HV300 General Purpose Drive. 0.5HP-660HP (0.75kW-500kW) 200V-240V / 380V-480V / 500V-690V

Transcription

1 HV300 General Purpose Drive 0.5HP660HP (0.75kW500kW) 200V240V / 380V480V / 500V690V

2 >> HV300 General Purpose Drive Hopewind's HV 300 family is kind of general purpose AC drive with openloop control (V/F and vector), HV300 can realize reference closeloop control by the builtin PID block, Wildly application industries like in fans and pumps, milling, compressors, centrifuges, CNC lathes, drilling, grinding, etc. Label for S.N.,power and voltage Removable Keypad Control terminals (programmble) RJ45 port for RS485 Modbus RTU Option module: field bus, application profile, extending I/O... EMC filter link ( Fit or unfit the EMC filter) Power and PE terminals 02

3 >> Hardware 1. EMC filter Internal C3 EMC filter for whole family. *The filter can be fitted or unfitted by the link as shown left. 2. Cooling Independent airflow channel. Fan controlled refer to heatsink temperature and the load. 7.5kW and below models with wireless fan block design. Position of the brake unit 3. Protection Protective cover, IP20 rated, IP21 with optional parts.optional on 30kW and above. Wiring guards prevent accidental contact. All the PCBAs covered by plastic parts 4. Brake unit Internal brake unit for 22kW and below. Optional for 30kW and above. 5. Power module Latest generation IGBT(max. junction temperature 175 ). Thermal model design, realtime calculation IGBT junction temperature to make sure IGBT working reliable. Perfect IGBT Gate drive Robustness design for IGBT working safety & reliability. Delayed overcurrent trip reset to avoid often current shortage to damage IGBT. 6. DC reactor DC reactor is fitted in 5.5kW and above models for reduced inputharmonic current and improved power factor. 03

4 >> Control Performance 1.Catch Spinning motor and quick start In the event of a power interruption, the drive will detect the speed and rotational direction of the motor, and automatically match output frequency to restart normal operation smoothly. Reduced input transients on restart. 4. Multipoint V/F curve setting Programble V/F curve according to the torque characteristic to improve the start performance. 3 available settings: 1. Linear V/F curve applies to constant torque load. 2. Multipoint V/F curve applies to loads such as dewatering machine and centrifuge. 3. Square V/F curve applies to loads such as fans and pumps. U% 100% V3 V2 V1 2. Fast response speed control Fast between forward / reverse and accelerate / decelerate modes without voltage spikes. F1 F2 F3 Fb f Hz V1~V3: voltage preset point FI~F3: frequency preset point 5. Advanced open loop vector control 3. Output voltage correction When supply voltage transients occur the drive attempts to adjust output voltage into the normal range. Low frequency torque: 0.5Hz:100% rated torque; 1Hz:150% rated torque. Lower sensitivity to motor parameters. Higher adaptability. Advanced slip compensation technology for great speed control. Excellent dynamic response ability, torque response <20ms. 04

5 >> Functions 1. PLC Function and Preset Preset speeds(decided by PLC or control terminals). Up to 16 preset speeds with extra I/O terminals. 5. Common DCbus Supports common DCbus application. Braking resistor sharing is possible. Frequency (f) L1 Time (t) L2 L3 2. Specialized industry function High adaptability for textile industry with internal textile functionality. Length control for paper machines through realtime length measuring with DI pulse. Frequency The upper limit of textile frequency Center of textile frequency P14.02 The lower limit of textile frequency Preset textile frequency P14.03 Ⅰ +Aw Aw Ⅰ Jump frequency Aw P14.06 Triangle rise time P14.07 P14.08 II II 6. Dual motors Two motor parameters can be saved, supports to control two motors from a drive for space and cost reduction. Run command Pause textile P14.09 Stop command Run time of preset textile frequency P14.04 Textile period P14.07 Ⅰ: accelerate according to the user setting acceleration rate Ⅱ: decelerate according to the user setting deceleration rate Aw: textile frequency (P14.02 P14.05) About acceleration/deceleration rate, refer to MENU P02. Time VF control can simultaneously drive multiple motors Vector control can separately drive 2 motors and manage their parameters. 7. Programble I/O interfaces 3. PID Control Inner PID Block supports reference closeloop control for accuracy and stability. 4. Powerful function module Powerful functions through by programming parameters. The parameters destination and source are available. Convenient for expanding functions across multiple drives to meet special operational requirements. Internal function editing platform, convenient for function DIY by users. 05

6 >> Typical Wiring DC choke +DC1 Brake resistor +DC BR DC Motor Supply 1/3 PH L1 L1 U L2 L2 V L3/N L3/N W PE PE PE M AO1 FWD Output frequency analogue output 0V 10V D11 OV REV D12 Programmable Jog WD D13 Preset select bit0 Preset select bit1 Coasting D14 HV300 DO1 Zero speed +24V DO2 Drive trips +24V OV D15 24V D16 User +24V RL1 Reset Healthyclosed D17 RL2 Common 0V RL3 Drive activeclosed RL4 +10V CN3 Keypad connector CN2 Option connector 0V~10V AI2 0V~10V/(4)mA~20mA AI1 0V A 485 terminals B RJ45 port NOTE: All the programmable control terminal functions are factory default set. For control wire, recommend using unshielded twisted pair, shielded cable or shielded twisted pair. 5.5kW(7.5hp) 280kW(370hp) models (including 220V/4kW(5hp), except size E1 models), internal DC Choke is fitted. 315kW(500hp) 450kW(600hp) models with AC reactor fitted. 06

7 >> Terminal Diagram Function 1 NC 2 A(485+) 3 0V 4 24V 5 NC RL1, RL2 Programmable relay1 output contactors RL3, RL4 Programmable relay2 output contactors 0V Common (3) 10V Analogue reference rail 24V User supply (2) 6 Enable 7 B(485) 8 B(485) Terminals L1, L2, L3 Function AC power supply. For single phase supply, suggest to use L1, L3 U, V, W Output terminals (Motor terminals) PE +DC, +DC1 BR DC Protective Earth terminal For DC choke, linked by terminal Brake resistor, another end is +DC1 Negative DC bus AI1 AI2 AO1 DI1~DI5 DI6 DI7 DO1 DO2 A B Programmable analogue input1 Programmable analogue input1 Programmable analogue output Programmable digital input terminals Normal digital input Length counting Number counting Normal digital input High frequency pulse input Motor thermister input Programmable digital output terminal1 Programmable digital output terminal1 485 plus signal 485 minus signal 07

8 >> Programming Interface Hopewind's free software suite makes it easier to access the drive's full feature set. It allows you to optimize the drive tuning, back up the configuration and set up communications networks. For most applications, drive commissioning can be done right from the keypad on the front of the drive. HVSOFT is a drive configuration tool for commissioning, optimizing and monitoring HV drives. It allows you to: Use the configuration wizards to commission your drive. Read, save and load drive configuration settings. Remotely control the drive with simulated run, stop, reverse and jog push buttons. View and analyze changing values within the drive on a software based oscilloscope. 08

9 >>Technical Specifications Input Power Output Power Main Performance Function 200V (10%)240V (+10%) 1/3 PH, 380V (10%)480V (+10%) 3PH Input Voltage U in 500V (10%)690V (+10%) 3PH Input Frequency 50Hz /60Hz (±2Hz) Maximum Supply Imbalance 3% Output Voltage 0VU in Output Frequency 0Hz300Hz Voltage Control V/F, Open loop Vector Control Switching Frequency 1kHz15kHz Adjust Speed range Open loop vector 1:100, V/F mode 1:50 Start Torque 0.5Hz: 100% rated torque, 1Hz: 150% rated torque Torque Accuracy 5% Reference resolution Digit 0.01Hz, Analogue 0.1% Max. frequency Acce. & Dece. rate 0.1s3600min Voltage Boost 0.1%30.0% Overload E, G type: 150% rated output current, 1 minute P type: 110% rated output current, 1 minute V/F 4 types: V/F (user can program) and ramp (2.0 power, 1.7 power, 1.2 power) DC Braking Injection frequency: 0.0%100.0% Max. frequency, Injection current: 0.0%300.0% rated current Injection time: 0.00s60.00s Special Function Control Terminal Comms. Dynamic Brake Jog Preset AVR Textile Simple PLC Length Control PID Control Advanced Function Blocks Reference Source Operating Mode Digital Input Terminals Digital output terminals Analogue output Status relay Connector Protocol Altitude Brake rate: 0.0%~100.0% Jog frequency: 0.00Hzmaximum frequency, Jog acceleration rate: 0.1s600.0s, Jog interval time: 0.1s600.0s 16 preset speeds (decided by control terminals) Maintain the rated output voltage when the input power supply voltage changed For textile machine control Onboard PLC Winding control Process control (reference close loop control) 2 logic control blocks, 1 binary selector, 2 threshold control blocks, 3 variable selectors Digit: Keypad, motorized pot (EPot), preset speed, pulse, comms. Analogue: AI1: 0V10V, 0(4) ma20ma. AI2: 0V10V Keypad, Control terminal, Serial comms. DI1DI7: Programmable terminals and DI6 can be set as pulse input, 0Hz~60Hz. DI7 can be high frequency pulse input (1kHz50.0kHz) or PTC thermistor input DO1DO2: Programmable terminals, Max. output current: 50mA, DO2can be the terminal to output pulse ( 0.1kHz50.0kHz ), and output PWM AO1: programmable terminal, 0V10V 2 programmable relays, contactor data:ac250v/2a(cosφ=1), AC250V/1A(COSφ=0.4), DC30V/1A 2 terminals (A&B) and RJ45 Port Modbus RTU 1000m rated, 1000m3000m, 1% rated current derating per 100m Operating Temperature Environment Max. Humidity Vibration 95%RH, nocondensing 5.9m/s 2 (0.6g) Storage Temperature Running Environment Optional Module Indoor, nonflammable, no corrosive gasses, no contamination with electrically conductive material, avoid dust which may restrict the fan LCD keypad, HV232, HVUSB, Profibus module, keypad pallet, HVSOFT (PC Tools), etc. Protection Output shortage, over current, over load, over voltage, under Voltage, Phase loss, over heat (heatsink and junction), external trip, etc. Efficiency 1.5kW(2hp) and below: 89%, 2.2kW(3hp)22kW(30hp): 93%, 30kW(40hp) and above: 95% Mounting Method Surface mounting, through hole, cubicle standing Enclosure IP20, IP21 (by adding optional device) Cooling Method 220V/0.4kW(0.5hp) model is nature cool, others are forced air cool 09

10 >> Model Description HV300 A0 2 T G B 1 Family HV300: General purpose 2 Supply voltage 2: 200V (10%)240V (+10%) 4: 380V (10%)480V (+10%) 6: 500V (10%)690V (+10%) Input phase D: 1 PH in, 3 PH out, T: 3 PH in, 3 PH out Load type G: standard G type E: small size G type P: fan or pump Blank: GP type(dual rated type,for heavyduty or normalduty) Operation mode and cooling A0: Twoquadrant,aircooled W0: Twoquadrant,watercooled A1: Fourquadrant,aircooled W1: Fourquadrant,watercooled Power size 00007: 0.7kW 00075: 7.5kW 00150: 15kW 01850: 185kW 20000: 2MW Brake unit B: Internal fitted Blank: None or external Mechanical dimensions Technical specifications Control Connection Options 10

11 >>Model Specifications Current rating of HV300 is refered to the standard 4 poles induction motor at rated voltage. G E:constant torque applications. P:variable torque applications like fans and pumps. Overload capacity of E, G type: 150% rated output current, 1 minute Overload capacity of P type: 110% rated output current, 1 minute (Fdcf: Default carrier frequency) assuming it does not invalidate the data, show voltage range as heading V rating data Model Name Fdcf (khz) Drive Power Size (kva) Rated Input Current (A) 1/3PH Rated Output Current (A) Motor Power kw(hp) Size HV300A02D00004GB / (0.5) A HV300A02D00007GB / (1) A HV300A02D00015GB / (2) A HV300A02D00022GB / (3) B HV300A02D00040GB / (5) C V rating data Power supply: 380Vac480Vac, 50Hz/60Hz, 3 phase G P Fdcf Drive Rated Rated Drive Rated Rated Model Name Motor Motor Size khz Power Input Output Power Input Output Power Power Size Current Current Size Curr Curr kw(hp) kw(hp) (kva) (A) (A) (kva) (A) (A) HV300A04T00007GB (1) A HV300A04T00015GB (2) A HV300A04T00022EB (3) A HV300A04T00022GB (3) B HV300A04T00040GB (5) B HV300A04T00055EB (7.5) B HV300A04T00055PB (7.5) B HV300A04T00055GB (7.5) C HV300A04T00075GB (10) C HV300A04T00110PB (15) C HV300A04T00110B (15) (20) D HV300A04T00150B (20) (25) D HV300A04T00185B (25) (30) E HV300A04T00220B (30) (40) E HV300A04T00300EB (40) (50) E1 HV300A04T00370EB (50) E1 HV300A04T00300B (40) (50) F HV300A04T00370B (50) (60) F HV300A04T00450B (60) (75) F HV300A04T00450EB (60) F1 HV300A04T00550B (75) (100) F 11

12 >> Model Specifications V rating data Power supply: 380Vac480Vac, 50Hz/60Hz, 3 phase G P Fdcf Drive Rated Rated Drive Rated Rated Model Name Motor Motor Size khz Power Input Output Power Input Output Power Power Size Current Current Size Curr Curr kw(hp) kw(hp) (kva) (A) (A) (kva) (A) (A) HV300A04T00750B (100) (125) F HV300A04T00900B (125) (150) G HV300A04T01100B (150) (200) G HV300A04T01320B (200) (250) G HV300A04T01600B (250) () J HV300A04T01850B () (300) J HV300A04T02000B (300) (300) J HV300A04T02500B (370) (370) K HV300A04T02800B (400) (500) K HV300A04T03150B (500) (520) L HV300A04T03550B (520) (530) L HV300A04T04000B (530) (600) L HV300A04T04500B (600) (660) L V rating data Power supply: 500Vac690Vac, 50Hz/60Hz, 3 phase G P Fdcf Drive Rated Rated Drive Rated Rated Model Name Motor Motor Size khz Power Input Output Power Input Output Power Power Size Current Current Size Curr Curr kw(hp) kw(hp) (kva) (A) (A) (kva) (A) (A) HV300A06T00300B (40) (50) F HV300A06T00370B (50) (60) F HV300A06T00450B (60) (75) F HV300A06T00550B (75) (100) F HV300A06T00750B (100) (125) F HV300A06T00900B (125) (150) G HV300A06T01100B (150) (200) G HV300A06T01320B (200) (250) G HV300A06T01600B (250) () J HV300A06T01850B () (300) J HV300A06T02000B (300) (300) J HV300A06T02500B (370) (370) K HV300A06T02800B (400) (500) K HV300A06T03150B (500) (520) L HV300A06T03550B (520) (530) L HV300A06T04000B (530) (600) L HV300A06T04500B (600) (660) L NOTE: 1. Only model numbers containing a "B" are fitted with inner brake unit. The brake feature is standard on drives 22kW and below, and optional on drives 30kW and larger. 2. When HV300A0xT01320 and HV300A0xT03150 is used as P type, the default carrier frequency is 1kHz. 12

13 13 >>Mechanical Dimensions Size Model Name W(mm) (in.) W1(mm) (in.) W2(mm) (in.) H(mm) (in.) H1(mm) (in.) D(mm) (in.) D1(mm) (in.) Mounting Hole Φmm(in.) Weight (kg)(lbs.) A HV300A02D00004GB 97.4 (3.83) 80 (3.15) (7.97) 190 (7.48) (5.86) 5 (0.20) 1.4 (3.1) HV300A02D00007GB HV300A02D00015GB HV300A04T00007GB HV300A04T00015GB HV300A04T00022EB B HV300A02D00022GB 142 (5.59) (4.86) (8.68) 208 (8.19) (6.12) 5 (0.20) 5 (0.20) HV300A04T00022GB HV300A04T00040GB HV300A04T00055EB HV300A04T00055PB C HV300A02D00040GB (6.42) 142 (5.59) 300 (11.81) 280 (11.02) (6.96) 6 (0.24) 4.5 (9.9) HV300A04T00055GB HV300A04T00075GB HV300A04T00110PB D HV300A04T00110B (9.39) 184 (7.24) 92 (3.62) 370 (14.57) (14.04) 189 (7.44) 7 (0.28) 8.8 (19.4) HV300A04T00150B E HV300A04T00185B (9.39) 184 (7.24) 92 (3.62) (17.15) 422 (16.61) (7.89) 7 (0.28) 12.1 (26.7) HV300A04T00220B E1 HV300A04T00300EB 320 (12.60) 210 (8.27) 510 (20.08) 490 (19.29) 226 (8.90) (8.76) 8 (0.31) 20 (44.1) HV300A04T00370EB F HV300A04T00300B (14.00) 221 (8.70) 573 (22.56) (21.75) (12.42) 310 (12.20) 10 (0.39) 40 (88.3) HV300A04T00370B HV300A04T00450B HV300A04T00550B HV300A04T00750B HV300A06T00300B HV300A06T00370B HV300A06T00450B HV300A06T00550B HV300A06T00750B F1 HV300A04T00450E (14.00) 221 (8.70) 573 (22.56) (21.75) (11.69) (11.05) 10 (0.39) 33 (72.8) G HV300A04T00900B (17.54) 340 (13.39) 170 (6.69) 725 (28.54) (27.62) 355 (13.98) (13.76) 10 (0.39) 63 (139) HV300A04T01100B HV300A04T01320B HV300A06T00900B HV300A06T01100B HV300A06T01320B J HV300A04T01600B (22.66) 440 (17.32) 220 (8.66) 937 (36.89) 889 (35.00) (14.93) (14.72) 13 (0.51) 104 (229.5) HV300A04T01850B HV300A04T02000B HV300A06T01600B HV300A06T01850B HV300A06T02000B K HV300A04T02500B 640 (25.20) 520 (20.47) 175 (6.89) (49.07) (47.54) (15.96) 400 (15.75) 13 (0.51) 150 (331.0) HV300A04T02800B HV300A06T02500B HV300A06T02800B L HV300A04T03150B 804 (31.65) 2200 (86.61) 804 (31.65) 350 (772.3) HV300A04T03550B HV300A04T04000B HV300A04T04500B HV300A06T03150B HV300A06T03550B HV300A06T04000B HV300A06T04500B

14 >> Mechanical Mounting SizeA/B/C SizeD/E SizeE1/F/F1 SizeG Size J Size J Size L 14

15 >>Options Options Model name Function Remote keypad HVRMKeypad Used for remote operation, (maximum 100 meter connecting cable) Keypad pallet Simple keypad pallet HVPadFit HVPadFit1 Used for keypad installation. Cable length between the drive and the keypad cannot be more than 10 meters. Communication adapter HV232 Adapts the drive's RS485 port to RS232 Communication adapter Profibus module PC testing software HVUSB HVProfibusV0 HVSOFT(PC Tools) Adapts the drive's RS485 port to USB The HVProfibusV0 is a field bus Solutions Module that can be installed to the expansion slot in HV300 drives to provide PROFIBUSDP slave connectivity. Interactive software (PC tools) between the computer and the drive, convenient and flexible debugging tools, and allows remote operation. Input and output terminal expansion card HVIOLogic Can expand the input and output terminals. 15

16 >> Certifications UL certification (UL508C). Full series pass CE and ROHS certification. Laboratory establishes cooperative relationship with a number of third party testing institutions with professional qualifications, including TUV, Intertek, TTS, MORLAB, CCIS, CGC, CQC, SMQ, etc. Hopewind drives pass TUV certification. Laboratory is awarded the ILAC MAR/ CNAS qualification certificate. TUV ( Technischer UberwachungsVerein) ILACMAR/CNAS (International Laboratory Accreditation Cooperation) 16

17 >>Service Despite our focus on innovation, Hopewind understands that customer service is second to nothing. From our customer's first technical inquiry to the product replacement, we are determined to provide you with a superior experience. Product Selection Tell us about your application, and our presales support engineers will ensure alignment with the right product. Order & Delivery Our inhouse manufacturing team is joined with an expertly managed supply chain, and coupled with multiple worldwide distribution centers. The result is the best lead times in the industry, regardless of your location or size of order. Installation and Commissioning Hopewind technicians are available to provide onsite or remote support for your installation. Our service technician feature remote management for proactive health monitoring of the equipment. Subscribing to this service results in the fastest possible identification and correction of service needs. Product Upgrade We will let you know when and why if a product upgrade becomes necessary. We make service easy. For Support, Call (001) Worldwide Warranty services Onsite preventative or corrective service Spare part services Technical support Presales support services Professional technical training services 17

18 Shenzhen Hopewind Electric Co., Ltd. Building No.5, 2nd Industrial Zone of Guanlong Village, Xili, Nanshan District, Shenzhen, China, T e l: , Shenzhen (Headquarters) , Beijing (Office) , Hotline Hopewind USA T e l: Copyright 2015: hopewind All rights reserved V4.0.1 Product specifications subject to change.