005) EDM structure: VDI3400, Ref Gore-Tex membrane for venting landscape orientation, standalone or in-dash mounting Mounting accessories (not included): > refer to accessories parts list Display qscale I2 Type TFT Color Graphic LCD with LED backlight Size 4.3, 95 mm (W) x 53 mm (H) Resolution 480 x 272 px, WQVGA, 15:9 Colours 24 bit / 16.7 Mio colors Brightness typ. 400 cd/m² Contrast Ratio typ. 400:1 Input Devices Left Keypad Right Keypad 4 keys with tactile feedback, blue LED backlight, lifetime 1 Mio. actuations 4+3 keys with tactile feedback, blue LED backlight, lifetime 1 Mio. actuations Status LEDs 3 Ambient light sensor 1 Multicolour-LED 1 Encoder optical encoder with 16 mechanical detents and push function Electronics Processor platform CPU 32-bit Mass storage RAM EEPROM RTC 1024 MB (qscale I2-DC1) 256 MB (qscale I2-DC1) 32 kb overall, 28 kb available buffered by gold cap Buzzer 60 db(a) in 30 cm distance, lifetime min. 1000h 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 41/53

42 Appendix Power supply Operating voltage voltage range 8 36 V DC Protection Short circuit protection yes Overvoltage resistance Inverse polarity protection 48V for 2 minutes up to -48 V DC Current consumption without external load, max.: Power Mode current at 13.5 V DC current at 27 V On 430 ma 240 ma Low-power 160 ma 90 ma Sleep 90 ma 55 ma Off 0 ma 0 ma Interfaces CAN 2x CAN-Interface according to ISO 11898, CAN-specification 2.0 B active, up to 1 Mbit/s CAN 1,125 kbit/s (default) CAN 2 (J1939), 250 kbit/s (default) RS232 1 x RS232-Interface Type EIA232 (only RxD, TxD, GND) Speed max. 115 kbps USB Host 2.0 via main connector 1 x full speed on front 1 x high speed Digital Inputs 4 digital inputs Impedance Voltage range > 3 kohms max. protectable input voltage 36 V DC Digital Outputs Video 3 digital outputs short circuit protec. up to 36 V I max 300 ma, open drain R DS,on <1 Ohm >100 kohms R DS,off 1 analog video inputs, 1 Vss camera control output (open drain) for special functionality (mirror, shutter, heating etc.), ampacity 12V DC Ethernet Sensors 1 x 10/100 Mbit/s Base T - Ambient Light Sensor - Internal temperature sensor - Internal voltage control 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 42/53

43 Appendix Connectors Main connector Tyco-AMP Mating connector: Tyco-AMP Mating crimp contact: Tyco AMP Connector kit 1x mating connector, 26x crimp contacts, 26x dummy plug Hirschmann part no Video connector M12 round connector, female, 5-pole, B-coded acc. to EN , covered with cap Ethernet connector M12 round connector, female, 4-pole, D-coded acc. to EN , covered with cap Software Operating System Appl. Programming Linux with qsale I2 Crane Configutator Tool Testing and Verification CE-Compliance EU Directive 2004/108/EC (EMC) according to EN : 2005, EN : 2007 e1 - Type approval scheduled 1/2013 Protection Level IP 6k6 and IP67 according to ISO 20653: Road Vehicles Degrees of protection (IP-Code) Protection of electrical equipment against foreign objects, water and access Electr. Requirements 12 and 24V-Systems according to: ISO : Road Vehicles Environmental conditions and testing for electrical and electronic equipment Electrical loads ISO 15003: Agricultural Engineering Electrical and electronic equipment Testing resistance to environmental conditions Mech. Requirements According to ISO : Road Vehicles Environmental conditions and testing for electrical and electronic equipment Mechanical loads, Code L ISO 15003: Agricultural Engineering Electrical and electronic equipment Testing resistance to environmental conditions Mechanical Shock: Level 2 Random Vibration: Level 2 Sinusoidal Vibration: Level 2 Climate Requirements According to ISO : Road Vehicles Environmental conditions and testing for electrical and electronic equipment Climatic Loads Operating Temperature Range: Storage Temperature Range: C C ISO 15003: Agricultural Engineering Electrical and electronic equipment Testing resistance to environmental conditions 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 43/53

44 Appendix DIO Extension cscale DX-66-AM0 Part No. Mechanical Dimensions mm (W) x 211 mm (H) x 67 mm (D) Housing... cast aluminium alloy housing, blue Gore-Tex membrane for venting Mounting... in/outside, mounting accessories not included Environment Temperature Range up to +70 C / -22 up to +158 F (operation) -40 up to +85 C / -40 up to +185 F (storage) Protection Class... IP66/67 /optional IP69k according to EN EMC... EN 13000, EN :2005; EN :2007 Climatic Conditions... HAC Standard for Extended Environment Conditions Salt Mist... Merchant Navy (GL, ABS, DNV, BV, LRS) Sinusoidal Vibrations.. DIN EN Vibration e.g. 10m/s 2, Hz. 1 oct/min, 10 cycles/axis Broadband noise... EN 50155:2007 (rail requirements), DIN EN (environmental ROHS Compliance... Yes testing) e.g. 10 Hz <= f <= 150 Hz; Broadband Noise: 8.5 m/s 2 ; 30min / axis; functional test after test of each axle; DIN EN shocks ( )e.g. shocks 150 m/s 2 peak, 11 ms, half-sine, in each of three mutually axis; 6 shock/axes; Power supply Operating voltage voltage range 6 up to 36 V DC Protection Inverse polarity protection up to -36 V DC Interfaces CAN I/Os 1x CAN-Interface according to ISO 11898, CAN-specification 2.0 B active, up to 1 Mbit/s (default 125 Kbit/s) 8x AI (4 20 ma) 6x DI 2x DI_DIAG (diagnosis capable) 4x DI_HSC (high speed counter) 4x DO (1A) 4x DO_PWM (2A) 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 44/53

45 Appendix Connectors Connector X1.1 Molex CMC, 48 pin Connector CAN 1 Connector M12, 5-pin, female, A-coded, according to EN Software Programming with qscale I2 Crane Configurator Tool Testing and Verification CE-Compliance Protection Level EU Directive 2004/108/EC (EMC) according to EN : 2005, EN : 2007 IP 6k6 and IP67 according to ISO 20653: Road Vehicles Degrees of protection (IP-Code) Protection of electrical equipment against foreign objects, water and access Climate Requirements According to ISO : Road Vehicles Environmental conditions and testing for electrical and electronic equipment Climatic Loads Operating Temperature Range: Storage Temperature Range: C C ISO 15003: Agricultural Engineering Electrical and electronic equipment Testing resistance to environmental conditions 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 45/53

46 Appendix 6.2 Error Codes Table This section lists error codes reported by the qscale i2 system Zero Event Codes FF Error Code Description 0001 System Start-up 0002 System Restart 0011 System Version Information 0021 Machine Information 00AA System Debug Output 00FE System Restart after Cold Reset 00FF System Shutdown Limit Error Codes F The first two (2) digits of a limit error code signify the function of a given error. 01xx 02xx 03xx 04xx 05xx Overall Cut Single Cut Error / Failure Warning Advance Warning Error Code Description 0100 Load Tables - Fallen below radius range 0101 Load Tables - Radius range exceeded 0102 Load Tables - Fallen below angle boom range 0103 Load Tables - Angle boom range exceeded 0104 Load Tables - Fallen below jib boom range 0105 Load Tables - Jib boom range exceeded 0106 Load Tables - Fallen below Jib boom range 0107 Load Tables - Jib boom range exceeded 0108 Load Tables - Fallen below Jib boom range 0109 Load Tables - Jib boom range exceeded 010A Load Tables - Slewing zone not permitted left 010B Load Tables - Slewing zone not permitted right 010C Load Tables - Fallen below length range 010D Load Tables - Length range exceeded 010E Load Tables - Fallen below height range 010F Load Tables - Height range exceeded 0110 Load Tables Fallen below wind speed range 0111 Load Tables - Wind speed range exceeded 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 46/53

47 Appendix Application Error Codes 0A00 0A9F Error Error Description Code Code Description 0A00 Utilization / Rated Capacity Alarm 1 0A34 Toggle switch (EN13000 key) 0A01 Utilization / Rated Capacity Alarm 2 0A35 A2B Switch Bypassed 0A02 Utilization / Rated Capacity Alarm 3 0A36 Third Wrap Switch Bridged 0A03 Utilization / Rated Capacity Alarm 4 0A37 Bypass RCL 0A04 Utilization / Rated Capacity Alarm 5 0A40 Boom Up Disabled 0A05 Utilization / Rated Capacity Alarm 6 0A41 Boom Up Disabled Motion Tracking 0A06 Utilization / Rated Capacity Alarm 7 0A42 Boom Down Disabled 0A07 Utilization / Rated Capacity Alarm 8 0A43 Boom Down Disabled Motion Tracking 0A08 Utilization / Rated Capacity Warning 1 0A44 Tele Out Disabled 0A09 Utilization / Rated Capacity Warning 2 0A45 Tele Out Disabled Motion Tracking 0A0A Utilization / Rated Capacity Warning 3 0A46 Tele In Disabled 0A0B Utilization / Rated Capacity Warning 4 0A47 Tele In Disabled Motion Tracking 0A0C Utilization / Rated Capacity Warning 5 0A48 Slew Left Disabled 0A0D Utilization / Rated Capacity Warning 6 0A49 Slew Left Disabled Motion Tracking 0A0E Utilization / Rated Capacity Warning 7 0A4A Slew Right Disabled 0A0F Utilization / Rated Capacity Warning 8 0A4B Slew Right Disabled Motion Tracking 0A10 Utilization / Rated Capacity Limit 1 0A4C Hoist Up Disabled 0A11 Utilization / Rated Capacity Limit 2 0A4D Hoist Up Disabled Motion Tracking 0A12 Utilization / Rated Capacity Limit 3 0A4E Hoist Down Disabled 0A13 Utilization / Rated Capacity Limit 4 0A4F Hoist Down Disabled Motion Tracking 0A14 Utilization / Rated Capacity Limit 5 0A50 Invalid Operating Mode 0A15 Utilization / Rated Capacity Limit 6 0A51 Invalid Telescopic Mode 0A16 Utilization / Rated Capacity Limit 7 0A52 Invalid Winch Mode 0A17 Utilization / Rated Capacity Limit 8 0A53 Invalid Reeving Mode 0A20 Overall Load Cut 0A54 Invalid Outrigging Mode 0A21 Overall Load Warning 0A5A Operation Mode not Possible 0A22 Overall Safety Cut 0A5B Invalid Utilization Value 0A23 Overall Speed Cut 0A6A Invalid Radius Calculated 0A24 A2B Switch 0A6B Invalid Height Calculated 0A25 Third Watch Switch (end of rope sensor) 0A6C Invalid Length Calculated 0A26 High Voltage Detection Unit 0A70 Redundancy Failure for length 0A30 Setup Mode 110% 0A72 Redundancy Failure for radius 0A31 Rigging Mode (without tables) 0A74 Redundancy Failure for angle 0A32 Bypass switch Bridged (non EN13000) 0A76 Redundancy Failure for force 0A33 Bypass Switch (EN13000 key) 0A7F Redundancy Failure for Operation Mode 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 47/53

48 Appendix CAN and I/O Error Codes F The first two (2) digits of a CAN Bus or I/O error code signifies the type of failure. 11xx Cable Break / Lower Limit 17xx Data Error/ CAN not initialized 12xx Short-Circuit to Ground 18xx Timeout / CAN Device not responding 13xx Short-Circuit / Upper Limit 19xx Safety Error 14xx Error on Module 1Axx Parameter Error 15xx Disable Module 1Bxx Unspecified Error 16xx Sensor Supply Voltage Error Error Error Description Code Code Description 1100 Input boom length 1 error 114F Failure for Third Wrap Switch Bypass Input boom angle 1 error 1150 Failure for Telescope 1 active 1102 Input piston 1 (Pressure Transducer) error 1151 Failure for Telescope 2 active 1103 Input rod 1 (Pressure Transducer) error 1152 Failure for Telescope 3 active 1104 Input length 2 error 1153 Failure for Telescope 4 active 1105 Input angle 2 error 1154 Failure for Telescope 5 active 1120 Input force 1 error 1155 Failure for Telescope 6 active 1121 Input force 2 error 1156 Failure for Telescope 7 active 1122 Input force 3 error 1157 Failure for Telescope 8 active 1123 Input force 4 error 1158 Failure for Telescope 1 limit switch 1124 Input force 5 error 1159 Failure for Telescope 2 limit switch 1125 Input force 6 error 115A Failure for Telescope 3 limit switch 1126 Input force 7 error 115B Failure for Telescope 4 limit switch 1127 Input force 8 error 115C Failure for Telescope 5 limit switch 1128 Input slew 1 error 115D Failure for Telescope 6 limit switch 112C Module angle 1 error 115E Failure for Telescope 7 limit switch 112D Module angle 2 error 115F Failure for Telescope 8 limit switch 112E Module angle 3 error 1160 Input safety (Relay in controller) error 1130 Outrigger sensor error 1161 I/O safety cutout error 1134 Input wind 1 error 1162 I/O failure speed cutout error 1138 Tilt sensor / Angle X1 error 1163 I/O failure for rigging mode output error 1139 Tilt sensor / Angle Y1 error 1164 I/O Failure for Enable Telescope In 113A Tilt sensor / Angle X2 error 1165 I/O Failure for Enable Telescope Out 113B Tilt sensor / Angle Y2 error 1166 I/O boom up (CAN bus failure) error 113C A2B Switch 1 error 1167 I/O boom down (CAN bus failure) error 113D A2B Switch 2 error 1168 Failure for Enable Slew Left Output 113E Third Wrap Switch 1 error 1169 Failure for Enable Slew Right Output 113F Third Wrap Switch 2 error 116A I/O winch up output error 1140 Failure for Setup Switch 1 116B I/O winch down output error 1141 Failure for Setup Switch 2 116C I/O lamp Green Output error 1142 Failure for Luffing Up Button 1 116D I/O lamp Yellow Output error 1143 Failure for Luffing Up Button 2 116E I/O lamp Red Output error 1144 Failure for Cut Bypass Switch 1 116F I/O Horn Output error 1145 Failure for Cut Bypass Switch Failure for Safety Checkback Failure for Joysticks in Base Position Failure for Safety Checkback Failure for Joysticks in Base Position Failure for Safety Cut Output 1 114A Failure for High Voltage Detection Unit Failure for Safety Cut Output 2 114B Failure for High Voltage Detection Unit Failure for Left Output 114C Failure for A2B Switch Bypass Failure for Right Output 114D Failure for A2B Switch Bypass 2 117A Failure for Up Output 114E Failure for Third Wrap Switch Bypass 1 117B Failure for Down Output 114F Failure for Third Wrap Switch Bypass 2 117C Failure for Temperature Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 48/53

49 Appendix System Error Codes 0F00-1FFF Error code 1F00 1F01 1F02 1F03 1F04 1F05 1F06 1F07 1F08 1F10 1F11 1F12 1F13 1F14 1F15 1F16 1F30 1F31 1F32 1F40 1F41 1F42 1F44 1F1F 1F2F 1F3F 1F4F 1FFF Description System Initialization error System Not initialized Kinematics communication error / timeout Limiter communication error / timeout Data logger communication error / timeout Ext System 1 communication error / timeout Ext System 2 communication error / timeout Ext System 3 communication error / timeout Ext System 4 communication error / timeout System Library Error System library parameter error System library File Error System library Version Service Error System library Version Device Error System library box Error System library Data Error System Redundancy Relay error System Redundancy 1 error System Redundancy 2 error System Power Supply Voltage error Error Battery Voltage Error Temperature Power Supply Error Temperature CPU System Outputs Deactivated Internal fault System Outputs Deactivated External fault System version data error System version parameter error System Safety Fault Limiter Module Error Codes EE5 Error code Description 2000 Error Limiter Module Fault 2001 Error Limiter Module Fault 2002 Error Limiter Module Fault 2003 Error Limiter Module Fault 2004 Error Limiter Module Fault 2005 Error Limiter Module Fault 2010 Error Limiter Module Fault 2011 Error Limiter Module Fault 2014 Error Limiter Module Fault 2A10 Error Limiter Module Fault 2A11 Error Limiter Module Fault 2A12 Error Limiter Module Fault 2EE5 Error Limiter Module Fault 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 49/53

50 Appendix Kinematics Error Codes Error code 3001 Error Kinematics 3002 Error Kinematics 3003 Error Kinematics 3004 Error Kinematics 3005 Error Kinematics 3006 Error Kinematics Description 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 50/53

51 Feedback Feedback What do you think about this manual? In our manuals we always endeavour to describe the product concerned as fully as possible and to convey important background knowledge, so that this product can be used without problems. We take the task of constant improvement and the reduction of errors very seriously. Your comments and suggestions assist us in increasing the quality and the level of information of this documentation still further. Your assessment of this manual: very good good satisfactory fair poor Precise description O O O O O Legibility O O O O O Comprehensibility O O O O O Examples O O O O O Structure O O O O O Completeness O O O O O Illustrations, photos O O O O O Drawings, diagrams O O O O O Tables O O O O O Did you discover any errors in this manual? If so, on which page? 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 51/53

52 Feedback Suggestions for improvements and amendments: General comments: Sender: Company / Department Name / Phone Street Zip code / City Date Dear user, please complete and return both pages of this feedback: by fax to: +49 (0) by mailing to: Hirschmann Automation and Control GmbH Abt. Dokumentation Hertzstr Ettlingen Germany Thank You! 2014 Hirschmann Automation and Control GmbH Mobile Machine Control Solutions 52/53