Grid Automation Controller COM600 How it fits into the Smart Grid?

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1 ABB Oy Distribution Automation Grid Automation Controller How it fits into the Smart Grid? May 27, 2014 Slide 1 1MRS E

2 Content Technical Presentation May 27, 2014 Slide 2

3 Description Grid Automation Controller, the grid automation controller of ABB, is an all-inone communication gateway, automation platform and user interface solution for utility and industrial distribution substations. May 27, 2014 Slide 4

4 Grid Automation Controller Provides connectivity between substation IEDs and network-level control and management systems Supplied with a logic processor the grid automation controller is a flexible implementation platform for substation-level automation tasks As a user interface solution accommodates web server functionality providing access to substation devices, processes and documentation via a web browser based human machine interface (Web HMI) Handy and efficient engineering with ABB IEDs using ABB s connectivity package concept May 27, 2014 Slide 5

5 Customer selectable functionality High and low voltage power supply Web human-machine interface (HMI) gateway functionality Number of master protocols Number of slave protocols Data historian Logging of measurement data IEC based logic processor IEC functionality GOOSE Analyzer Tool (GAT) May 27, 2014 Slide 6

6 Centralized functions for Smart Distribution Substations SSA600 stands for Smart Station Analyzer To execute station-wide or multi feeder supervision and soft real time /off-line functions Functions included Fault location for isolated networks using disturbance record data from feeder protection and control IEDs Distribution transformer condition monitoring aspects like hot spot temperature, temperature monitoring etc. Circuit breaker condition monitoring like operation counter, accumulated CB wear counter, remaining life, spring charge indication, gas pressure supervision etc. May 27, 2014 Slide 7

7 Area of application Application examples An ideal choice for substations requiring a simple HMI, gateway functionality or both Local and remote access to substation IEDs via the gateway and Easy-to-use web HMI gateway between substation IEDs and the Network Control Center (SCADA, DMS, DCS) conveniently integrates with systems using OPC interfaces Suited for both industrial and utility power systems May 27, 2014 Slide 9

8 Area of application Utility substation overview Application examples May 27, 2014 Slide 10

9 Area of application Industrial system overview Application examples May 27, 2014 Slide 11

10 Area of application Typical application in MV and LV switchgear Application examples May 27, 2014 Slide 12

11 Application example Replacing of old substation automation systems Application examples NCC IEC Application example: ABB IEDs communicating via the SPA protocol with is primarily used as a communication gateway between the IEDs and the higher level control system The optional web HMI of may be useful in this application SPA May 27, 2014 Slide 13

12 Application example Industrial system based on OPC Application examples DISTRIBUTED CONTROL SYSTEM Ethernet switch One (or several) units in each department Easy upgrading of the IEDs in the departments without modifying SCADA The control of the power distribution is separated from the Distributed Control System (for example 800xA) The web HMI can be used by the power system staff May 27, 2014 Slide 14

13 Hardware Ruggedized mechanics Hardware and options is based on ruggedized mechanics without rotating parts Well adapted for harsh environments All connectors and ports are located on the front panel of the unit fulfills the RoHS directive which restricts the use of certain hazardous substances in electrical and electronic equipment May 27, 2014 Slide 16

14 Hardware Interfaces and optional extension cards Hardware and options Serial interfaces 3 x RS x RS-232/485 Ethernet interfaces (RJ-45) 2 x 10 BASE-T/100 BASE-TX/ 1000 BASE-T 4 x USB 2.0 Optional extension cards Ethernet interfaces (RJ-45) 2 x 10 BASE-T/100 BASE-TX/ 1000 BASE-T Serial interfaces 8 x RS-232/RS-485 May 27, 2014 Slide 17

15 Software Optional protocols and software Hardware and options Web-browser based HMI Data historian IEC based logic processor is delivered with one master protocol by default. Option for two add-on master protocols is delivered without slave protocols by default Option for max. two add-on slaves GOOSE Analyzer Tool (GAT) May 27, 2014 Slide 18

16 Licenses Easy activation of functions Hardware and options The product license activates the software functionality of The license can be updated using the Substation Automation Builder SAB600 without sending the hardware to the factory The licensing system offers a straightforward path for a subsequent functionality boost of the unit, if required May 27, 2014 Slide 19

17 Web HMI benefits Web HMI Pre-installed and maintenance-free HMI software Simple and secure to distribute the HMI, encrypted communication is used for remote access Multiple users can access the HMI using a standard internet browser (IE6 or later, Opera, Firefox or Google Chrome) Easy data access for any power network management situations HMI available in: English, Chinese, Russian, Spanish May 27, 2014 Slide 21

18 Web HMI functions Single Line Diagram (SLD) with dynamic busbar coloring Breaker control (opening and closing of circuit breakers) Management of alarms and events Visualization of measurements (current, voltage, power etc.) Disturbance/oscillographic record upload from IEDs Parameter setting for IEDs System supervision, including IEDs and communication buses and links Access and user management for secured authorized access to IEDs Required for displaying the Data historian May 27, 2014 Slide 22

19 Web HMI - direct links to related documentation Web pages Manuals Drawings Other documents Information available on substation, voltage, bay and conducting equipment levels May 27, 2014 Slide 23

20 Data Historian A real-time database designed and optimized for extensive history recording and process information management Based on ABB s cpmplus Knowledge Manager software Can be used for accurate process performance monitoring by following process and equipment calculations with real-time and history values May 27, 2014 Slide 24

21 GOOSE Analyzer Tool GAT Professional system-level tool for analyzing GOOSE signals in an IEC station bus Supports commissioning, operation maintenance and updating of an IEC based substation automation system Graphical presentation of GOOSE signal transfer from publishers to subscribers Enables real-time diagnosis of the GOOSE signal transfer presenting the status of communication between the network devices May 27, 2014 Slide 25

22 Gateway NCC IEC IEC OPC/IEC based architecture Cross referencing between protocols is based on IEC data models Drag and drop signal mapping Supports the OPC client/server principle (data access, alarms and events) Parameter setting and disturbance record upload using transparent SPA over IEC or IEC to NCC May 27, 2014 Slide 26

23 Gateway Powerful gateway, as the protocol mapping is done at start-up, not during operation All data in is modeled according to IEC regardless of protocol used Value manipulation facilities, e.g: Priorities of signals Inverting of signals Time tag handling Update rates Grouping of alarm signals May 27, 2014 Slide 27

24 Logic processor Built in logic processor for substation-level automation tasks Performing of operations based on received signals Developing of plain or advanced automation logic e.g.: Automated busbar transfer Fault detection, isolation and restoration (one infeed) Interlocking schemes inside the switchgear Interlocking schemes between HV, MV or LV substations Alarm annunciation Visualization of sequence control May 27, 2014 Slide 28

25 Logic Processor usage example 3 Automatic busbar transfer function 1. Gas relay detects the transformer fault 2. CB trips (open) Fault on upstream panel 1 Normal operation state 3. Logic detects that the CB is open and the busbar is unpowered 4. Bus coupler closes U</U<< operated 2 Incoming 1 BC Incoming 2 Outgoing Outgoing 4 May 27, 2014 Slide 29

26 Logic Processor usage example Restoration command After the automatic busbar transfer operation an automatic restoration sequence can be activated Fault on upstream panel Normal operation state Visualization of sequence control enables monitoring and controlling of the automatic busbar transfer process via the HMI U</U<< operated Incoming 1 BC Incoming 2 Centralized operation of the panels Outgoing Outgoing Operation Normal operation after ABT May 27, 2014 Slide 30

27 Access control and substation security Four user levels with different access rights: Viewer viewing only Operator operating only (Close/Open) Engineer changing of IED settings, no operating rights Administrator full access has been tested for security with excellent results Tested security settings are always included in on delivery from the factory includes a pre-configured firewall The HMI uses secure encrypted communication (HTTPS) The HMI requires that the users perform a log in Complex password requirements May 27, 2014 Slide 33

28 Testing and commissioning SAB600 for convenient commissioning and swift troubleshooting Monitoring of communication channels providing in-depth signal transfer analysis without additional tools IED communication status and diagnostic counters Monitor and control data from IEDs to (Server) and to SCADA (Client) May 27, 2014 Slide 35

29 Testing and commissioning May 27, 2014 Slide 36

30 Supported communication protocols Master protocol Slave protocol DNP3 LAN/WAN DNP3 LAN/WAN DNP3 serial DNP3 serial IEC IEC IEC IEC IEC IEC IEC External OPC External OPC Modbus serial Modbus serial Modbus TCP Modbus TCP SPA SPA router MNS is Connectivity SNMP May 27, 2014 Slide 38

31 For harsh environmental conditions Operating temperature range: C With optional Ethernet card: C With optional Serial card: C Relative humidity range: non-condensing: 5 95% at +40 C Storage temperature: C May 27, 2014 Slide 42

32 Station Automation Builder SAB600 Based on the IEC standard and PCM600 (ABB s common tool for upcoming and existing ABB protection IEDs) IED specific connectivity packages provide smooth integration and use of for ABB protection and control IEDs Connects to over LAN/WAN May 27, 2014 Slide 44

33 Remote engineering TCP/IP The connection of the SAB600 substation automation builder to using a TCP/IP connection enables remote engineering Requires a secure TCP/IP connection All on-line diagnostic information and real-time process data can be remotely analyzed by using SAB600 May 27, 2014 Slide 46

34 Please visit our website for the latest product information May 27, 2014 Slide 51

35 May 27, 2014 Slide 52

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