Adjustable Frequency Drives

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1 Adjustable Frequency Drives PowerXL DC1 PowerXL DG1 Enclosed 18-Pulse Drive.1 Product Overview V6-T- OEM Drives. PowerXL DE1 Series V6-T-9.3 PowerXL DC1 Series Drives V6-T-15.4 PowerXL DA1 Series Drives V6-T-5.5 M-Max Series Drives V6-T-36 General Purpose Industrial Drives.6 PowerXL DG1 Series Drives DG1 Drives V6-T-48 DG1 Enclosed Drives V6-T-69.7 SVX Drives SVX Drives V6-T-97 SVX Enclosed Drives V6-T-135 General Purpose HVAC Drives.8 H-Max Series Drives H-Max Drives V6-T-170 H-Max IntelliPass and IntelliDisconnect Drives V6-T-18 Performance Drives.9 SPX Drives V6-T Clean Power Drives Product Overview V6-T-45 Enclosed Passive Filtered Drives EGF Drives V6-T-5 CFX Drives V6-T-7 HCX Enclosed 1-Pulse Drives V6-T-98 CPX Enclosed 18-Pulse Drives V6-T-30 RGX Enclosed Regenerative Drives V6-T LCX Liquid Cooled Drives V6-T SPA/SPN/SPI Common DC Bus Drives V6-T-355 Volume 6 Solid-State Motor Control CA E June V6-T-1

2 Revision notes Volume 6 Solid-State Motor Control, CA E Tab Adjustable Frequency Drives Revision date Section Change page(s) Description 06/13/017.3 V6-T-17 Content edits to table 06/13/017.3 V6-T-18 Edits to catalog numbers 06/13/017.5 V6-T-39 Content edits 06/13/017.6 V6-T-53 Content edits 06/13/017.6 V6-T-61 Content edits 06/13/017.7 V6-T-11 V6-T-117 Content edits to tables 06/13/017.8 V6-T-175, V6-T-176 Content edits 06/13/017.8 V6-T-180 Edits to line art 06/13/017.8 V6-T-195 Edits to line art

3 .1 Adjustable Frequency Drives Product Overview A Drive For Any Application Your application might call for an ultra-compact solution, clean power or future configurability. PowerXL Family 9000X Family Whether it is a standard product from the catalog or a custom-enclosed variable frequency drive (VFD) solution, Eaton delivers. Eaton drives are designed for industrial, HVAC, water/ wastewater treatment, machinery OEM and other application demands. Application DE1 DC1 DA1 DG1 Single-phase input Yes Yes Yes Yes Maximum 30 V hp Maximum 480 V hp Maximum 575 V hp 0 50 OEM drives General purpose HVAC drives General purpose industrial Performance Low harmonic Application Single-phase input Maximum 30 V hp Maximum 480 V hp Maximum 575 V hp OEM drives General purpose HVAC drives General purpose industrial Performance Low harmonic M-Max Yes H-Max SVX Yes SPX Yes LCX = Open drive standard = Enclosed drive standard = Enclosed consult Enclosed Drives Plant (Watertown, WI) SPI CFX (Filtered) Whether designing a new industrial complex, renovating an existing structure or developing a new machine, Eaton has the right product for your application. HCX (1-Pulse) EGF (Filtered) CPX (18-Pulse) RGX (AFE) V6-T- Volume 6 Solid-State Motor Control CA E June 017

4 Adjustable Frequency Drives Product Overview.1 A History of Drives Throughout the years, Eaton s drive offering has evolved as technology has changed. Some drives are no longer available, but are listed below for reference and aid in finding the drive in our current offering that fits your application. If needed, please contact the Drives Technical Resource Center (1-877-ETN-CARE, option, option 6) for assistance in finding the current drive to suit your needs. Legacy Product Offering Application Single-phase input Maximum 30 V hp Maximum 480 V hp Maximum 575 V hp OEM drives General purpose HVAC drives General purpose industrial Performance Low harmonic Current product offering HVX Yes H-Max = Open drive standard SLX NFX GVX MVX SV HV DG1 = Legacy product; no longer available Yes DE1 Yes DC1 / DG1 Yes DC1 / DA1 Yes DG1 Yes H-Max CP (18-Pulse) 800 CPX Volume 6 Solid-State Motor Control CA E June V6-T-3

5 .1 Adjustable Frequency Drives Product Overview Product Selection Guide OEM Drives PowerXL DE1 Series PowerXL DC1 Series PowerXL DA1 Series M-Max Series Page V6-T-9 Page V6-T-15 Page V6-T-5 Page V6-T-36 Applications Applications Applications Applications Machinery OEM variable speed starter General-purpose microdrive Machinery OEM drive High-performance microdrive Machinery OEM drive General-purpose microdrive Description Description Description Description The DE1 VSS is a variable speed starter that brings the simplicity of a electromechanical starter with the additional functionality of a variable frequency drive. The DE1 offers simple installation in a compact, keypad-less design. With the use of the intuitive plug-in configuration module or the integration of SmartWire-DT, the DE1 is the simplest solution for variable speed. The VSS is great for HVAC, material handling and general MOEM applications. The DC1 VFD is a compact VFD with only 14 basic parameters, SmartWire-DT and EtherNet/IP connectivity and outstanding ease of mounting and installation. The DC1 is perfect for quick commissioning and is ideal for panel builders. The newest version adds support for sensorless vector control and permanent magnet motor compatibility. This drive supports singlephase motor applications, and an IP66 offering provides unique mounting with integrated disconnect and cover controls. The DA1 VFD is the perfect match for demanding OEM applications. Highperformance processor, safe torque off, multiple fieldbus protocols including SmartWire-DT, sensorless vector control and the possibility to operate permanent magnet motors are sure to leave a lasting impression. The DA1 includes an IP66 offering as well. Offering/Range Offering/Range Offering/Range Offering/Range Single-phase to three-phase 30 V to 3 hp Three-phase to three-phase 30 V to 3 hp Three-phase to three-phase 480 V to 10 hp Single-phase to single-phase 115 V to 0.75 hp 30 V to 1.5 hp Single-phase to three-phase 115 V to 1.5 hp 30 V to 5 hp Three-phase to three-phase 30 V to 15 hp 480 V to 30 hp Single-phase to three-phase 30 V to 3 hp Three-phase to three-phase 30 V to 7.5 hp 480 V to 15 hp 600 V to 0 hp Enclosure Enclosure Enclosure Enclosure The M-Max VFD is a compact microdrive with a broad power range, perfectly suited for machinery applications in many industries: food and beverage, HVAC, packaging, pumping, general machine and more. Single-phase to three-phase 115 V to 1.5 hp 30 V to 3 hp Three-phase to three-phase 30 V to 15 hp 480 V to 5 hp 575 V to 7.5 hp Open IP0 Open IP0, IP66 Open IP0, IP66 Open IP0, IP1 Open NEMA 1 V6-T-4 Volume 6 Solid-State Motor Control CA E June 017

6 Adjustable Frequency Drives Product Overview.1 Product Selection Guide General Purpose Industrial Drives PowerXL DG1 Series SVX General Purpose HVAC Drives H-Max Series H-Max H-Max IntelliPass and IntelliDisconnect Drives Page V6-T-48 Page V6-T-97 Page V6-T-170 Page V6-T-18 Applications Applications Applications Applications General-purpose drive General-purpose drive General-purpose HVAC drive General-purpose HVAC drive Description Description Description Description The DG1 general-purpose drives are part of the Eaton next-generation PowerXL series of adjustable frequency drives specifically engineered for today s more demanding commercial and industrial applications. With an industry-leading energy-efficiency algorithm, high shortcircuit current rating and robust design, the DG1 offers customers increased efficiency, safety and reliability. The SVX VFD is a general-purpose, compact, modular solution for variable speed applications and offers a variety of features and application capabilities. With a reliable design, quick startup and flexibility with options, the SVX provides a great solution for customer's commercial and industrial applications. The H-Max VFD is specifically designed to meet the needs of the HVAC industry by offering leading HVAC software and hardware features. With an industryleading energy efficiency algorithm, high short-circuit current rating and robust design, it offers customers increased efficiency, safety and reliability. Offering/Range Offering/Range Offering/Range Offering/Range Single-phase to three-phase 30 V to 40 hp 480 V to 60 hp Three-phase to three-phase 30 V to 15 hp 480 V to 50 hp 575 V to 50 hp Single-phase to three-phase 30 V to 40 hp 480 V to 60 hp Three-phase to three-phase 30 V to 15 hp 480 V to 00 hp 575 V to 300 hp Three-phase to three-phase 30 V to 15 hp 480 V to 50 hp Enclosure Enclosure Enclosure Enclosure Open IP1, IP54 Open NEMA 1, 1 Enclosed NEMA 1, 1, 3R Consult Eaton for NEMA 4X Open IP0, IP1, IP54 Open NEMA 1, 1 Enclosed NEMA 1, 1, 3R AGSVX (agriculture config) Consult Eaton for NEMA 4X Open IP1, IP54 Open NEMA 1, 1 Enclosed NEMA 1, 1, 3R IntelliDisconnect (breaker included) IntelliPass (bypass included) The H-Max IntelliPass and IntelliDisconnect use the H-Max drive along with XT series contactors and optional manual override switches to provide the ability to bypass the H-Max drive. The IntelliPass construction features allow for easy installation, reliable operation and serviceability with additional onboard wire space and removable conduit plates with knockouts. Three-phase to three-phase 08 V to 30 hp 30 V to 30 hp 480 V to 75 hp Open IP1, IP54 Open NEMA 1, 1 Enclosed NEMA 1, 1, 3R IntelliDisconnect (breaker included) IntelliPass (bypass included) Volume 6 Solid-State Motor Control CA E June V6-T-5

7 .1 Adjustable Frequency Drives Product Overview Product Selection Guide Performance Drives SPX Low Harmonic Drives Passive Filtered EGF Passive Filtered CFX Page V6-T-04 Page V6-T-5 Page V6-T-7 Applications Applications Applications High-performance drive Filtered drive Filtered drive Description Description Description The SPX VFD is a compact, modular solution for high-performance variable speed applications. When high performance is critical to a customer s application, the SPX VFD is the ideal choice. They are equipped with high processing power, capable of closed loop feedback, safe torque off, permanent magnet motor operation and very precise motor control. Eaton s enclosed passive filtered drives use tuned passive filters to significantly reduce line harmonics at the drive input terminals. Offering/Range Offering/Range Offering/Range Single-phase to three-phase 30 V to 40 hp 480 V to 60 hp Three-phase to three-phase 30 V to 15 hp 480 V to 00 hp 575 V to 300 hp 08 V: hp 30 V: hp 480 V: 1 50 hp Enclosure Enclosure Enclosure Open IP0, IP1, IP54 Open NEMA 1, 1 Enclosed NEMA 1, 1, 3R AGSVX (agriculture config) Consult Eaton for NEMA 4X Enclosed NEMA 1, 1, 3R Consult Eaton for NEMA 4X The CFX VFD uses a tuned passive filter to significantly reduce the line harmonics generated by a standard 6-pulse drive. Designed for small to mid-sized drive applications, the CFX, in conjunction with the CPX, offers the user a tiered approach to harmonic mitigation. Three-phase to three-phase 30 V to 100 hp 480 V to 400 hp 575 V to 400 hp Enclosed NEMA 1, 1, 3R Consult Eaton for NEMA 4X V6-T-6 Volume 6 Solid-State Motor Control CA E June 017

8 Adjustable Frequency Drives Product Overview.1 Product Selection Guide Performance Drives Low Harmonic Drives 1-Pulse HCX 18-Pulse CPX Regenerative RGX Page V6-T-98 Page V6-T-30 Page V6-T-36 Applications Applications Applications 1-pulse drive 18-pulse drive Regenerative drive Description Description Description The enclosed HCX drive is specifically tailored for HVAC applications where clean power is necessary. The enclosed HCX drive uses Eaton s SVX drive with a 1-pulse phase shifting transformer to deliver a substantial reduction in voltage and current harmonics. The CPX VFD uses advanced 18-pulse clean power technology that significantly reduces line harmonics at the drive input terminals and is designed to exceed IEEE requirements. Delivering true power factor and reducing harmonic distortion prevents upstream transformer overheating and overloading of breakers and feeders, enabling the application of variable frequency drives on generators and other high-impedance power systems. Offering/Range Offering/Range Offering/Range 08 V: 7.5 to 60 hp 30 V: 7.5 to 60 hp 480 V: 5 to 15 hp Three-phase to three-phase 30 V to 00 hp 480 V to 800 hp 575 V to 800 hp (Consult Eaton for larger hp) Enclosure Enclosure Enclosure Enclosed NEMA 1, 1 Enclosed NEMA 1, 1, 3R Consult Eaton for NEMA 4X The RGX is an enclosed solution to meet the needs of customer's regenerative load applications. It combines Eaton s comprehensive family of DC common DC bus drive products together with the necessary circuit protection and filtering to give the customer an all-in-one package. The RGX is available in 480 V and 575 V configurations in sizes up through 900 hp. Three-phase to three-phase 480 V: 900 hp 575 V: 750 hp Enclosed NEMA 1 Volume 6 Solid-State Motor Control CA E June V6-T-7

9 .1 Adjustable Frequency Drives Product Overview Product Selection Guide Performance Drives Low Harmonic Drives LCX Page V6-T-339 Applications Liquid cooled drive Description The LCX VFD is well suited for locations when air-cooling would be difficult or expensive or when space is at a premium. These extremely compact drives are suitable for ships, mines and heavy industry. Offering/Range Three-phase to three-phase 480 V to 300 hp 575 V to 800 hp Enclosure Open IP00 SPA/SPN/SPI Page V6-T-355 Applications Common DC bus drive Active front end drive Regenerative drive Description Eaton offers a comprehensive range of common DC bus VFD products. This includes a number of front-end units and inverter units in the entire power range. Common DC bus drives are used in a multitude of applications and combinations. Drives that are braking can transfer the energy directly to the drives in a motoring mode. Offering/Range Three-phase to three-phase 480 V to 400 hp 575 V to 00 hp Enclosure Open IP00, IP1 Open NEMA 1 V6-T-8 Volume 6 Solid-State Motor Control CA E June 017

10 Adjustable Frequency Drives PowerXL DE1 Series. PowerXL DE1 Series Contents Description PowerXL DE1 Series Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Page V6-T-10 V6-T-10 V6-T-11 V6-T-1 V6-T-14 Product Description Eaton s PowerXL DE1 variable speed starter offers the advantages of both a motor starter and a variable frequency drive in a single device. The DE1 is a compact and easy-to-use device with the ability to change the speed of the motor with the simplicity of a contactor starter. With 14 basic parameters, SmartWire-DT connectivity and an intuitive configuration module, the DE1 setup and commissioning is easy for any panel builder and MOEM. The DE1 was designed for customers who have concerns of the complexity of a VFD but still require variable frequency and advanced motor protection. Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 0.5 to 10 hp. Models rated at 30 volts, single-phase in/ three-phase out, 50/60 Hz are available in sizes ranging from 0.33 to 3 hp. The DE1 VSS is designed without a keypad to provide a simplistic, cost effective solution. Units are shipped without a keypad. In order to change parameters, there are accessories such as the configuration module that can change up to 5 parameters or connectivity products to connect to the drivesconnect PC Tool. Features Compact, space-saving design Rugged design rated up to 60 C without derating DIN rail and screw mountable Narrow footprint for true side-by-side installation Rated for group motor applications Low capacitor design for low harmonics Control terminal blocks Three digital inputs One digital/analog (programmable) input One relay output Contactor style power wiring RS-485/Modbus as standard Efficient, simple design without a keypad Three indicating LEDs for fault and condition status Reliable design 150% for 60 s 175% for s SmartWire-DT and EtherNet/IP ready for expanding communication gateways Standards and Certifications Product Complies with EN Safety IEC CE UL CSA/cUL ctick UKRSekpro GOST R RoHS compliant Volume 6 Solid-State Motor Control CA E June V6-T-9

11 . Adjustable Frequency Drives PowerXL DE1 Series Catalog Number Selection DE1 Series Variable Speed Starter Product Selection IP0 Basic Naming D =Drive Device Series E1 = Economy Number of Phases 1 = Single-phase main connection/ three-phase motor connection 3 = Three-phase main connection/ three-phase motor connection Input/Output Voltage =30 V 4 =480 V DE1 Series IP0 Enclosure Drives hp 1 kw Volts D E1-1 4D3 N N -N 0 N Current Rating 30 V 460 V 1D4 = 1.4 A, 0.33 hp, 0.5 kw D3 =.3 A, 0.5 hp, 0.37 kw D7 =.7 A, 0.75 hp, 0.55 kw 4D3 = 4.3 A, 1.0 hp, 0.75 kw 7D0 = 7.0 A,.0 hp, 1.5 kw 9D6 = 9.6 A, 3.0 hp,. kw 1D3 = 1.3 A, 0.5 hp, 0.37 kw D1 =.1 A, 1.0 hp, 0.75 kw 3D6 = 3.6 A,.0 hp, 1.5 kw 5D0 = 5.0 A, 3.0 hp,. kw 6D6 = 6.6 A, 4.0 hp, 3.0 kw 8D5 = 8.5 A, 5.0 hp, 4.0 kw 011 = 11 A, 7.5 hp, 5.5 kw 016 = 16 A, 10 hp, 7.5 kw 100% Continuous Current In (A) Frame Size Catalog Number V single-phase in 3 / DE1-11D4NN-N0N V three-phase out.3 1 DE1-1D3NN-N0N DE1-1D7NN-N0N DE1-14D3NN-N0N DE1-17D0NN-N0N DE1-19D6NN-N0N V three-phase in/ DE1-341D3NN-N0N V three-phase out.1 1 DE1-34D1NN-N0N DE1-343D6NN-N0N 3. 5 DE1-345D0NN-N0N DE1-346D6NN-N0N DE1-348D5NN-N0N DE NN-N0N DE NN-N0N Conformation Coated Option N = Not conformal coated boards Environment Rating 0 = IP0, NEMA 0 Display Option N =No display Brake Chopper Option N = No brake chopper Filter Option N = No filter Notes 1 For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. These are constant torque/high overload rated drives. 3 For 30 V three-phase applications, refer to the three-phase to single-phase application note (AP040108EN) to properly set up the system. V6-T-10 Volume 6 Solid-State Motor Control CA E June 017

12 Adjustable Frequency Drives PowerXL DE1 Series. Accessories DE1 Series PC Communication Kit and Copy/Paste Module Description Catalog Number Bluetooth copy/paste communication stick DX-COM-STICK USB to RJ45 panel mount kit DX-COM-PCKIT USB to RJ45 PC Tool cable DX-CBL-PC-3M0 Keypad Options Description Catalog Number LED remote keypad 7-segment display, IP54 rated DX-KEY-LED 1 Configuration module plug-in unit, DIP switch and dial control DXE-EXT-SET Extension Cables and Data Cable Splitter Description Catalog Number RJ45 communication cable w/terminating resistor EASY-NT-R RS-485 data cable, RJ45, 0.5 m DX-CBL-RJ45-0M5 RS-485 data cable, RJ45, 1.0 m DX-CBL-RJ45-1M0 RS-485 data cable, RJ45, 3.0 m DX-CBL-RJ45-3M0 RS-485 three-way data cable splitter, RJ45 DX-SPL-RJ45-3SL RS-485 data cable splitter, RJ45, (1 connector to socket) DX-SPL-RJ45-SL1PL Communication Modules Description SmartWire-DT interface for DE1 and DC1 IP0 Dual EtherNet/IP interface for DE1 and DC1 IP0 Commoning Links Description Max. Devices Used Catalog Number 460 V, three-phase link 3xFS1 XTCEXCLK3B xfs1 + 1xFS xfs 4xFS1 XTCEXCLK4B 3xFS1 + 1xFS 1xFS1 + xfs 3 5xFS1 XTCEXCLK5B 4xFS1 + 1xFS xfs1 + xfs 3 3xFS V, incoming terminal XTCEXITB 4 Notes Catalog Number DX-NET-SWD3 DX-NET-ETHERNET- 1 Includes 1 m RS-485 data cable. Commoning links can be used to connect multiple line side 460 V DE1 units for use in group motor applications. 3 These combinations may result in the total of the individual input currents exceeding the three-phase commoning link s and incoming connection block s ampacity (35 A). 4 Required for group motor applications when using the 460 V commoning links. Volume 6 Solid-State Motor Control CA E June V6-T-11

13 . Adjustable Frequency Drives PowerXL DE1 Series Technical Data and Specifications DE1 Series Ratings PowerXL DE1 Basic Controller Standard Ratings Description Specification Protections Overload protection 150% for 60s for every 600 seconds Overvoltage protection Yes Undervoltage protection Yes Ground fault protection Yes Overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Short-circuit protection 100 kaic with Type J fuses, 65 kaic with PKZM, 10 kaic with FAZ Programmable Parameters Description 14 Standard operation parameters Programmable start function DC-brake at start and stop Adjustable switching frequency Autorestart function after fault Protections and supervisions Power section fault indication External fault Fieldbus communication Analog input range selection, signal scaling and filtering Four preset speed reference Specifications PowerXL DE1 Series Description Specification Input Ratings Input voltage (V in ) ±10% Input frequency (f in ) 50/60 Hz (variation up to 48 6 Hz) Connection to power Maximum of one time every 30 seconds Output Ratings Output voltage 0 to V in Continuous output current Output frequency Frequency resolution Initial output current (I H) Continuous rated current I N at ambient temperature max. 140 F (60 C), 150% for 60 seconds, 175% for seconds 0 to 500 Hz 0.1 Hz 175% for s for every 0 seconds Torque depends on motor Control Characteristics Operation mode U/f control, slip compensation Switching frequency 4 to 3 khz Voltage reference 10 Vdc (max. 10 ma) Field weakening point 0 to 500 Hz Acceleration time 0.1 to 600 seconds Deceleration time 0.1 to 600 seconds Ambient Conditions Ambient operating 10 C to +50 C, for 60 C there is no derating required 1 temperature Storage temperature 40 C to +70 C Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water Enclosure class IP0 (FS1 FS3) Note 1 All units do not require derating except for the 10 hp 460 V unit which may require derating depending on the switching frequency used. V6-T-1 Volume 6 Solid-State Motor Control CA E June 017

14 Adjustable Frequency Drives PowerXL DE1 Series. Standards DE1 Series Variable Speed Starter I/O Specifications Digital inputs DI1 DI4 are programmable Relay output is programmable DI3 and DI4 can be programmed to be digital, thermistor or analog Includes: Four inputs (three digital and one digital/analog) Analog input 4 0 ma 0 10 V One relay output RS-485 interface DE1 Series I/O Interface Terminal Signal Factory Preset Description Reliability Pretested components Computerized testing Robust design rated to 60 C 0 V 0 V Reference potential 0 V connection +0 V +4 Vdc Control voltage for DI1-DI4 Maximum load 100 ma Reference potential V 1 DI1 Digital Input 1 FWD +10 to 4 V DI Digital Input REV +10 to 4 V 3 DI3 Digital Input 3 Fixed frequency FF1 +10 to 4 V Ther. Thermistor Fixed frequency FF1 External fault: [Need info] Trip at 3600 Ω Reset at 1600 Ω 4 DI4 Digital Input 4 Frequency reference value +10 to 4 V AI1 Analog Input Frequency reference value 0 to 10 V 0/4 0 ma Can be switched with parameter P16 13 K13 Relay 1, normally open contact Active = RUN Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 14 K14 Relay 1, normally open contact Active = RUN Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A Volume 6 Solid-State Motor Control CA E June V6-T-13

15 . Adjustable Frequency Drives PowerXL DE1 Series Dimensions Approximate Dimensions in Inches (mm) DE1, Sizes FS1 and FS, Degree of Protection IP0/NEMA 0 L1/LL/NL3 0 V +10 V U V W Ø A1 A B1 B B Frame Size A A1 B B1 B B3 B4 FS (45.0) 0.98 (5.0) 9.09 (31.0) 8.66 (0.0) 0.0 (5.1).5 (64.0) 6.54 (166.1) FS 3.54 (90.0) 1.97 (50.0) 9.09 (31.0) 8.66 (0.0) 0.0 (5.1).5 (64.0) 6.54 (166.1) Frame Size C C1 Ø1 Ø Weight lbs (kg) FS (169.0) 0.6 (6.6) 0.0 (5.1) 0.39 (10.0).9 (1.04) FS 6.65 (169.0) 0.6 (6.6) 0.0 (5.1) 0.39 (10.0) 3.70 (1.68) B3 B4 C1 C Ø1 Ø V6-T-14 Volume 6 Solid-State Motor Control CA E June 017

16 Adjustable Frequency Drives PowerXL DC1 Series Drives.3 PowerXL DC1 Series Drives Contents Description PowerXL DC1 Series Drives Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Page V6-T-16 V6-T-17 V6-T-19 V6-T-1 V6-T-3 Product Description Eaton s PowerXL DC1 variable frequency drives are the next generation of drives specifically engineered for today s machinery applications. The DC1 is compact with only 14 basic parameters, SmartWire-DT and EtherNet/IP connectivity, and outstanding ease of mounting and installation. The newest version adds support for sensorless vector control and permanent magnet motor compatibility. The DC1 is perfect for quick commissioning and is ideal for panel builders. This drive supports single-phase motor applications, and detachable terminal blocks make control wiring much easier. Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 30 hp. Models rated at 40 volts, single- or threephase, 50/60 Hz are available in sizes ranging from 0.5 to 15 hp. Models rated at 115 volts, single-phase, 50/60 Hz are available in the 0.5 to 3 hp size range. Features Compact, space-saving design Rugged and reliable 175% for s, 50 C rated DIN rail and screw mountable (FS1 and FS) Side-by-side installation Industry-leading efficiency delivers energy savings to the customer Optional integrated EMC filters make the unit suitable for commercial and industrial networks Brake chopper as standard in frames and higher Temperature-controlled fan RS-485/Modbus and CANopen as standard PI controller as standard SmartWire capability Dual EtherNet/IP communication module Removable I/O terminal blocks Contactor style power wiring Designed for shaded-pole, single-phase motors and permanent split capacitor single-phase motors Sensorless vector control Permanent magnet motor compatibility Standards and Certifications Product Complies with EN (004) EMC (At Default Settings) EMC Category C1, C and C3 at default settings (1 m, 5 m, 5 m) Safety EN 6059 CE UL cul UkrSepro c-tick RoHS compliant Note 1 See unit nameplate for more detailed approvals. Volume 6 Solid-State Motor Control CA E June V6-T-15

17 .3 Adjustable Frequency Drives PowerXL DC1 Series Drives Catalog Number Selection DC1 Series Adjustable Frequency AC Drives Device Series DC1 = Variable frequency drive, compact, Series 1 (D = Drives, C = Compact, 1 = Series 1) Connection in Power Section 1 = Single-phase mains connection/three-phase motor connection 3 = Three-phase mains connection/three-phase motor connection S = Single-phase mains connection/single-phase motor connection Mains Voltage Category 1 = 110 V ( V ±10%) = 30 V (00 40 V ±10%) 4 = 480 V ( V ±10%) D = 110 V input/30 V output (voltage doubler) DC1-1 4D1 F N -A 0 N Rated Operational Current Examples D =. A 4D1 = 4.1 A 04 = 4 A Type N = Standard basic device CE1 = Enhanced device Degree of Protection 0 = IP0/NEMA 0 66 = IP66/NEMA 4/4X 6S = IP66 with disconnect/nema 4/4X Display Unit (Display) A = LED display Brake Chopper N = No internal brake chopper B = Brake chopper EMC (Radio Interference Suppression Filter) N = No internal RFI filter F = Internal RFI filter V6-T-16 Volume 6 Solid-State Motor Control CA E June 017

18 Adjustable Frequency Drives PowerXL DC1 Series Drives.3 Product Selection IP0 DC1 Series IP0 Enclosure Drives 1 hp kw Volts 100% Continuous Current In (A) Frame Size 3 Catalog Number V single-phase in/ DC1-S17D0NN-A0N V single-phase out 10.5 DC1-S1011NB-A0N V single-phase in/ DC1-S4D3NN-A0N V single-phase out 7 1 DC1-S7D0NN-A0N DC1-S011NB-A0N V single-phase in/.3 1 DC1-1DD3NN-A0CE V three-phase out DC1-1D4D3NN-A0CE DC1-1D5D8NB-A0CE V single-phase in/.3 1 DC1-1D3NN-A0CE V three-phase out DC1-14D3NN-A0CE DC1-17D0NN-A0CE DC1-17D0NB-A0CE DC1-1011NB-A0CE DC1-1015NB-A0CE V three-phase in/.3 1 DC1-3D3NN-A0CE V three-phase out DC1-34D3NN-A0CE DC1-37D0NN-A0CE DC1-37D0NB-A0CE DC1-3011NB-A0CE DC1-3018NB-A0CE DC1-304NB-A0CE DC1-3030NB-A0CE DC1-3046NB-A0CE V three-phase in/. 1 DC1-34DNN-A0CE V three-phase out DC1-344D1NN-A0CE DC1-344D1NB-A0CE DC1-345D8NB-A0CE DC1-349D5NB-A0CE DC NB-A0CE DC NB-A0CE DC1-3404NB-A0CE DC NB-A0CE DC FB-A0N DC FB-A0N 5 Notes 1 These are constant torque/high overload rated drives. For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. 3 Brake chopper circuit available as standard in frames, 3 and 4. 4 Only for use with shaded pole or split capacitor single-phase motors. 5 RFI version available. Substitute with DC1-*****F*-**** for this option. Volume 6 Solid-State Motor Control CA E June V6-T-17

19 .3 Adjustable Frequency Drives PowerXL DC1 Series Drives IP66 NEMA 4/4X Interior DC1 Drive The IP66 version of the DC1 is a unique solution to allow for mounting the drive outside of a control panel or next to a motor for distributed control. IP66 IP66S -A66 Option This version comes with the keypad that is similar to that of IP0 version. There are no additional cover controls to address security concerns. DC1 Series IP66 Enclosure Drives 1 hp kw Volts 100% Continuous Current In (A) -A6S Option This version has an integrated potentiometer, a forward/off/ reverse switch and a disconnect switch with lock-off capability with the standard keypad. This allows for reduced labor and materials when compared to a IP0 solution in separate enclosure. Frame Size 3 Catalog Number V single-phase in/ 7 1 DC1-S17D0NN-A6SN V single-phase out 10.5 DC1-S1011NB-A6SN V single-phase in/ DC1-S4D3NN-A6SN V single-phase out 7 1 DC1-S7D0NN-A6SN DC1-S011NB-A6SN V single-phase in/.3 1 DC1-1DD3NN-A6SCE V three-phase out DC1-1D4D3NN-A6SCE DC1-1D5D8NB-A6SCE V single-phase in/.3 1 DC1-1D3NN-A6SCE V three-phase out DC1-14D3NN-A6SCE DC1-17D0NN-A6SCE DC1-17D0NB-A6SCE DC1-1011NB-A6SCE DC1-1015NB-A6SCE V three-phase in/.3 1 DC1-3D3NN-A6SCE V three-phase out DC1-34D3NN-A6SCE DC1-37D0NN-A6SCE DC1-37D0NB-A6SCE DC1-3011NB-A6SCE DC1-3018NB-A6SCE V three-phase in/. 1 DC1-34DNN-A6SCE V three-phase out DC1-344D1NN-A6SCE DC1-344D1NB-A6SCE DC1-345D8NB-A6SCE DC1-349D5NB-A6SCE DC NB-A6SCE DC NB-A6SCE1 45 Notes 1 These are constant torque/high overload rated drives. For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. 3 Brake chopper circuit available as standard in frames, 3 and 4. 4 Non-disconnect version available. Substitute with -A66. 5 RFI version available. Substitute with DC1-*****F*-**** for this option. V6-T-18 Volume 6 Solid-State Motor Control CA E June 017

20 Adjustable Frequency Drives PowerXL DC1 Series Drives.3 Accessories DC1 Series PC Communication Kit and Copy/Paste Module Description Catalog Number Extension Cables and Data Cable Splitter Description Catalog Number Bluetooth copy/paste communication stick USB to RJ45 panel mount kit USB to RJ45 PC Tool cable Encoder Feedback Plug-In Option Module and Miscellaneous Cards Description DX-COM-STICK DX-COM-PCKIT DX-CBL-PC-3M0 Catalog Number RJ45 communication cable w/terminating resistor RS-485 data cable, RJ45, 0.5 m RS-485 data cable, RJ45, 1.0 m RS-485 data cable, RJ45, 3.0 m RS-485 three-way data cable splitter, RJ45 RS-485 data cable splitter, RJ45, (1 connector to socket) EASY-NT-R DX-CBL-RJ45-0M5 DX-CBL-RJ45-1M0 DX-CBL-RJ45-3M0 DX-SPL-RJ45-3SL DX-SPL-RJ45-SL1PL Local control/test option card HVACO drive running and tripped relay output card DXC-EXT-LOCSIM DXC-EXT-RO1AO Communication Modules Description Catalog Number Dual relay output card DXC-EXT-RO 110 V logic input card DXC-EXT-IO V logic input card DXC-EXT-IO30 Remote Keypad Description Catalog Number LED remote keypad 7-segment display, IP54 rated DX-KEY-LED 1 OLED remote keypad full text display, multi-line text, DX-KEY-OLED 1 multi-language, IP54 hand/auto buttons SmartWire-DT interface for DE1 and DC1 IP0 Dual EtherNet/IP interface for DE1 and DC1 IP0 Optional Communication Modules Description EtherNet/IP plug-in interface module Notes 1 Includes 1 m RS-485 data cable. Available June 016. DX-NET-SWD3 DX-NET-ETHERNET- Catalog Number DX-NET-ETHERNET- Brake Resistor (FR and FR3) Description DC1, DA1 internal mount 00 W, 100 R Catalog Number DX-BR3-100 Volume 6 Solid-State Motor Control CA E June V6-T-19

21 .3 Adjustable Frequency Drives PowerXL DC1 Series Drives Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor Line and Load Reactors 30 V D R1 D0 0 5 Input/Output Voltage = 30 V 4 = 480 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A Open NEMA 1 DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 0.5 DR-D0-03 DR-D0-05 DR1-D-03 DR1-D-05 DR-D0-13 DR-D0-15 DR1-D-13 DR1-D-15 1 DR-4D0-03 DR-8D0-05 DR1-4D-03 DR1-4D-05 DR-4D0-13 DR-8D0-15 DR1-4D-13 DR1-4D DR-8D0-03 DR-8D0-05 DR1-6D0-03 DR1-6D0-05 DR-8D0-13 DR-8D0-15 DR1-6D0-13 DR1-6D0-15 DR-8D0-03 DR-8D0-05 DR1-6D8-03 DR1-6D8-05 DR-8D0-13 DR-8D0-15 DR1-6D8-13 DR1-6D DR DR DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Line and Load Reactors 480 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR-4D0-03 DR-4D0-05 DR1-4D1-03 DR1-4D1-05 DR-4D0-13 DR-4D0-15 DR1-4D1-13 DR1-4D1-15 DR-44D0-03 DR-44D0-05 DR1-43D4-03 DR1-43D4-05 DR-44D0-13 DR-44D0-15 DR1-43D4-13 DR1-43D DR-48D0-03 DR-48D0-05 DR1-44D8-03 DR1-44D8-05 DR-48D0-13 DR-48D0-15 DR1-44D8-13 DR1-44D DR-48D0-03 DR-48D0-05 DR1-47D6-03 DR1-47D6-05 DR-48D0-13 DR-48D0-15 DR1-47D6-13 DR1-47D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-0 Volume 6 Solid-State Motor Control CA E June 017

22 Adjustable Frequency Drives PowerXL DC1 Series Drives.3 Technical Data and Specifications DC1 Series Ratings PowerXL DC1 Basic Controller IP0 Standard Ratings Description Specification Protections Overload protection 150% for 60s for every 600 seconds Overvoltage protection Yes Undervoltage protection Yes Ground fault protection Yes Overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Short-circuit 100 kaic with Type J fuses withstand rating Programmable Parameters Description Built-in Help card 14 Standard operation parameters Reference scaling Programmable start and stop functions DC-brake at start and stop Programmable V/Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions Power section fault indication External fault Fieldbus communication Second deceleration time Analog input range selection, signal scaling and filtering PI controller Skip frequencies Specifications PowerXL DC1 Series Drives Description Specification Input Ratings Input voltage (V in ) ±10% Input frequency (f in ) 50/60 Hz (variation up to 48 6 Hz) Connection to power Maximum of one time every 30 seconds Output Ratings Output voltage 0 to V 1 in Continuous output current Output frequency Frequency resolution Initial output current (I H) Continuous rated current I N at ambient temperature max. 1 F (50 C), 150% for 60 seconds, 175% for seconds 0 to 500 Hz 0.1 Hz 175% for s for every 0 seconds Torque depends on motor Control Characteristics Operation mode U/f control, slip compensation Switching frequency 4 to 3 khz Voltage reference 10 Vdc (max. 10 ma) Field weakening point 0 to 500 Hz Acceleration time 0.1 to 600 seconds Deceleration time 0.1 to 600 seconds Brake Resistor (Minimum Values) 30 V Series FS and FS3 47 ohms 400 V Series FS 100 ohms, FS3 47 ohms Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Enclosure class +14 F ( 10 C), no frost to +1 F (+50 C): Rated loadability I N IP0 NEMA 0 40 F ( 40 C) to +140 F (+60 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water IP0 (FS1 FS4) Notes 1 Exception: 115 V single-phase in, 30 V three-phase out. Only FS, FS3 and FS4 drives are equipped with brake chopper circuit. Volume 6 Solid-State Motor Control CA E June V6-T-1

23 .3 Adjustable Frequency Drives PowerXL DC1 Series Drives Standards DC1 Series I/O Specifications Digital inputs DI1 DI4 are programmable Digital, relay and analog outputs are programmable Includes: Four inputs (two digital and two digital/analog) Analog inputs 4 0 ma 0 10 V One output (analog or digital) One relay output RS-485 interface DC1 Series I/O Interface Terminal Signal Factory Preset Description Reliability Pretested components Computerized testing Final test with full load Conformal-coated boards Eaton s Electrical Services & Systems: national network of AF drive specialists 1 +4 Vdc Control voltage for DI1 DI4 Maximum load 100 ma Reference potential V DI1 Digital Input 1 Start Enable FWD 8 to +30 V (High, R 1 > 6 kω) 3 DI Digital Input Start Enable REV 8 to +30 V (High, R 1 > 6 kω) 4 DI3 Digital Input 3 Fixed frequency FF1 Digital: 8 30 V (high) AI Analog Input Fixed frequency FF1 Analog: 0 to +10 V (R i >7 kω) 0/4 0 ma (Rß = 500 Ω) Can be switched with parameter P Vdc Reference voltage, Output (+10 V) Maximum load 10 ma Reference potential 0 V 6 AI1 Analog Input 1 Frequency reference value (fixed frequency) DI4 Digital Input 5 Frequency reference value (fixed frequency) Analog: 0 to +10 V (R i >7 kω) 0/4 0 ma (Rß = 500 Ω) Can be switched with parameter P-16 Digital: 8 30 V (high) 7 0 V Reference potential 0 V = connection terminal 9 8 AO1 Analog Output 1 Output frequency Analog: 0 to +10 V, maximum 0 ma Can be switched with parameter P-5 DO1 Digital Output 1 Output frequency Digital: 8 to +4 V 9 0 V Reference potential 0 V connection terminal 7 10 K13 Relay 1, normally open contact Active = RUN Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 11 K14 Relay 1, normally open contact Active = RUN Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 4V 1 +4V Out < 100 ma DI1 FWD DI REV 3 FF1 4 DI3 (AI) f-soll 0 to +10V/0 ma 6 AI1 (DI4) CPU f-out 0 to +10V/0 ma 8 AO (DO) V6-T- Volume 6 Solid-State Motor Control CA E June 017

24 Adjustable Frequency Drives PowerXL DC1 Series Drives.3 Dimensions Approximate Dimensions in Inches (mm) DC1, Sizes FS1 FS4, Degree of Protection IP0/NEMA 0 Ø A1 A B Frame Size A A1 B B1 B C C1 Ø1 Ø DC1, Sizes FS1 FS3, Degree of Protection IP66/NEMA 4 Weight lbs (kg) FS (81) 1.97 (50) 7.4 (184) 6.69 (170) 0.8 (7) 4.88 (14) 0.16 (4) 0.4 (6) 0.47 (1).43 (1.1) FS 4.1 (107).95 (75) 9.09 (31) 8.46 (15) 0.31 (8) 5.98 (15) 0.0 (5) 0.4 (6) 0.47 (1) 5.73 (.6) FS (19) 3.94 (100) (73) (55) 0.33 (8.5) 6.89 (175) 0.0 (5) 0.4 (6) 0.47 (1) 8.8 (4.0) FS (173) 4.9 (15) (418.5) (400) 0.41 (10.5) 8.31 (11) 0.16 (4) 0.31 (8) 0.57 (14.5) 18.5 (8.4) A1 A B1 B C1 B B1 B C C1 Frame Size A A1 B B1 B C C1 Ø1 Ø Weight lbs (kg) FS (161) 5.85 (148.5) 9.13 (3) 7.44 (189) 0.98 (5) 7.4 (184) 0.14 (3.5) 0.16 (4) 0.31 (8) 6.17 (.8) FS 7.40 (188) 6.93 (176) 10.1 (57) 7.87 (00) 1.10 (8) 7.56 (19) 0.14 (3.5) 0.17 (4.) 0.33 (8.5) 11.0 (5.0) FS3 8.7 (10) 7.78 (197.5) 1.0 (310) 9.9 (5) 1.30 (33) 9.45 (40) 0.14 (3.5) 0.17 (4.) 0.33 (8.5) (8.) C Ø1 Ø Ø1 A1 Ø B1 Volume 6 Solid-State Motor Control CA E June V6-T-3

25 .3 Adjustable Frequency Drives PowerXL DC1 Series Drives Approximate Dimensions in Inches (mm) DC1, Sizes FS1 FS3, Degree of Protection IP66/NEMA 4, with Local Controls B1 B A1 B C1 A1 A C Frame Size A A1 B B1 B C C1 Ø1 Ø Weight lbs (kg) FS (161) 5.85 (148.5) 9.13 (3) 7.44 (189) 0.98 (5) 7.4 (184) 0.14 (3.5) 0.16 (4) 0.31 (8) 6.17 (.8) FS 7.40 (188) 6.93 (176) 10.1 (57) 7.87 (00) 1.10 (8) 7.56 (19) 0.14 (3.5) 0.17 (4.) 0.33 (8.5) 11.0 (5.0) FS3 8.7 (10) 7.78 (197.5) 1.0 (310) 9.9 (5) 1.30 (33) 9.45 (40) 0.14 (3.5) 0.17 (4.) 0.33 (8.5) (8.) Ø1 Ø B1 V6-T-4 Volume 6 Solid-State Motor Control CA E June 017

26 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 PowerXL DA1 Series Drives Contents Description PowerXL DA1 Series Drives Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Page V6-T-6 V6-T-7 V6-T-9 V6-T-3 V6-T-34 Product Description Eaton s PowerXL DA1 variable frequency drives are the next generation of drives specifically engineered for today s machinery applications. DA1 is the perfect match for demanding OEM applications. High-performance processor, safe torque off, multiple fieldbus protocols including SmartWire-DT, sensorless vector control and the possibility to operate permanent magnet motors are sure to leave a lasting impression. Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 15 hp. Models rated at 40 volts, single- or threephase, 50/60 Hz are available in sizes ranging from 0.5 to 7.5 hp. Models rated at 575 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 0 hp. Features Compact, space-saving design Rugged and reliable 00% for 4s 50 C rated DIN rail and screw mountable (FS1 and FS) Side-by-side installation Industry-leading efficiency delivers energy savings to the customer Integrated EMC filters make the unit suitable for commercial and industrial networks Communication cards that integrate into the drive EtherNet/IP DeviceNet PROFIBUS-DP EtherCAT PROFINET Modbus TCP BACnet Brake chopper as standard Temperature-controlled fan RS-485/Modbus and CANopen as standard PID controller as standard SmartWire capability Removable I/O terminal blocks Contactor style power wiring 00% torque at zero speed Designed to run surface mounted (SPM) and rotor in-built (IPM) permanent magnet motors PLC programming Closed loop Conformal coated boards Standards and Certifications Product Complies with EN (004) EMC (At Default Settings) EMC Category C1, C and C3 at default settings (1 m, 5 m, 5 m) Safety EN 6059 CE UL cul DNV UkrSepro c-tick RoHS compliant Note 1 See unit nameplate for more detailed approvals. Volume 6 Solid-State Motor Control CA E June V6-T-5

27 .4 Adjustable Frequency Drives PowerXL DA1 Series Drives Catalog Number Selection DA1 Series Adjustable Frequency AC Drives Device Series DA1 = Variable frequency drive, compact, Series 1 (D = Drives, A = Advanced, 1 = Series 1) Connection in Power Section 1 = Single-phase mains connection/three-phase motor connection 3 = Three-phase mains connection/three-phase motor connection Mains Voltage Category = 30 V (00 40 V ±10%) 4 = 400 V ( V ±10%) 5 = 575 V ( V ±10%) DA1-1 4D1 F B -A 0 C Rated Operational Current Examples D =. A 4D1 = 4.1 A 04 = 4 A Type C = Coated printed circuit boards Degree of Protection 0 = IP0/NEMA 0 66 = IP66/NEMA 4/4X 6S = IP66 with disconnect/nema 4/4X Display Unit (Display) A = LED display (IP0 only) B = OLED display (IP66 only) Brake Chopper B = Brake chopper EMC (Radio Interference Suppression Filter) F = Internal RFI filter V6-T-6 Volume 6 Solid-State Motor Control CA E June 017

28 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 Product Selection IP0 DA1 Series IP0 Enclosure Drives 1 hp kw Volts 100% Continuous Current In (A) Frame Size 3 Catalog Number V single-phase in/ 4.3 DA1-14D3FB-A0C V three-phase out 7 DA1-17D0FB-A0C DA1-1011FB-A0C V three-phase in/ 4.3 DA1-34D3FB-A0C V three-phase out 7 DA1-37D0FB-A0C DA1-3011FB-A0C DA1-3018FB-A0C DA1-304FB-A0C V three-phase in/. DA1-34DFB-A0C V three-phase out 4.1 DA1-344D1FB-A0C DA1-345D8FB-A0C DA1-349D5FB-A0C DA FB-A0C DA FB-A0C DA1-3404FB-A0C V three-phase in/.1 DA1-35D1NB-A0C V three-phase out 3.1 DA1-353D1NB-A0C DA1-354D1NB-A0C DA1-356D5NB-A0C DA1-359D0NB-A0C DA1-3501NB-A0C DA NB-A0C DA1-350NB-A0C Notes 1 These are constant torque/high overload rated drives. For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. 3 Brake chopper circuit available as standard in frames and 3. Volume 6 Solid-State Motor Control CA E June V6-T-7

29 .4 Adjustable Frequency Drives PowerXL DA1 Series Drives IP66 NEMA 4/4X Interior DA1 Drive The IP66 version of the DA1 is a unique solution to allow for mounting the drive outside of a control panel or next to a motor for distributed control. IP66 IP66S -B66C Option This version comes with the OLED keypad. There are no additional cover controls to address security concerns. DA1 Series IP66 Enclosure Drives 1 IP66 NEMA 4/4X Interior DA1 Drive hp kw Volts 100% Continuous Current In (A) -B6SC Option This version has an integrated potentiometer, a forward/off/ reverse switch and a disconnect switch with lockoff capability with the OLED keypad. This allows for reduced labor and materials when compared to a IP0 solution in separate enclosure. Frame Size 3 Catalog Number V single-phase in/ 4.3 DA1-14D3FB-B6SC V three-phase out 7 DA1-17D0FB-B6SC DA1-1011FB-B6SC V three-phase in/ 4.3 DA1-34D3FB-B6SC V three-phase out 7 DA1-37D0FB-B6SC DA1-3011FB-B6SC DA1-3018FB-B6SC V three-phase in/. DA1-34DFB-B6SC V three-phase out 4.1 DA1-344D1FB-B6SC DA1-345D8FB-B6SC DA1-349D5FB-B6SC DA FB-B6SC DA FB-B6SC V three-phase in/.1 DA1-35D1NB-B6SC V three-phase out 3.1 DA1-353D1NB-B6SC DA1-354D1NB-B6SC DA1-356D5NB-B6SC DA1-359D0NB-B6SC DA1-3501NB-B6SC DA NB-B6SC Notes 1 These are constant torque/high overload rated drives. For all applications, select the unit such that the motor current is less than or equal to the rated continuous output current. 3 Brake chopper circuit available as standard in frames and 3. 4 Non-disconnect version available. Substitute with -B66C. V6-T-8 Volume 6 Solid-State Motor Control CA E June 017

30 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 Accessories DA1 Series PC Communication Kit and Copy/Paste Module Description Bluetooth copy/paste communication stick USB to RJ45 panel mount kit USB to RJ45 PC Tool cable Optional Communication Modules Description DeviceNet plug-in interface module PROFIBUS-DP plug-in interface module EtherNet/IP plug-in interface module EtherCAT plug-in interface module PROFINET plug-in interface module Modbus TCP plug-in interface module BACnet/IP plug-in interface module Encoder Feedback Plug-In Option Module and Miscellaneous Cards Description Expansion card: 3 relay outputs Encoder feedback plug-in option module Expansion card: 3 digital inputs and 1 relay output Catalog Number DX-COM-STICK DX-COM-PCKIT DX-CBL-PC-3M0 Catalog Number DX-NET-DEVICENET DX-NET-PROFIBUS DX-NET-ETHERNET- DX-NET-ETHERCAT- DX-NET-PROFINET- DX-NET-MODBUSTCP- DX-NET-BACNETIP- Catalog Number DXA-EXT-3RO DXA-EXT-ENCOD DXA-EXT-3DI1RO Remote Keypad Description Catalog Number LED remote keypad 7-segment display, IP54 rated DX-KEY-LED 1 OLED remote keypad full text display, multi-line text, DX-KEY-OLED 1 multi-language, IP54, hand/auto Extension Cables and Data Cable Splitter Description Catalog Number RJ45 communication cable w/terminating resistor RS-485 data cable, RJ45, 0.5 m RS-485 data cable, RJ45, 1.0 m RS-485 data cable, RJ45, 3.0 m RS-485 three-way data cable splitter, RJ45 RS-485 data cable splitter, RJ45, (1 connector to socket) SmartWire Modules Description SmartWire-DT interface for DA1 IP0 Note 1 Includes 1 m RS-485 data cable. EASY-NT-R DX-CBL-RJ45-0M5 DX-CBL-RJ45-1M0 DX-CBL-RJ45-3M0 DX-SPL-RJ45-3SL DX-SPL-RJ45-SL1PL Catalog Number DX-NET-SWD1 Volume 6 Solid-State Motor Control CA E June V6-T-9

31 .4 Adjustable Frequency Drives PowerXL DA1 Series Drives Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor Line and Load Reactors 30 V D R1 D0 0 5 Input/Output Voltage = 30 V 4 = 460 V 5 = 575 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A Open NEMA 1 DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR-4D0-03 DR-8D0-05 DR1-4D-03 DR1-4D-05 DR-4D0-13 DR-8D0-15 DR1-4D-13 DR1-4D-15 DR-8D0-03 DR-8D0-05 DR1-6D8-03 DR1-6D8-05 DR-8D0-13 DR-8D0-15 DR1-6D8-13 DR1-6D DR DR DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-30 Volume 6 Solid-State Motor Control CA E June 017

32 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 Line and Load Reactors 480 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR-4D0-03 DR-4D0-05 DR1-4D1-03 DR1-4D1-05 DR-4D0-13 DR-4D0-15 DR1-4D1-13 DR1-4D1-15 DR-44D0-03 DR-44D0-05 DR1-43D4-03 DR1-43D4-05 DR-44D0-13 DR-44D0-15 DR1-43D4-13 DR1-43D DR-48D0-03 DR-48D0-05 DR1-44D8-03 DR1-44D8-05 DR-48D0-13 DR-48D0-15 DR1-44D8-13 DR1-44D DR-48D0-03 DR-48D0-05 DR1-47D6-03 DR1-47D6-05 DR-48D0-13 DR-48D0-15 DR1-47D6-13 DR1-47D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Line and Load Reactors 575 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR-5D0-03 DR-5D0-05 DR1-51D7-03 DR1-51D7-05 DR-5D0-13 DR-5D0-15 DR1-51D7-13 DR1-51D7-15 DR-54D0-03 DR-54D0-05 DR1-5D7-03 DR1-5D7-05 DR-54D0-13 DR-54D0-15 DR1-5D7-13 DR1-5D DR-54D0-03 DR-54D0-05 DR1-53D9-03 DR1-53D9-05 DR-54D0-13 DR-54D0-15 DR1-53D9-13 DR1-53D DR-58D0-03 DR-58D0-05 DR1-56D1-03 DR1-56D1-05 DR-58D0-13 DR-58D0-15 DR1-56D1-13 DR1-56D DR-58D0-03 DR-58D0-05 DR1-59D0-03 DR1-59D0-05 DR-58D0-13 DR-58D0-15 DR1-59D0-13 DR1-59D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Volume 6 Solid-State Motor Control CA E June V6-T-31

33 .4 Adjustable Frequency Drives PowerXL DA1 Series Drives Technical Data and Specifications DA1 Series Ratings PowerXL DA1 Basic Controller IP0 Standard Ratings Description Specification Protections Overload protection 150% for 60s for every 600 seconds Overvoltage protection Yes Undervoltage protection Yes Ground fault protection Yes Overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Short-circuit 100 kaic with Type J fuses withstand rating Programmable Parameters Description Built-in Help card 14 Standard operation parameters Reference scaling Programmable start and stop functions DC-brake at start and stop Programmable V/Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions Power section fault indication External fault Fieldbus communication Safe torque off (STO) function Analog input range selection, signal scaling and filtering PI controller Skip frequencies Specifications PowerXL DA1 Series Drives Description Specification Input Ratings Input voltage (V in ) ±10% Input frequency (f in ) 50/60 Hz (variation up to 48 6 Hz) Connection to power Maximum of one time every 30 seconds Output Ratings Output voltage 0 to V 1 in Continuous output current Output frequency Frequency resolution Initial output current (I H) Continuous rated current I N at ambient temperature max. 1 F (50 C), 150% for 60 seconds, 00% for 4 seconds 0 to 500 Hz 0.1 Hz 00% for 4s for every 40 seconds Torque depends on motor Control Characteristics Operation mode U/f control, slip compensation, sensorless vector control (SLV), vector control with feedback (CLV) Switching frequency 4 to 3 khz Voltage reference 10 Vdc (max. 10 ma) Field weakening point 0 to 500 Hz Acceleration time 0.1 to 600 seconds Deceleration time 0.1 to 600 seconds Brake Resistor (Minimum Values) 30 V Series FS and FS3 15 ohms 400 V Series FS 33 ohms, FS3 ohms Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Enclosure class +14 F ( 10 C), no frost to +1 F (+50 C): Rated loadability I N IP0 NEMA 0 40 F ( 40 C) to +140 F (+60 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water IP0 (FS and FS3) Notes 1 Exception: 115 V single-phase in, 30 V three-phase out. Only FS and FS3 drives are equipped with brake chopper circuit. V6-T-3 Volume 6 Solid-State Motor Control CA E June 017

34 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 Standards DA1 Series I/O Specifications Digital inputs DI1 DI5 are programmable Digital, relay and analog outputs are programmable Includes: Five inputs (three digital and two digital/analog) Analog inputs 4 0 ma 0 10 V Two outputs (analog or digital) Two relay outputs RS-485 interface Reliability Pretested components Computerized testing Final test with full load Conformal-coated boards Eaton s Electrical Services & Systems: national network of AF drive specialists DA1 Series I/O Interface Terminal Signal Factory Preset Description 1 +4 Vdc Control voltage for DI1 DI5 Maximum load 100 ma Reference potential V DI1 Digital Input 1 Start Enable FWD 1 8 to +30 V (High, R 1 > 6 kω) 3 DI Digital Input Start Enable REV 1 8 to +30 V (High, R 1 > 6 kω) 4 DI3 Digital Input 3 Fixed frequency FF1/FF 1 8 to +30 V (High, R 1 > 6 kω) Vdc Reference voltage, Output (+10 V) Maximum load 10 ma Reference potential 0 V 6 AI1 Analog Input 1 Frequency reference value 1 Analog: 0 to +10 V (R i >7 kω) 0/4 0 ma (R i = 500 Ω) Can be switched with parameter P-30 DI4 Digital Input 5 Frequency reference value 1 Digital: 8 30 V (high) 7 0 V Reference potential 0 V = connection terminal 9 8 AO1 Analog Output 1 Output frequency Analog: 0 to +10 V, maximum 0 ma Can be switched with parameter P-11 DO1 Digital Output 1 Output frequency Digital: 8 4 V 9 0 V Reference potential 0 V connection terminal 7 10 DI4 Digital Input 4 Fixed frequency FF 1 Analog: 0 to +10 V (R i >7 kω) 0/4 0 ma (R i = 500 Ω) Can be switched with parameter P-30 AI Analog Input Fixed frequency FF 1 Digital: 8 30 V (high) 11 AO Analog output Output current 1 Analog: 0 to +10 V, maximum 0 ma Can be switched with parameter P-11 DO Digital output Output current 1 Digital: 8 4 V 1 STO+ Safe Torque Off + Enable = +4 V 13 STO- Safe Torque Off Enable = 0 V 14 K11 Relay 1, changeover contact Active = FAULT 1 Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 15 K14 Relay 1, changeover contact (N/O) Active = FAULT 1 Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 16 K1 Relay 1, changeover contact (N/C) Active = FAULT 1 Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 17 K3 Relay, N/O contact Active = FAULT 1 Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A 18 K4 Relay, N/C contact Active = FAULT 1 Maximum switching load: 50 Vac/6 A or 30 Vdc/5 A Note 1 Programmable function. +4V 1 +4V Out < 100 ma DI1 FWD DI REV 3 DI3 FF1/FF 4 FF 10 DI4 (AI) f-soll 0 to +10V/0 ma 6 AI1 (DI5) CPU f-out 0 to +10V/0 ma 8 AO1 (DO1) A-Out 0 to +10V/0 ma 11 AO (DO) Volume 6 Solid-State Motor Control CA E June V6-T-33

35 .4 Adjustable Frequency Drives PowerXL DA1 Series Drives Dimensions Approximate Dimensions in Inches (mm) DA1, Sizes FS and FS3, Degree of Protection IP0/NEMA 0 Ø A1 A B B1 Frame Size A A1 B B1 B C C1 Ø1 Ø DA1, Sizes FS and FS3, Degree of Protection IP66/NEMA 4 Weight lbs (kg) FS 4.1 (107.0).95 (75.0) 9.09 (31.0) 8.46 (15.0) 0.31 (8.0) 7.3 (186.0) 0.0 (5.0) 0.4 (6.0) 0.47 (1.0) 3.97 (1.8) FS (131.0) 3.94 (100.0) (73.0) (55.0) 0.33 (8.5) 8.03 (04.0) 0.0 (5.0) 0.4 (6.0) 0.47 (1.0) 7.7 (3.5) A1 A B C1 B1 B B C C1 Frame Size A A1 B B1 B C C1 Ø1 Ø Weight lbs (kg) FS 7.40 (188.0) 6.93 (176.0) 10.1 (57.0) 7.87 (00.0) 0.79 (0.0) 9.4 (39.3) 0.14 (3.5) 0.16 (4.) 0.33 (8.5) 10.4 (4.5) FS3 8.9 (11.0) 7.78 (198.0) 1.0 (310.0) 9.90 (5.0) 0.98 (5.0) (66.3) 0.14 (3.5) 0.16 (4.) 0.33 (8.5) 15.9 (7.0) C Ø1 Ø A1 B1 Ø1 Ø V6-T-34 Volume 6 Solid-State Motor Control CA E June 017

36 Adjustable Frequency Drives PowerXL DA1 Series Drives.4 Approximate Dimensions in Inches (mm) DA1, Sizes FS and FS3, Degree of Protection IP66/NEMA 4, with Local Controls B1 B B A1 C1 A C Frame Size A A1 B B1 B C C1 Ø1 Ø Weight lbs (kg) FS 7.40 (188.0) 6.93 (176.0) 10.1 (57.0) 7.87 (00.0) 0.79 (0.0) 9.4 (39.3) 0.14 (3.5) 0.16 (4.) 0.33 (8.5) 10.6 (4.8) FS3 8.9 (11.0) 7.78 (198.0) 1.0 (310.0) 9.90 (5.0) 0.98 (5.0) (66.3) 0.14 (3.5) 0.16 (4.) 0.33 (8.5) 16.1 (7.3) Ø1 A1 Ø B1 Volume 6 Solid-State Motor Control CA E June V6-T-35

37 .5 Adjustable Frequency Drives M-Max Series Drives M-Max Series Drives for Machinery Applications Product Description Eaton s M-Max Series Sensorless Vector Adjustable Frequency AC Drives are the next generation of drives specifically engineered for today s machinery applications. These microprocessor-based drives have standard features that can be programmed to tailor the drive s performance to suit a wide variety of application requirements. The M-Max product line uses a 3-bit microprocessor and insulated gate bipolar transistors (IGBTs) that provide quiet motor operation, high motor efficiency, and smooth lowspeed performance. The size and simplicity of the M-Max make it ideal for hassle-free installation. Models rated at 575 volts, three-phase, 50/60 Hz are available in sizes ranging from 1 to 7-1/ hp. Models rated at 480 volts, three-phase, 50/60 Hz are available in sizes ranging from 1/ to 5 hp. Models rated at 40 volts, single- or three-phase, 50/60 Hz are available in sizes ranging from 1/4 to 15 hp. Models rated at 115 volts, single-phase, 50/60 Hz are available in the 1/4 to 1-1/ hp size range. The standard drive includes a digital display, and operating and programming keys on a visually appealing, efficient application programming interface. The display provides drive monitoring, as well as adjustment and diagnostic information. The keys are used for digital adjustment and programming of the drive, as well as for operator control. Separate terminal blocks for control and power wiring are provided for customer connections. Contents Description M-Max Series Drives Standards and Certifications Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Features Ease of use preset application macros, startup wizard, diagnostic capabilities Compact, space-saving design Rugged and reliable 150% torque for one minute, 50C rated, conformal coated boards DIN rail and screw mountable Side-by-side installation Industry leading efficiency delivers energy savings to the customer Integrated 5% DC choke (FS4 and FS5) Page V6-T-37 V6-T-37 V6-T-38 V6-T-39 V6-T-4 V6-T-44 Integrated EMC filters make the unit suitable for commercial and industrial networks IP1 as standard, option for NEMA 1 (FS4 and FS5) IP0 as standard, option for IP1 and NEMA 1 (FS1 FS3) Brake chopper as standard in three-phase, applications of frames (FS) and larger Temperature-controlled fan RS-485/Modbus as standard PID controller as standard Several fieldbus options PROFIBUS DeviceNet CANopen V6-T-36 Volume 6 Solid-State Motor Control CA E June 017

38 Adjustable Frequency Drives M-Max Series Drives.5 Standards and Certifications Product Complies with EN (004) Safety EN CE UL cul IEC RoHS compliant EMC (At Default Settings) EMC Category C, C3, and C4 (Level H): With an internal RFI filter option Note 1 See unit nameplate for more detailed approvals. Catalog Number Selection Description MMX = Base catalog number Phase 1 = Single-phase 3 = Three-phase MMX 1 1 AA 1D1 F 0 0 Enclosure Class 0 = NEMA 0 or IP0 Option 0 = Full version 1 = 10 V = 30 V Voltage 4 = 480 V 5 = 575 V Software Designation Series AA Output Current 1D6 = 1.6 A 010 = 10 A EMC Filter F = Filter N = No filter Volume 6 Solid-State Motor Control CA E June V6-T-37

39 .5 Adjustable Frequency Drives M-Max Series Drives Product Selection M-Max M-Max Basic Controller hp 1 Volts Current I N (A) 100% Continuous Nominal Input Current (A) Frame Size Catalog Number 3 1/ V single-phase in FS MMX11AA1D7N / 30 V three-phase out MMX11AAD4N / MMX11AAD8N MMX11AA3D7N / FS3 MMX11AA4D8N / V single-phase in FS1 MMX1AA1D7N0-0 1/ 30 V three-phase out MMX1AAD4N0-0 3/ MMX1AAD8N FS MMX1AA3D7N / MMX1AA4D8N MMX1AA7D0N FS3 MMX1AA9D6N0-0 1/ V three-phase in FS1 MMX3AA1D7N0-0 1/ 30 V three-phase out MMX3AAD4N0-0 3/ MMX3AAD8N FS MMX3AA3D7N / MMX3AA4D8N MMX3AA7D0N FS3 MMX3AA011N FS4 MMX3AA017N / 5 5 MMX3AA05N FS5 MMX3AA031N MMX3AA038N0-0 1/ V three-phase in 1.3. FS1 MMX34AA1D3N0-0 3/4 460 V three-phase out MMX34AA1D9N MMX34AAD4N / FS MMX34AA3D3N MMX34AA4D3N MMX34AA5D6N FS3 MMX34AA7D6N MMX34AA9D0N / MMX34AA01N MMX34AA014N FS4 MMX34AA016N MMX34AA03N FS5 MMX34AA031N MMX34AA038N V three-phase in FS3 MMX35AA1D7N V three-phase out MMX35AAD7N MMX35AA3D9N MMX35AA6D1N / MMX35AA9D0N0-0 5 Notes 1 Horsepower ratings are based on the use of a 40 V, 460 V, and 575 V NEMA B, four- or six-pole squirrel cage induction motor and are for reference only. Units are to be selected such that the motor current is less than or equal to the MMX rated continuous output current. For 08 V, 380 V, or 415 V applications, select the unit such that the motor current is less than or equal to the MMX rated continuous output current. 3 For EMC filtered unit, replace N0-0 with F EMC filters are not available on MMX11 units. 5 All 575 V units come with EMC filter standard. V6-T-38 Volume 6 Solid-State Motor Control CA E June 017

40 Adjustable Frequency Drives M-Max Series Drives.5 Accessories M-Max Copy/Paste Module Description Module is plugged onto the front of the drive to provide: upload/download of all parameters, direct link to a PC via USB interface for parameter assignment via MaxConnect software, and copying of parameters for a series of devices or when exchanging devices. No PC required PC Cable Description Remote download USB to RJ-45 cable with software driver disk NEMA Type 1 Kits 1 Description NEMA Type 1 and IP1 kit for frame 1 NEMA Type 1 and IP1 kit for frame NEMA Type 1 and IP1 kit for frame 3 NEMA Type 1 for frame 4 NEMA Type 1 for frame 5 Optional Communication Modules Network cards require communication adapter. Description Communication adapter kit (FS1 FS3) PROFIBUS DP network card with serial connection PROFIBUS DP network card with Sub-D connection DeviceNet network card CANopen network card Remote Keypad 3 There are three components needed for a full remote keypad. Description Notes 1 NEMA Type 1 kit provides conduit entry plate. Requires communication adapter kit. 3 All three components are required for remote keypad operation. Catalog Number MMX-COM-PC Catalog Number REM-USB-DOWN Catalog Number MMX-IP1-FS1 MMX-IP1-FS MMX-IP1-FS3 MMX-CKIT-FS4 MMX-CKIT-FS5 Catalog Number MMX-NET-XA XMX-NET-PS-A XMX-NET-PD-A XMX-NET-DN-A XMX-NET-CO-A Catalog Number Bezel and cable OPTRMT-BP-HMAX 3 Remote copy/paste keypad MMX-REMKEY-TEXT 3 VFD adapter MMX-ADAPTER-RJ45 3 Volume 6 Solid-State Motor Control CA E June V6-T-39

41 .5 Adjustable Frequency Drives M-Max Series Drives Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor Line and Load Reactors 30 V D R1 D0 0 5 Input/Output Voltage = 30 V 4 = 480 V 5 = 575 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A Open NEMA 1 DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 0.33 DR-D0-03 DR-D0-05 DR1-1D7-03 DR1-1D7-05 DR-D0-13 DR-D0-15 DR1-1D7-13 DR1-1D DR-D0-03 DR-D0-05 DR1-D-03 DR1-D-05 DR-D0-13 DR-D0-15 DR1-D-13 DR1-D DR-4D0-03 DR-4D0-05 DR1-3D-03 DR1-3D-05 DR-4D0-13 DR-4D0-15 DR1-3D-13 DR1-3D-15 1 DR-4D0-03 DR-8D0-05 DR1-4D-03 DR1-4D-05 DR-4D0-13 DR-8D0-15 DR1-4D-13 DR1-4D DR-8D0-03 DR-8D0-05 DR1-6D0-03 DR1-6D0-05 DR-8D0-13 DR-8D0-15 DR1-6D0-13 DR1-6D0-15 DR-8D0-03 DR-8D0-05 DR1-6D8-03 DR1-6D8-05 DR-8D0-13 DR-8D0-15 DR1-6D8-13 DR1-6D DR DR DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-40 Volume 6 Solid-State Motor Control CA E June 017

42 Adjustable Frequency Drives M-Max Series Drives.5 Line and Load Reactors 480 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 0.5 DR-41D0-03 DR-41D0-05 DR1-41D1-03 DR1-41D1-05 DR-41D0-13 DR-41D0-15 DR1-41D1-13 DR1-41D DR-4D0-03 DR-4D0-05 DR1-41D6-03 DR1-41D6-05 DR-4D0-13 DR-4D0-15 DR1-41D6-13 DR1-41D DR-4D0-03 DR-4D0-05 DR1-4D1-03 DR1-4D1-05 DR-4D0-13 DR-4D0-15 DR1-4D1-13 DR1-4D DR-44D0-03 DR-44D0-05 DR1-43D0-03 DR1-43D0-05 DR-44D0-13 DR-44D0-15 DR1-43D0-13 DR1-43D0-15 DR-44D0-03 DR-44D0-05 DR1-43D4-03 DR1-43D4-05 DR-44D0-13 DR-44D0-15 DR1-43D4-13 DR1-43D DR-48D0-03 DR-48D0-05 DR1-44D8-03 DR1-44D8-05 DR-48D0-13 DR-48D0-15 DR1-44D8-13 DR1-44D DR-48D0-03 DR-48D0-05 DR1-47D6-03 DR1-47D6-05 DR-48D0-13 DR-48D0-15 DR1-47D6-13 DR1-47D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Line and Load Reactors 575 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR-5D0-03 DR-5D0-05 DR1-51D7-03 DR1-51D7-05 DR-5D0-13 DR-5D0-15 DR1-51D7-13 DR1-51D7-15 DR-54D0-03 DR-54D0-05 DR1-43D4-03 DR1-5D7-05 DR-54D0-13 DR-54D0-15 DR1-5D7-13 DR1-5D DR-54D0-03 DR-54D0-05 DR1-53D9-03 DR1-53D9-05 DR-54D0-13 DR-54D0-15 DR1-53D9-13 DR1-53D DR-58D0-03 DR-58D0-05 DR1-56D1-03 DR1-56D1-05 DR-58D0-13 DR-58D0-15 DR1-56D1-13 DR1-56D DR-58D0-03 DR-58D0-05 DR1-59D0-03 DR1-59D0-05 DR-58D0-13 DR-58D0-15 DR1-59D0-13 DR1-59D0-15 Volume 6 Solid-State Motor Control CA E June V6-T-41

43 .5 Adjustable Frequency Drives M-Max Series Drives Technical Data and Specifications Ratings M-Max Basic Controller IP0 Standard Ratings Description Protections Overcurrent protection Overvoltage protection Undervoltage protection Ground fault protection Specification Programmable Parameters Trip limit 4.0 x I H instantaneously 115/30 V series: 437 Vdc; 400 V series: 874 Vdc; 575 V series: 1048 Vdc trip level 115/30 V series: 183 Vdc; 400 V series: 333 Vdc; 575 V series: 460 Vdc trip level Ground fault is tested before every start. In case of ground fault in motor or motor cable, only the frequency converter is protected Overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short-circuit protection 100 kaic with Type J fuses Description Application macros: basic, pump, fan and high load (hoist) Programmable start/stop and reverse signal logic (sinking or sourcing) Reference scaling Programmable start and stop functions DC-brake at start and stop Programmable V/Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions (all fully programmable; off, warning, fault) Current signal input fault External fault Fieldbus communication Eight preset speeds Analog input range selection, signal scaling and filtering PID controller Skip frequencies Specifications M-Max Series Drives Description Specification Input Ratings Input voltage (V in ) +10%/ 15% Input frequency (f in ) 50/60 Hz (variation up to Hz) Connection to power Once per minute or less (typical operation) Output Ratings Output voltage 0 to V 1 in Continuous output current Notes Continuous rated current I N at ambient temperature max. 1 F (50 C), overload 1.5 x I N max. 1 min/10 min Output frequency 0 to 30 Hz Frequency resolution 0.01 Hz Initial output current (I H) Current x I N for seconds in every 0-second period Torque depends on motor Control Characteristics Control method Frequency control (V/Hz) open loop or sensorless vector control Switching frequency 1.5 to 16 khz; default 4 khz Frequency reference Analog input: resolution 0.1% (10-bit), accuracy ± 1% V/Hz Panel reference: resolution 0.01 Hz Field weakening point 30 to 30 Hz Acceleration time 0 to 3000 sec Deceleration time 0 to 3000 sec Braking torque DC brake: 30% x T n (without brake option) Brake Resistor (Minimum Values) 30 V Series FS 35 ohms and FS3 6 ohms, FS4 14 ohms, FS5 9 ohms 400 V Series FS 75 ohms and FS3 54 ohms, FS4 8 ohms, FS5 17 ohms 575 V Series FS3 103 ohms Ambient Conditions Ambient operating 14 F ( 10 C), no frost to 1 F (+50 C): Rated loadability I N temperature Storage temperature 40 F ( 40 C) to 158 F (70 C) Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water Air quality Chemical vapors: IEC , unit in operation, Class 3C; Mechanical particles: IEC , unit in operation, Class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max ft (000 m) Vibration EN ; 3 to 150 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz Shock EN 50178, IEC UPS Drop test (for applicable UPS weights); storage and shipping: max. 15 g, 11 ms (in package) Enclosure class IP0 (FS1 FS3) IP1 (FS4 and FS5) 1 Exception: 115 V single-phase in, 30 V three-phase out. Only three-phase FS and FS3 drives are equipped with brake chopper circuit. V6-T-4 Volume 6 Solid-State Motor Control CA E June 017

44 Adjustable Frequency Drives M-Max Series Drives.5 Standards I/O Specifications Digital inputs DI1 DI6 are freely programmable. The user can assign multiple functions to a single input Digital, relay, and analog outputs are freely programmable AUTOGEN Ref Current Analog OUT M-Max I/O Interface Note P) Parameter-selectable function. Includes: Six digital inputs Two analog inputs 4 0 ma 0 10 V One analog output One digital output Two relay outputs RS-485 interface Reliability Pretested components Computerized testing Final test with full load Conformal-coated boards Eaton s Electrical Services & Systems: national network of AF drive specialists Terminal Signal Factory Preset Description V Ref. output voltage Maximum load 10 ma AI1 Analog signal in 1 Freq. reference P) V Ri = 00k ohms [min.] 3 GND I/O signal ground 6 4 V 4 V output for DIs ±0%, max. load 50 ma 7 GND I/O signal ground 8 DI1 Digital input 1 Start forward P) V Ri = 1k ohms min. 9 DI Digital input Start reverse P) 10 DI3 Digital input 3 Preset speed P) A A RS-485 signal A FB communication B B RS-485 signal B FB communication 4 AI Analog signal in PI actual value P) 0[4] 0 ma, Ri = 00k ohms 5 GND I/O signal ground 13 GND I/O signal ground 14 DI4 Digital input 4 Preset speed B1 P) V Ri = 1k ohms min. 15 DI5 Digital input 5 Fault reset P) V Ri = 1k ohms min. 16 DI6 Digital input 6 Disable PI contr. P) V Ri = 1k ohms min. 18 AO Analog output Output frequency P) 0() 10 V, RL = 500 ohms 0 DO Digital signal out Active = READY P) Open collector, max. load 48V/50 ma RO11 Relay out 1 Active = RUN P) Max. switching load: 50 Vac/ A or 50 Vdc/0.4 A 3 RO1 4 RO1 Relay out Active = FAULT P) Max. switching load: 50 Vac/ A or 50 Vdc/0.4 A 5 RO 6 RO3 Volume 6 Solid-State Motor Control CA E June V6-T-43

45 .5 Adjustable Frequency Drives M-Max Series Drives Dimensions Approximate Dimensions in Inches (mm) Dimensions and Frame Sizes, FS1 FS3 (FS = Frame Size) FS1 b a a1 0.8 in (7 mm) c b1 b FS a a1 b1 b FS3 a a1 b1 b V6-T-44 Volume 6 Solid-State Motor Control CA E June 017

46 Adjustable Frequency Drives M-Max Series Drives.5 Approximate Dimensions in Inches (mm) Dimensions and Frame Sizes, FS4 and FS5 (FS = Frame Size) a1 a a1 b1 Ø b1 b 0.8 (7.0) Ø c Ø1 b Volume 6 Solid-State Motor Control CA E June V6-T-45

47 .5 Adjustable Frequency Drives M-Max Series Drives Dimensions and Frame Sizes Approximate Dimensions in inches (mm) Part Number a a1 b b1 b c Ø, Ø1 Ø MMX1AA1D7_ MMX1AAD4_ MMX1AAD8_ MMX3AA1D7_ MMX3AAD4_ MMX3AAD8_ MMX34AA1D3_ MMX34AA1D9_ MMX34AAD4_ MMX11AA1D7_ MMX11AAD4_ MMX11AAD8_ MMX11AA3D7_ MMX1AA3D7_ MMX1AA4D8_ MMX1AA7D0_ MMX3AA3D7_ MMX3AA4D8_ MMX3AA7D0_ MMX34AA3D3_ MMX34AA4D3_ MMX34AA5D6_ Note 1 in = 5.4 mm, 1 mm = in.60 (66) 3.54 (90) MMX11AA4D8_ 3.94 (100) MMX1AA9D6_ MMX3AA011_ MMX34AA7D6_ MMX34AA9D0_ MMX34AA01_ MMX34AA014_ MMX35AA1D7_ MMX35AAD7_ MMX35AA3D9_ MMX35AA6D1_ MMX35AA9D0_ MMX3AA01_ MMX3AA017_ MMX3AA05_ MMX34AA016_ MMX34AA03_ MMX3AA031_ MMX3AA038_ MMX34AA031_ MMX34AA038_ 6.50 (165.0) 6.50 (165.0) 1.50 (38).46 (6.5).95 (75) 5.51 (140.0) 5.51 (140.0) 6.30 (160) 7.68 (195) 9.96 (53) (370.0) (414.0) 5.79 (147) 7.17 (18) 9.53 (4) 13.8 (351.0) (398.0) 1.6 (3) 1.6 (3) 1.34 (34) 13.7 (337.0) (383.0) 4.0 (10) 4.14 (105) 4.41 (11) 6.61 (168.0) 8.07 (05.0) 0.18 (4.5).17 (5.5).17 (5.5) 0.8 (7.0) 0.8 (7.0) FS1 FS FS (14.0) 0.55 (14.0) Installation Size FS4 FS5 V6-T-46 Volume 6 Solid-State Motor Control CA E June 017

48 Adjustable Frequency Drives M-Max Series Drives.5 Approximate Dimensions in Inches (mm) NEMA 1/IP1 M-Max Drives and Communication Adapter Kit D W3 W H W1 Frame Type H W1 W W3 D FS (06.7) 3.77 (95.7).99 (75.9) 3.98 (101.) 5.41 (137.5) FS 9.90 (51.5) 4.7 (10.0) 3.97 (100.8) 4.94 (15.5) 5.68 (144.) FS3 1.6 (311.5) 5.1 (130.1) 4.36 (110.8) 5.33 (135.3) 6.3 (160.5) FS (416.6) 6.50 (165.0) 6.61 (166.0) FS (460.1) 6.50 (165.0) 8.07 (05.0) Volume 6 Solid-State Motor Control CA E June V6-T-47

49 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives DG1 General Purpose Drive Contents Description PowerXL DG1 Series Drives Standards and Certifications Catalog Number Selection Product Selection Accessories Replacement Parts Technical Data and Specifications Dimensions PowerXL DG1 Series Enclosed Drives Page V6-T-49 V6-T-49 V6-T-50 V6-T-53 V6-T-59 V6-T-6 V6-T-68 V6-T-69 PowerXL DG1 Series Drives Product Description The DG1 general purpose drives are part of Eaton s next generation PowerXL Series of adjustable frequency drives specifically engineered for today s more demanding commercial and industrial applications. The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to meet the customer s needs. The control module was designed to include today s standard communication protocols and I/O while still having the modularity to add additional option cards. Eaton s patented Active Energy Control is also a standard feature on DG1 drives, offering customers increased efficiency, safety and reliability. These drives continue the tradition of robust performance and raise the bar on features and functionality, ensuring the best solution at the right price. Product Range 30 V to 15 hp, 31 A, 90 kw 480 V to 50 hp, 310 A, 160 kw Features and Benefits Hardware Brake chopper standard on Frames 1,, 3 Dual overload ratings 110% variable torque (I L ) 150% constant torque (I H ) Type 1/IP1 and Type 1/ IP54 enclosures available Integrated common mode reduction 5% DC link choke with input surge protection EMI/RFI filters standard on all drives meets EMC Category C Real-time clock supports calendaring and PLC functionality Graphic LCD display and keypad supports simple menu navigation as well as on-screen diagnostics and troubleshooting LOCAL/REMOTE operation from keypad and two configurable soft keys Conformal coated control and power boards standard Control logic can be powered from an external auxiliary control panel internal drive functions and fieldbus if necessary Standard I/O: 8DI, 1DO AI, AO FC, 1FA relays Standard communications: EtherNet/IP, Modbus TCP RS-485: Modbus RTU, BACnet MS/TP Seamless integration into EtherNet/IP networks via EIP-Assist I/O tag-generation tool Two expansion slots intended to support additional I/O or communication protocols as necessary Quick disconnect terminals for I/O connections supports fast easy installation Safe Torque Off (STO) builtin with functional safety SIL1 certification Software Active energy control minimizes energy losses in your motor, resulting in industry-leading energy efficiency for your application Quick Start Wizard upon initial power-up supports fast, easy installation Standard applications: Standard Multi-pump and fan Control Multi-PID Multi-purpose Copy/paste functionality on drive keypad allows for fast setup of multiple drives Pre-programmed I/O supports fast, easy installation for most applications Dynamic motor regenerative energy management Advanced PC Tool with diagnostic capabilities Two keypad software keys for easy menu navigation and shortcuts 575 V to 50 hp, 50 A, 160 kw V6-T-48 Volume 6 Solid-State Motor Control CA E June 017

50 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Standards and Certifications Product IEC/EN IEC/EN UL 508C IEC EN 6061 EN ISO EMC Immunity: IEC/EN Category C Certification UL cul CE C-Tick RoHS EAC Plenum rated Catalog Number Selection Catalog Number Selection is for illustrative purposes only and not to be used to create new catalog numbers. PowerXL Series DG1 General Purpose Drive Basic Naming D = Drive Series G1 = General purpose PowerXL Series DG1 General Purpose Drive Option Boards Series Power Part Options D G D3 F B C 1 C Input/Output Voltage Rating = 30 V (08 40 V, 15%, +10%) 4 = 400 V ( V, 15%, +10%) 5 = 575 V ( V, 15%, +10%) Output Current Rating (CT) V V V 3D7 = 3.7 A, 0.55 kw, 0.75 hp 4D8 = 4.8 A, 0.75 kw, 1 hp 6D6 = 6.6 A, 1.1 kw, 1.5 hp 7D8 = 7.8 A, 1.5 kw, hp 011 = 11 A,. kw, 3 hp 01 = 1.5 A, 3 kw, 5 hp (VT) 017 = 17.5 A, 3.7 kw, 5 hp 05 = 5 A, 5.5 kw, 7.5 hp 031 = 31 A, 7.5 kw, 10 hp 048 = 48 A, 11 kw, 15 hp 061 = 61 A, 15 kw, 0 hp 075 = 75 A, 18.5 kw, 5 hp 088 = 88 A, kw, 30 hp 114 = 114 A, 30 kw, 40 hp 143 = 143 A, 37 kw, 50 hp 170 = 170 A, 45 kw, 60 hp 11 = 11 A, 55 kw, 75 hp 48 = 48 A, 75 kw, 100 hp D =. A, 0.75 kw, 1 hp 3D3 = 3.3 A, 1.1 kw, 1.5 hp 4D3 = 4.3 A, 1.5 kw, hp 5D6 = 5.6 A,. kw, 3 hp 7D6 = 7.6 A, 3 kw, 5 hp 9D0 = 9 A, 4 kw, 7.5 hp (VT) 01 = 1 A, 5.5 kw, 7.5 hp 016 = 16 A, 7.5 kw, 10 hp 03 = 3 A, 11 kw, 15 hp 031 = 31 A, 15 kw, 0 hp 038 = 38 A, 18 kw, 5 hp 046 = 46 A, kw, 30 hp 061 = 61 A, 30 kw, 40 hp 07 = 7 A, 37 kw, 50 hp 087 = 87 A, 45 kw, 60 hp 105 = 105 A, 55 kw, 75 hp 140 = 140 A, 75 kw, 100 hp 170 = 170 A, 90 kw, 15 hp 05 = 05 A, 110 kw, 150 hp 45 = 45 A, 13 kw, 00 hp Basic Naming DX = PowerXL Drive Phase Reference 1 3 = 3 ~ INPUT/3 ~ OUTPUT 1 Consult Application Notes for single-phase. 3D3 = 3.3 A, 1.5 kw, hp 4D5 = 4.5 A,. kw, 3 hp 7D5 = 7.5 A, 3.7 kw, 5 hp 010 = 10 A, 5.5 kw, 7.5 hp 013 = 13.5 A, 7.5 kw, 10 hp 018 = 18 A, 11 kw, 15 hp 0 = A, 15 kw, 0 hp 07 = 7 A, 18 kw, 5 hp 034 = 34 A, kw, 30 hp 041 = 41 A, 30 kw, 40 hp 05 = 5 A, 37 kw, 50 hp 06 = 6 A, 45 kw, 60 hp 080 = 80 A, 55 kw, 75 hp 100 = 100 A, 75 kw, 100 hp 15 = 15 A, 90 kw, 15 hp 144 = 144 A, 110 kw, 150 hp 08 = 08 A, 13 kw, 00 hp Internal Brake Chopper N = No brake chopper B = Brake chopper Internal EMC Filter D = DC choke only E = EMC filter only F = Internal EMC filter and DC choke N = No EMC filter, no DC choke DX G NET PROFIBUS Series G = General purpose Type NET = Communication card EXT =I/O card ACC = Accessory SPR =Spare part KEY = Keypad CBL = Cable Coating of Boards C = Coated Enclosure (IP Rating) 00 = IP00 1 = IP1/Type 1 54 = IP54/Type 1 Display Option C = LCD (graphical) N = No display Function PROFB = PROFIBUS DEVICENET = DeviceNet CANOPEN = CANopen SWD =SmartWire See Accessories on Page V6-T-53 for full offering Volume 6 Solid-State Motor Control CA E June V6-T-49

51 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Product Selection DG1 Series Drives Volt PowerXL Series DG1 Type 1/IP1 Frame Size Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) 30 V, 50 Hz kw Rating 30 V, 60 Hz hp Current A 30 V, 50 Hz kw Rating 30 V, 60 Hz hp Current A Catalog Number FR DG1-33D7FB-C1C DG1-34D8FB-C1C DG1-36D6FB-C1C DG1-37D8FB-C1C DG1-3011FB-C1C FR DG1-301FB-C1C DG1-3017FB-C1C DG1-305FB-C1C FR DG1-3031FB-C1C DG1-3048FB-C1C FR DG1-3061FN-C1C DG1-3075FN-C1C DG1-3088FN-C1C FR DG1-3114FN-C1C DG1-3143FN-C1C DG1-3170FN-C1C FR DG1-311FN-C1C DG1-348FN-C1C PowerXL Series DG1 Type 1/IP54 Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) Frame Size 30 V, 50 Hz kw Rating 30 V, 60 Hz hp Current A 30 V, 50 Hz kw Rating 30 V, 60 Hz hp Current A Catalog Number FR DG1-33D7FB-C54C DG1-34D8FB-C54C DG1-36D6FB-C54C DG1-37D8FB-C54C DG1-3011FB-C54C FR DG1-301FB-C54C DG1-3017FB-C54C DG1-305FB-C54C FR DG1-3031FB-C54C DG1-3048FB-C54C FR DG1-3061FN-C54C DG1-3075FN-C54C DG1-3088FN-C54C FR DG1-3114FN-C54C DG1-3143FN-C54C DG1-3170FN-C54C FR DG1-311FN-C54C DG1-348FN-C54C V6-T-50 Volume 6 Solid-State Motor Control CA E June 017

52 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 DG1 Series Drives Volt PowerXL Series DG1 Type 1/IP1 Frame Size Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) 400 V, 50 Hz kw Rating 460 V, 60 Hz hp Current A 400 V, 50 Hz kw Rating 460 V, 60 Hz hp Current A Catalog Number FR DG1-34DFB-C1C DG1-343D3FB-C1C DG1-344D3FB-C1C DG1-345D6FB-C1C DG1-347D6FB-C1C DG1-349D0FB-C1C FR DG1-3401FB-C1C DG FB-C1C DG1-3403FB-C1C FR DG FB-C1C DG FB-C1C DG FB-C1C FR DG FN-C1C DG1-3407FN-C1C DG FN-C1C FR DG FN-C1C DG FN-C1C DG FN-C1C FR DG1-3405FN-C1C DG1-3445FN-C1C PowerXL Series DG1 Type 1/IP54 Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) Frame Size 400 V, 50 Hz kw Rating 460 V, 60 Hz hp Current A 400 V, 50 Hz kw Rating 460 V, 60 Hz hp Current A Catalog Number FR DG1-34DFB-C54C DG1-343D3FB-C54C DG1-344D3FB-C54C DG1-345D6FB-C54C DG1-347D6FB-C54C DG1-349D0FB-C54C FR DG1-3401FB-C54C DG FB-C54C DG1-3403FB-C54C FR DG FB-C54C DG FB-C54C DG FB-C54C FR DG FN-C54C DG1-3407FN-C54C DG FN-C54C FR DG FN-C54C DG FN-C54C DG FN-C54C FR DG1-3405FN-C54C DG1-3445FN-C54C Volume 6 Solid-State Motor Control CA E June V6-T-51

53 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives DG1 Series Drives 575 Volt PowerXL Series DG1 Type 1/IP1 Frame Size Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) 575 V, 60 Hz kw Rating 575 V, 60 Hz hp Current A 575 V, 60 Hz kw Rating 575 V, 60 Hz hp Current A Catalog Number FR DG1-353D3FB-C1C DG1-354D5FB-C1C DG1-357D5FB-C1C FR DG FB-C1C DG FB-C1C DG FB-C1C FR DG1-350FB-C1C DG1-3507FB-C1C DG FB-C1C FR DG FN-C1C DG1-3505FN-C1C DG1-3506FN-C1C FR DG FN-C1C DG FN-C1C DG1-3515FN-C1C FR DG FN-C1C DG1-3508FN-C1C PowerXL Series DG1 Type 1/IP54 Constant Torque (CT) / High Overload (I H ) Variable Torque (VT) / Low Overload (I L ) Frame Size 575 V, 60 Hz kw Rating 575 V, 60 Hz hp Current A 575 V, 60 Hz kw Rating 575 V, 60 Hz hp Current A Catalog Number FR DG1-353D3FB-C54C DG1-354D5FB-C54C DG1-357D5FB-C54C FR DG FB-C54C DG FB-C54C DG FB-C54C FR DG1-350FB-C54C DG1-3507FB-C54C DG FB-C54C FR DG FN-C54C DG1-3505FN-C54C DG1-3506FN-C54C FR DG FN-C54C DG FN-C54C DG1-3515FN-C54C FR DG FN-C54C DG1-3508FN-C54C V6-T-5 Volume 6 Solid-State Motor Control CA E June 017

54 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Accessories The PowerXL Series DG1 drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of two additional option boards. The PowerXL Series DG1 drives come with a factory-installed standard board configuration including the following: Standard I/O: 8DI, 1DO AI, AO FC, 1FA relays Standard communications: EtherNet/IP, Modbus TCP RS-485: Modbus RTU, BACnet MS/TP PowerXL Series DG1 I/O Card Kits Description Catalog Number 3 x DI, 3 x DO, 1 x thermistor, 4 Vdc/EXT option card DXG-EXT-3DI3DO1T 1 x AI, x AO (isolated to control board) option card DXG-EXT-1AIAO 3 x relay dry contact (NO + 1NO/NC) option card DXG-EXT-3RO 3 x PT100 RTD thermistor input option card DXG-EXT-THER1 6 x DI 40 Vac input option card DXG-EXT-6DI PowerXL Series DG1 Communication Card Kits Description Catalog Number PROFIBUS-DP communication card DXG-NET-PROFB CANopen communication card DXG-NET-CANOPEN DeviceNet communication card DXG-NET-DEVICENET PROFIBUS DB9 to 5-pin adapter card DXG-NET-PROAD SmartWire communication card and module IP0 DXG-NET-SWD-IP0 SmartWire communication card and module IP54 DXG-NET-SWD-IP54 PowerXL Series DG1 Keypad Kits Description Catalog Number Standard keypad DXG-KEY-LCD Remote keypad kit (IP 54 rated keypad holder and 3 m cable) DXG-KEY-RMTKIT 1 m remote keypad cable DXG-CBL-1M0 3 m remote keypad cable DXG-CBL-3M0 Remote keypad mounting holder only DXG-KEY-HOLDER Type 1/IP54 keypad hole plug (maintain rating without keypad) DXG-KEY-N1PLUG PowerXL Series DG1 Conversion and Flange Kits The Type 1/IP54 option kit is used to convert a Type 1/IP1 to a Type 1/IP54 drive. The kit includes cover, fan and grommets. Type 1/IP54 Conversion Kits 1 Description Catalog Number Frame 1 30 V Type 1/IP54 kit DXG-ACC-FR1N1KIT Frame V Type 1/IP54 kit DXG-ACC-4FR1N1KIT Frame Type 1/IP54 kit DXG-ACC-FRN1KIT The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure. The kit includes hardware, top flange plate, bottom flange plate and two side flange plates. Flange Kits Description Catalog Number Frame 1 flange kit Type 1/IP54 DXG-ACC-FR1N1FK Frame flange kit Type 1/IP54 DXG-ACC-FRN1FK Frame 3 flange kit Type 1/IP54 DXG-ACC-FR3N1FK Frame 4 flange kit Type 1/IP54 DXG-ACC-FR4N1FK Frame 5 flange kit Type 1/IP54 DXG-ACC-FR5N1FK Frame 6 flange kit Type 1/IP54 DXG-ACC-FR6N1FK PowerXL Series DG1 Demo Units Demo Units Description DG1 control module demo stand DG1 full drive demo case Note 1 NEMA 1 DG1 drives from W34 are available within 3 business days. Catalog Number DG1-DEMO1 DG1-DEMO Volume 6 Solid-State Motor Control CA E June V6-T-53

55 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Power Xpert incontrol Software The PowerXL Series PC Tool is designed for programming, controlling and monitoring of the DG1 drives. Features include loading parameters that can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and real-time display. PowerXpert incontrol Software Description Software kit (software, cable, manual) Software cable (USB to keypad [RJ45]) Real-time clock battery (approximately 10,000 hours life) Catalog Number DXG-ACC-SOFTWARE DXG-CBL-PCCABLE DXG-ACC-RTBATT V6-T-54 Volume 6 Solid-State Motor Control CA E June 017

56 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult the factory for additional dynamic braking resistor selections that are supplied separately. A list of common resistors are listed below and are complete indoor assemblies, include a pre-wired terminal block and a thermal switch, and are not UL Listed. Duty Cycle The duty cycle rating is based on a 60-second period. For example, the 0% duty cycle resistor can carry 100% current for 1 seconds out of every 60 seconds, while the 50% duty cycle resistor can carry 150% current for 30 seconds out of every 60 seconds. Dynamic Brake Resistor Catalog Number Selection Dynamic Brake Resistor DBR R100 W0800 Resistance 1D0 =1.0 Ohms 100 =100 Ohms Torque If the braking torque required is less than 15%, dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses. Rated Watts 0800 = 800 Watts 8000 = 8000 Watts 080K = 80,000 Watts 30 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions Catalog Number Dimensions DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H 15.0 DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R036-W000 1W x 16D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R01-W400 19W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R00-W800 19W x 13D x 5H DBR-R00-W100 1W x 10D x 5H DBR-R01-W W x 10D x 5H DBR-R015-W1600 1W x 13D x 5H DBR-R11-W W x 13D x 5H DBR-R01-W400 19W x 10D x 5H DBR-R7D8-W9000 8W x 10D x 10H 0.0 DBR-R9D3-W300 19W x 10D x 5H DBR-R3D4-W01K 8W x 10D x 10H 5.0 DBR-R5D5-W W x 10D x 5H DBR-R5D1-W015K 8W x 16D x 10H 30.0 DBR-R4D8-W W x 10D x 5H DBR-R4D1-W00K 8W x 16D x 10H 40.0 DBR-R004-W W x 13D x 5H DBR-R3D4-W05K 30W x 18D x 16H 50.0 DBR-R3D1-W W x 16D x 5H DBR-RD1-W030K 30W x 18D x 4H 60.0 DBR-RD8-W W x 16D x 5H DBR-R00-W036K 30W x 18D x 4H 75.0 DBR-RD6-W01K 8W x 10D x 10H DBR-R00-W045K 30W x 18D x 3H DBR-R00-W015K 8W x 16D x 10H DBR-R00-W060K 30W x 18D x 48H Volume 6 Solid-State Motor Control CA E June V6-T-55

57 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives 480 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions Catalog Number Dimensions DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H 36.0 DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R070-W W x 16D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R00-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R030-W W x 16D x 5H DBR-R030-W400 19W x 10D x 5H DBR-R030-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R03-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R013-W015K 8W x 16D x 10H DBR-R00-W W x 13D x 5H DBR-R014-W00K 30W x 18D x 4H 40.0 DBR-R11-W W x 13D x 5H DBR-R007-W05K 30W x 18D x 16H 50.0 DBR-R013-W W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 4H 60.0 DBR-R010-W9000 8W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 4H 75.0 DBR-R009-W01K 8W x 13D x 10H DBR-R00-W045K 30W x 18D x 3H DBR-R5D1-W015K 8W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H 15.0 DBR-R4D1-W00K 8W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H DBR-R3D4-W05K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H 00.0 DBR-R3D3-W030K 30W x 18D x 4H DBR-RD6-W110K 30W x 18D x 64H 575 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H ) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W400 19W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R063-W W x 16D x 5H DBR-R04-W400 19W x 10D x 5H DBR-R04-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R030-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R030-W015K 8W x 16D x 10H DBR-R00-W W x 13D x 5H DBR-R00-W00K 30W x 18D x 16H DBR-R030-W W x 16D x 5H DBR-R184-W05K 30W x 18D x 16H DBR-R013-W W x 16D x 5H DBR-R01-W030K 30W x 18D x 4H DBR-R010-W9000 8W x 10D x 10H DBR-R010-W036K 30W x 18D x 4H DBR-R009-W01K 8W x 13D x 10H DBR-R009-W045K 30W x 18D x 4H DBR-R013-W015K 8W x 16D x 10H DBR-R8D4-W060K 30W x 18D x 40H DBR-R8D-W00K 30W x 18D x 10H DBR-R007-W070K 30W x 18D x 40H DBR-R007-W05K 30W x 18D x 16H DBR-R006-W085K 30W x 18D x 56H 00.5 DBR-R3D3-W030K 30W x 18D x 4H DBR-RD6-W110K 30W x 18D x 64H V6-T-56 Volume 6 Solid-State Motor Control CA E June 017

58 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Line and Load Reactors 30 V hp (CT) Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor D R1 D0 0 5 Input/Output Voltage = 30 V 4 = 460 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Open NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor 3% 5% 3% 5% 3% 5% 3% 5% 0.75 DR1-3D-03 DR1-3D-05 DR-4D0-03 DR-4D0-05 DR1-3D-13 DR1-3D-15 DR-4D0-13 DR-4D DR1-4D-03 DR1-4D-05 DR-4D0-03 DR-8D0-05 DR1-4D-13 DR1-4D-15 DR-4D0-13 DR-8D DR1-6D0-03 DR1-6D0-05 DR-8D0-03 DR-8D0-05 DR1-6D0-13 DR1-6D0-15 DR-8D0-13 DR-8D0-15 DR1-6D8-03 DR1-6D8-05 DR-8D0-03 DR-8D0-05 DR1-6D8-13 DR1-6D8-15 DR-8D0-13 DR-8D DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D6-15 DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR-5-13 DR-5-15 DR DR DR-5-13 DR-5-15 Volume 6 Solid-State Motor Control CA E June V6-T-57

59 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Line and Load Reactors 480 V hp (CT) Open NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor 3% 5% 3% 5% 3% 5% 3% 5% 1 DR1-4D1-03 DR1-4D1-05 DR-4D0-05 DR-4D0-05 DR1-4D1-13 DR1-4D1-15 DR-4D0-13 DR-4D DR1-43D0-03 DR1-43D0-05 DR-44D0-05 DR-44D0-05 DR1-43D0-13 DR1-43D0-15 DR-44D0-13 DR-44D0-15 DR1-43D4-03 DR1-43D4-05 DR-44D0-03 DR-44D0-05 DR1-43D4-13 DR1-43D4-15 DR-44D0-13 DR-44D DR1-44D8-03 DR1-44D8-05 DR-48D0-03 DR-48D0-05 DR1-44D8-13 DR1-44D8-15 DR-48D0-13 DR-48D DR1-47D6-03 DR1-47D6-05 DR-48D0-03 DR-48D0-05 DR1-47D6-13 DR1-47D6-15 DR-48D0-13 DR-48D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Line and Load Reactors 575 V Open NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% DR1-5D7-03 DR1-5D7-05 DR-54D0-03 DR-54D0-05 DR1-5D7-13 DR1-5D7-15 DR-54D0-13 DR-54D DR1-53D9-03 DR1-53D9-05 DR-54D0-03 DR-54D0-05 DR1-53D9-13 DR1-53D9-15 DR-54D0-13 DR-54D DR1-56D1-03 DR1-56D1-05 DR-58D0-03 DR-58D0-05 DR1-56D1-13 DR1-56D1-15 DR-58D0-13 DR-58D DR1-59D0-03 DR1-59D0-05 DR-58D0-03 DR-58D0-05 DR1-59D0-13 DR1-59D0-15 DR-58D0-13 DR-58D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-58 Volume 6 Solid-State Motor Control CA E June 017

60 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Replacement Parts Frame 1 30 V 480 V 575 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad 1 DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FR1CVR DXG-SPR-FR1CVR DXG-SPR-FR1CVR Main fan kit 1 DXG-SPR-FR1FAN DXG-SPR-FR1FAN DXG-SPR-FR1FAN Control fan DXG-SPR-FR1CF DXG-SPR-4FR1CF DXG-SPR-4FR1CF Main power board DXG-SPR-FR1MPB DXG-SPR-4FR1MPB DXG-SPR-4FR1MPB EMI board DXG-SPR-FR1EB DXG-SPR-4FR1EB DXG-SPR-4FR1EB Middle chassis cover DXG-SPR-FR1MCC DXG-SPR-FR1MCC DXG-SPR-FR1MCC Outer housing DXG-SPR-FR1OH DXG-SPR-FR1OH DXG-SPR-FR1OH UL conduit plate DXG-SPR-FR1CPUL DXG-SPR-FR1CPUL DXG-SPR-FR1CPUL IEC conduit plate DXG-SPR-FR1CPIEC DXG-SPR-FR1CPIEC DXG-SPR-FR1CPIEC Frame 30 V 480 V 575 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad 1 DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FRCVR DXG-SPR-FRCVR DXG-SPR-FRCVR Main fan kit 1 DXG-SPR-FRFAN DXG-SPR-FRFAN DXG-SPR-FRFAN Control fan DXG-SPR-FRCF DXG-SPR-FRCF DXG-SPR-FRCF Bus capacitor DXG-SPR-FRBC DXG-SPR-4FR4BC DXG-SPR-4FR4BC Main power board DXG-SPR-FRMPB DXG-SPR-4FRMPB DXG-SPR-4FRMPB EMI board DXG-SPR-FREB DXG-SPR-4FREB DXG-SPR-4FREB IGBT module DXG-SPR-FRIGBT DXG-SPR-FRIGBT DXG-SPR-FRIGBT Middle chassis cover DXG-SPR-FRMCC DXG-SPR-FRMCC DXG-SPR-FRMCC Outer housing DXG-SPR-FROH DXG-SPR-FROH DXG-SPR-FROH UL conduit plate DXG-SPR-FRCPUL DXG-SPR-FRCPUL DXG-SPR-FRCPUL IEC conduit plate DXG-SPR-FRCPIEC DXG-SPR-FRCPIEC DXG-SPR-FRCPIEC Note 1 Factory recommended spare parts. Volume 6 Solid-State Motor Control CA E June V6-T-59

61 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Frame 3 30 V 480 V 575 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad 1 DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FR3CVR DXG-SPR-FR3CVR DXG-SPR-FR3CVR Main fan kit 1 DXG-SPR-FR3FANKIT DXG-SPR-FR3FANKIT DXG-SPR-FR3FANKIT Main fan DXG-SPR-FR3FAN DXG-SPR-FR3FAN DXG-SPR-FR3FAN Control fan DXG-SPR-FR34CF DXG-SPR-FR34CF DXG-SPR-FR34CF Bus capacitor DXG-SPR-FR3BC DXG-SPR-FR3BC DXG-SPR-FR3BC Main power board DXG-SPR-FR3MPB DXG-SPR-4FR3MPB DXG-SPR-4FR3MPB EMI board DXG-SPR-FR3EB DXG-SPR-4FR3EB DXG-SPR-4FR3EB Drive board DXG-SPR-FR3DB DXG-SPR-4FR3DB DXG-SPR-4FR3DB Output board DXG-SPR-FR3OB DXG-SPR-FR3OB DXG-SPR-FR3OB Middle chassis cover DXG-SPR-FR3MCC DXG-SPR-FR3MCC DXG-SPR-FR3MCC Outer housing DXG-SPR-FR3OH DXG-SPR-FR3OH DXG-SPR-FR3OH UL conduit plate DXG-SPR-FR3CPUL DXG-SPR-FR3CPUL DXG-SPR-FR3CPUL IEC conduit plate DXG-SPR-FR3CPIEC DXG-SPR-FR3CPIEC DXG-SPR-FR3CPIEC Frame 4 30 V 480 V 575 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad 1 DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FR4CVR DXG-SPR-FR4CVR DXG-SPR-FR4CVR Main fan kit 1 DXG-SPR-FR4FANKIT DXG-SPR-FR4FANKIT DXG-SPR-FR4FANKIT Main fan DXG-SPR-FR4FAN DXG-SPR-FR4FAN DXG-SPR-FR4FAN Control fan DXG-SPR-FR34CF DXG-SPR-FR34CF DXG-SPR-FR34CF Bus capacitor DXG-SPR-FR4BC DXG-SPR-4FR4BC DXG-SPR-4FR4BC Main power board DXG-SPR-FR4MPB DXG-SPR-4FR4MPB DXG-SPR-4FR4MPB EMI board DXG-SPR-FR4EB DXG-SPR-4FR4EB DXG-SPR-4FR4EB Softstart board DXG-SPR-FR4SB DXG-SPR-4FR4SB DXG-SPR-4FR4SB IGBT module DXG-SPR-FR4IGBT DXG-SPR-4FR4IGBT DXG-SPR-4FR4IGBT Rectifier module DXG-SPR-FR4RM DXG-SPR-4FR4RM DXG-SPR-4FR4RM Brake chopper module DXG-SPR-FR4BCM DXG-SPR-4FR4BCM DXG-SPR-4FR4BCM Middle chassis cover DXG-SPR-FR4MCC DXG-SPR-FR4MCC DXG-SPR-FR4MCC Outer housing DXG-SPR-FR4OH DXG-SPR-FR4OH DXG-SPR-FR4OH UL conduit plate DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL DXG-SPR-FR4CPUL IEC conduit plate DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC DXG-SPR-FR4CPIEC Note 1 Factory recommended spare parts. V6-T-60 Volume 6 Solid-State Motor Control CA E June 017

62 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Frame 5 30 V 480 V 575 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad 1 DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FR5CVR DXG-SPR-FR5CVR DXG-SPR-FR5CVR Main fan kit 1 DXG-SPR-FR5FANKIT DXG-SPR-FR5FANKIT DXG-SPR-FR5FANKIT Main fan DXG-SPR-FR5FAN DXG-SPR-FR5FAN DXG-SPR-FR5FAN Control fan DXG-SPR-FR5CF DXG-SPR-FR5CF DXG-SPR-FR5CF Bus capacitor DXG-SPR-FR5BC DXG-SPR-FR5BC DXG-SPR-FR5BC Main power board DXG-SPR-FR5MPB DXG-SPR-4FR5MPB DXG-SPR-4FR5MPB EMI-1 board DXG-SPR-FR5E1B DXG-SPR-4FR5E1B DXG-SPR-4FR5E1B EMI- board DXG-SPR-FR5EB DXG-SPR-4FR5EB DXG-SPR-4FR5EB EMI-3 board DXG-SPR-FR5E3B DXG-SPR-FR5E3B DXG-SPR-FR5E3B IGBT module DXG-SPR-FR5IGBT DXG-SPR-4FR5IGBT DXG-SPR-5FR5IGBT Rectifier module DXG-SPR-FR5RM DXG-SPR-FR5RM DXG-SPR-5FR5RM Brake chopper module DXG-SPR-FR5BCM DXG-SPR-4FR5BCM DXG-SPR-4FR5BCM Middle chassis cover DXG-SPR-FR5MCC DXG-SPR-FR5MCC DXG-SPR-FR5MCC Outer housing DXG-SPR-FR5OH DXG-SPR-FR5OH DXG-SPR-FR5OH UL conduit plate DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL DXG-SPR-FR5CPUL IEC conduit plate DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP DXG-SPR-FR5IECCP DC terminal kit DXG-SPR-FR5DCKIT DXG-SPR-FR5DCKIT DXG-SPR-FR5DCKIT Frame 6 30 V 480 V 600 V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG-KEY-LCD DXG-KEY-LCD DXG-KEY-LCD Main control board DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD DXG-SPR-CTRLBOARD Control module kit with keypad DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT DXG-SPR-CTRLKIT Control board cover DXG-SPR-BCOVER DXG-SPR-BCOVER DXG-SPR-BCOVER Standard cover DXG-SPR-FR6CVR DXG-SPR-FR6CVR DXG-SPR-FR6CVR Type 1 grommet kit DXG-SPR-FR6GRN1 DXG-SPR-FR6GRN1 DXG-SPR-FR6GRN1 Main fan kit DXG-SPR-FR6FANKIT DXG-SPR-FR6FANKIT DXG-SPR-FR6FANKIT Main fain DXG-SPR-FR6FAN DXG-SPR-FR6FAN DXG-SPR-FR6FAN Control fan DXG-SPR-FR6CF DXG-SPR-FR6CF DXG-SPR-FR6CF Bus capacitor DXG-SPR-FR6BC DXG-SPR-FR6BC DXG-SPR-5FR6BC Main power board DXG-SPR-FR6MPB DXG-SPR-4FR6MPB DXG-SPR-5FR6MPB EMI board DXG-SPR-FR6EB DXG-SPR-FR6EB DXG-SPR-FR6EB IGBT module DXG-SPR-FR6IGBT DXG-SPR-4FR6IGBT DXG-SPR-5FR6IGBT Rectifier module DXG-SPR-FR6RM DXG-SPR-FR6RM DXG-SPR-5FR6RM Middle chassis cover DXG-SPR-FR6MCC DXG-SPR-FR6MCC DXG-SPR-FR6MCC Outer housing DXG-SPR-FR6OH DXG-SPR-FR6OH DXG-SPR-FR6OH UL conduit plate DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL DXG-SPR-FR6CPUL IEC conduit plate DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC DXG-SPR-FR6CPIEC Softstart board DXG-SPR-FR6SB DXG-SPR-4FR6SB DXG-SPR-5FR6SB Rectifier snubber board DXG-SPR-FR6RSB DXG-SPR-4FR6RSB DXG-SPR-5FR6RSB Terminal block kit (1-pole) DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P DXG-SPR-FR6TB1P Terminal block kit (3-pole) DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P DXG-SPR-FR6TB3P Note 1 Factory recommended spare parts. Volume 6 Solid-State Motor Control CA E June V6-T-61

63 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Technical Data and Specifications PowerXL Series DG1 Technical Data and Specifications Attribute Description Specification Input ratings Input voltage U in 08 V to 40 V, 380 V to 500 V, 55 V to 600 V, 15 to 10% Input frequency 50 Hz to 60 Hz (variation up to 45 Hz to 66 Hz) Connection to power Once per minute or less Starting delay 3 s (FR1 to FR), 4 s (FR3), 5 s (FR4), 6 s (FR5 and FR6) Short-circuit withstand rating 100 kaic (fuses and circuit breakers); 5 kaic (without fuses or breakers) Output ratings Output voltage 0 to U in Continuous output current I L : ambient temperature maximum 40 C, up to 60 C with derating, overload 1.1 x I L (1 min./10 min.) I H : ambient temperature maximum 50 C, up to 60 C with derating, overload 1.5 x I H (1 min./10 min.) Overload current 150% of drive rating for constant torque, 110% for variable torque Initial output current 00% ( s / 0 s) Output frequency Hz (standard) Frequency resolution 0.01 Hz Control characteristics Control methods Frequency control Speed control Open-loop speed control Open-loop torque control Switching frequency 30 V / 480 V range: FR1 3: 1 khz to 1 khz FR4 6: 1 khz to 10 khz 30 V / 480 V defaults: FR1 3: 4 khz FR4 5: 3.6 khz FR6: khz 575 V range: FR1 6: 1 khz to 6 khz 575 V defaults: FR1 4: 3 khz FR5 6: khz Automatic switching frequency derating in case of overload. Frequency reference Analog input: resolution 0.1% (10-bit), accuracy +1% Analog output: resolution 0.1% (10-bit), accuracy +1% Panel reference: resolution 0.01 Hz Field weakening point 0 Hz to 400 Hz Acceleration time 0.1 s to 3000 s Deceleration time 0.1 s to 3000 s Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper) Dynamic braking (with optional brake chopper using an external brake resistor): 100% continuous maximum rating Ambient conditions Ambient operating temperature 10 C (no frost) to +50 C, up to +60 C with derating (CT) 10 C (no frost) to +40 C, up to +60 C with derating (VT) Storage temperature 40 C to +70 C Relative humidity 0 95% RH, noncondensing, non-corrosive Air quality: Chemical vapors Mechanical particles Tested according to IEC Test Key: Flowing mixed gas corrosion test, Method 1 (HS [hydrogen sulfide] and SO [sulfur dioxide]) Designed according to: IEC , unit in operation, class 3C IEC , unit in operation, class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) (000 m for corner grounded earth main systems) For 575 V product, maximum altitude is 6561 ft (000 m) regardless of main system V6-T-6 Volume 6 Solid-State Motor Control CA E June 017

64 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 PowerXL Series DG1 Technical Data and Specifications, continued Attribute Description Specification Ambient conditions, continued Vibration: EN EN Hz Displacement amplitude: 1 mm (peak) at 5 Hz to 15.8 Hz (FR1 FR6) Maximum acceleration amplitude: 1g at 15.8 Hz to 150 Hz (FR1 FR6) Shock: Storage and shipping: maximum 15 g, 11 ms (in package) ISTA 1 A EN Overvoltage Overvoltage Category III Pollution degree Pollution Degree Enclosure class IP1/Type 1 standard in entire kw/hp range IP54/Type 1 option Note: Keypad or keypad hole plug required to be mounted in drive for IP54/Type 1 rating Immunity Fulfills EN (004), first and second environment MTBF FR1: 165,457 hours FR: 134,833 hours FR3: 10,515 hours FR4: 11,567 hours FR5: 108,189 hours FR6: 100,000 hours Noise FR1: 51. db FR: 58.6 db FR3: 61.0 db FR4: 68.0 db FR5: 69.1 db FR6: 73. db Standards Safety UL 508C, CSA C. No and EN EMC +EMC: EN (004), Category C The drive can be modified for IT networks and corner grounding TN system Electrostatic discharge Second environment, IEC , 4 kv CD or 8 kv AD, Criterion B Fast transient burst Second environment, IEC , kv/5 khz, Criterion B Dielectrical strength Primary to secondary: 3600 Vac/5100 Vdc Primary to earth: 000 Vac/88 Vdc Approvals EAC, RCM (C-Tick), RoHS, CE, UL and cul (see nameplate for more detailed approvals) Fieldbus connections Onboard: EtherNet/IP, Modbus TCP, Modbus RTU, BACnet Volume 6 Solid-State Motor Control CA E June V6-T-63

65 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives PowerXL Series DG1 Technical Data and Specifications, continued Attribute Description Specification Safety/protections Overvoltage protection Yes Overvoltage trip limit 30 V drives: 456 V 480 V drives: 911 V 575 V drives: 1100 V Undervoltage protection Yes Undervoltage trip limit 30 V drives: 11 V 480 V drives: 370 V 575 V drives: 550 V Earth fault protection Yes Default: 15% motor FLA Minimum: 0% motor FLA Maximum: 30% motor FLA Input phase supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes DC bus overvoltage control Yes Short-circuit protection of 4 V Yes reference voltages Surge protection Yes (differential mode kv; common mode 4 kv 30 V drives: 75 Vac, 10,000 A 480 V drives: 30 Vac, 8000 A 575 V drives: 385 Vac, 10,000 A Common coated boards Yes (prevents corrosion) PowerXL Series DG1 Technical Data and Specifications Efficiency 30 V Efficiency Frame Size Load Torque VT CT Input THDi FR1 5% 9.10% 90.90% 4.8% 50% 95.0% 95.0% 35.% 100% 96.70% 96.0% 9.9% FR 5% 90.80% 94.0% 70.0% 50% 96.64% 97.09% 46.6% 100% 97.30% 97.30% 33.3% FR3 5% 97.3% 97.06% 53.1% 50% 97.37% 97.17% 43.6% 100% 97.00% 97.0% 30.8% FR4 5% 94.60% 94.30% 39.4% 50% 97.0% 97.10% 3.4% 100% 97.60% 97.60% 5.6% FR5 5% % 30.50% 50% 97.80% 97.60% 30.8% 100% 97.70% 97.80% 5.0% V6-T-64 Volume 6 Solid-State Motor Control CA E June 017

66 Adjustable Frequency Drives PowerXL DG1 Series Drives V Efficiency Frame Size Load Torque VT CT Input THDi FR1 5% 93.30% 90.70% 54.0% 50% 97.10% 96.98% 46.8% 100% 97.61% 97.67% 35.3% FR 5% 95.90% 94.0% 59.8% 50% 97.81% 98.34% 4.7% 100% 98.11% 98.0% 33.8% FR3 5% 96.40% 95.0% 69.% 50% 97.87% 97.99% 45.% 100% 97.79% 98.15% 3.6% FR4 5% 98.00% 97.80% 56.5% 50% 97.97% 97.89% 39.8% 100% 97.96% 98.17% 31.5% FR5 5% % 50.3% 50% 98.39% 98.10% 37.0% 100% 98.14% 98.19% 9.5% 575 V Efficiency Frame Size Load Torque VT CT Input THDi FR1 5% 97.48% 97.5% 6.6% 50% 97.79% 97.66% 45.6% 100% 98.10% 97.60% 36.8% FR 5% 98.06% 97.98% 60.6% 50% 98.19% 98.11% 47.% 100% 98.0% 98.10% 36.7% FR3 5% 97.98% 97.77% 78.9% 50% 98.3% 98.18% 55.5% 100% 98.10% 98.10% 36.3% FR4 5% 98.7% 97.96% 66.1% 50% 98.57% 98.44% 41.6% 100% 98.30% 98.30% 31.% FR5 5% 98.60% 98.50% 5.80% 50% 98.81% 98.78% 35.9% 100% 98.60% 98.70% 8.4% Volume 6 Solid-State Motor Control CA E June V6-T-65

67 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Wiring Diagram PowerXL Series DG1 Control Wiring Diagram External Wiring Pin Signal Name Signal Default Setting Description V Ref. Output Voltage 10 Vdc Supply Source AI1+ Analog Input V Voltage Speed Reference (Programmable to 4 ma to 0 ma) 3 AI1 Analog Input 1 Ground Analog Input 1 Common (Ground) i 4 AI+ Analog Input 4 ma to 0 ma Current Speed Reference (Programmable to 0 10 V) 5 AI Analog Input Ground Analog Input Common (Ground) 6 GND I/O Signal Ground I/O Ground for Reference and Control 7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1 8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 9 DIN7 Digital Input 7 10 DIN8 Digital Input 8 Force Remote (TI+) Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 1 GND I/O Signal Ground I/O Ground for Reference and Control 13 4 V +4 Vdc Output Control voltage output (100 ma max.) 14 DO1 Digital Output 1 Ready Shows the drive is ready to run 15 4 Vo +4 Vdc Output Control voltage output (100 ma max.) 16 GND I/O Signal Ground I/O Ground for Reference and Control 17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0 60 Hz (4 ma to 0 ma) 18 AO+ Analog Output Motor Current Shows Motor current of motor 0 FLA (4 ma to 0 ma) 19 4 Vi +4 Vdc Input External control voltage input 0 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable) 1 DIN Digital Input Run Reverse Input starts drive in reverse direction (start enable) DIN3 Digital Input 3 External Fault Input causes drive to fault 3 DIN4 Digital Input 4 Fault Reset Input resets active faults 4 CMA DI1 to DI4 Common Grounded Allows source input 5 A RS-485 Signal A Fieldbus Communication (Modbus, BACnet) 6 B RS-485 Signal B Fieldbus Communication (Modbus, BACnet) 7 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency 8 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state 9 R1CM Relay 1 Common 30 R1NO Relay 1 Normally Open 31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency 3 RNC Relay Normally Closed Fault Relay output shows VFD is in a fault state 33 RCM Relay Common 34 RNO Relay Normally Open Res Notes The above wiring demonstrates a SINK configuration. It is important that CMA and CMB are wired to ground (as shown by dashed line). If a SOURCE configuration is desired, wire 4 V to CMA and CMB and close the inputs to ground. When using the +10 V for AI1, it is important to wire AI1 to ground (as shown by dashed line). If using +10 V for AI1 or AI, terminals 3, 5 and 6 need to be jumpered together. V6-T-66 Volume 6 Solid-State Motor Control CA E June 017

68 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Control Board Layout PowerXL Series DG1 Control Board Layout Fan Power Wire Safe Torque Off (STO) DSP Connection to Power Board Keypad AI Mode Selection 1 3 ON MCU Connection to Power Board Control I/O Terminals ON 1 RTC Battery (Standard) RJ45 EtherNet/IP, Modbus TCP Optional Card Slot A Optional Card Slot B RS-485 Terminating Resistor MOV Screw Removable EMC Screw Line Ground Clamp Location Grounding Strap Location Motor Ground Clamp Location Grounding Strap Location Line Side Motor Volume 6 Solid-State Motor Control CA E June V6-T-67

69 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Dimensions Approximate Dimensions in Inches (mm) PowerXL Series DG1 Dimensions H1 H W4 W3 Frame Size Voltage hp (CT/I H ) kw Ø Amperes (CT/I H ) FR1 30 Vac 480 Vac (00.9) 575 Vac FR 30 Vac Vac (44.7) 575 Vac FR3 30 Vac Vac (65.1) 575 Vac FR4 30 Vac Vac (94.0) 575 Vac FR5 30 Vac Vac (340.7) 575 Vac FR6 30 Vac Vac (371.0) 575 Vac Approximate Dimensions in Inches (mm) D H1 H H3 W1 W W3 W4 Ø 1.87 (36.9) (419.1) 1.97 (558.0) 4.80 (69.9) (888.5) (864.5) D 1.8 (311.9) (405.9) 1.46 (545.0) 4.31 (617.5) 9.65 (753.1) 33.7 (845.0) (9.1) (380.0) 0.41 (518.5) 3.7 (591.1) 7.83 (706.9) H (1035.0) 6.0 (153.0) 6.61 (167.8) 8.06 (04.6) 9.36 (37.7) (88.0) (486.0) 4.80 (11.9) 5.8 (134.1) 7.4 (183.9) 9.13 (31.9) (81.9) (480.0) W W (100.1) 3.54 (90.0) 4.9 (15.0) 8.07 (05.0) 8.66 (0.0) (400.0) 3.94 (100.1) 3.54 (90.0) 4.9 (15.0) 8.07 (05.0) 8.66 (0.0) (400.0) 0.8 (7.0) 0.8 (7.0) 0.35 (9.0) 0.35 (9.0) 0.35 (9.0) 0.35 (9.0) Weight Lb (kg) (6.5) 3.37 (10.6) 49.8 (.6) (35.) (70.0) 81.3 (17.6) V6-T-68 Volume 6 Solid-State Motor Control CA E June 017

70 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 DG1 General Purpose Enclosed Drive PowerXL DG1 Series Enclosed Drives Product Description Features and Benefits The DG1 Enclosed Drive Dual rated for both family incorporates the latest constant torque (CT) / high Eaton drive technology into overload (I H ) and variable pre-engineered enclosed torque (VT) / low overload solutions covering the applications industry s most common Optional Brake Chopper applications. Using the for external braking benefits of the PowerXL applications DG1, the enclosed family Available circuit breaker, provides enhanced user motor circuit protector, safety with the Safe Torque fused disconnect, isolation feature as well as industryleading energy efficiency fusing and surge protection device options to provide from the patented Active input power protection Energy Control algorithm. Eaton further raises the bar Optional 3% input and by providing customers with output reactors provide industry best lead times with a reduction in voltage and the Rapid Response System. current harmonics on both This system allows line and load side customers to select from Bypass options include a 9 million standard standard three-contactor configurations that have been design and a reduced pre-engineered with each voltage soft starter design configuration having a set Output contactor option lead time. The Rapid provides a means for Response System delivers an positive disconnection of improved quotation process the drive output from the and a faster delivery. motor terminals MotoRX and dv/dt filter options are used to reduce transients voltages at the motor terminals Customizable cover control options Padlockable disconnect Contents Description PowerXL DG1 Series Drives PowerXL DG1 Series Enclosed Drives Catalog Number Selection Production Selection Enclosure Selection Accessories Options Technical Data and Specifications Wiring Diagram Dimensions The PowerXL DG1 comes standard with the following communication protocols: EtherNet/IP Modbus/TCP Modbus RTU BACnet MS/TP Communication Options PROFIBUS-DP LonWorks CANopen DeviceNet Enclosure Ratings NEMA Type 1 NEMA Type 1 NEMA Type 3R Mounting Wall mount Floor mount: 1-inch legs Floor mount: -inch legs Product Range 08 V: hp 30 V: hp 480 V: 1 50 hp 30 V single-phase: 1 30 hp 480 V single-phase: hp Page V6-T-48 V6-T-70 V6-T-7 V6-T-76 V6-T-77 V6-T-78 V6-T-79 V6-T-81 V6-T-8 Standards and Certifications UL 508C Volume 6 Solid-State Motor Control CA E June V6-T-69

71 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Catalog Number Selection Catalog Number Selection is for reference only. Not all option combinations may be available. DG1 Enclosed Base Catalog Number Product Family EGS = Enclosed DG1 drives standard EGS 3D5 1 D 1 Output Ampere Rating 08 V 30 V 480 V 3D5 = 3.5 A, 0.75 hp 4D6 = 4.6 A, 1 hp 6D6 = 6.6 A, 1.5 hp 7D5 = 7.5 A, hp 010 = 10.6 A, 3 hp 016 = 16.7 A, 5 hp 04 = 4. A, 7.5 hp 030 = 30.8 A, 10 hp 046 = 46. A, 15 hp 059 = 59.4 A, 0 hp 074 = 74.8 A, 5 hp 088 = 88 A, 30 hp 114 = 114 A, 40 hp 143 = 143 A, 50 hp 169 = 169 A, 60 hp 11 = 11 A, 75 hp 73 = 73 A, 100 hp 3D = 3. A, 0.75 hp 4D = 4. A, 1 hp 6D0 = 6.0 A, 1.5 hp 6D8 = 6.8 A, hp 9D6 = 9.6 A, 3 hp 015 = 15., 5 hp 0 = A, 7.5 hp 08 = 8 A, 10 hp 04 = 4 A, 15 hp 054 = 54 A, 0 hp 068 = 68 A, 5 hp 080 = 80 A, 30 hp 104 = 104 A, 40 hp 130 = 130 A, 50 hp 154 = 154 A, 60 hp 19 = 19 A, 75 hp 48 = 48 A, 100 hp 31 = 31 A, 15 hp D1 =.1 A, 1 hp 3D0 = 3.0 A, 1.5 hp 3D4 = 3.4 A, hp 4D8 = 4.8 A, 3 hp 7D6 = 7.6 A, 5 hp 011 = 11 A, 7.5 hp 014 = 14 A, 10 hp 01 = 1 A, 15 hp 07 = 7 A, 0 hp 034 = 34 A, 5 hp 040 = 40 A, 30 hp 05 = 5 A, 40 hp 065 = 65 A, 50 hp 077 = 77 A, 60 hp 096 = 96 A, 75 hp 14 = 14 A, 100 hp 156 = 156 A, 15 hp 180 = 180 A, 150 hp 40 = 40 A, 00 hp 30 = 30 A, 50 hp 1 = Input: Three-phase, 08 V Output: Three-phase = Input: Three-phase, 30 V Output: Three-phase 4 = Input: Three-phase, 480 V Output: Three-phase Enclosure Rating 1 = NEMA Type 1 = NEMA Type 1 3 = NEMA Type 3R 6 = NEMA Type 1 Filtered and gasketed = Custom option Braking Application 1 A = No brake chopper, low overload B = Brake chopper, low overload C = No brake chopper, high overload D = Brake chopper, high overload Phasing, Voltage Notes 1 Brake chopper is a factory-installed option only. Braking resistors sold separately. See DG1 drives starting on Page V6-T-55 for selection. Additional enclosure options including NEMA 4, 4X, 7 and 9 are available. Please contact the factory for configuration and pricing. 3 Part number configuration continued on the following page. 5 = Input: Three-phase, 575 V Output: Three-phase J = Input: Single-phase, 30 V Output: Three-phase K = Input: Single-phase, 480 V Output: Three-phase Options 3 See Page V6-T-71 for catalog number option selection. V6-T-70 Volume 6 Solid-State Motor Control CA E June 017

72 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Catalog Number Selection is for reference only. Not all option combinations may be available. DG1 Enclosed Catalog Number Options EGS 3D5 1 D B Base Catalog Number Example See Page V6-T-70 for base catalog number selection. Power Disconnect Options 0 =None 1 = MCP disconnect 1 = Circuit breaker 3 = Circuit breaker/isolation fusing 4 = Circuit breaker/isolation fusing/3% input reactor 5 = Circuit breaker/isolation fusing/spd 6 = Circuit breaker/isolation fusing/spd/3% input reactor 7 = Circuit breaker/3% input reactor 8 = Circuit breaker/spd 9 = Circuit breaker/spd/3% input reactor A = Fused disconnect B = Fused disconnect/spd C = Fused disconnect/spd/3% input reactor D = Fused disconnect/3% input reactor E = Isolation fuses F = Isolation fuses/3% input reactor G = Isolation fuses/spd H = Isolation fuses/spd/3% input reactor = Custom option Bypass Options 3 0 =None 1 = Manual HOA bypass = Manual HOA bypass/isolation fusing 3 = Manual HOA bypass/isolation fusing/3% input reactor 4 = Manual HOA bypass/isolation fusing/spd 5 = Manual HOA bypass/isolation fusing/spd/3% input reactor 6 = Manual HOA bypass/3% input reactor 7 = Manual HOA bypass/spd 8 = Manual HOA bypass/spd/3% input reactor H = Manual HOA RVSS bypass J = Manual HOA RVSS bypass/isolation fusing K = Manual HOA RVSS bypass/isolation fusing/3% input reactor L = Manual HOA RVSS bypass/isolation fusing/spd M = Manual HOA RVSS bypass/isolation fusing/spd/3% input reactor N = Manual HOA RVSS bypass/3% input reactor P = Manual HOA RVSS bypass/spd R = Manual HOA RVSS bypass/spd/3% input reactor = Custom option Output Power Options 4 0 =None A = Output contactor B = 3% Output reactor D = dv/dt filter E = 3% Output Reactor/output contactor G = dv/dt/output contactor = Custom option Notes Control Options 5 0 =None 1 = Speed pot = Start-stop pushbutton 3 = Start-stop pushbutton with speed pot A = HOA switch B = Start-stop pushbutton with speed pot & HOA switch C = Start-stop pushbutton with HOA switch D = HOA switch with speed pot = Custom option 1 HMCP disconnect option required and only available when bypass is selected. More options are available as Engineered to Order through the Bid Manager tool. 3 All bypass options include third contactor for drive isolation when in bypass mode. 4 Output contactor not available with bypass. Bypass comes standard with output contactor. 5 Pilot devices are mm standard. 30 mm options are available as engineered to order through the Bid Manager tool. Option Boards Same options and codes as Option Boards 1 Option Boards 1 0 = No option 1 = 3 x DI, 3 x DO, 1 Thermistor, 4 Vdc/EXT = 1 x AI, x AO (isolated to control board) 3 = 3 x relay dry contact (NO + 1NO/NC) 4 = 3 x PT100 RTD thermistor input 5 = 6 DI 40 Vac input = Custom option Communication Options 0 = No option 1 = PROFIBUS-DP 3 = CANopen (slave) 4 = DeviceNet 5 = PROFIBUS-DP (D9 connector) D = SmartWire-DT = Custom option Enclosure Options 0 =None 1 = Floor stand 1 inches = Floor stand inches A = Space heater B = Space heater & 1-inch floor stands C = Space heater & -inch floor stands = Custom option Light Options 5 0 =None 1 = Non-bypass light kit Power On, Run, Fault = Bypass light kit On, VFD Run, Fault, Bypass Run = Custom option Volume 6 Solid-State Motor Control CA E June V6-T-71

73 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Production Selection DG1 Enclosed Drive DG1 Enclosed Drive 08 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 08 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-71. Available in These units are current rated. They do not meet NEC ampere rating at this horsepower. Base Catalog Number EGS3D51D1 EGS3D51D EGS3D51D EGS4D61D1 EGS4D61D EGS4D61D EGS6D61D1 EGS6D61D EGS6D61D EGS7D51D1 EGS7D51D EGS7D51D EGS0101D1 EGS0101D EGS0101D EGS0161D1 EGS0161D EGS0161D EGS041D1 EGS041D EGS041D EGS0301D1 EGS0301D EGS0301D EGS0461D1 EGS0461D EGS0461D EGS0591C1 EGS0591C EGS0591C EGS0741C1 EGS0741C EGS0741C EGS0881C1 EGS0881C EGS0881C EGS1141C1 EGS1141C EGS1141C EGS1431C1 EGS1431C EGS1431C EGS1691C1 EGS1691C EGS1691C EGS111C1 EGS111C EGS111C EGS611C1 EGS611C EGS611C3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number EGS4D61B1 EGS4D61B EGS4D61B EGS6D61B1 EGS6D61B EGS6D61B EGS7D51B1 EGS7D51B EGS7D51B EGS0101B1 EGS0101B EGS0101B EGS0161B1 EGS0161B EGS0161B EGS041B1 EGS041B EGS041B EGS0301B1 EGS0301B EGS0301B EGS0461B1 EGS0461B EGS0461B EGS0591B1 EGS0591B EGS0591B EGS0741A1 EGS0741A EGS0741A EGS0881A1 EGS0881A EGS0881A EGS1141A1 EGS1141A EGS1141A EGS1431A1 EGS1431A EGS1431A EGS1691A1 EGS1691A EGS1691A EGS111A1 EGS111A EGS111A EGS731A1 EGS731A EGS731A3 V6-T-7 Volume 6 Solid-State Motor Control CA E June 017

74 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 DG1 Enclosed Drive DG1 Enclosed Drive 30 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 30 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-71. Available in 017. Base Catalog Number EGS3DD1 EGS3DD EGS3DD EGS4DD1 EGS4DD EGS4DD EGS6D0D1 EGS6D0D EGS6D0D EGS6D8D1 EGS6D8D EGS6D8D EGS9D6D1 EGS9D6D EGS9D6D EGS015D1 EGS015D EGS015D3 7.5 EGS0D1 EGS0D EGS0D EGS08D1 EGS08D EGS08D EGS04D1 EGS04D EGS04D EGS054C1 EGS054C EGS054C EGS068C1 EGS068C EGS068C EGS080C1 EGS080C EGS080C EGS104C1 EGS104C EGS104C EGS130C1 EGS130C EGS130C EGS154C1 EGS154C EGS154C EGS19C1 EGS19C EGS19C EGS48C1 EGS48C EGS48C3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number EGS4DB1 EGS4DB EGS4DB EGS6D0B1 EGS6D0B EGS6D0B EGS6D8B1 EGS6D8B EGS6D8B EGS9D6B1 EGS9D6B EGS9D6B EGS015B1 EGS015B EGS015B3 7.5 EGS0B1 EGS0B EGS0B EGS08B1 EGS08B EGS08B EGS04B1 EGS04B EGS04B EGS054B1 EGS054B EGS054B EGS068A1 EGS068A EGS068A EGS080A1 EGS080A EGS080A EGS104A1 EGS104A EGS104A EGS130A1 EGS130A EGS130A EGS154A1 EGS154A EGS154A EGS19A1 EGS19A EGS19A EGS48A1 EGS48A EGS48A EGS31A1 EGS31A EGS31A3 Volume 6 Solid-State Motor Control CA E June V6-T-73

75 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives DG1 Enclosed Drive DG1 Enclosed Drive 480 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-71. Available in 017. Base Catalog Number EGSD14D1 EGSD14D EGSD14D EGS3D04D1 EGS3D04D EGS3D04D EGS3D44D1 EGS3D44D EGS3D44D EGS4D84D1 EGS4D84D EGS4D84D EGS7D64D1 EGS7D64D EGS7D64D EGS0114D1 EGS0114D EGS0114D EGS0144D1 EGS0144D EGS0144D EGS014D1 EGS014D EGS014D EGS074D1 EGS074D EGS074D EGS0344D1 EGS0344D EGS0344D EGS0404D1 EGS0404D EGS0404D EGS054C1 EGS054C EGS054C EGS0654C1 EGS0654C EGS0654C EGS0774C1 EGS0774C EGS0774C EGS0964C1 EGS0964C EGS0964C EGS144C1 EGS144C EGS144C EGS1564C1 EGS1564C EGS1564C EGS1804C1 EGS1804C EGS1804C EGS404C1 EGS404C EGS404C3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number EGS3D04B1 EGS3D04B EGS3D04B EGS3D44B1 EGS3D44B EGS3D44B EGS4D84B1 EGS4D84B EGS4D84B EGS7D64B1 EGS7D64B EGS7D64B EGS0114B1 EGS0114B EGS0114B EGS0144B1 EGS0144B EGS0144B EGS014B1 EGS014B EGS014B3 0 7 EGS074B1 EGS074B EGS074B EGS0344B1 EGS0344B EGS0344B EGS0404B1 EGS0404B EGS0404B EGS054B1 EGS054B EGS054B EGS0654A1 EGS0654A EGS0654A EGS0774A1 EGS0774A EGS0774A EGS0964A1 EGS0964A EGS0964A EGS144A1 EGS144A EGS144A EGS1564A1 EGS1564A EGS1564A EGS1804A1 EGS1804A EGS1804A EGS404A1 EGS404A EGS404A EGS304A1 EGS304A EGS304A3 V6-T-74 Volume 6 Solid-State Motor Control CA E June 017

76 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 DG1 Enclosed Drive DG1 Enclosed Drive 30 V Single-Phase Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number V Single-Phase Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Note 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-71. Base Catalog Number 1 Low Overload (VT) Enclosed Drives EGS3DJB1 EGS3DJB EGS3DJB EGS4DJB1 EGS4DJB EGS4DJB EGS6D0JB1 EGS6D0JB EGS6D0JB3 6.8 EGS6D8JB1 EGS6D8JB EGS6D8JB EGS9D6JB1 EGS9D6JB EGS9D6JB EGS015JB1 EGS015JB EGS015JB EGS0JB1 EGS0JB EGS0JB EGS08JB1 EGS08JB EGS08JB EGS04JB1 EGS04JB EGS04JB EGS054JB1 EGS054JB EGS054JB EGS068JA1 EGS068JA EGS068JA EGS080JA1 EGS080JA EGS080JA EGS104JA1 EGS104JA EGS104JA3 hp Current (A) Drive Frame Size Low Overload (VT) Enclosed Drives Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number EGSD1KB1 EGSD1KB EGSD1KB EGS3D0KB1 EGS3D0KB EGS3D0KB EGS3D4KB1 EGS3D4KB EGS3D4KB EGS4D8KB1 EGS4D8KB EGS4D8KB EGS7D6KB1 EGS7D6KB EGS7D6KB EGS011KB1 EGS011KB EGS011KB EGS014KB1 EGS014KB EGS014KB EGS01KB1 EGS01KB EGS01KB EGS07KB1 EGS07KB EGS07KB EGS034KB1 EGS034KB EGS034KB EGS040KB1 EGS040KB EGS040KB EGS05KB1 EGS05KB EGS05KB EGS065KA1 EGS065KA EGS065KA EGS077KA1 EGS077KA EGS077KA3 Volume 6 Solid-State Motor Control CA E June V6-T-75

77 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Enclosure Selection EGS Enclosure selection charts are based on physical space limitations only and only to be used as a reference. For actual enclosure sizing, refer to Bid Manager. Note: Standard enclosure sizing includes dedicated space for a circuit breaker or fusible disconnect, CPT, SPD, heater/thermostat, control relay and terminal blocks. Standard Enclosure X-Space Enclosure Size Frame 1 Frame Frame 3 Frame 4 Frame 5 AX BX CX DX Standard Power Options X-Space Power Options Frame 1 Frame Frame 3 Frame 4 Frame 5 Isolation fuses % Input reactor % Output reactor dv/dt filter Output contactor Note: Bypass enclosure sizing includes dedicated space for a MCP, CPT, input contactor, output bypass contactors, overload relay, SPD, heater/ thermostat, control relay and terminal blocks. Bypass Enclosure X-Space Enclosure Size Frame 1 Frame Frame 3 Frame 4 Frame 5 AX BX 0 CX DX Bypass Power Options X-Space Power Options Frame 1 Frame Frame 3 Frame 4 Frame 5 Isolation fuses % Input reactor RVSS bypass 3 4 3% output reactor dv/dt filter Note: Single-phase enclosure sizing includes dedicated space for a capacitor kit, circuit breaker or fusible disconnect, CPT, SPD, heater/ thermostat, control relay and terminal blocks. Single-Phase Enclosure X-Space Enclosure Size Frame 1 Frame Frame 3 Frame 4 Frame 5 AX 0 0 BX 1 1 CX DX Single-Phase Power Options X-Space Power Options Frame 1 Frame Frame 3 Frame 4 Frame 5 Isolation fuses % Input reactor % Output reactor dv/dt filter Output contactor V6-T-76 Volume 6 Solid-State Motor Control CA E June 017

78 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Accessories The PowerXL Series DG1 drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of two additional option boards. The PowerXL Series DG1 drives come with a factory-installed standard board configuration including the following: Standard I/O: 8DI, 1DO AI, AO FC, 1FA relays Standard communications: EtherNet/IP, Modbus TCP RS-485: Modbus RTU, BACnet MS/TP PowerXL Series DG1 I/O Card Kits Description Catalog Number 3 x DI, 3 x DO, 1 x thermistor, 4 Vdc/EXT option card DXG-EXT-3DI3DO1T 1 x AI, x AO (isolated to control board) option card DXG-EXT-1AIAO 3 x relay dry contact (NO + 1NO/NC) option card DXG-EXT-3RO 3 x PT100 RTD thermistor input option card DXG-EXT-THER1 6 x DI 40 Vac input option card DXG-EXT-6DI PowerXL Series DG1 Communication Card Kits Description Catalog Number PROFIBUS-DP communication card DXG-NET-PROFB CANopen communication card DXG-NET-CANOPEN DeviceNet communication card DXG-NET-DEVICENET PROFIBUS DB9 to 5-pin adapter card DXG-NET-PROAD SmartWire communication card and module DXG-NET-SWD 1 Note 1 Available in January 017. Volume 6 Solid-State Motor Control CA E June V6-T-77

79 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Options Input Power Options Option HMCP Disconnect Circuit Breaker Isolation Fusing Bypass Options Option Manual HOA Bypass Output Power Options Option Output Contactor Control Options Option Speed Pot Light Options Option Non-Bypass Light Kit Power On, Run, Fault Bypass Light Kit On, VFD Run, Fault, Bypass Run Enclosure Options Option Floor Stand 1 in Floor Stand in Description The HMCP motor protection circuit breaker uses an electronic trip unit to provide typical motor overload relay functionality and short-circuit protection against potential phase-to-phase or phase-to-ground faults. Utilizes a circuit breaker to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Provides high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses that are factory mounted in the enclosure. 3% Input Reactor The input reactor is a three-phase series inductance on the line side of an AFD. It is used to provide a reduction in voltage and current harmonics. It also provides increased input protection for AFD and its semiconductors from line transients. SPD Provides a UL 1449 surge protection device (SPD) rated for 40 ka/ph that is connected to the line side terminals. Fused Disconnect Utilizes fusing to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Manual HOA RVSS Bypass Description Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. This option adds a reduced voltage soft starter to bypass assembly for soft starting in bypass mode. Description Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 10 A, 600 Vac are provided for customer use. This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure. 3% Output Reactor The output reactor is a three-phase series inductance on the load side of a VFD. It is used to reduce transient voltage (dv/dt) and peak voltages at the motor terminals. A 3% output filter is recommended for motor cable lengths up to 300 ft (10 m). dv/dt Filter Used to reduce the transient voltage (dv/dt) at the motor terminals. Recommended for motor cable lengths over 300 ft (10 m) and up to 1000 ft (304.8 m). This option is mounted in the enclosure. HOA Switch Start-Stop Pushbutton Description Provides the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the 10 Vdc reference to generate a 0 10 V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus. Provides door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Description Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running and a red FAULT light that indicates a drive fault has occurred. Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running, a red FAULT light that indicates a drive fault has occurred and an amber light that indicates when the motor is running in Bypass mode. Description Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of 1 in (304.8 mm). Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of in (558.8 mm). V6-T-78 Volume 6 Solid-State Motor Control CA E June 017

80 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Technical Data and Specifications PowerXL Series DG1 Technical Data and Specifications Attribute Description Specification Input ratings Input voltage U in 08 V, 30 V, 480 V, 575 V, 15 to 10% Input frequency 50 Hz to 60 Hz (variation up to 45 Hz to 66 Hz) Connection to power Once per minute or less Starting delay 3 s (FR1 to FR), 4 s (FR3), 5 s (FR4), 6 s (FR5 and FR6) Short-circuit withstand rating 100 kaic (fuses and circuit breakers) Output ratings Output voltage 0 to U in Output current I L : ambient temperature maximum 40 C, up to 60 C with derating, overload 1.1 x I L (1 min./10 min.) I H : ambient temperature maximum 50 C, up to 60 C with derating, overload 1.5 x I H (1 min./10 min.) Initial output current 00% ( s / 0 s) Output frequency Hz (standard) Frequency resolution 0.01 Hz Control characteristics Control methods Frequency control Speed control Open-loop speed control Open-loop torque control Switching frequency 30 V / 480 V range: FR1 3: 1 khz to 1 khz FR4 6: 1 khz to 10 khz 30 V / 480 V defaults: FR1 3: 4 khz FR4 5: 3.6 khz FR6: khz 575 V range: FR1 6: 1 khz to 6 khz 575 V defaults: FR1 4: 3 khz FR5 6: khz Automatic switching frequency derating in case of overload. Frequency reference Analog input: resolution 0.1% (10-bit), accuracy +1% Analog output: resolution 0.1% (10-bit), accuracy +1% Panel reference: resolution 0.01 Hz Field weakening point 0 Hz to 400 Hz Acceleration time 0.1 s to 3000 s Deceleration time 0.1 s to 3000 s Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper) Dynamic braking (with optional brake chopper using an external brake resistor): 100% continuous maximum rating Ambient conditions Ambient operating temperature 10 C (no frost) to +40 C Storage temperature 40 C to +70 C Relative humidity 0 95% RH, noncondensing, non-corrosive Air quality: Chemical vapors Mechanical particles Tested according to IEC Test Key: Flowing mixed gas corrosion test, Method 1 (HS [hydrogen sulfide] and SO [sulfur dioxide]) Designed according to: IEC , unit in operation, class 3C IEC , unit in operation, class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) (000 m for corner grounded earth main systems) For 575 V product, maximum altitude is 6561 ft (000 m) regardless of main system Volume 6 Solid-State Motor Control CA E June V6-T-79

81 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives PowerXL Series DG1 Technical Data and Specifications, continued Attribute Description Specification Ambient conditions, Overvoltage Overvoltage Category III continued Pollution degree Pollution Degree Enclosure class NEMA Type 1, 1, 3R Immunity Fulfills EN (004), first and second environment Standards Safety UL 508C, EN Approvals UL and cul Fieldbus connections Onboard: EtherNet/IP, Modbus TCP, Modbus RTU, BACnet Safety/protections Overvoltage protection Yes Overvoltage trip limit 30 V drives: 456 V 480 V drives: 911 V 575 V drives: 1100 V Undervoltage protection Yes Undervoltage trip limit 30 V drives: 11 V 480 V drives: 370 V 575 V drives: 550 V Earth fault protection Yes Default: 15% motor FLA Minimum: 0% motor FLA Maximum: 30% motor FLA Input phase supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes DC bus overvoltage control Yes Short-circuit protection of 4 V Yes reference voltages Surge protection Yes (differential mode kv; common mode 4 kv 30 V drives: 75 Vac, 10,000 A 480 V drives: 30 Vac, 8000 A 575 V drives: 385 Vac, 10,000 A Common coated boards Yes (prevents corrosion) Efficiency Drive efficiency ratings V: FR1 = 97.7% 480 V: FR = 97.9% 480 V: FR3 = 97.7% 480 V: FR4 = 98.0% 480 V: FR5 = 98.% 30 V: FR1 = 96.7% 30 V: FR = 97.4% 30 V: FR3 = 97.% 30 V: FR4 = 97.4% 30 V: FR5 = 97.7% Note 1 Based on DG1 efficiency ratings in an enclosure with no options. V6-T-80 Volume 6 Solid-State Motor Control CA E June 017

82 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Wiring Diagram PowerXL Series DG1 Control Wiring Diagram Pin Signal Name Signal Default Setting Description V Ref. Output Voltage 10 Vdc Supply Source Res i AI1+ Analog Input V Voltage Speed Reference (Programmable to 4 ma to 0 ma) 3 AI1 Analog Input 1 Ground Analog Input 1 Common (Ground) 4 AI+ Analog Input 4 ma to 0 ma Current Speed Reference (Programmable to 0 10 V) 5 AI Analog Input Ground Analog Input Common (Ground) 6 GND I/O Signal Ground I/O Ground for Reference and Control 7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1 8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 9 DIN7 Digital Input 7 Emergency Stop (TI ) Input forces VFD output to shut off 10 DIN8 Digital Input 8 Force Remote (TI+) Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 1 GND I/O Signal Ground I/O Ground for Reference and Control 13 4 V +4 Vdc Output Control voltage output (100 ma max.) 14 DO1 Digital Output 1 Ready Shows the drive is ready to run 15 4 Vo +4 Vdc Output Control voltage output (100 ma max.) 16 GND I/O Signal Ground I/O Ground for Reference and Control 17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0 60 Hz (4 ma to 0 ma) 18 AO+ Analog Output Motor Current Shows Motor current of motor 0 FLA (4 ma to 0 ma) 19 4 Vi +4 Vdc Input External control voltage input 0 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable) 1 DIN Digital Input Run Reverse Input starts drive in reverse direction (start enable) DIN3 Digital Input 3 External Fault Input causes drive to fault 3 DIN4 Digital Input 4 Fault Reset Input resets active faults 4 CMA DI1 to DI4 Common Grounded Allows source input 5 A RS-485 Signal A Fieldbus Communication (Modbus, BACnet) 6 B RS-485 Signal B Fieldbus Communication (Modbus, BACnet) 7 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency 8 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state 9 R1CM Relay 1 Common 30 R1NO Relay 1 Normally Open 31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency 3 RNC Relay Normally Closed Fault Relay output shows VFD is in a fault state 33 RCM Relay Common 34 RNO Relay Normally Open Volume 6 Solid-State Motor Control CA E June V6-T-81

83 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Dimensions Approximate Dimensions in Inches (mm) AX Box Type (655.3) AX Box Type 1 1 Inch Floor Stands 5.35 (643.9) 5.35 (643.9) 4.00 (101.6) Minimum Free Air Space Required (490.0) (490.) 0.9 (531.4) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 9.1 (739.6) (439.7) 1.76 (44.8) 1.76 (44.8) 17.0 (43.) 17.0 (43.) (357.1) 6.74 (679.) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.7) V6-T-8 Volume 6 Solid-State Motor Control CA E June 017

84 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) AX Box Type 1 Inch Floor Stands (103.) AX Box Type (655.3) 5.35 (643.9) 5.35 (643.9) (490.) 4.00 (101.6) Minimum Free Air Space Required (994.4) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) 1.76 (44.8) (115.9) 17.0 (43.) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) 6.74 (679.) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-83

85 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) AX Box Type 1 1 Inch Floor Stands (949.) 5.35 (643.9) (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 9.13 (739.9) (961.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) AX Box Type 1 Inch Floor Stands (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) (103.) 5.35 (643.9) 3.00 (76.) Minimum Air Space Required Both Sides (994.4) (115.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (450.7) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) V6-T-84 Volume 6 Solid-State Motor Control CA E June 017

86 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) AX Box Type 3R 3.00 (76.) Minimum Air Space Required Both Sides 0.18 (51.5) (840.4) (806.6) 5.35 (643.9) (490.) 0.9 (531.4) AX Box Type 3R 1 Inch Floor Stands 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 17.8 (438.9) 3.64 (9.5) 0.18 (51.5) 17.0 (43.) (86.8) (806.8) (1134.3) 5.36 (644.0) 3.00 (76.) Minimum Air Space Required Both Sides 9.1 (739.6) (1145.5) 14.5 (361.8) 10.7 (7.) 7.19 (18.5) 3.0 (81.3) 5.0 (13.1) (398.8) (449.6) 1.04 [6.4] (531.4) 17.0 (43.) (9.5) Volume 6 Solid-State Motor Control CA E June V6-T-85

87 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) AX Box Type 3R Inch Floor Stands (806.8) (1388.3) BX Box Type (934.7) 5.35 (643.9) (93.3) 0.88 (530.4) (454.) 0.9 (531.4) 3.64 (9.5) 17.0 (43.) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (993.9) 8.55 (75.1) 1.76 (44.8) 0.18 (51.5) (43.) (958.6) (1399.5) 14.5 (361.8) 10.7 (7.) 7.19 (18.5) 3.0 (81.3) 5.0 (13.1) (398.8) (449.6) V6-T-86 Volume 6 Solid-State Motor Control CA E June 017

88 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) BX Box Type 1 1 Inch Floor Stands (18.6) BX Box Type 1 Inch Floor Stands (148.6) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) (43.) (44.8) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (105.7) (179.7) 1.76 (44.8) (43.) (141.3) (1495.3) (357.1) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-87

89 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) BX Box Type (934.7) (93.3) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 8.55 (75.1) (958.6) (490.) 0.9 (531.4) 1.76 (44.8) (43.) BX Box Type 1 1 Inch Floor Stands (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (357.1) (67.5) 7.00 (177.8) (18.6) (105.7) (141.3) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (44.8) V6-T-88 Volume 6 Solid-State Motor Control CA E June 017

90 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) BX Box Type 1 Inch Floor Stands (148.6) BX Box Type 3R (1119.8) (93.3) 4.69 (1084.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 3.00 (76.) Minimum Air Space Required Both Sides 1.76 (44.8) 8.56 (75.3) Ø 0.44 (11.) Mounting Holes (4 Places) 3.51 (89.1) (43.) 0.18 (51.5) (43.) (1495.3) (958.6) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-89

91 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) BX Box Type 3R 1 Inch Floor Stands (1413.7) 4.77 (1086.4) (93.3) 0.88 (530.4) (454.) BX Box Type 3R Inch Floor Stands (1667.7) 4.77 (1086.4) (93.3) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (106.3) 0.18 (51.5) 0.9 (531.4) (43.) (89.1) 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 0.18 (51.5) 0.9 (531.4) 3.57 (90.7) (43.) (149.9) (144.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) V6-T-90 Volume 6 Solid-State Motor Control CA E June 017

92 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) CX Box Type (139.5) (18.1) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) CX Box Type 1 1 Inch Floor Stands (1533.4) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) (910.6) 1.74 (44.) 30.9 (785.4) (451.) (44.) (451.) (163.4) (163.4) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-91

93 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) CX Box Type 1 Inch Floor Stands (1787.4) CX Box Type (139.5) (18.1) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (910.6) 1.74 (44.) (451.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) (163.4) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) V6-T-9 Volume 6 Solid-State Motor Control CA E June 017

94 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) CX Box Type 1 1 Inch Floor Stands (18.1) (1533.4) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required CX Box Type 1 Inch Floor Stands (1787.4) (18.1) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) (163.4) 30.9 (785.4) (451.) (44.) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-93

95 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) CX Box Type 3R (784.4) 1.00 (533.3) (144.5) 3.00 (76.) Minimum Air Space Required Both Sides (1391.) (18.1) (910.6) (1446.9) 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes (4 Places) 3.7 (94.4) (451.) CX Box Type 3R 1 Inch Floor Stands (784.4) 8.10 (713.7) Ø 0.44 (11.) Mounting Holes ( Places) 1.00 (533.3) 3.00 (76.) Minimum Air Space Required Both Sides (1718.4) (1691.7) (18.1) (110.8) (179.6) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) 3.7 (94.4) (451.) V6-T-94 Volume 6 Solid-State Motor Control CA E June 017

96 Adjustable Frequency Drives PowerXL DG1 Series Drives.6 Approximate Dimensions in Inches (mm) CX Box Type 3R Inch Floor Stands (197.4) DX Box Type (088.6) (1945.7) (1939.3) (18.1) (784.4) 7.88 (708.) 30.9 (785.4) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) 3.7 (94.4) (174.) 30.9 (785.4) (39.4) (571.1) 1.00 (533.3) (451.) (376.) 11.8 (86.5) 7.75 (196.9) (1983.6) 3.00 (76.) 8.85 (104.4).56 (573.0) 5.00 (17.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-95

97 .6 Adjustable Frequency Drives PowerXL DG1 Series Drives Approximate Dimensions in Inches (mm) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 8.35 (091.7) (1939.3) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) 1.55 (39.4).48 (571.1) DX Box Type 3R (78.3) 8.84 (104.1) (1939.3) (784.4) 7.88 (708.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 5.51 (647.8) (89.5).81 (579.) 6.31 (160.3) 1.80 (45.7) 8.56 (17.4).30 (566.4) 9.06 (738.1) 30.9 (785.4) 3.64 (9.5).48 (571.1) V6-T-96 Volume 6 Solid-State Motor Control CA E June 017

98 Adjustable Frequency Drives SVX Drives.7 SVX Drives Contents Description SVX Drives Standards and Certifications Catalog Number Selection Product Selection Accessories Options Replacement Parts Technical Data and Specifications Dimensions SVX Enclosed Drives Page V6-T-98 V6-T-98 V6-T-99 V6-T-103 V6-T-104 V6-T-111 V6-T-118 V6-T-119 V6-T-135 SVX Drives Product Description SVX Series Adjustable Frequency Drives from Eaton s Electrical Sector are the next generation of drives specifically engineered for today s commercial and industrial applications. The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to the customer s needs. The input and output configuration (I/O) is designed with modularity in mind. The I/O is compromised of option cards, each with its own input and output configuration. The control module is designed to accept a total of five of these cards. The cards contain not only normal analog and digital inputs but also fieldbus cards. These drives continue the tradition of robust performance, and raise the bar on features and functionality, ensuring the best solution at the right price. Features Robust design proven 500,000 hours MTBF Integrated 3% line reactors standard on drives from FR4 through FR9 EMI/RFI Filters H standard up to 00 hp I H 480 V, 100 hp I H 30 V Simplified operating menu allows for typical programming changes, while programming mode provides control of everything Quick Start Wizard built into the programming of the drive ensures a smooth start-up Keypad can display up to three monitored parameters simultaneously LOCAL/REMOTE operation from keypad Copy/paste function allows transfer of parameter settings from one drive to the next Standard NEMA Type 1/ IP54 keypad on all drives The SVX can be flexibly adapted to a variety of needs using our preinstalled Seven in One precision application programs consisting of: Basic Standard Local/remote Multi step speed control PID control Multi-purpose control Pump and fan control with auto change Additional I/O and communication cards provide plug and play functionality I/O connections with simple quick connection terminals Hand-held auxiliary 4 V power supply allows programming/monitoring of control module without applying full power to the drive Control logic can be powered from an external auxiliary control panel, internal drive functions and fieldbus if necessary Brake chopper standard from: 1 30 hp/ V 3/4 15 hp/08 30 V NEMA Type 1/IP1 and NEMA Type 1/IP54 enclosures available, Frame Sizes FR4 FR9 Open chassis FR10 and greater Standard option board configuration includes an A9 I/O board and an A relay output board installed in slots A and B Volume 6 Solid-State Motor Control CA E June V6-T-97

99 .7 Adjustable Frequency Drives SVX Drives Standards and Certifications Product IEC Catalog Number Selection SVX Adjustable Frequency Drives Product Family SVX = Open drives SPX = Open drives FR10 and greater F07 = 3/4 hp F15 = 1-1/ hp 007 = 7-1/ hp 010 = 10 hp 050 = 50 hp 15 = 15 hp 350 = 350 hp 700 = 700 hp Horsepower Rating AFD Software Series A = Standard software 800 = 800 hp 900 = 900 hp H10 = 1000 hp H1 = 100 hp H13 = 1350 hp H15 = 1500 hp H16 = 1600 hp H0 = 000 hp EMC (At Default Settings) Immunity: Fulfills all EMC immunity requirements; Emissions: EN , LEVEL H Safety UL 508C CE SVX 010 A 1 4 A 1 B 1 Enclosure 3 0 = Chassis 1 = NEMA Type 1/IP1 = NEMA Type 1/IP54 Voltage Rating = 30 V (08 40) 4 = 480 V ( ) 5 = 575 V (55 690) Board Modifications 1 = Standard boards = Conformal (varnished) coating 4 Brake Chopper Options N = No brake chopper circuit B = Internal brake chopper circuit Input Options 1 1 = Three-phase, EMC H = Three-phase, EMC N 3 = Three-phase, EMC T 5 4 = Three-phase, EMC L Keypad A = Alphanumeric Notes 1 All 30 V drives and 480 V drives up to 00 hp (IH) are only available with input option 1 (EMC Level H). 480 V drives 50 hp (IH) or larger are available with input option (EMC Level N). 480 V drives are available with input option 4 (EMC Level L). 575 V drives 00 hp (IH) or larger are only available with input option. 575 V drives up to 150 hp (IH) are only available with input option 4 (EMC Level L). 480 V drives up to 30 hp (IH) are only available with brake chopper option B. 480 V drives 40 hp (IH) or larger come standard with brake chopper option N. 30 V drives up to 15 hp (IH) are only available with brake chopper option B. 30 V drives 0 hp or larger come standard with brake chopper option N. All 575 V drives come standard without brake chopper option (N). N = No brake chopper V drives 50 hp (I H ) and larger are available with enclosure style 0 (chassis); 690 V drives 00 hp (I H ) and larger are available with enclosure style 0 (chassis). 4 Factory promise delivery. Consult sales office for availability. 5 For high-resistance ground systems, any SVX/SPX drive can be used if the HRG system has ground supervision. If no ground supervision feature is available, use EMC class N or T. Options Options appear in alphabetical order. Extended I/O Card Options B1 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT + 4 Vdc B5 = 3 RO (NO) B8 = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 4 40 Vac input Communication Cards CA = Johnson Controls N CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 Type connector) D3 = RS-3 with D9 connection V6-T-98 Volume 6 Solid-State Motor Control CA E June 017

100 Adjustable Frequency Drives SVX Drives.7 Product Selection 30 V SVX Drives SVX Open Drives V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR4 3/ SVXF07A1-A1B / 6.6 SVX001A1-A1B1 1-1/ SVXF15A1-A1B SVX00A1-A1B SVX003A1-A1B1 FR SVX004A1-A1B / 5 SVX005A1-A1B1 7-1/ SVX007A1-A1B1 FR SVX010A1-A1B SVX015A1-A1B1 FR SVX00A1-A1N SVX05A1-A1N SVX030A1-A1N1 FR SVX040A1-A1N SVX050A1-A1N SVX060A1-A1N1 FR SVX075A1-A1N SVX100A1-A1N V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR4 3/ SVXF07A-A1B / 6.6 SVX001A-A1B1 1-1/ SVXF15A-A1B SVX00A-A1B SVX003A-A1B1 FR SVX004A-A1B / 5 SVX005A-A1B1 7-1/ SVX007A-A1B1 FR SVX010A-A1B SVX015A-A1B1 FR SVX00A-A1N SVX05A-A1N SVX030A-A1N1 FR SVX040A-A1N SVX050A-A1N SVX060A-A1N1 FR SVX075A-A1N SVX100A-A1N1 Volume 6 Solid-State Motor Control CA E June V6-T-99

101 .7 Adjustable Frequency Drives SVX Drives 480 V SVX Drives SVX Open Drives V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR / 3.3 SVX001A1-4A1B1 1-1/ SVXF15A1-4A1B SVX00A1-4A1B SVX003A1-4A1B SVX005A1-4A1B / 1 SVX006A1-4A1B1 FR5 7-1/ SVX007A1-4A1B SVX010A1-4A1B SVX015A1-4A1B1 FR SVX00A1-4A1B SVX05A1-4A1B SVX030A1-4A1B1 FR SVX040A1-4A1N SVX050A1-4A1N SVX060A1-4A1N1 FR SVX075A1-4A1N SVX100A1-4A1N SVX15A1-4A1N1 FR SVX150A1-4A1N SVX00A1-4A1N V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR / 3.3 SVX001A-4A1B1 1-1/ SVXF15A-4A1B SVX00A-4A1B SVX003A-4A1B SVX005A-4A1B / 1 SVX006A-4A1B1 FR5 7-1/ SVX007A-4A1B SVX010A-4A1B SVX015A-4A1B1 FR SVX00A-4A1B SVX05A-4A1B SVX030A-4A1B1 FR SVX040A-4A1N SVX050A-4A1N SVX060A-4A1N1 FR SVX075A-4A1N SVX100A-4A1N SVX15A-4A1N1 FR SVX150A-4A1N SVX00A-4A1N1 V6-T-100 Volume 6 Solid-State Motor Control CA E June 017

102 Adjustable Frequency Drives SVX Drives.7 SVX Open Drives 575 V SVX Drives V, Open Chassis Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX50A0-4AN SPX300A0-4AN SPX350A0-4AN1 FR SPX400A0-4AN SPX500A0-4AN SPX550A0-4AN1 FR SPX600A0-4AN SPX650A0-4AN SPX700A0-4AN1 FR SPX800A0-4AN SPX900A0-4AN SPXH10A0-4AN1 FR SPXH1A0-4AN SPXH16A0-4AN SPXH19A0-4AN V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SVX00A1-5A4N SVX003A1-5A4N SVX004A1-5A4N / 10 SVX005A1-5A4N1 7-1/ SVX007A1-5A4N SVX010A1-5A4N SVX015A1-5A4N SVX00A1-5A4N SVX05A1-5A4N1 FR SVX030A1-5A4N SVX040A1-5A4N1 FR SVX050A1-5A4N SVX060A1-5A4N SVX075A1-5A4N1 FR SVX100A1-5A4N SVX15A1-5A4N SVX150A1-5A4N SVX175A1-5A4N1 Note 1 FR10 FR14 includes 3% line reactor, but it is not integral to chassis. Volume 6 Solid-State Motor Control CA E June V6-T-101

103 .7 Adjustable Frequency Drives SVX Drives SVX Open Drives V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SVX00A-5A4N SVX003A-5A4N SVX004A-5A4N / 10 SVX005A-5A4N1 7-1/ SVX007A-5A4N SVX010A-5A4N SVX015A-5A4N SVX00A-5A4N SVX05A-5A4N1 FR SVX030A-5A4N SVX040A-5A4N1 FR SVX050A-5A4N SVX060A-5A4N SVX075A-5A4N1 FR SVX100A-5A4N SVX15A-5A4N SVX150A-5A4N SVX175A-5A4N V, Open Chassis Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A0-5AN SPX50A0-5AN SPX300A0-5AN1 FR SPX400A0-5AN SPX450A0-5AN SPX500A0-5AN1 FR SPX550A0-5AN SPX600A0-5AN SPX700A0-5AN1 FR SPX800A0-5AN SPX900A0-5AN SPXH10A0-5AN1 FR SPXH13A0-5AN SPXH15A0-5AN SPXH0A0-5AN1 V6-T-10 Volume 6 Solid-State Motor Control CA E June 017

104 Adjustable Frequency Drives SVX Drives.7 Accessories Demo Drive and Power Supply Demo Drive and Power Supply Description 9000X demo drive 9000X Series SVX/SPX Conversion and Flange Kits The Type 1/IP54 option kit is used to convert a Type 1/IP1 to a Type 1/IP54 drive. The kit includes: NEMA Type 1 / IP54 Conversion Kits Frame Size Catalog Number Frame 4 Type 1/IP54 kit OPTN1FR4 Frame 5 Type 1/IP54 kit OPTN1FR5 Frame 6 Type 1/IP54 kit OPTN1FR6 Flange Kits The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure. The kit includes hardware and supporting steel plates. NEMA Type 1 / IP54 Conversion Kits Kit Frame Size Frame 4 flange kit Type 1/IP54 Frame 5 flange kit Type 1/IP54 Frame 6 flange kit Type 1/IP54 Frame 7 flange kit Type 1/IP54 Frame 8 flange kit Type 1/IP54 Frame 9 flange kit Type 1/IP54 Catalog Number 9000XDEMO Catalog Number OPTTHR4 OPTTHR5 OPTTHR6 OPTTHR7 OPTTHR8 OPTTHR9 Volume 6 Solid-State Motor Control CA E June V6-T-103

105 .7 Adjustable Frequency Drives SVX Drives Options SVX Series Option Board Kits The SVX Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The SVX Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description 1 Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. 4 Available October 016. SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc RO (NC-NO) B OPTA Extended I/O Cards RO, therm B OPTA3 A3 Encoder low volt +5 V/15 V/4 V SPX only C OPTA4 A4 Encoder high volt +15 V/4 V SPX only C OPTA5 A5 Double encoder SPX only C OPTA7 A7 6 DI, 1 DO, AI, 1 AO A OPTA8 A8 3 DI (encoder 10 4 V), out +15 V/+4 V, C OPTAE AE DO (pulse+direction) SPX only 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB1 B1 1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 1 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards Modbus RTU D, E OPTC C Modbus RTU (D9 connector) D, E OPTC8 C8 PROFIBUS DP D, E OPTC3 C3 PROFIBUS DP (D9 connector) D, E OPTC5 C5 Johnson Controls N D, E OPTC CA BACnet MSTP D, E OPTCJ CJ LonWorks D, E OPTC4 C4 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus TCP D, E OPTCI CI EtherNet/IP D, E OPTCQ CQ PROFINET, Modbus TCP, D, E OPTE9 E9 EtherNet/IP (dual-port) 4 EtherCAT (dual-port) 4 D, E OPTEC EC SPX adapter D, E OPTD1 D1 SPX adapter D, E OPTD D RS-3 adapter D, E OPTD3 D3 V6-T-104 Volume 6 Solid-State Motor Control CA E June 017

106 Adjustable Frequency Drives SVX Drives.7 Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the SVX Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19,00 baud. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the SVX Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6 Kbaud to 1 Mbaud, and the addresses range from 1 to 17. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the SVX Drive on a LonWorks network. This interface uses Standard Network Variable Control Panel Options Factory Options Description Types (SNVT) as data types. The channel connection is achieved using a FTT-10 A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the SVX Drive to a host system. According to ISO11898 standard cables to be chosen for CANbus should have a nominal impedance of 10 ohms, and specific line delay of nominal 5 ns/m. 10 ohms line termination resistors required for installation. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the SVX Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication Local/Remote Keypad SVX Control Panel This option is standard on all drives and consists of an RS-3 connection, backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source. The nine pushbuttons on the panel are used for panel programming and monitoring of all SVX parameters. The panel is detachable and isolated from the input line potential. Include LOC/REM key to choose control location. Keypad Remote Mounting Kit This option is used to remote mount the SVX keypad. The footprint is compatible to the SV remote mount kit. Includes 10 ft cable, keypad holder and mounting hardware. Miscellaneous Options Description include 15 Kbaud, 50 Kbaud and 500 Kbaud. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the SVX Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the SVX Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. Factory Installed Option Code 9000XDrive A PC-based tool for controlling and monitoring of the SVX. Features include: loading parameters that can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used. SVDrivecable 6 ft (1.8 m) RS-3 cable ( gauge) with a 7-pin connector on each end. Should be used in conjunction with the 9000XDrive option to avoid damage to the SVX or computer. The same cable can be used for downloading specialized applications to the drive. External Dynamic Braking Resistors Used with the dynamic braking chopper circuit to absorb motor regenerative energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard duty and heavy-duty. Standard duty is defined as 0% duty or less with 100% braking torque, while heavy-duty is defined as 50% duty or less with 150% braking torque. A Field Installed NEMA Type 1/IP1 Catalog Number KEYPAD-LOC/REM OPTRMT-KIT-9000X Catalog Number 9000XDRIVE SVDRIVECABLE See Page V6-T-106 BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the SVX Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19. and 38.4 Kbaud communication speeds and supports network addresses EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the SVX Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. Volume 6 Solid-State Motor Control CA E June V6-T-105

107 .7 Adjustable Frequency Drives SVX Drives Open Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult the factory for additional dynamic braking resistor selections that are supplied separately. A list of common resistors are listed below and are complete indoor assemblies, include a pre-wired terminal block and a thermal switch, and are not UL Listed. Duty Cycle The duty cycle rating is based on a 60-second period. For example, the 0% duty cycle resistor can carry 100% current for 1 seconds out of every 60 seconds, while the 50% duty cycle resistor can carry 150% current for 30 seconds out of every 60 seconds. Dynamic Brake Resistor Catalog Number Selection Dynamic Brake Resistor DBR R100 W0800 Resistance 1D0 =1.0 Ohms 100 =100 Ohms Torque If the braking torque required is less than 15%, dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses. Rated Watts 0800 = 800 Watts 8000 = 8000 Watts 080K = 80,000 Watts 30 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H 30.0 DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R036-W000 1W x 16D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R030-W400 19W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R030-W800 19W x 13D x 5H DBR-R00-W100 1W x 10D x 5H DBR-R00-W W x 13D x 5H DBR-R015-W1600 1W x 13D x 5H DBR-R11-W W x 13D x 5H DBR-R01-W400 19W x 10D x 5H DBR-R010-W9000 8W x 10D x 10H DBR-R9D3-W300 19W x 10D x 5H DBR-R3D4-W01K 8W x 10D x 10H DBR-R5D5-W W x 10D x 5H DBR-R5D1-W015K 8W x 16D x 10H DBR-R4D8-W W x 10D x 5H DBR-R4D1-W00K 8W x 16D x 10H DBR-R004-W W x 13D x 5H DBR-R3D4-W05K 30W x 18D x 16H DBR-R3D1-W W x 16D x 5H DBR-RD1-W030K 30W x 18D x 4H DBR-RD8-W W x 16D x 5H DBR-R00-W036K 30W x 18D x 4H DBR-RD6-W01K 8W x 10D x 10H DBR-R1D5-W045K 30W x 18D x 3H DBR-R00-W015K 8W x 16D x 10H DBR-R1D4-W060K 30W x 18D x 40H V6-T-106 Volume 6 Solid-State Motor Control CA E June 017

108 Adjustable Frequency Drives SVX Drives V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H 63.0 DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R070-W W x 16D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R063-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R063-W W x 16D x 5H DBR-R04-W400 19W x 10D x 5H DBR-R04-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R03-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R01-W015K 8W x 13D x 10H DBR-R00-W W x 13D x 5H DBR-R014-W00K 30W x 18D x 4H DBR-R11-W W x 13D x 5H DBR-R007-W05K 30W x 18D x 16H DBR-R013-W W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 4H DBR-R010-W9000 8W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 4H DBR-R009-W01K 8W x 13D x 10H DBR-R3D3-W045K 30W x 18D x 3H DBR-R5D1-W015K 8W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H DBR-R4D1-W00K 8W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H DBR-R3D4-W05K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H DBR-R3D3-W030K 30W x 18D x 4H DBR-R3D3-W110K 30W x 18D x 7H DBR-RD5-W036K 30W x 18D x 4H DBR-R1D5-W045K 30W x 18D x 3H DBR-R1D4-W060K 30W x 18D x 40H DBR-R1D4-W060K 30W x 18D x 40H DBR-R0D9-W080K 30W x 18D x 48H DBR-R001-W085K 30W x 18D x 56H 1 Note 1 Consult factory. Volume 6 Solid-State Motor Control CA E June V6-T-107

109 .7 Adjustable Frequency Drives SVX Drives 575 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W400 19W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R063-W W x 16D x 5H DBR-R04-W400 19W x 10D x 5H DBR-R04-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R030-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R030-W015K 8W x 16D x 10H DBR-R00-W W x 13D x 5H DBR-R00-W00K 30W x 18D x 16H DBR-R030-W W x 16D x 5H DBR-R184-W05K 30W x 18D x 16H DBR-R013-W W x 16D x 5H DBR-R01-W030K 30W x 18D x 4H DBR-R010-W9000 8W x 10D x 10H DBR-R010-W036K 30W x 18D x 4H DBR-R009-W01K 8W x 13D x 10H DBR-R009-W045K 30W x 18D x 4H DBR-R013-W015K 8W x 16D x 10H DBR-R8D4-W060K 30W x 18D x 40H DBR-R8D-W00K 30W x 18D x 10H DBR-R007-W070K 30W x 18D x 40H DBR-R007-W05K 30W x 18D x 16H DBR-R006-W085K 30W x 18D x 56H DBR-R007-W030K 30W x 18D x 4H DBR-R007-W100K 30W x 18D x 7H 00.5 DBR-R3D3-W030K 30W x 18D x 4H DBR-RD6-W110K 30W x 18D x 64H 50.5 DBR-RD5-W036K 30W x 18D x 4H DBR-R003-W140K 30W x 18D x 7H DBR-R3D3-W045K 30W x 18D x 3H DBR-R00-W060K 30W x 18D x 48H DBR-R1D8-W070K 30W x 18D x 48H DBR-R00-W080K 30W x 18D x 56H 1 Note 1 Consult factory. V6-T-108 Volume 6 Solid-State Motor Control CA E June 017

110 Adjustable Frequency Drives SVX Drives.7 Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor Line and Load Reactors 30 V D R1 D0 0 5 Input/Output Voltage = 40 V 4 = 480 V 5 = 575 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A Open NEMA 1 DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 0.75 DR1-3D-03 DR1-3D-05 DR-4D0-03 DR-4D0-05 DR1-3D-13 DR1-3D-15 DR-4D0-13 DR-4D DR1-4D-03 DR1-4D-05 DR-4D0-03 DR-8D0-05 DR1-4D-13 DR1-4D-15 DR-4D0-13 DR-8D DR1-6D0-03 DR1-6D0-05 DR-8D0-03 DR-8D0-05 DR1-6D0-13 DR1-6D0-15 DR-8D0-13 DR-8D0-15 DR1-6D8-03 DR1-6D8-05 DR-8D0-03 DR-8D0-05 DR1-6D8-13 DR1-6D8-15 DR-8D0-13 DR-8D DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D6-15 DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR-5-13 DR-5-15 DR DR DR-5-13 DR-5-15 Volume 6 Solid-State Motor Control CA E June V6-T-109

111 .7 Adjustable Frequency Drives SVX Drives Line and Load Reactors 480 V Open NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% 1 DR1-4D1-03 DR1-4D1-05 DR-4D0-05 DR-4D0-05 DR1-4D1-13 DR1-4D1-15 DR-4D0-13 DR-4D DR1-43D0-03 DR1-43D0-05 DR-44D0-05 DR-44D0-05 DR1-43D0-13 DR1-43D0-15 DR-44D0-13 DR-44D0-15 DR1-43D4-03 DR1-43D4-05 DR-44D0-03 DR-44D0-05 DR1-43D4-13 DR1-43D4-15 DR-44D0-13 DR-44D DR1-44D8-03 DR1-44D8-05 DR-48D0-03 DR-48D0-05 DR1-44D8-13 DR1-44D8-15 DR-48D0-13 DR-48D DR1-47D6-03 DR1-47D6-05 DR-48D0-03 DR-48D0-05 DR1-47D6-13 DR1-47D6-15 DR-48D0-13 DR-48D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR Line and Load Reactors 575 V Open NEMA 1 Line Reactor Load Reactor Line Reactor Load Reactor hp (CT) 3% 5% 3% 5% 3% 5% 3% 5% DR1-5D7-03 DR1-5D7-05 DR-54D0-03 DR-54D0-05 DR1-5D7-13 DR1-5D7-15 DR-54D0-13 DR-54D DR1-53D9-03 DR1-53D9-05 DR-54D0-03 DR-54D0-05 DR1-53D9-13 DR1-53D9-15 DR-54D0-13 DR-54D DR1-56D1-03 DR1-56D1-05 DR-58D0-03 DR-58D0-05 DR1-56D1-13 DR1-56D1-15 DR-58D0-13 DR-58D DR1-59D0-03 DR1-59D0-05 DR-58D0-03 DR-58D0-05 DR1-59D0-13 DR1-59D0-15 DR-58D0-13 DR-58D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-110 Volume 6 Solid-State Motor Control CA E June 017

112 Adjustable Frequency Drives SVX Drives.7 Replacement Parts FR4 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01086 PP01086 Control module SVX control module 1 CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01060 PP01060 Other Mounting kit, fixing kit 1 FR00040 FR00040 Mounting kit, fixing kit, N1 1 1 FR00079 FR00079 Control cover, plastic, N1 1 FR00006 FR00006 FR5 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01088 PP01088 Control module SVX control module 1 CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01061 PP01061 Other Mounting kit, fixing kit 1 FR00050 FR00050 Mounting kit, fixing kit, N1 1 1 FR00081 FR00081 FR6 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01049 PP01049 Control module SVX control module 1 CSBS CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP0106 PP0106 Other Mounting kit, fixing kit 1 FR00060 FR00060 FR00060 Mounting kit, fixing kit, N1 1 1 FR0008 FR0008 FR0008 Control cover, plastic, N1 1 FR06011 FR06011 FR06011 FR7 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01049 PP01049 PP01049 Control module SVX control module 1 CSBS CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01063 PP01063 PP01063 Other Mounting kit, fixing kit 1 FR07071 FR07071 FR07071 Mounting kit, fixing kit, N1 1 1 FR0707 FR0707 FR0707 Control cover, plastic, N1 1 FR07011 FR07011 FR07011 Notes 1 Only for NEMA Type 1/IP54 Type drives. Factory recommended spare parts. Volume 6 Solid-State Motor Control CA E June V6-T-111

113 .7 Adjustable Frequency Drives SVX Drives FR8 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 CP01180 CP01180 CP01180 Control module SVX control module 1 CSBS CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main AC fan Fan AC 1 PP0113 PP0113 PP0113 Fan fuse PP00 PP00 PP00 Starting cap 1 S00734 S00734 S00734 Fan driver board AC 1 VB00599 VB00799 VB00799 Isolation transformer (fan) 1 S S S Main DC fan DC fan 1 PP00071 PP00071 PP00071 DC power supply 1 S01016 S01016 S01016 Other Front cover, N1 1 1 FR08079 FR08079 FR08079 Conduit plate, N1 1 FR0808 FR0808 FR0808 FR9 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan 50 mm fan 1 PP09041 PP09041 PP mm fan 1 PP01068 PP01068 PP01068 Control module 1 SVX control module 1 CSBS CSBS CSBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Inverter Power module 1 FR ANV FR ANV FR ANV 1 FR ANV FR ANV FR ANV 1 FR ANV Driver board 1 S00583 S00583 S00583 Shunt board 6 VB00535 VB VB00536 VB VB00543 DC section Balancing resistor 3 PP0005 PP0005 PP0005 Bus capacitor 8 S00335 S00335 PP01041 DC busbars DC 1 FR09043 FR09043 FR09043 DC busbars DC+ 1 FR09044 FR09044 FR09044 DC busbars connection 1 FR09045 FR09045 FR09045 DC busbars +/ insulator 1 FR09046 FR09046 FR09046 DC busbars /con insulator 1 FR09047 FR09047 FR09047 Converter Rectifier module 1 FR0986 FR098 FR0983 Diode 3 CP0168 CP0168 CP0168 Rectifier board 1 VB00459 VB00460 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 1 PP0007 PP0007 PP0007 DC power supply 1 S01017 S01017 S01017 Other Front cover power 1 FR0901 FR0901 FR0901 Front cover connection 1 FR09013 FR09013 FR09013 Front power conduit 1 FR09014 FR09014 FR09014 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T-11 Volume 6 Solid-State Motor Control CA E June 017

114 Adjustable Frequency Drives SVX Drives.7 FR10 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 S00451 S00451 ASIC board 1 S00457 S00457 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SVX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Inverter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV Driver board 1 S00450 S00450 Driver adapter board 1 VB00330 VB00330 Shunt board 6 VB00497 VB VB00498 VB VB00537 VB00545 Covers Top cover 1 FR10340 FR10340 Side cover FR10341 FR10341 DC section Balancing resistor PP1307 PP1308 DC busbars kit (right) 1 S S Bus capacitor 1 S00335 S00336 Converter Rectifier module 1 FR1083 FR1083 Charging resistor 1 PP00066 PP00066 Diode 3 PP01177 PP01177 Rectifier board 1 S00591 S0059 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan PP0007 PP0007 DC power supply S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-113

115 .7 Adjustable Frequency Drives SVX Drives FR11 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 S00451 S00451 ASIC board 1 S00457 S00457 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SVX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Inverter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board 1 S0045 S0045 Driver adapter board 1 VB00330 VB00330 Shunt board 9 VB00513 VB VB00514 VB VB00538 VB00547 Covers Top cover 1 FR11345 FR11345 DC section Balancing resistor 3 PP1307 PP1307 DC busbars kit (right) 3 S S Bus capacitor 18 S00335 S00335 Converter Rectifier module 1 FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board 1 S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan PP0007 PP0007 DC power supply S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T-114 Volume 6 Solid-State Motor Control CA E June 017

116 Adjustable Frequency Drives SVX Drives.7 FR1 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board S00451 S00451 ASIC board S00457 S00457 Star coupler 1 S00593 S00593 Control fan ASIC fan PP01096 PP01096 Control module 1 SVX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Inverter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board S00450 S00450 Driver adapter board VB00330 VB00330 Shunt board 1 VB00498 VB00511 Covers Top cover FR10340 FR10340 Side cover 4 FR10341 FR10341 DC section Balancing resistor 4 PP1307 PP1307 DC busbars kit (right) S S Bus capacitor 4 S00335 S00336 Converter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 4 PP0007 PP0007 DC power supply 4 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-115

117 .7 Adjustable Frequency Drives SVX Drives FR13 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 1 S00457 S00457 ASIC assembly 1 60S S01030 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SVX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Inverter Power module 3 FI ANV FR ANV 3 FI ANV FR ANV 3 FI ANV FR ANV Driver board 3 S00454 S00454 Driver adapter board VB00330 VB00330 Shunt board 18 VB00505 VB VB00514 VB VB00541 VB00547 Covers Top cover 3 FI10001 FI10001 Side cover 3 FI10003 FI10003 DC section Balancing resistor 6 PP13034 PP13034 Bus capacitor 36 S00335 S00336 DC busbars kit 3 FI1339 FI1339 Converter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 4 PP0007 PP0007 DC power supply 4 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T-116 Volume 6 Solid-State Motor Control CA E June 017

118 Adjustable Frequency Drives SVX Drives.7 FR14 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board S00457 S00457 Star coupler 1 S00593 S00593 ASIC assembly 60S S01030 Star coupler kit 1 FR10860 FR10860 Control fan ASIC fan PP01096 PP01096 Control module 1 SVX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Inverter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board 6 S00454 S00454 Driver adapter board VB00330 VB00330 Shunt board 36 VB00541 VB VB00517 Covers Top cover 6 FI10001 FI10001 Side cover 6 FI10003 FI10003 DC section Balancing resistor 6 PP13034 PP13034 Bus capacitor 7 S00335 S00336 DC busbars kit 6 FI1339 FI1339 Converter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 6 PP0007 PP0007 DC power supply 6 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-117

119 .7 Adjustable Frequency Drives SVX Drives Technical Data and Specifications SVX Drives Description Specification Input Ratings Input voltage (V in ) +10%/ 15% Input frequency (f in ) 50/60 Hz (variation up to Hz) Connection to power Once per minute or less (typical operation) High withstand rating 100 kaic Output Ratings Output voltage 0 to V in Continuous output current I H rated 100% at 1 F (50 C), FR9 and below I L rated 100% at 104 F (40 C), FR9 and below I H /I L 100% at 104 F (40 C), FR10 and above Overload current (I H /I L ) 150% I H, 110% I L for 1 min. Output frequency 0 to 30 Hz Frequency resolution 0.01 Hz Initial output current (I H ) 50% for seconds Efficiency >96% Control Characteristics Control method Frequency control (V/f) Open loop: Sensorless vector control Closed loop: SPX drives only Switching frequency Frame 4 6 Frame 7 1 Frequency reference Field weakening point Acceleration time Deceleration time Braking torque Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Adjustable with parameter khz; default 10 khz 1 10 khz; default 3.6 khz Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz Panel reference: Resolution 0.01 Hz Hz sec sec. DC brake: 30% x T n (without brake option) 14 F ( 10 C), no frost to 1 F (50 C) I H (FR4 FR9) 14 F ( 10 C), no frost to 104 F (40 C) I H (FR10 and up) 14 F ( 10 C), no frost to 104 F (40 C) I L (all frames) 40 to 158 F ( 40 to 70 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water Air quality Chemical vapors: IEC , unit in operation, class 3C; Mechanical particles: IEC , unit in operation, class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) Vibration EN 50178, EN ; 5 to 50 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz Shock EN 50178, EN UPS Drop test (for applicable UPS weights) Storage and shipping: max. 15 g, 11 ms (in package) Enclosure class NEMA 1/IP1 or NEMA 1/IP54, open chassis/ip0 Description Control Connections Analog input voltage Analog input current Digital inputs (6) Auxiliary voltage Output reference voltage Analog output Digital outputs Relay outputs Protections Overcurrent protection Overvoltage protection Undervoltage protection Earth fault protection Input phase supervision Motor phase supervision Overtemperature protection Motor overload protection Motor stall protection Motor underload protection Short-circuit protection Specification Standard I/O Specifications Description Six digital input programmable Two analog input configurable w/jumpers Two digital output programmable One analog output programmable configurable w/jumper One digital output programmable 0 to 10 V, R = 00 kohms ( 10 to 10 V joystick control) resolution 0.1%; accuracy ±1% 0(4) to 0 ma; R i 50 ohms differential Positive or negative logic; 18 to 30 Vdc +4 V ±15%, max. 50 ma +10 V +3%, max. load 10 ma 0(4) to 0 ma; R L max. 500 ohms; resolution 10 bit; accuracy ±% Open collector output, 50 ma/48v Two programmable Form C relay outputs switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Trip limit 4.0 x I H instantaneously Yes Yes In case of earth fault in motor or motor cable, only the frequency converter is protected Trips if any of the input phases are missing Trips if any of the output phases are missing Yes Yes Yes Yes Yes (+4 V and +10 V reference voltages) Specification 4 V: 0 <10 V, 1 >18V,R i >5 kohms Voltage: 0 ±10 V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 ohms Form C relays 50 Vac 30 Vdc amp resistive 0 0 ma, R L max. 500 ohms 10 bits ±% Open collector 48 Vdc 50 ma V6-T-118 Volume 6 Solid-State Motor Control CA E June 017

120 Adjustable Frequency Drives SVX Drives.7 Dimensions Approximate Dimensions in Inches (mm) 9000X Open Drives NEMA Type 1/IP1 and NEMA Type 1/IP54, FR4, FR5 and FR6 D1 Voltage hp (I H ) H1 H H3 D1 D D3 W1 W R1 Dia. R Dia. FR4 30 V 480 V 3/ (37) FR5 30 V 5 7-1/ V 7-1/ 15 (419) FR6 30 V V 0 30 (558) 575 V (313) 16.0 (406) 1.3 (541) H (9) 15.3 (389) 0.4 (519) H1 H D3 7.5 (190) 8.4 (14) 9.3 (37) EATON W1 W 3.0 (77) 3.9 (100) 4. (105) 4.9 (16) 5.8 (148) 6.5 (165) D R R1 R Knockouts 5.0 (18) 5.6 (143) 7.6 (195) 3.9 (100) 3.9 (100) 5.8 (148) Weight Lbs (kg) 0.5 (13) 0.3 (7) 11.0 (5) 1.1 (8) 0.5 (13) 0.3 (7) (37) 1.1 (8) 0.6 (15.5) 0.4 (9) 40.8 (19) 1.5 (37) Knockouts at Inches (mm) N1 (O.D.) Volume 6 Solid-State Motor Control CA E June V6-T-119

121 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54 with Flange Kit, FR4, FR5 and FR6 W D W5 H8 H4 FR4, FR5 and FR6 with Flange Kit W1 W H1 H H3 H4 H5 D1 D Dia. A FR4 5.0 (18) 4.5 (113) 13.3 (337) 1.8 (35) 1.9 (37) 1. (30) 0.9 () 7.5 (190) 3.0 (77) 0.3 (7) FR5 5.6 (143) 4.7 (10) 17.0 (434) 16.5 (40) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (14) 3.9 (100) 0.3 (7) FR6 7.7 (195) 6.7 (170).0 (560) 1.6 (549).0 (558) 1. (30) 0.8 (0) 9.3 (37) 4. (106) 0.3 (7) Flange Opening, FR4 to FR6 H H1 H3 H7 Flange Opening FR4 to FR6 H6 W3 W4 W5 H6 H7 H8 H9 Dia. B FR4 4.8 (13) 4.5 (113) 1.4 (315) 1.8 (35) 0. (5) 0.3 (7) FR5 5.3 (135) 4.7 (10) 16. (410) 16.5 (40) 0. (5) 0.3 (7) FR6 7.3 (185) 6.7 (170) 6. (157) 1. (539) 1.6 (549) 0.3 (7) 0. (5) 0.3 (7) Dia. A D1 H5 W4 H9 Dia. B W3 W1 V6-T-10 Volume 6 Solid-State Motor Control CA E June 017

122 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR7 D D3 Knockouts R Voltage hp (I H ) H1 H H3 D1 D D3 W1 W R1 Dia. R Dia. Weight Lbs (kg) W W1 30 V (630) 4. (614) 3. (590) 10.1 (57) 3.0 (77) 7.3 (184) 9.3 (37) 7.5 (190) 0.7 (18) 0.4 (9) 77. (35) 3 at 1.5 (37) 480 V V H1 H H3 R1 D1 R Knockouts at Inches (mm) N1 (O.D.) Volume 6 Solid-State Motor Control CA E June V6-T-11

123 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR8 W1 W R R1 D1 Voltage hp (I H ) D1 H1 H H3 W1 W R1 Dia. R Dia. Weight Lbs (kg) 30 V (344) 30.1 (764) 8.8 (73) 8.4 (71) 11.5 (91) 10 (55) 0.7 (18) 0.4 (9) 17 (58) 480 V V H1 H H3 V6-T-1 Volume 6 Solid-State Motor Control CA E June 017

124 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, with Flange Kit, FR7 and FR8 W4 W D H1 W5 W6 H13 H6 H4 H9 W1 W W3 W4 H1 H H3 H4 H5 H6 H7 D1 D Dia. A FR7 9.3 (37) 6.8 (175) 10.6 (70) 10.0 (53) 4.9 (65) 4.8 (63) 4.8 (630) 7.4 (189) 7.4 (189) 0.9 (3) 0.8 (0) 10.1 (57) 4.6 (117) 0.3 (6) FR8 11. (85) 14.0 (355) 13.0 (330) 3.8 (83) 9.3 (745) 10. (58) 10.4 (65) 1.7 (43). (57) 13.5 (344) 4.3 (110) 0.4 (9) Flange Opening, FR7 and FR8 H4 H H1 H3 H9 Flange Opening FR7/FR8 H8 W5 W6 W7 H8 H9 H10 H11 H1 H13 Dia. B FR7 9. (33) 6.9 (175) 10.0 (53) 4.4 (619) 7.4 (189) 7.4 (189) 1.4 (35) 1.3 (3) 1.0 (5) 0.3 (6) FR (301) 13.0 (330) 31.9 (810) 10. (58) 10.4 (65) 1.3 (33) 0.4 (9) H5 H10 Dia. A H7 H11 Dia. B D1 W7 W3 W1 Volume 6 Solid-State Motor Control CA E June V6-T-13

125 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54 FR9 H6 W5 W5 B- B+ /R+ R- D1 PE W3 Voltage hp (I H ) W1 W W3 W4 H1 H H3 H4 1 D1 D D3 Dia. 30 V V (480) 575 V (400) 0.4 (9).1 (54) Note 1 Brake resistor terminal box (H6) included when brake chopper ordered. H4 H H (1150) H (110) 0.6 (16) 7.4 (188) W4 W H5 Dia. D 14. (361.5) 13.4 (340) 11. (85) D3 0.8 (1) W1 Weight Lbs (kg) 31.9 (146) V6-T-14 Volume 6 Solid-State Motor Control CA E June 017

126 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR9 with Flange Kit D1 H5 W3 H6 H4 H H3 H3 H3 H5 Flange Opening FR9 H1 W1 W W3 W4 W5 H1 H H3 H4 H5 H6 H7 D1 D D3 Dia. 0.9 (530) 0.0 (510) 19.1 (485) 7.9 (00) 0. (5.5) 51.7 (131) 45.3 (1150) 16.5 (40) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 () 4.9 (36) 13.4 (340) 4.3 (109) 0.8 (1) Dia. H4 H7 W5 D3 W4 W4.0 (5) Dia. W1 D W Volume 6 Solid-State Motor Control CA E June V6-T-15

127 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR10 Freestanding H1 W1 W W3 W4 W5 W6 W7 H1 H H3 D1 D D3 D4 D5 D6 D7 Dia. 1 Dia. Dia (595) H H3.46 (6.5) 4.53 (115) 0.79 (0) W (151).95 (75) Operator (Shown with Optional Disconnect) (79) (018) D (1900) W4 D W 0.18 (51.5) Dia (60) W7 W6 W (443) Dia. W3 W3 W3 W3 D (483) W (1) W4 Dia. 3 D4 W D5 11. (85) D6 D (447) 0.08 (510) 0.83 (1) 1.89 (48) 0.43 (11) Weight Lbs (kg) 857 (389) V6-T-16 Volume 6 Solid-State Motor Control CA E June 017

128 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) FR10 Open Chassis 1 W3 W D3 H5 Voltage hp (I H ) W1 W W3 W4 W5 H1 H H3 H4 H5 H6 H7 D1 D D3 D4 480 V V (500) 16.7 (45) H7 1. (30) H3 H4.6 (67) H H1 1.8 (35) 45.9 (1165) 44.1 (111) 34.6 (879) 33.5 (850) Note X FR1 is built of two FR10 modules. Please refer to SPX installation manual for mounting instructions. H6 0.7 (17) W5 W4 D4 4.7 (67) D D (75) 19.9 (506) 17.9 (455) 16.7 (43) 16.6 (41) Weight Lbs (kg) 518 (35) W1 Volume 6 Solid-State Motor Control CA E June V6-T-17

129 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1, FR11 Freestanding Drive H1 H H3 Voltage hp (I H ) W1 W W3 W4 W5 W6 W7 W8 H1 H H3 D1 D D3 D4 D5 Dia. 1 Dia. Dia (794).40 (61) W (165) 0.79 (0) 3.43 (87).95 (75).5 (64) D3 Operator (Shown with Optional Disconnect) 1.18 (30) W4 D W (018) W5 W8 W6 W6 W6W7 W7W6 W6 W (1900) Dia. 1 Dia. W3 W3 W3 W (51.5) D (60) 11. (85) (485) 0.47 (1) Dia. 3 W D4 D (447) 0.83 (1) 1.89 (48) 0.35 x 0.43 (9 x 11) Weight Lbs (kg) 56 (39) V6-T-18 Volume 6 Solid-State Motor Control CA E June 017

130 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) FR11 Open Chassis W3 W W Shown without terminal cover W1 D H Voltage hp (I H ) W1 W W3 H1 H D1 D H1 Weight Lbs (kg) 480 V (709) 8.86 (5).6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378) 575 V W3 W W D1 Volume 6 Solid-State Motor Control CA E June V6-T-19

131 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) FR13, Open Chassis Inverter Dia. 4 W3 D6 D8 W4 W4 W4 W4 W4 Dia. 1 D1 D W1 D7 D5 D6 H3 H1 H4 Dia. W W W W H Dia. 3 D4 D4 H5 Dia. 3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D (708) 5.91 (150) 6.65 (677) 4.57 (116) 3.35 (85) (1055).46 (6.5) (101.5) (1050) Notes 9000X FR14 is built of two FR13 modules. Please refer to SPX installation manual for mounting instructions. FR13 is built from an inverter module and a converter module. Please refer to SPX installation manual for mounting instructions (0) 1.77 (553) D (13) W5 W5 W (16) 1.97 (50) 1.06 (7) 1.57 (40) 5.91 (150) 9.64 (44.8) Dia x0.59 (9x15) Dia (4.6) Dia (13) Dia (9.5) Weight Lbs (kg) 683 (310) V6-T-130 Volume 6 Solid-State Motor Control CA E June 017

132 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) FR13, Open Chassis Converter Dia. 1 W4 W4 W4 H3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. Dia (476) 5.91 (150) 17.5 (445) 4.57 (116) 3.35 (85) Number of Input Units 480 V Catalog Number hp Input Modules (1055).46 (6.5) (101.5) (1050) 690 V Catalog Number 0.69 (17.5) (373) SPX800A0-4AN1 800 SPX800A0-5AN1 800 SPX900A0-5AN1 900 D1 D D3 hp SPXH10A0-5AN W W (13) Input Modules W3 Dia. 3 W1 W 0.73 (18.5) W5 6.4 (163) D6 H.56 (65) D9 D8 D7 H1 Dia (7) 1.57 (40) D (150) D5 D5 H5 Dia. 5.4 (133) H4 0.35x0.59 (9x15) 0.51 (13) 0.37 (9.5) Weight Lbs (kg) 95 (134) Volume 6 Solid-State Motor Control CA E June V6-T-131

133 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) FR13, Open Chassis Converter 900/1000 hp 480 V Dia. 1 W4 W4 W4 W4 W4 H3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D8 D (708) 5.91 (150) Number of Input Units 480 V Catalog Number 6.65 (677) 4.57 (116) hp 3.35 (85) SPX900A0-4AN SPXH10A0-4AN (1055) Input Modules.46 (6.5) (101.5) D (1050) 0.69 (17.5) (373) D Dia. D (13) W W (18.5) 6.4 (163) W W3 Dia (65) W1 W5 W 1.06 (7) 1.57 (40) W W (150) D6 H 5.4 (133) D9 D8 D7 H1 Dia x0.59 (9x15) D4 Dia (4.6) D5 D5 H5 Dia. 3 Dia (13) Dia (9.5) H4 Weight Lbs (kg) 443 (01) V6-T-13 Volume 6 Solid-State Motor Control CA E June 017

134 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) AC Choke Dimensions Choke Types Catalog Number Frame Size Choke Type 1 Catalog Number Frame Size Choke Type 1 Voltage Range V CHK050 Note 1 Chokes are provided with all FR10 FR14 drives. Voltage Range V SPX 50 4 FR10 CHK0400 SPX 00 5 FR10 CHK061 SPX CHK050 SPX 50 5 CHK0400 SPX CHK050 SPX CHK0400 SPX FR11 x CHK0400 SPX FR11 CHK050 SPX x CHK0400 SPX CHK050 SPX x CHK0400 SPX x CHK0400 SPX FR1 x CHK050 SPX FR1 x CHK0400 SPX x CHK050 SPX x CHK0400 SPX x CHK050 SPX x CHK0400 SPX FR13 x CHK0400 SPX FR13 x CHK0400 SPX x CHK050 SPX x CHK0400 SPX H x CHK050 SPX H10 5 x CHK0400 SPX H1 4 FR14 4 x CHK050 SPX H13 5 FR14 4 x CHK0400 SPX H x CHK0400 SPX H x CHK (04) 5.70 (145) 9.61 (44) 1.69 (43) 3.03 (77).83 (1).55 (14).79 (0) 1.58 (40) (165) (497) (00) 6.50 (165).79 (0) (399).4 (6) (446) Volume 6 Solid-State Motor Control CA E June V6-T-133

135 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) CHK0400 CHK (10) 9.37 (38) 5.51 (140) (6) 8.11 (06) 4.5 (108) 9.06 (30) 1.54 (39).64 (67) 1.54 (39).87 ().75 (19).75 (19) Min (354).59 (15).59 (15).59 (15) 1.18 (30).59 (15) 1.18 (30) 4.7 (10) (350) (10) 5.90 (150) 4.7 (10) (75) (350) 4.7 (10) (150) (75).4 (6).4 (6) (41) (383) (357) (319) (87) V6-T-134 Volume 6 Solid-State Motor Control CA E June 017

136 Adjustable Frequency Drives SVX Drives.7 SVX Enclosed Drives Contents Description SVX Drives SVX Enclosed Drives Catalog Number Selection Product Selection Enclosure Selection Options Technical Data and Specifications Dimensions Page V6-T-97 V6-T-136 V6-T-138 V6-T-144 V6-T-145 V6-T-148 V6-T-150 SVX Enclosed Drives Product Description Eaton s line of enclosed SVX drives combine the proven performance from Eaton s SVX drives with the enhanced capabilities of enclosed control. With a comprehensive list of preengineered options, Eaton s SVX enclosed drives eliminate the lead time normally associated with customer specific options. For those applications with more unique or complex requirements, Eaton offers individually engineered solutions to meet the customer s needs. Features and Benefits Dual rated for both constant torque (CT) / high overload (IH) and variable torque (VT) / low overload applications Optional Brake Chopper for external braking applications High-performance drive option uses an Eaton SPX (IH) drive that allows for increased functionality and performance Available circuit breaker, motor circuit protector, isolation fusing and surge protection device options to provide input power protection Optional 3% input and output reactors provide a reduction in voltage and current harmonics on both line and load side Bypass options include a standard three-contactor design and a reduced voltage soft starter design Output contactor option provides a means for positive disconnection of the drive output from the motor terminals MotoRX and dv/dt filter options are used to reduce transients voltages at the motor terminals Customizable cover control options Padlockable disconnect Communication Options Modbus Modbus/TCP Johnson Controls N BACnet EtherNet/IP PROFIBUS-DP LonWorks CANopen DeviceNet Enclosure Ratings NEMA Type 1 NEMA Type 1 NEMA Type 3R Mounting Wall mount Floor mount: 1-inch legs Floor mount: -inch legs Product Range 08 V: hp 30 V: hp 480 V: hp 575 V: 800 hp 30 V single-phase: 1 30 hp 480 V single-phase: hp Standards and Certifications UL 508C Volume 6 Solid-State Motor Control CA E June V6-T-135

137 .7 Adjustable Frequency Drives SVX Drives Catalog Number Selection Catalog Number Selection is for reference only. Not all option combinations may be available. SVX Enclosed Base Catalog Number Product Family SVX = Enclosed SVX drives standard SVX F07 1 A 1 Output Horsepower Rating 08 V 30 V 480 V 575 V F07 = 0.75 hp 001 =1 hp F15 =1.5 hp 00 = hp 003 =3 hp 005 =5 hp 007 =7.5 hp 010 =10 hp 015 =15 hp 00 =0 hp 05 =5 hp 030 =30 hp 040 =40 hp 050 =50 hp 060 =60 hp 075 =75 hp 100 =100 hp F07 = 0.75 hp 001 =1 hp F15 = 1.5 hp 00 = hp 003 =3 hp 005 =5 hp 007 = 7.5 hp 010 =10 hp 015 =15 hp 00 =0 hp 05 =5 hp 030 =30 hp 040 =40 hp 050 =50 hp 060 =60 hp 075 =75 hp 100 =100 hp 15 =15 hp 001 =1 hp F15 = 1.5 hp 00 = hp 003 =3 hp 005 =5 hp 007 = 7.5 hp 010 =10 hp 015 =15 hp 00 =0 hp 05 =5 hp 030 =30 hp 040 =40 hp 050 =50 hp 060 =60 hp 075 =75 hp 100 =100 hp 15 =15 hp 150 =150 hp 00 =00 hp 50 =50 hp 300 =300 hp 350 =350 hp 400 =400 hp 500 =500 hp 550 =550 hp 600 =600 hp 650 =650 hp 700 =700 hp 800 =800 hp 00 = hp 003 =3 hp 005 =5 hp 007 = 7.5 hp 010 =10 hp 015 =15 hp 00 =0 hp 05 =5 hp 030 =30 hp 040 =40 hp 050 =50 hp 060 =60 hp 075 =75 hp 100 =100 hp 15 =15 hp 150 =150 hp 00 =00 hp 50 =50 hp 300 =300 hp 350 =350 hp 400 =400 hp 500 =500 hp 550 =550 hp 600 =600 hp 650 =650 hp 700 =700 hp 800 =800 hp 1 = Input: Three-phase, 08 V Output: Three-phase = Input: Three-phase, 30 V Output: Three-phase 4 = Input: Three-phase, 480 V Output: Three-phase Notes 1 Brake chopper is a factory-installed option only. Braking resistors sold separately. See SVX catalog section for selection. Additional enclosure options including NEMA 4 and 4X are available. Please contact the factory for configuration and pricing. 3 Part number configuration continued on the following page. Enclosure Rating 1 = NEMA Type 1 = NEMA Type 1 3 = NEMA Type 3R 6 = NEMA Type 1 Filtered and gasketed = Custom option Drive Type/Braking/Application 1 A = Standard drive/no brake chopper/low overload B = Standard drive/brake chopper/low overload C = Standard drive/no brake chopper/high overload D = Standard drive/brake chopper/high overload E = High-performance drive/no brake chopper/low overload F = High-performance drive/brake chopper/low overload G = High-performance drive/no brake chopper/high overload H = High-performance drive/brake chopper/high overload Phasing and Voltage Rating Options 3 See Page V6-T-137 for catalog number option selection. 5 = Input: Three-phase, 575 V Output: Three-phase J = Input: Single-phase, 30 V Output: Three-phase K = Input: Single-phase, 480 V Output: Three-phase V6-T-136 Volume 6 Solid-State Motor Control CA E June 017

138 Adjustable Frequency Drives SVX Drives.7 Catalog Number Selection is for reference only. Not all option combinations may be available. SVX Enclosed Catalog Number Options SVX F07 1 A 1 Base Catalog Number Example See Page V6-T-136 for base catalog number selection. Power Disconnect Options 0 =None 1 = MCP disconnect 1 = Circuit breaker 3 = Circuit breaker/isolation fusing 4 = Circuit breaker/isolation fusing/3% input reactor 5 = Circuit breaker/isolation fusing/spd 6 = Circuit breaker/isolation fusing/spd/3% input reactor 7 = Circuit breaker/3% input reactor 8 = Circuit breaker/spd 9 = Circuit breaker/spd/3% input reactor A = Fused disconnect B = Fused disconnect/spd C = Fused disconnect/spd/3% input reactor D = Fused disconnect/3% input reactor E = Isolation fuses F = Isolation fuses/3% input reactor G = Isolation fuses/spd H = Isolation fuses/spd/3% input reactor = Custom option Bypass Options 3 0 =None 1 = Manual HOA bypass = Manual HOA bypass/isolation fusing 3 = Manual HOA bypass/isolation fusing/3% input reactor 4 = Manual HOA bypass/isolation fusing/spd 5 = Manual HOA bypass/isolation fusing/spd/3% input reactor 6 = Manual HOA bypass/3% input reactor 7 = Manual HOA bypass/spd 8 = Manual HOA bypass/spd/3% input reactor H = Manual HOA RVSS bypass J = Manual HOA RVSS bypass/isolation fusing K = Manual HOA RVSS bypass/isolation fusing/3% input reactor L = Manual HOA RVSS bypass/isolation fusing/spd M = Manual HOA RVSS bypass/isolation fusing/spd/3% input reactor N = Manual HOA RVSS bypass/3% input reactor P = Manual HOA RVSS bypass/spd R = Manual HOA RVSS bypass/spd/3% input reactor = Custom option Output Power Options 4 0 =None A = Output contactor B = 3% Output reactor D = dv/dt filter E = 3% Output Reactor/output contactor G = dv/dt/output contactor = Custom option Notes 0 0 B Control Options 5 0 = None 1 = Speed pot = Start-stop pushbutton 3 = Start-stop pushbutton with speed pot A = HOA switch B = Start-stop pushbutton with speed pot & HOA switch C = Start-stop pushbutton with HOA switch D = HOA switch with speed pot = Custom option 1 HMCP disconnect option required and only available when bypass is selected. More options are available as Engineered to Order through the Bid Manager tool. 3 All bypass options include third contactor for drive isolation when in bypass mode. 4 Output contactor not available with bypass. Bypass comes standard with output contactor. 5 Pilot devices are mm standard. 30 mm options are available as engineered to order through the Bid Manager tool. Option Boards Same options and codes as Option Boards 1 Option Boards 1 0 = No option 6 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc 7 = 1 RO (NC-NO), 1 RO (NO), 1 therm 8 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT +4 Vdc 9 = 3 RO (NO) A = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B = 1 RO (NO), 5 DI 4 40 Vac input C = Encoder low volt +5 V / 15 V / 4 V (high-performance drive only) D = Encoder high volt +15 V / 4 V (high-performance drive only) E = Double encoder (high-performance drive only) = Custom option Communication Options 0 = No option 1 = PROFIBUS-DP = LonWorks 3 = CANopen (slave) 4 = DeviceNet 5 = PROFIBUS-DP (D9 connector) 6 = Modbus 7 = Modbus (D9 connector) 8 = Johnson Controls N 9 = Modbus TCP A = BACnet B = EtherNet/IP C = RS-3 with D9 connector = Custom option Enclosure Options 0 =None 1 = Floor stand 1 inches = Floor stand inches A = Space heater B = Space heater & 1-inch floor stands C = Space heater & -inch floor stands = Custom option Light Options 5 0 =None 1 = Non-bypass light kit Power On, Run, Fault = Bypass light kit On, VFD Run, Fault, Bypass Run = Custom option Volume 6 Solid-State Motor Control CA E June V6-T-137

139 .7 Adjustable Frequency Drives SVX Drives Product Selection 08 V Drives SVX Enclosed Drives SVX Enclosed Drives 08 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 08 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. These units are current rated. They do not meet NEC ampere rating at this horsepower. Base Catalog Number SVXF071D1 SVXF071D SVXF071D SVX0011D1 SVX0011D SVX0011D SVXF151D1 SVXF151D SVXF151D SVX001D1 SVX001D SVX001D SVX0031D1 SVX0031D SVX0031D SVX0051D1 SVX0051D SVX0051D SVX0071D1 SVX0071D SVX0071D SVX0101D1 SVX0101D SVX0101D SVX0151D1 SVX0151D SVX0151D SVX001C1 SVX001C SVX001C SVX051C1 SVX051C SVX051C SVX0301C1 SVX0301C SVX0301C SVX0401C1 SVX0401C SVX0401C SVX0501C1 SVX0501C SVX0501C SVX0601C1 SVX0601C SVX0601C SVX0751C1 SVX0751C SVX0751C SVX1001C1 SVX1001C SVX1001C3 hp Current (A) Drive Frame Size NEMA Type 1 NEMA Type 1 NEMA Type 3R Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number SVX0011B1 SVX0011B SVX0011B SVXF151B1 SVXF151B SVXF151B SVX001B1 SVX001B SVX001B SVX0031B1 SVX0031B SVX0031B SVX0051B1 SVX0051B SVX0051B SVX0071B1 SVX0071B SVX0071B SVX0101B1 SVX0101B SVX0101B SVX0151B1 SVX0151B SVX0151B SVX001B1 SVX001B SVX001B SVX051A1 SVX051A SVX051A SVX0301A1 SVX0301A SVX0301A SVX0401A1 SVX0401A SVX0401A SVX0501A1 SVX0501A SVX0501A SVX0601A1 SVX0601A SVX0601A SVX0751A1 SVX0751A SVX0751A SVX1001A1 SVX1001A SVX1001A3 V6-T-138 Volume 6 Solid-State Motor Control CA E June 017

140 Adjustable Frequency Drives SVX Drives.7 30 V Drives SVX Enclosed Drives SVX Enclosed Drives 30 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 30 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. These units are current rated. They do not meet NEC ampere rating at this horsepower. Base Catalog Number SVXF07D1 SVXF07D SVXF07D SVX001D1 SVX001D SVX001D SVXF15D1 SVXF15D SVXF15D SVX00D1 SVX00D SVX00D SVX003D1 SVX003D SVX003D SVX005D1 SVX005D SVX005D SVX007D1 SVX007D SVX007D SVX010D1 SVX010D SVX010D SVX015D1 SVX015D SVX015D SVX00C1 SVX00C SVX00C SVX05C1 SVX05C SVX05C SVX030C1 SVX030C SVX030C SVX040C1 SVX040C SVX040C SVX050C1 SVX050C SVX050C SVX060C1 SVX060C SVX060C SVX075C1 SVX075C SVX075C SVX100C1 SVX100C SVX100C3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number SVX001B1 SVX001B SVX001B SVXF15B1 SVXF15B SVXF15B SVX00B1 SVX00B SVX00B SVX003B1 SVX003B SVX003B SVX005B1 SVX005B SVX005B SVX007B1 SVX007B SVX007B SVX010B1 SVX010B SVX010B SVX015B1 SVX015B SVX015B SVX00B1 SVX00B SVX00B SVX05A1 SVX05A SVX05A SVX030A1 SVX030A SVX030A SVX040A1 SVX040A SVX040A SVX050A1 SVX050A SVX050A SVX060A1 SVX060A SVX060A SVX075A1 SVX075A SVX075A SVX100A1 SVX100A SVX100A SVX15A1 SVX15A SVX15A3 Volume 6 Solid-State Motor Control CA E June V6-T-139

141 .7 Adjustable Frequency Drives SVX Drives 480 V Drives SVX Enclosed Drives 480 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. Enclosure rating is NEMA Type 1 filtered and gasketed. Base Catalog Number SVX0014D1 SVX0014D SVX0014D SVXF154D1 SVXF154D SVXF154D SVX004D1 SVX004D SVX004D SVX0034D1 SVX0034D SVX0034D SVX0054D1 SVX0054D SVX0054D SVX0074D1 SVX0074D SVX0074D SVX0104D1 SVX0104D SVX0104D SVX0154D1 SVX0154D SVX0154D SVX004D1 SVX004D SVX004D SVX054D1 SVX054D SVX054D SVX0304D1 SVX0304D SVX0304D SVX0404C1 SVX0404C SVX0404C SVX0504C1 SVX0504C SVX0504C SVX0604C1 SVX0604C SVX0604C SVX0754C1 SVX0754C SVX0754C SVX1004C1 SVX1004C SVX1004C SVX154C1 SVX154C SVX154C SVX1504C1 SVX1504C SVX1504C SVX004C1 SVX004C SVX004C SVX504G1 SVX504G6 SVX504G SVX3004G1 SVX3004G6 SVX3004G SVX3504G1 SVX3504G6 SVX3504G SVX4004G1 SVX4004G6 SVX4004G SVX5004G1 SVX5004G6 SVX5004G SVX5504G1 SVX5504G6 SVX5504G SVX6004G1 SVX6004G6 SVX6004G SVX6504G1 SVX6504G6 SVX6504G SVX7004G1 SVX7004G6 SVX7004G3 V6-T-140 Volume 6 Solid-State Motor Control CA E June 017

142 Adjustable Frequency Drives SVX Drives V Drives, continued SVX Enclosed Drives 480 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. These units are current rated. They do not meet NEC ampere rating at this horsepower. 3 Enclosure rating is NEMA Type 1 filtered and gasketed. Base Catalog Number SVXF154B1 SVXF154B SVXF154B SVX004B1 SVX004B SVX004B SVX0034B1 SVX0034B SVX0034B SVX0054B1 SVX0054B SVX0054B SVX0074B1 SVX0074B SVX0074B SVX0104B1 SVX0104B SVX0104B SVX0154B1 SVX0154B SVX0154B SVX004B1 SVX004B SVX004B SVX054B1 SVX054B SVX054B SVX0304B1 SVX0304B SVX0304B SVX0404B1 SVX0404B SVX0404B SVX0504A1 SVX0504A SVX0504A SVX0604A1 SVX0604A SVX0604A SVX0754A1 SVX0754A SVX0754A SVX1004A1 SVX1004A SVX1004A SVX154A1 SVX154A SVX154A SVX1504A1 SVX1504A SVX1504A SVX004A1 SVX004A SVX004A SVX504A1 SVX504A SVX504A SVX3004E1 SVX3004E6 3 SVX3004E SVX3504E1 SVX3504E6 3 SVX3504E SVX4004E1 SVX4004E6 3 SVX4004E SVX5004E1 SVX5004E6 3 SVX5004E SVX5504E1 SVX5504E6 3 SVX5504E SVX6004E1 SVX6004E6 3 SVX6004E SVX6504E1 SVX6504E6 3 SVX6504E SVX7004E1 SVX7004E6 3 SVX7004E SVX8004E1 SVX8004E6 3 SVX8004E3 Volume 6 Solid-State Motor Control CA E June V6-T-141

143 .7 Adjustable Frequency Drives SVX Drives 575 V Drives SVX Enclosed Drives 575 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. Enclosure rating is NEMA Type 1 filtered and gasketed. Base Catalog Number SVX0035B1 SVX0035B SVX0035B SVX0055B1 SVX0055B SVX0055B SVX0075B1 SVX0075B SVX0075B SVX0105B1 SVX0105B SVX0105B SVX0155B1 SVX0155B SVX0155B3 0 6 SVX005B1 SVX005B SVX005B SVX055B1 SVX055B SVX055B SVX0305B1 SVX0305B SVX0305B SVX0405A1 SVX0405A SVX0405A SVX0505A1 SVX0505A SVX0505A SVX0605A1 SVX0605A SVX0605A SVX0755A1 SVX0755A SVX0755A SVX1005A1 SVX1005A SVX1005A SVX155A1 SVX155A SVX155A SVX1505A1 SVX1505A SVX1505A SVX005A1 SVX005A SVX005A SVX505E1 SVX505E6 SVX505E SVX3005E1 SVX3005E6 SVX3005E SVX4005E1 SVX4005E6 SVX4005E SVX4505E1 SVX4505E6 SVX4505E SVX5005E1 SVX5005E6 SVX5005E SVX5505E1 SVX5505E6 SVX5505E SVX6005E1 SVX6005E6 SVX6005E SVX7005E1 SVX7005E6 SVX7005E SVX8005E1 SVX8005E6 SVX8005E3 V6-T-14 Volume 6 Solid-State Motor Control CA E June 017

144 Adjustable Frequency Drives SVX Drives.7 30 V, Single-Phase Drives SVX Enclosed Drives 480 V, Single-Phase Drives SVX Enclosed Drives 30 V Single-Phase Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number V Single-Phase Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Note 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-136. Base Catalog Number 1 Low Overload (VT) Enclosed Drives SVX003JB1 SVX003JB SVX003JB SVX005JB1 SVX005JB SVX005JB SVX007JB1 SVX007JB SVX007JB SVX010JB1 SVX010JB SVX010JB SVX015JB1 SVX015JB SVX015JB SVX00JB1 SVX00JB SVX00JB SVX05JA1 SVX05JA SVX05JA SVX030JA1 SVX030JA SVX030JA SVX040JA1 SVX040JA SVX040JA3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number 1 Low Overload (VT) Enclosed Drives SVX001KB1 SVX001KB SVX001KB SVX003KB1 SVX003KB SVX003KB SVX005KB1 SVX005KB SVX005KB SVX007KB1 SVX007KB SVX007KB SVX010KB1 SVX010KB SVX010KB SVX015KB1 SVX015KB SVX015KB SVX00KB1 SVX00KB SVX00KB SVX05KB1 SVX05KB SVX05KB SVX030KB1 SVX030KB SVX030KB SVX040KB1 SVX040KB SVX040KB SVX050KA1 SVX050KA SVX050KA SVX060KA1 SVX060KA SVX060KA3 Volume 6 Solid-State Motor Control CA E June V6-T-143

145 .7 Adjustable Frequency Drives SVX Drives Enclosure Selection SVX Drives Enclosure selection charts are based on physical space limitations only and only to be used as a reference. For actual enclosure sizing, refer to Bid Manager. Note: Standard enclosure sizing includes dedicated space for a circuit breaker or fusible disconnect, CPT, SPD, heater/thermostat, control relay and terminal blocks. Standard Enclosure X-Space Enclosure Size Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 AX BX CX DX Standard Power Options X-Space Power Options Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 Isolation fuses % Input reactor % Output reactor dv/dt filter Output contactor Larger Frame Enclosure Sizes Frame Size Type 1 Type 1 Type 1 Filtered and Gasketed Type 3R Frame 9 Size 5 Size 5 Size F Frame 10 (without power options) Size 6 Size 6 Size F Frame 10 (with power options) Size 8 Size 8 Size F Frame 11 (without power options) Size 8 Size 8 Size F Frame 11 (with power options) Size 9 Size 9 Size F Frame Note: Bypass enclosure sizing includes dedicated space for a MCP, CPT, input contactor, output bypass contactors, overload relay, SPD, heater/ thermostat, control relay and terminal blocks. Bypass Enclosure X-Space Enclosure Size Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 AX BX 0 CX DX Bypass Power Options X-Space Power Options Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 Isolation fuses % Input reactor RVSS bypass 3 4 3% Output reactor dv/dt filter Larger Frame Enclosure Sizes Frame Size Type 1 Type 1 Note: Single-phase enclosure sizing includes dedicated space for a capacitor kit, circuit breaker or fusible disconnect, CPT, SPD, heater/ thermostat, control relay and terminal blocks. Single-Phase Enclosure X-Space Enclosure Size Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 AX 0 0 BX 1 1 CX DX Single-Phase Power Options X-Space Power Options Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 Isolation fuses % Input reactor % Output reactor dv/dt filter Output contactor Larger Frame Enclosure Sizes Note 1 Consult factory. Type 1 Filtered and Gasketed Type 3R Frame 9 Size 5 Size 5 Size F Frame 10 Size 8 Size 8 Size F Frame 11 Size 9 Size 9 Size F Frame Frame Size Type 1 Type 1 Type 1A Filtered and Gasketed Type 3R Frame 9 Size 5 Size 5 Size F Frame 10 Size 8 Size 8 Size F Frame 11 Size 9 Size 9 Size F Frame V6-T-144 Volume 6 Solid-State Motor Control CA E June 017

146 Adjustable Frequency Drives SVX Drives.7 Options SVX Series Option Board Kits The SVX Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The SVX Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description 1 Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc RO (NC-NO) B OPTA Extended I/O Cards RO, therm B OPTA3 A3 Encoder low volt +5 V/15 V/4 V SPX only C OPTA4 A4 Encoder high volt +15 V/4 V SPX only C OPTA5 A5 Double encoder SPX only C OPTA7 A7 6 DI, 1 DO, AI, 1 AO A OPTA8 A8 3 DI (encoder 10 4 V), out +15 V/+4 V, C OPTAE AE DO (pulse+direction) SPX only 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB1 B1 1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 1 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards Modbus 3 D, E OPTC C Modbus TCP D, E OPTCI CI BACnet D, E OPTCJ CJ EtherNet/IP D, E OPTCQ CQ Johnson Controls N 3 D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 type connector) D, E OPTC8 C8 Adapter SPX only D, E OPTD1 D1 Adapter SPX only D, E OPTDV D RS-3 with D9 connection D, E OPTD3 D3 Volume 6 Solid-State Motor Control CA E June V6-T-145

147 .7 Adjustable Frequency Drives SVX Drives Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the SVX Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19,00 baud. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the SVX Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 15 Kbaud, 50 Kbaud and 500 Kbaud. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the SVX Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19. and 38.4 Kbaud communication speeds and supports network addresses PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the SVX Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6 Kbaud to 1 Mbaud, and the addresses range from 1 to 17. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the SVX Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10 A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the SVX Drive to a host system. According to ISO11898 standard cables to be chosen for CANbus should have a nominal impedance of 10 ohms, and specific line delay of nominal 5 ns/m. 10 ohms line termination resistors required for installation. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the SVX Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the SVX Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the SVX Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. V6-T-146 Volume 6 Solid-State Motor Control CA E June 017

148 Adjustable Frequency Drives SVX Drives.7 Input Power Options Option HMCP Disconnect Circuit Breaker Isolation Fusing Bypass Options Option Manual HOA Bypass Output Power Options Option Output Contactor Control Options Option Speed Pot Light Options Option Non-Bypass Light Kit Power On, Run, Fault Bypass Light Kit On, VFD Run, Fault, Bypass Run Enclosure Options Option Floor Stand 1 in Floor Stand in Description The HMCP motor protection circuit breaker uses an electronic trip unit to provide typical motor overload relay functionality and short-circuit protection against potential phase-to-phase or phase-to-ground faults. Utilizes a circuit breaker to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Provides high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses that are factory mounted in the enclosure. 3% Input Reactor The input reactor is a three-phase series inductance on the line side of an AFD. It is used to provide a reduction in voltage and current harmonics. It also provides increased input protection for AFD and its semiconductors from line transients. SPD Provides a UL 1449 surge protection device (SPD) rated for 40 ka/ph that is connected to the line side terminals. Fused Disconnect Utilizes fusing to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Manual HOA RVSS Bypass Description Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. This option adds a reduced voltage soft starter to bypass assembly for soft starting in bypass mode. Description Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 10 A, 600 Vac are provided for customer use. This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure. 3% Output Reactor The output reactor is a three-phase series inductance on the load side of a VFD. It is used to reduce transient voltage (dv/dt) and peak voltages at the motor terminals. A 3% output filter is recommended for motor cable lengths up to 300 ft (10 m). dv/dt Filter Used to reduce the transient voltage (dv/dt) at the motor terminals. Recommended for motor cable lengths over 300 ft (10 m) and up to 1000 ft (304.8 m). This option is mounted in the enclosure. HOA Switch Start-Stop Pushbutton Description Provides the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the 10 Vdc reference to generate a 0 10 V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus. Provides door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Description Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running and a red FAULT light that indicates a drive fault has occurred. Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running, a red FAULT light that indicates a drive fault has occurred and an amber light that indicates when the motor is running in Bypass mode. Description Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of 1 in (304.8 mm). Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of in (558.8 mm). Volume 6 Solid-State Motor Control CA E June V6-T-147

149 .7 Adjustable Frequency Drives SVX Drives Enclosed Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult Page V6-T-106 for dynamic braking resistors which are supplied separately. Resistors are not UL Listed. Technical Data and Specifications SVX Enclosed Drives Description Specification Primary Design Features Hz input frequency Standard Output: AC volts maximum Input voltage base Output frequency range 0 30 Hz Initial output current (I H ) 50% for seconds Overload (1 minute [I H /I L ]) 150%/110% Enclosure space heater Optional Oversize enclosure Standard Output contactor Optional Bypass motor starter Optional Listings UL, cul Protection Features Incoming line fuses Optional AC input circuit disconnect Optional Line reactors (3%) Standard Phase rotation insensitive Standard EMI filter Standard Input phase loss protection Standard Input overvoltage protection Standard Line surge protection Optional Output short-circuit protection Standard Output ground fault protection Standard Output phase protection Standard Overtemperature protection Standard DC overvoltage protection Standard Drive overload protection Standard Motor overload protection Standard Programmer software Optional Local/remote keypad Standard Keypad lockout Standard Fault alarm output Standard Built-in diagnostics Standard For brake chopper circuit selection and adder NEMA Type 1/IP1, NEMA Type 1/IP54, consult the factory Description Specification Input/Output Interface Features Setup adjustment provisions Remote keypad/display Standard Personal computer Standard Operator control provisions Drive mounted keypad/display Standard Remote keypad/display Standard Conventional control elements Standard Serial communications Optional 115 Vac control circuit Optional Speed setting inputs Keypad Standard 0 10 Vdc potentiometer/voltage signal Standard 4 0 ma Isolated Configurable 4 0 ma Differential Configurable Analog outputs Speed/frequency Standard Torque/load/current Programmable Motor voltage Programmable Kilowatts Programmable 0 10 Vdc signals Configurable w/jumpers 4 0 ma DC signals Standard Isolated signals Optional Discrete outputs Fault alarm Standard Drive running Standard Drive at set speed Programmable Optional parameters 14 Dry contacts 1 ( relays Form C) Open collector outputs 1 Additional discrete outputs Optional Communications RS-3 Standard RS-4/485 Optional DeviceNet Optional Modbus RTU Optional CANopen (slave) Optional PROFIBUS-DP Optional Lonworks Optional Johnson Controls Metasys N Optional EtherNet/IP Optional Modbus TCP Optional BACnet Optional V6-T-148 Volume 6 Solid-State Motor Control CA E June 017

150 Adjustable Frequency Drives SVX Drives.7 SVX Enclosed Drives, continued Description Specification Performance Features Sensorless vector control Standard Volts/hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional 1 DC braking Standard PID setpoint controller Programmable Critical speed lockout Standard Current (torque) limit Standard Adjustable acceleration/deceleration Standard Linear or S curve accel/decel Standard Jog at preset speed Standard Thread/preset speeds 7 Standard, 15 Optional Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Carrier frequency adjustment 1 16 khz Standard Conditions for Application and Service Operating ambient temperature 0 to 40 C Storage temperature 40 to 60 C Humidity (maximum), non-condensing 95% Altitude (maximum without derate) 3300 ft (1000 m) Line voltage variation +10/ 15% Line frequency variation Hz Efficiency >96% Power factor (displacement) >0.94 Standard I/O Specifications Description Specification Six digital input 4 V: 0 <10 V, 1 >18V,R i >5 kohms programmable Two analog input configurable w/jumpers Two digital output programmable One analog output programmable configurable w/jumper One digital output programmable Voltage: 0 ±10 V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 ohms Form C relays 50 Vac 30 Vdc amp resistive 0 0 ma, R L max. 500 ohms 10 bits ±% Open collector 48 Vdc 50 ma I/O Specifications for Control/Communication Options Description Specification Analog voltage, input 0 ±10 V, R i >00 kohms Analog current, input 0 (4) 0 ma, R i = 50 ohms Digital input 4 V: 0 <10 V, 1 >18V, R i >5 kohms Auxiliary voltage 4 V (±0%), max. 50 ma Reference voltage 10 V ±3%, max. 10 ma Analog current, output 0 (4) 0 ma, R L = 500 kohms resolution 10 bit, accuracy <±% Analog voltage, output 0 () 10 V, R L >1 kohms, resolution 10 bit, accuracy <±% Relay output Maximum switching voltage 300 Vdc, 50 Vac Maximum switching load 8 A/4 Vdc, 0.4 A/300 Vdc, kva/50 Vac Maximum continuous load A rms Thermistor input R trip = 4.7 kohms Encoder input 4 V: 0 <10 V, 1 >18V, R i =. kohms 5 V: 0 <V, 1 >3V, R i = 330 ohms Note 1 Some horsepower units include dynamic braking chopper as standard refer to individual drive sections. Volume 6 Solid-State Motor Control CA E June V6-T-149

151 .7 Adjustable Frequency Drives SVX Drives Dimensions Approximate Dimensions in Inches (mm) AX Box Type (655.3) AX Box Type 1 1 Inch Floor Stands 5.35 (643.9) 5.35 (643.9) 4.00 (101.6) Minimum Free Air Space Required (490.0) (490.) 0.9 (531.4) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 9.1 (739.6) (439.7) 1.76 (44.8) 1.76 (44.8) 17.0 (43.) 17.0 (43.) (357.1) 6.74 (679.) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.7) V6-T-150 Volume 6 Solid-State Motor Control CA E June 017

152 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) AX Box Type 1 Inch Floor Stands (103.) AX Box Type (655.3) 5.35 (643.9) 5.35 (643.9) (490.) 4.00 (101.6) Minimum Free Air Space Required (994.4) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) 1.76 (44.8) (115.9) 17.0 (43.) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) 6.74 (679.) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-151

153 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) AX Box Type 1 1 Inch Floor Stands (949.) 5.35 (643.9) (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 9.13 (739.9) (961.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) AX Box Type 1 Inch Floor Stands (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) (103.) 5.35 (643.9) 3.00 (76.) Minimum Air Space Required Both Sides (994.4) (115.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (450.7) 0.9 (531.4) 1.76 (44.8) 17.0 (43.) V6-T-15 Volume 6 Solid-State Motor Control CA E June 017

154 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) AX Box Type 3R 3.00 (76.) Minimum Air Space Required Both Sides 0.18 (51.5) (840.4) (806.6) 5.35 (643.9) (490.) 0.9 (531.4) AX Box Type 3R 1 Inch Floor Stands 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 17.8 (438.9) 3.64 (9.5) 0.18 (51.5) 17.0 (43.) (86.8) (806.8) (1134.3) 5.36 (644.0) 3.00 (76.) Minimum Air Space Required Both Sides 9.1 (739.6) (1145.5) 14.5 (361.8) 10.7 (7.) 7.19 (18.5) 3.0 (81.3) 5.0 (13.1) (398.8) (449.6) 1.04 [6.4] (531.4) 17.0 (43.) (9.5) Volume 6 Solid-State Motor Control CA E June V6-T-153

155 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) AX Box Type 3R Inch Floor Stands (806.8) (1388.3) BX Box Type (934.7) 5.35 (643.9) (93.3) 0.88 (530.4) (454.) 0.9 (531.4) 3.64 (9.5) 17.0 (43.) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (993.9) 8.55 (75.1) 1.76 (44.8) 0.18 (51.5) (43.) (958.6) (1399.5) 14.5 (361.8) 10.7 (7.) 7.19 (18.5) 3.0 (81.3) 5.0 (13.1) (398.8) (449.6) V6-T-154 Volume 6 Solid-State Motor Control CA E June 017

156 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) BX Box Type 1 1 Inch Floor Stands (18.6) BX Box Type 1 Inch Floor Stands (148.6) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) (43.) (44.8) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (105.7) (179.7) 1.76 (44.8) (43.) (141.3) (1495.3) (357.1) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-155

157 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) BX Box Type (934.7) (93.3) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 8.55 (75.1) (958.6) (490.) 0.9 (531.4) 1.76 (44.8) (43.) BX Box Type 1 1 Inch Floor Stands (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (357.1) (67.5) 7.00 (177.8) (18.6) (105.7) (141.3) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (44.8) V6-T-156 Volume 6 Solid-State Motor Control CA E June 017

158 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) BX Box Type 1 Inch Floor Stands (148.6) BX Box Type 3R (1119.8) (93.3) 4.69 (1084.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 3.00 (76.) Minimum Air Space Required Both Sides 1.76 (44.8) 8.56 (75.3) Ø 0.44 (11.) Mounting Holes (4 Places) 3.51 (89.1) (43.) 0.18 (51.5) (43.) (1495.3) (958.6) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-157

159 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) BX Box Type 3R 1 Inch Floor Stands (1413.7) 4.77 (1086.4) (93.3) 0.88 (530.4) (454.) BX Box Type 3R Inch Floor Stands (1667.7) 4.77 (1086.4) (93.3) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (106.3) 0.18 (51.5) 0.9 (531.4) (43.) (89.1) 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 0.18 (51.5) 0.9 (531.4) 3.57 (90.7) (43.) (149.9) (144.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) V6-T-158 Volume 6 Solid-State Motor Control CA E June 017

160 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) CX Box Type (139.5) (18.1) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) CX Box Type 1 1 Inch Floor Stands (1533.4) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) (910.6) 1.74 (44.) 30.9 (785.4) (451.) (44.) (451.) (163.4) (163.4) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-159

161 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) CX Box Type 1 Inch Floor Stands (1787.4) CX Box Type (139.5) (18.1) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (910.6) 1.74 (44.) (451.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) (163.4) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) V6-T-160 Volume 6 Solid-State Motor Control CA E June 017

162 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) CX Box Type 1 1 Inch Floor Stands (18.1) (1533.4) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required CX Box Type 1 Inch Floor Stands (1787.4) (18.1) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) (163.4) 30.9 (785.4) (451.) (44.) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-161

163 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) CX Box Type 3R (784.4) 1.00 (533.3) (144.5) 3.00 (76.) Minimum Air Space Required Both Sides (1391.) (18.1) (910.6) (1446.9) 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes (4 Places) 3.7 (94.4) (451.) CX Box Type 3R 1 Inch Floor Stands (784.4) 8.10 (713.7) Ø 0.44 (11.) Mounting Holes ( Places) 1.00 (533.3) 3.00 (76.) Minimum Air Space Required Both Sides (1718.4) (1691.7) (18.1) (110.8) (179.6) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) 3.7 (94.4) (451.) V6-T-16 Volume 6 Solid-State Motor Control CA E June 017

164 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) CX Box Type 3R Inch Floor Stands (197.4) DX Box Type (088.6) (1945.7) (1939.3) (18.1) (784.4) 7.88 (708.) 30.9 (785.4) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) 3.7 (94.4) (174.) 30.9 (785.4) (39.4) (571.1) 1.00 (533.3) (451.) (376.) 11.8 (86.5) 7.75 (196.9) (1983.6) 3.00 (76.) 8.85 (104.4).56 (573.0) 5.00 (17.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-163

165 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 8.35 (091.7) (1939.3) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) 1.55 (39.4).48 (571.1) DX Box Type 3R (78.3) 8.84 (104.1) (1939.3) (784.4) 7.88 (708.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 5.51 (647.8) (89.5).81 (579.) 6.31 (160.3) 1.80 (45.7) 8.56 (17.4).30 (566.4) 9.06 (738.1) 30.9 (785.4) 3.64 (9.5).48 (571.1) V6-T-164 Volume 6 Solid-State Motor Control CA E June 017

166 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) Size 5 Lifting Eyes ( Places) B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 40.0 (1016) 90.0 (86) 1.3 (541) 36.0 (914).0 (51) 8.0 (03) 10.8 (73) 84.4 (143) 4.0 (10) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 15.0 (381) 10.0 (54) SS C Side View 4.8 (1) H.0 (51) 08/30V 480V 36.3 (91) RR I L hp (508) J A Front View NEMA Type 1/IP1 Front View NEMA Type 1/IP (387) 15.5 (394) T S 0.56 (14.) Dia. Mounting Holes (4 Places) D1 For Cable Entry M Top View D Bottom View Max. Approx. Shipping Weight Lbs (kg) 175 (579) N L F G P Volume 6 Solid-State Motor Control CA E June V6-T-165

167 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) Size 6 RR For reference only, dimensions are subject to change. See Page V6-T-140, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 30.0 (76) 90.0 (86) 6.0 (660) 6.5 (673) 1.8 (46) 17.3 (438) 5.5 (140) 84.4 (143) 4.0 (10) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 3.5 (597) B 3.3 (84) C Side View 4.5 (114) 480V 19.3 (490) H I L hp T S D1 N P M 6. (667) Door Clearance Top View J A Front View L D Bottom View 4.8 (69) Keypad Flanged Disconnect Supplied with Circuit Breaker When Specified Operator Elements When Specified, Mounted on These Panels Key-Locking Handle Ventilating Slots Quarter Turn Latch ( Places) F G For Cable Entry 0.56 (14.) Dia. Mounting Hole (4 Places) 93.9 (386) Max. Approx. Shipping Weight Lbs (kg) 1500 (681) V6-T-166 Volume 6 Solid-State Motor Control CA E June 017

168 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) Size 8 B For reference only, dimensions are subject to change. See Page V6-T-140, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 48.0 (119) 90.0 (86) 4.0 (610) 4. (107) 3.0 (77) 5.5 (139) 84.4 (143) 4.0 (10) Cable Entry L M N P R S T U V W RR SS TT UU VV 9.5 (41) C Side View 37.5 (95) 480V 1.5 (318) H 0.56 (14.) Dia. Mounting Hole (4 Places) I L hp (196) F G S D1 8.3 (10) R 1.3 (3) U T M 31.0 (787) Top View J A Front View D Bottom View 1.5 (545) V L 1.3 (541) For Top Cable Entry ( Places) RR N P For Bottom Cable Entry 93.5 (375) Max. Approx. Shipping Weight Lbs (kg) 000 (908) Volume 6 Solid-State Motor Control CA E June V6-T-167

169 .7 Adjustable Frequency Drives SVX Drives Approximate Dimensions in Inches (mm) Size 9 RR For reference only, dimensions are subject to change. See Page V6-T-140, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 60.0 (154) 90.0 (86) 6.1 (664).9 (58).0 (51) 30.0 (76) 44.3 (115) 10.6 (70) 10.6 (70) 8. (08) 4.0 (10) Cable Entry L M N P R S T U V W RR SS TT UU VV 8.5 (16) B Access Plate 4 Places 3.7 (831) C Side View 1.0 (305) 480V 11.9 (303) Access in Top ( Places) 0.56 (14.) Dia. Mounting Hole (5 Places) I H hp (49) I L hp (38) S G G1 D (1105) SS TT 15.0 (381) T 90 Max. Door Opening D M Top View 7.5 (191) J A Front View 90 Max. Door Opening L D E Bottom View 5.0 (635) U UU 93.5 (375) R V W Bottom Access N P Openings Filtered for NEMA Type 1/IP54 Design Drive Circuit Breaker Key-Locking Handle 7.4 (696) 90.1 (738) 70.1 (687) Max. Approx. Shipping Weight Lbs (kg) 500 (1135) V6-T-168 Volume 6 Solid-State Motor Control CA E June 017

170 Adjustable Frequency Drives SVX Drives.7 Approximate Dimensions in Inches (mm) Enclosure Size F H H1 W W1 D D (376.9) ( ) W W (154.0) (119.) H1 H (95.5) 6.00 (660.4) Approximate Weight Lbs (kg) D D1 Approximate Shipping Weight Lbs (kg) 1700 (771) 1850 (839) Volume 6 Solid-State Motor Control CA E June V6-T-169

171 .8 Adjustable Frequency Drives H-Max Series Drives H-Max Drives Contents Description H-Max Drives Catalog Number Selection Product Selection Accessories Replacement Parts Technical Data and Specifications Wiring Diagram Dimensions H-Max IntelliPass and IntelliDisconnect Drives... Page V6-T-171 V6-T-17 V6-T-176 V6-T-176 V6-T-179 V6-T-180 V6-T-181 V6-T-18 H-Max Drives Product Description Eaton s H-Max Series VFD has software and hardware designed specifically for the HVAC, pump industry. The ultra-efficient DC capacitor and power structure allows the drive to consume less energy, lowering greenhouse gases. The I/O configuration is designed with wiring ergonomics in mind by including removable terminal blocks. The main, easily removable, control board used for all drive frames with six digital IN, two analog IN, one analog OUT, three relay OUT accepts two additional I/O or communication board. In addition, the control board has built-in RS-485 and Ethernet communication. These drives continue the tradition of robust performance, and raise the bar on features and functionality, ensuring the best solution at the right price. In addition to the Active Energy Control Algorithm to maximize motor efficiency, the drive boasts an ultraefficient DC capacitor and power structure to allow less energy consumption, lowering greenhouse gases. Features and Benefits Hardware Thin metal capacitor design ultra-efficient drive operation and extended self life (up to five years without reforming) Integrated 5% DC link choke with Input surge protection protects against voltage spikes and provides a clean wave form to the motor EMI/RFI filters standard on all drives meets EMC Category for commercial applications Real-time clock supports calendaring and time stamped fault history Graphic LCD display and keypad supports simple menu navigation as well as on-screen diagnostics and troubleshooting HAND-OFF-AUTO and drive-bypass selector on keypad simplifies control Standard I/O: 6DI, AI, 1AO, Form C RO (NO/ NC), 1 Form A RO (NO) supports requirements for most installations Onboard RS 485: Modbus, N, BACnet meets needs of most communication requirements Onboard Ethernet: BACnet/ IP, Modbus/TCP meets needs of most communication requirements Two expansion slots intended to support additional I/O or communication protocols as necessary Quick disconnect terminals for I/O connections supports fast easy installation Software Active energy control minimizes energy losses in your motor resulting in industry leading energy efficiency for your application Quick Start Wizard upon initial power up supports fast easy installation Copy/paste functionality on drive keypad allows for fast setup of multiple drives Pre-programmed I/O supports fast easy installation for most applications Standards and Certifications Product IEC CE UL508C cul C-Tick Mark OSHPD Seismic Certified Plenum Rated V6-T-170 Volume 6 Solid-State Motor Control CA E June 017

172 Adjustable Frequency Drives H-Max Series Drives.8 Catalog Number Selection H-Max Series Drives Product HMX = HVAC drive Phase 3 = Three-phase Voltage = V 4 = V 5 = V Software Series A Z Keypad G = Graphical panel Notes All boards are varnished (conformed coated). Corrosion resistant. Battery included in all drives for real-time clock. Keypad kit includes HOA bypass. Keypad kit includes HOA, back reset for Europe application. EMI/RFI filters included. DC link choke included. HMX 3 4 A G 3D4 1 - N Amperes Volts Volts Volts 3D7 = 3.7 A 0.75 hp, 0.55 kw 4D8 = 4.8 A 1 hp, 0.75 kw 6D6 = 6.6 A 1.5 hp, 1.1 kw 8D0 = 8 A hp, 1.5 kw 011 = 11 A 3 hp,. kw 01 = 1 A 4 hp, 3 kw 018 = 18 A 5 hp, 4 kw 04 = 4 A 7.5 hp, 5.5 kw 031 = 31 A 10 hp, 7.5 kw 048 = 48 A 15 hp, 11 kw 06 = 6 A 0 hp, 15 kw 075 = 75 A 5 hp, 18.5 kw 088 = 88 A 30 hp, kw 105 = 105 A 40 hp, 30 kw 140 = 140 A 50 hp, 37 kw 170 = 170 A 60 hp, 45 kw 05 = 05 A 75 hp, 55 kw 61 = 61 A 100 hp, 75 kw 310 = 310 A 15 hp, 90 kw 3D4 = 3.4 A 1.5 hp, 1.1 kw 4D8 = 4.8 hp, 1.5 kw 5D6 = 5.6 A 3 hp,. kw 8D0 = 8 A 4 hp, 3 kw 9D6 = 9.6 A 5 hp, 4 kw 01 = 1 A 7.5 hp, 5.5 kw 016 = 16 A 10 hp, 7.5 kw 03 = 3 A 15 hp, 11 kw 031 = 31 A 0 hp, 15 kw 038 = 38 A 5 hp, 18.5 kw 046 = 46 A 30 hp, kw 061 = 61 A 40 hp, 30 kw 07 = 7 A 50 hp, 37 kw 087 = 87 A 60 hp, 45 kw 105 = 105 A 75 hp, 55 kw 140 = 140 A 100 hp, 75 kw 170 = 170 A 15 hp, 90 kw 05 = 05 A 150 hp, 110 kw 61 = 61 A 00 hp, 13 kw 310 = 310 A 50 hp, 160 kw Enclosure 1 = Open NEMA Type 1 IP1 = Open NEMA Type 1 IP54 Input Options Frame and Voltage Specific =EMC C 3D9 = 3.9 A, 3 hp,. kw 6D1 = 6.1 A, 5 hp, 3.7 kw 9D0 = 9 A, 7.5 hp, 5.5 kw 011 = 11 A, 10 hp, 7.5 kw 018 = 18 A, 15 hp, 11 kw 0 = A, 0 hp, 15 kw 07 = 7 A, 5 hp, 18 kw 034 = 34 A, 30 hp, kw 041 = 41 A, 40 hp, 30 kw 05 = 5 A, 50 hp, 37 kw 06 = 6 A, 60 hp, 45 kw 080 = 80 A, 75 hp, 55 kw 100 = 100 A, 100 hp, 75 kw 15 = 15 A, 15 hp, 90 kw 144 = 144 A, 150 hp, 110 kw 08 = 08 A, 00 hp, 160 kw Braking/Application N = No brake chopper (low overload) Volume 6 Solid-State Motor Control CA E June V6-T-171

173 .8 Adjustable Frequency Drives H-Max Series Drives Product Selection H-Max Series Drives 30 Vac NEMA Type 1 NEMA Type 1 NEMA Type 1/IP1 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Note 1 For sizing reference. Horsepower Assigned Motor Ratings Drive kw 30 Vac/50 Hz 30 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX3AG3D71-N HMX3AG4D81-N HMX3AG6D61-N HMX3AG8D01-N HMX3AG0111-N N/A 11 HMX3AG011-N HMX3AG0181-N HMX3AG041-N HMX3AG0311-N HMX3AG0481-N HMX3AG061-N HMX3AG0751-N HMX3AG0881-N HMX3AG1051-N HMX3AG1401-N HMX3AG1701-N HMX3AG051-N HMX3AG611-N N/A 61 HMX3AG3101-N NEMA Type 1/IP54 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Horsepower Assigned Motor Ratings Drive kw 30 Vac/50 Hz 30 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX3AG3D7-N HMX3AG4D8-N HMX3AG6D6-N HMX3AG8D0-N HMX3AG011-N N/A 11 HMX3AG01-N HMX3AG018-N HMX3AG04-N HMX3AG031-N HMX3AG048-N HMX3AG06-N HMX3AG075-N HMX3AG088-N HMX3AG105-N HMX3AG140-N HMX3AG170-N HMX3AG05-N HMX3AG61-N N/A 61 HMX3AG310-N V6-T-17 Volume 6 Solid-State Motor Control CA E June 017

174 Adjustable Frequency Drives H-Max Series Drives.8 H-Max Series Drives 480 Vac NEMA Type 1 NEMA Type 1 NEMA Type 1/IP1 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Note 1 For sizing reference. Horsepower Assigned Motor Ratings Drive kw 400 Vac/50 Hz 480 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX34AG3D41-N HMX34AG4D81-N HMX34AG5D61-N N/A 5.6 HMX34AG8D01-N HMX34AG9D61-N HMX34AG011-N HMX34AG0161-N HMX34AG031-N HMX34AG0311-N HMX34AG0381-N HMX34AG0461-N HMX34AG0611-N HMX34AG071-N HMX34AG0871-N HMX34AG1051-N HMX34AG1401-N HMX34AG1701-N HMX34AG051-N HMX34AG611-N HMX34AG3101-N NEMA Type 1/IP54 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Horsepower Assigned Motor Ratings Drive kw 400 Vac/50 Hz 480 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX34AG3D4-N HMX34AG4D8-N HMX34AG5D6-N N/A 5.6 HMX34AG8D0-N HMX34AG9D6-N HMX34AG01-N HMX34AG016-N HMX34AG03-N HMX34AG031-N HMX34AG038-N HMX34AG046-N HMX34AG061-N HMX34AG07-N HMX34AG087-N HMX34AG105-N HMX34AG140-N HMX34AG170-N HMX34AG05-N HMX34AG61-N HMX34AG310-N Volume 6 Solid-State Motor Control CA E June V6-T-173

175 .8 Adjustable Frequency Drives H-Max Series Drives H-Max Series Drives 600 Vac NEMA Type 1 NEMA Type 1 NEMA Type 1/IP1 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Note 1 For sizing reference. Horsepower Assigned Motor Ratings Drive kw 575 Vac/50 Hz 575 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX35AG3D91-N HMX35AG6D11-N HMX35AG9D01-N HMX35AG0111-N HMX35AG0181-N HMX35AG01-N HMX35AG071-N HMX35AG0341-N HMX35AG0411-N HMX35AG051-N HMX35AG061-N HMX35AG0801-N HMX35AG1001-N HMX35AG151-N HMX35AG1441-N HMX35AG081-N NEMA Type 1/IP54 FS Drive Output Current Frame Low Overload Full Size Load Amps at 40 C Horsepower Assigned Motor Ratings Drive kw 575 Vac/50 Hz 575 Vac NEC Amps 1 Low Overload Full Load Amps at 50 C Catalog Number HMX35AG3D9-N HMX35AG6D1-N HMX35AG9D0-N HMX35AG011-N HMX35AG018-N HMX35AG0-N HMX35AG07-N HMX35AG034-N HMX35AG041-N HMX35AG05-N HMX35AG06-N HMX35AG080-N HMX35AG100-N HMX35AG15-N HMX35AG144-N HMX35AG08-N V6-T-174 Volume 6 Solid-State Motor Control CA E June 017

176 Adjustable Frequency Drives H-Max Series Drives.8 Onboard Network Communications Johnson Controls Metasys N H-Max Series provides communication between the drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. N can be selected and programmed by the drive keypad. BACnet H-Max Series Option Board Kits Available for Slot B The factory issued relay option board can be replaced with the following option H-Max Series provides communication to BACnet networks. Data transfer is master-slave/token passing (MS/TP) RS-485. BACnet/IP 100Base-T interface. Modbus TCP Ethernet based protocol. boards to customize the drive for your application needs. Option Boards Mounted in Slot B Option Kit Description H-Max Series Option Board Kits Available for Slots D and E Note: Slot C is inactive. The H-Max Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of two option boards. Option Boards Mounted in Slots D and E NEMA Type 1 to NEMA Type 1/IP54 Conversion Kit The NEMA Type 1/IP54 option kit is used to convert a NEMA Type 1 to a NEMA Type 1 drive. NEMA Type 1/IP54 Cover Kit consists of a drive cover, fan kit and plugs. Modbus RTU H-Max Series provides communication to Modbus RTU RS-485 as a slave on a Modbus network. Other communication parameters include an address range from 1 47; a parity of None, Odd or Even; and the stop bit is 1. The standard board provides Form C RO (NO/NC) and 1 Form A RO (NO). Option Kit Catalog Number I/O expander card, RO and thermistor input Relay Board Option Kit Description The H-Max Series factoryinstalled standard board configuration includes an I/O board and a relay output board. Option Kit Catalog Number 6 x DI /DO, each digital input can be individually programmed as digital output XMX-IO-B1-A 1RO Form C (NO/NC), 1RO Form A (NO), 1 thermistor XMX-IO-B-A 1 x AI, x AO (isolated) XMX-IO-B4-A 3 x RO Form A (NO) XMX-IO-B5-A 1RO Form A (NO), 5DI 4 40 Vac input XMX-IO-B9-A 1 x AO, 1 x DO, 1 x RO XMX-IO-BF-A LonWorks XMX-COM-C4-A Option Kit Description FS4-branded N1/IP54 cover with gasket, plastic plug, fans, Eaton logos FS5-branded N1/IP54 cover with gasket, plastic plug, fans, Eaton logos FS6-branded N1/IP54 cover with gasket, plastic plug, fans, Eaton logos Option Kit Catalog Number FS4-N1KIT FS5-N1KIT FS6-N1KIT Volume 6 Solid-State Motor Control CA E June V6-T-175

177 .8 Adjustable Frequency Drives H-Max Series Drives Accessories Replacement Parts Flange Kits The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure. Flange Kit NEMA Type 1/IP54 Includes flange, mounting brackets, NEMA Type 1 fan components, air shroud screws and plugs. Frames FS4 FS7 1 Description NEMA Type 1/IP54 FS4 N1/IP54 flange kit (mounting N1 drive into N1 enclosure) FS5 N1/IP54 flange kit (mounting N1 drive into N1 enclosure) FS6 N1/IP54 flange kit (mounting N1 drive into N1 enclosure) FS7 N1/IP54 flange kit (mounting N1 drive into N1 enclosure) Keypad Accessories Remote Mounting Keypad Kit Catalog Number FS4-Flange-N1KIT FS5-Flange-N1KIT FS6-Flange-N1KIT FS7-Flange-N1KIT Control Board/Keypad Description H-Max series graphic bypass, HOA H-Max series graphic back, HOA H-Max control board replacement PC Cable Description Remote download USB to RJ-45 cable with software driver disk Replacement Relay Board in Slot B Description Replacement relay board qty Form C relay, qty 1 Form A relay Main Fan Description FS4 main fan Current Catalog Number KeypadbypassHOA KeypadbackHOA HMX-CONTROLBOARD-B Catalog Number REM-USB-Down Catalog Number Relay board 1 Catalog Number FS4-Main Fan Frames FS4 FS9 Description Remote mounting keypad kit bezel and cable Catalog Number OPTRMT-BP-HMAX-WLABL FS5 main fan FS6 main fan FS7 main fan FS8 main fan FS9 main fan FS5-Main Fan FS6-Main Fan FS7-Main Fan FS8-Main Fan FS9-Main Fan Drive Demo Internal Fan H-Max Series Drive Demo Description Catalog Number Demos and Power Supply Description H-Max Series bypass demo Hand-held 4 V auxiliary power supply used to supply power to the control module in order to perform keypad programming before the drive is connected to line voltage Catalog Number H-MAX-BYPASS-DEMO 9000XAUX4 V FS4 internal fan (IP54/NEMA 1) FS5 internal fan (IP54/NEMA 1) FS6 internal fan (IP54/NEMA 1) FS7 internal fan (IP54/NEMA 1) FS8 internal fan (IP54/NEMA 1) FS9 internal fan (IP54/NEMA 1) FS4-Internal Fan FS5-Internal Fan FS6-Internal Fan FS7-Internal Fan FS8-Internal Fan FS9-Internal Fan Notes 1 For installation of a NEMA Type 1 drive into a NEMA Type 1 oversized enclosure. Frame size 8 and 9 must be ordered from the factory as a flange mount unit. V6-T-176 Volume 6 Solid-State Motor Control CA E June 017

178 Adjustable Frequency Drives H-Max Series Drives.8 Line and Load Reactors A line and load reactor is a three-phase inductance filter that can be placed on the line and load side of the AFD to help improve the harmonic performance of the system. Consult the factory for additional filtering options and further technical details. DR1 Line Reactor A line reactor helps to provide a moderate reduction in current harmonics similar to a DC choke. It also provides increased input protection for AFD and its semiconductors from line transients helping to extend the life of the AFD. Line and Load Reactors Catalog Number Selection Basic Naming D = Drive Device Series R1 = Line side reactor R = Load side reactor Line and Load Reactors 40 V D R1 D0 0 5 Input/Output Voltage = 40 V 4 = 480 V Current Rating Examples: D0 =.0 A 4D0 = 4.0 A 8D0 = 8.0 A 01 = 1 A Open NEMA 1 DR Output Reactor An output filter is used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30 m) with a drive of 3 hp and above and for cable lengths of 33 ft (10 m) with a drive of hp and below. Impedance 3 = 3% 5 = 5% Environment Rating 0 = Open 1 = NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (VT) 3% 5% 3% 5% 3% 5% 3% 5% 0.75 DR-4D0-03 DR-4D0-05 DR1-3D-03 DR1-3D-05 DR-4D0-13 DR-4D0-15 DR1-3D-13 DR1-3D-15 1 DR-4D0-03 DR-8D0-05 DR1-4D-03 DR1-4D-05 DR-4D0-13 DR-8D0-15 DR1-4D-13 DR1-4D DR-8D0-03 DR-8D0-05 DR1-6D0-03 DR1-6D0-05 DR-8D0-13 DR-8D0-15 DR1-6D0-13 DR1-6D0-15 DR-8D0-03 DR-8D0-05 DR1-6D8-03 DR1-6D8-05 DR-8D0-13 DR-8D0-15 DR1-6D8-13 DR1-6D DR DR DR1-9D6-03 DR1-9D6-05 DR DR DR1-9D6-13 DR1-9D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR-5-13 DR-5-15 DR DR DR-5-13 DR-5-15 DR DR DR DR DR DR DR DR DR DR Volume 6 Solid-State Motor Control CA E June V6-T-177

179 .8 Adjustable Frequency Drives H-Max Series Drives Line and Load Reactors 480 V Open NEMA 1 Load Reactor Line Reactor Load Reactor Line Reactor hp (VT) 3% 5% 3% 5% 3% 5% 3% 5% 1.5 DR-44D0-05 DR-44D0-05 DR1-43D0-03 DR1-43D0-05 DR-44D0-13 DR-44D0-15 DR1-43D0-13 DR1-43D0-15 DR-44D0-03 DR-44D0-05 DR1-43D4-03 DR1-43D4-05 DR-44D0-13 DR-44D0-15 DR1-43D4-13 DR1-43D DR-48D0-03 DR-48D0-05 DR1-44D8-03 DR1-44D8-05 DR-48D0-13 DR-48D0-15 DR1-44D8-13 DR1-44D DR-48D0-03 DR-48D0-05 DR1-47D6-03 DR1-47D6-05 DR-48D0-13 DR-48D0-15 DR1-47D6-13 DR1-47D DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR DR V6-T-178 Volume 6 Solid-State Motor Control CA E June 017

180 Adjustable Frequency Drives H-Max Series Drives.8 Technical Data and Specifications H-Max Series Drives Description Specification Input Ratings Input voltage (V in ) Vac, Vac, Vac, 10%/+10% Input frequency (f in ) 50/60 Hz (variation up to Hz) Connection to power Once per minute or less (typical operation) Short-circuit withstand 100 kaic rating Output Ratings Output voltage 0 to V in /U in line voltage in Continuous output current Ambient temperature max. 104 F (40 C) I L overload 1.1 x I L (1 min./10 min.) Overload current 110% (1 min./10 min.) Initial output current 150% for two seconds Output frequency 0 to 30 Hz Frequency resolution 0.01 Hz Control Characteristics Control method Frequency control (V/f) open loop sensorless vector control Switching frequency amps FS4 9: default 6 khz Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% Panel reference: Resolution 0.01 Hz Field weakening point 8 to 30 Hz Acceleration time 0.1 to 3000 seconds Deceleration time 0.1 to 3000 seconds Braking torque DC brake: 30% x T n Ambient Conditions Ambient operating temperature Storage temperature Relative humidity FS4 FS9: 14 F ( 10 C), no frost to 104 F (40 C) (Drive can operate at 1 F (50 C), see Pages V6-T-17 and V6-T-173) 40 to 158 F ( 40 to 70 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water Air quality Chemical vapors: IEC , unit in operation, Class 3C; Mechanical particles: IEC , unit in operation, Class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m); V Vibration Shock Enclosure class Standards EMC Emissions Efficiency FS4 FS9: EN , EN ; 5 to 150 Hz, displacement amplitude 1 mm (peak) at 5 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz EN , EN UPS Drop test (for applicable UPS weights) Storage and shipping: max. 15 g, 11 ms (in package) NEMA Type 1/IP1 or NEMA Type 1/IP54 (keypad required for IP54/Type 1) Immunity: Fulfills all EMC immunity requirements; Emissions: EN , LEVEL H (EMC C) EMC level dependent +EMC : EN (004) Category C Delivered with Class C EMC filtering as default. 97.5% at 480 V 96.6% at 08/30 V Description Control Connections Analog input voltage Analog input current Digital inputs (6) Auxiliary voltage Output reference voltage Analog output Relay outputs Hard wire jumper DIP switch setting default Protections Specification 0 to 10 V, R = 00 kohms differential Resolution 0.1%; Accuracy ±1% DIP switch selection (voltage/current) 0(4) to 0 ma; R i 50 ohms differential Positive or negative logic; 18 to 30 Vdc +4 V ±10%, max. 50 ma +10 V +3%, max. load 10 ma 0 10 V, 0(4) to 0 ma; R L max. 500 ohms; Resolution 10 bit; Accuracy ±% DIP switch selection (voltage/current) 3 programmable, Form C, 1 Form A relay outputs Switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Between terminal 6 and 10 factory default RS-485 = off A01 = current A1 = current A11 = voltage Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti-trip Yes (accelerates or decelerates the load) Undervoltage protection Yes Earth fault protection Yes (in case of earth fault in motor or motor cable, only the frequency converter is protected) Input phase supervision Yes (trips if any of the input phases are missing) Motor phase supervision Yes (trips if any of the output phases are missing) Overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short-circuit protection Yes Surge protection Yes (varistor input) Conformed coated Yes (prevents corrosion) (varnished) boards Volume 6 Solid-State Motor Control CA E June V6-T-179

181 .8 Adjustable Frequency Drives H-Max Series Drives Wiring Diagram Control Input/Output, PID Application Optional Circuit Breaker Factory Jumper Standards Resistor Analog RJ-45 L1 L L3 Slot A Terminal 1 +10V AI 1+ 3 Vin Digital inputs D1 D6, relay out, analog in/out are freely programmed The user can assign a single input to multiple functions Three-Phase Input Input (Single-Phase not available) AI + AI 4Vout GND DIN1 DIN DIN3 4Vout GND DIN4 DIN5 DIN6 AO 1+ Factory Default Signal DB Chopper Three-Phase Output Reference Output Analog Input Voltage (Range 0 10 Vdc) (can be programmed to current 4 0 ma) Analog Output Common (Ground) Analog Input Current (Range 4 0 ma) (can be programmed to voltage 0 10 Vdc) PI Setpoint or Feedback Analog Input Common PI Setpoint or Feedback Control Voltage Output (50 A max.) I/O Ground START/STOP (Contact closed = start) External Fault (Closed = fault) Run Interlock Permissive IP Interlock (Closed = OK) DIN1 DIN6 Common Control Voltage Output (50 A max.) I/O Ground Speed Select 0 100% (Preset speed) Fire Mode (Contact closed = fire mode) Force Bypass (Contact closed = bypass) DIN1 DIN6 Common Output Frequency (0 0 ma) RO3 Fault Includes Six digital input Two analog input One analog output Three relay output RS-485 Ethernet (BACnet and Modbus) R+ R- 19 AO 1 Analog Output Common (Ground) 30 4 Vdcin Auxiliary Input Voltage A DATA- RS-485 DATA- Programmable BACnet, B DATA+ RS-485 DATA+ Modbus, N 1 Relay Board 1 Slot B Default Signal RO1 Bypass Run Vdc/8A 50 Vac/8A 5 RO Drive Run 15 Vdc/0.4A COM CMB BACnet/IP Ethernet Industrial Protocol Modbus/TCP Transmission Control Protocol (Ethernet Based) 5% DC Link Reactor U (T1) V (T) W (T3) Optional Resistor Motor ON CURRENT CURRENT CURRENT Reliability Pretested components Conformal coated (varnished) boards 40 C rated 110% overload for one minute Eaton Electrical Services & Systems national network of AF drive specialists Test OFF VOLTAGE VOLTAGE VOLTAGE RS485 AO1 AI AI1 V6-T-180 Volume 6 Solid-State Motor Control CA E June 017

182 Adjustable Frequency Drives H-Max Series Drives.8 Dimensions Approximate Dimensions in Inches (mm) H-Max Series Frames FS4 FS7 W H3 H1 W1 H D Voltage hp kw Amps D H1 FS4 30 Vac 480 Vac (197.3) FS5 30 Vac Vac (1.6) FS6 30 Vac Vac (36.0) FS7 30 Vac Vac (66.5) 1.89 (37.5) (419.0) 1.93 (557.0) 5.98 (660.0) Hole Center-to-Center H H3 W1 W W3 1.3 (313.0) (406.0) 1.8 (540.5) 5.39 (645.0) W3 11. (85.0) (38.0) 0.4 (514.0) 4.9 (617.0) 5.04 (18.0) 5.67 (144.0) 7.68 (195.0) 9.06 (30.0) 3.94 (100.0) 4.53 (115.0) 5.83 (148.0) 7.48 (190.0) 3.94 (100.0) 3.94 (100.0) 5.83 (148.0) 7.48 (190.0) Weight in Lbs (kg) 13. (6).0 (10) 44.1 (0) 8.6 (37.5) H-Max Series Frames FS8 and FS9 W1 W W3 H3 H1 H D Voltage hp kw Amps D H1 FS8 30 Vac 480 Vac (349.6) FS9 30 Vac Vac (371.6) Note: For flange dimension, please reference User Manual (965.7) (890.4) Hole Center-to-Center H H3 W1 W W (946.4) (810.0) 37.6 (946.4) (810.0) 11.4 (90.1) (480.0) 9.9 (36.0) (400.0) 1.4 (36.0) 1.57 (40.0) Weight in Lbs (kg) (70) 38.1 (108) Volume 6 Solid-State Motor Control CA E June V6-T-181

183 .8 Adjustable Frequency Drives H-Max Series Drives H-Max IntelliPass and IntelliDisconnect Drives H-Max IntelliPass and IntelliDisconnect Drives Product Description Features and Benefits Industry-leading energy saving solution uses the Eaton H-Max drive with Active Energy Control algorithm. The IntelliPass electronic bypass is a two or optional three contactor design using a 4 Vdc XT Series contactor with an optional manual override switch that allows the unit to run in bypass without the H-Max Series drive. The IntelliPass software parameters utilize engineering units common to the HVAC industry. Onboard startup wizard guarantees flawless commissioning with plugand-play screen entry. Available in NEMA/UL Type 1, Type 1 and Type 3R with optional pre-engineered operator devices to meet all customized specification requirements. The IntelliPass construction features allow for easy installation, reliable operation and serviceability with additional onboard wire space, and removable conduit plates with knockouts. Built to be as tough as the application Eaton s robust design boasts an industrial grade enclosure and industry proven components. Industrial Power Supply XT Contactors mm Pilot Devices Built-in electronic bypass capability with external 4 Vdc power supply allows the H-Max drive to control the bypass circuit through the keypad, digital input or BMS communications and in fault conditions. Contents Description H-Max Drives H-Max IntelliPass and IntelliDisconnect Drives Catalog Number Selection Product Selection Technical Data and Specifications Wiring Diagrams Dimensions Designed with Our Customers in Mind Removable top and bottom entry panels Door-mounted graphic display and keypad Easily accessible connection terminals with removable I/O terminal connections Engineered Product Solution The Eaton H-Max IntelliPass and IntelliDisconnect products are available with a variety of factory tested and certified options meeting or exceeding UL508C requirements Page V6-T-170 V6-T-183 V6-T-184 V6-T-194 V6-T-195 V6-T-197 Standards and Certifications Product IEC UL508C cul OSHPD Seismic Certified V6-T-18 Volume 6 Solid-State Motor Control CA E June 017

184 Adjustable Frequency Drives H-Max Series Drives.8 Catalog Number Selection H-Max Series IntelliPass and IntelliDisconnect Drives Product HMX = HVAC drive (VT) (low overload) NEC Ampere Ratings 08 Volts 480 Volts 4D6 = 4.6 A 1 hp 7D5 = 7.5 A hp 011 = 11 A 3 hp 017 = 17 A 5 hp 05 = 5 A 7.5 hp 031 = 31 A 10 hp 047 = 47 A 15 hp 060 = 60 A 0 hp 075 = 75 A 5 hp 088 = 88 A 30 hp 114 = 114 A 40 hp 143 = 143 A 50 hp 169 = 169 A 60 hp 11 = 11 A 75 hp 73 = 73 A 100 hp 30 Volts 4D = 4. A 1 hp 6D8 = 6.8 A hp 9D6 = 9.6 A 3 hp 016 = 16 A 5 hp 0 = A 7.5 hp 08 = 8 A 10 hp 04 = 4 A 15 hp 054 = 54 A 0 hp 068 = 68 A 5 hp 080 = 80 A 30 hp 104 = 104 A 40 hp 130 = 130 A 50 hp 154 = 154 A 60 hp 19 = 19 A 75 hp 48 = 48 A 100 hp D1 =.1 A 1 hp 3D4 = 3.4 A hp 5D6 = 5.6 A 3 hp 7D6 = 7.6 A 5 hp 011 = 11 A 7.5 hp 014 = 14 A 10 hp 01 = 1 A 15 hp 07 = 7 A 0 hp 034 = 34 A 5 hp 040 = 40 A 30 hp 05 = 5 A 40 hp 065 = 65 A 50 hp 077 = 77 A 60 hp 096 = 96 A 75 hp 14 = 14 A 100 hp 156 = 156 A 15 hp 180 = 180 A 150 hp 40 = 40 A 00 hp 30 = 30 A 50 hp Notes IntelliPass two contactor electronic bypass standard. All boards are varnished. Corrosion resistant. Battery included in all drives for real-time clock. Three year lifetime. Keypad kit includes HOA bypass. EMI/RFI filters included. DC link choke included. IntelliDisconnect includes 1 Form C and 1 Form A IntelliPass includes 1 Form A. When L3 or L4 option is selected, 1 Form A relay is used as well. For more relays required, select/order the B5 option card. Build options alphabetically and numerically. HMX N A Voltage 1 = 08V = 30 V 4 = 480 V Braking/Application N = No brake chopper (low overload) Enclosure Style 3 = IntelliPass NEMA Type 1 4 = IntelliPass NEMA Type 1 5 = IntelliPass NEMA Type 3R 6 = IntelliPass oversized NEMA Type 1 7 = IntelliPass oversized NEMA Type 1 A = IntelliDisconnect NEMA Type 1 B = IntelliDisconnect NEMA Type 1 C = IntelliDisconnect NEMA Type 3R D = IntelliDisconnect oversized NEMA Type 1 E = IntelliDisconnect oversized NEMA Type 1 Software Series A Z Extended I/O Options in Slot D and E B1 = 6 x DI /DO, Each digital input can be individually programmed as digital output B = 1RO (NC/NO), 1RO (NO), 1 Thermistor B4 = 1 x AI, x AO (isolated) B5 =3 x RO B9 = 1RO (NO), 5 DI 4 40 Vac input BF = Expander IO, 1 AO, 1 DO, 1 RO Optional Communications in Slot D and E C4 =LonWorks EMC Upgrade Option EMC C Standard Keypad Options None available IntelliDisconnect Options L3 = Pilot lights (Power ON, RUN, Fault) P3 = Fused drive isolation PE = Output contactor SA = Space heater w/transformer (Type 3R only) IntelliPass Bypass Options L4 = Pilot lights (Power ON, RUN, Fault, Bypass) P3 = Fused drive isolation (can not be used with IS, P6 or M1) P6 = Third contactor drive isolation (cannot be used with P3, IS or MI) M1 = Manual bypass, includes isolation contactor and pilot lights (not available with P3, L4, P6 or IS) SA = Space heater w/transformer (Type 3R only) K9 = Auxiliary contacts IS = Isolation switch (cannot be used with P3, P6 or M1) Standard Onboard Communications RS-485 Communications BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485 Modbus RTU RS-485, ASCII or RTU, remote terminal unit 3 nodes N = Johnson Controls Metasys N network Onboard Ethernet-Based Communications (port left side of keypad) BACnet/IP Ethernet industrial protocol Modbus/TCP Transmission control protocol (Ethernet-based) Volume 6 Solid-State Motor Control CA E June V6-T-183

185 .8 Adjustable Frequency Drives H-Max Series Drives Product Selection H-Max Series IntelliPass NEMA Type 1 Two Contactor Bypass Standard HMX_ 08 Vac Enclosure Frame Size 30 Vac Enclosure Frame Size 480 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D631NA 7.5 HMX7D531NA 3 11 HMX01131NA FS HMX01731NA HMX0531NA HMX03131NA FS HMX04731NA FS HMX06031NA 5 75 HMX07531NA HMX08831NA Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D3NA 6.8 HMX6D83NA HMX9D63NA FS HMX0163NA 7.5 HMX03NA 10 8 HMX083NA FS HMX043NA FS HMX0543NA 5 68 HMX0683NA HMX0803NA Horsepower Drive Rated NEC Amps Catalog Number FS4 1.1 HMXD134NA 3.4 HMX3D434NA HMX5D634NA HMX7D634NA HMX01134NA FS HMX01434NA 15 1 HMX0134NA 0 7 HMX0734NA FS HMX03434NA HMX04034NA 40 5 HMX0534NA FS HMX06534NA HMX07734NA HMX09634NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. V6-T-184 Volume 6 Solid-State Motor Control CA E June 017

186 Adjustable Frequency Drives H-Max Series Drives.8 H-Max Series IntelliPass NEMA Type 1 Two Contactor Bypass Standard HMX_ 08 Vac Enclosure Frame Size 30 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D641NA 7.5 HMX7D541NA 3 11 HMX01141NA FS HMX01741NA HMX0541NA HMX03141NA FS HMX04741NA FS HMX06041NA 5 75 HMX07541NA HMX08841NA D HMX11471NA HMX14371NA HMX16971NA HMX1171NA HMX7371NA Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D4NA 6.8 HMX6D84NA HMX9D64NA FS HMX0164NA 7.5 HMX04NA 10 8 HMX084NA FS HMX044NA FS HMX0544NA 5 68 HMX0684NA HMX0804NA D HMX1047NA HMX1307NA HMX1547NA HMX197NA HMX487NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. Volume 6 Solid-State Motor Control CA E June V6-T-185

187 .8 Adjustable Frequency Drives H-Max Series Drives HMX_ 480 Vac Enclosure Frame Size H-Max Series IntelliPass NEMA Type 3R Two Contactor Bypass Standard HMX_ 08 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS4 1.1 HMXD144NA 3.4 HMX3D444NA HMX5D644NA HMX7D644NA HMX01144NA FS HMX01444NA 15 1 HMX0144NA 0 7 HMX0744NA FS HMX03444NA HMX04044NA 40 5 HMX0544NA FS HMX06544NA HMX07744NA HMX09644NA D HMX1747NA HMX15674NA HMX18074NA HMX4074NA HMX3074NA Horsepower Drive Rated NEC Amps Catalog Number A HMX4D651NA 7.5 HMX7D551NA 3 11 HMX01151NA A 5 17 HMX01751NA HMX0551NA HMX03151NA B HMX04751NA C 0 60 HMX06051NA 5 75 HMX07551NA HMX08851NA D HMX11451NA HMX14351NA HMX16951NA F HMX1151NA HMA7351NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. V6-T-186 Volume 6 Solid-State Motor Control CA E June 017

188 Adjustable Frequency Drives H-Max Series Drives.8 HMX_ 30 Vac Enclosure Frame Size 480 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number A 1 4. HMX4D5NA 6.8 HMX6D85NA HMX9D65NA A 5 16 HMX0165NA 7.5 HMX05NA 10 8 HMX085NA 15 4 HMX045NA B 0 54 HMX0545NA C 5 68 HMX0685NA HMX0805NA D HMX1045NA HMX1305NA HMX1545NA HMX195NA F HMX485NA Horsepower Drive Rated NEC Amps Catalog Number A 1.1 HMXD154NA 3.4 HMX3D454NA HMX5D654NA HMX7D654NA HMX01154NA A HMX01454NA 15 1 HMX0154NA 0 7 HMX0754NA B 5 34 HMX03454NA HMX04054NA 40 5 HMX0554NA C HMX06554NA HMX07754NA HMX09654NA D HMX1544NA HMX15654NA HMX18054NA F HMX4054NA HMX3054NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. Volume 6 Solid-State Motor Control CA E June V6-T-187

189 .8 Adjustable Frequency Drives H-Max Series Drives H-Max Series IntelliDisconnect NEMA Type 1 Main Disconnect Standard HMX_ 08 Vac Enclosure Frame Size 30 Vac Enclosure Frame Size 480 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D6A1NA 7.5 HMX7D5A1NA 3 11 HMX011A1NA FS HMX017A1NA HMX05A1NA HMX031A1NA FS HMX047A1NA FS HMX060A1NA 5 75 HMX075A1NA HMX088A1NA Horsepower Drive Rated NEC Amps Catalog Number FS HMX4DANA 6.8 HMX6D8ANA HMX9D6ANA FS HMX016ANA 7.5 HMX0ANA 10 8 HMX08ANA FS HMX04ANA FS HMX054ANA 5 68 HMX068ANA HMX080ANA Horsepower Drive Rated NEC Amps Catalog Number FS4 1.1 HMXD1A4NA 3.4 HMX3D4A4NA HMX5D6A4NA HMX7D6A4NA HMX011A4NA FS HMX014A4NA 15 1 HMX01A4NA 0 7 HMX07A4NA FS HMX034A4NA HMX040A4NA 40 5 HMX05A4NA FS HMX065A4NA HMX077A4NA HMX096A4NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. V6-T-188 Volume 6 Solid-State Motor Control CA E June 017

190 Adjustable Frequency Drives H-Max Series Drives.8 H-Max Series IntelliDisconnect NEMA Type 1 Main Disconnect Standard HMX_ 08 Vac Enclosure Frame Size 30 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS HMX4D6B1NA 7.5 HMX7D5B1NA 3 11 HMX011B1NA FS HMX017B1NA HMX05B1NA HMX031B1NA FS HMX047B1NA FS HMX060B1NA 5 75 HMX075B1NA HMX088B1NA D HMX114E1NA HMX143E1NA HMX169E1NA HMX11E1NA HMA73E1NA Horsepower Drive Rated NEC Amps Catalog Number FS HMX4DBNA 6.8 HMX6D8BNA HMX9D6BNA FS HMX016BNA 7.5 HMX0BNA 10 8 HMX08BNA FS HMX04BNA FS HMX054BNA 5 68 HMX068BNA HMX080BNA D HMX104ENA HMX130ENA HMX154ENA HMX19ENA HMX48ENA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. Volume 6 Solid-State Motor Control CA E June V6-T-189

191 .8 Adjustable Frequency Drives H-Max Series Drives HMX_ 480 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number FS4 1.1 HMXD1B4NA 3.4 HMX3D4B4NA HMX5D6B4NA HMX7D6B4NA HMX011B4NA FS HMX014B4NA 15 1 HMX01B4NA 0 7 HMX07B4NA FS HMX034B4NA HMX040B4NA 40 5 HMX05B4NA FS HMX065B4NA HMX077B4NA HMX096B4NA D HMX1E44NA HMX156E4NA HMX180E4NA HMX40E4NA HMX30E4NA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. V6-T-190 Volume 6 Solid-State Motor Control CA E June 017

192 Adjustable Frequency Drives H-Max Series Drives.8 H-Max Series IntelliDisconnect NEMA Type 3R Main Disconnect Standard HMX_ 08 Vac Enclosure Frame Size 30 Vac Enclosure Frame Size Horsepower Drive Rated NEC Amps Catalog Number A HMX4D6C1NA 7.5 HMX7D5C1NA 3 11 HMX011C1NA A 5 17 HMX017C1NA HMX05C1NA HMX031C1NA HMX047C1NA B 0 60 HMX060C1NA C 5 75 HMX075C1NA HMX088C1NA D HMX114C1NA HMX143C1NA HMX169C1NA F HMX11C1NA HMA73C1NA Horsepower Drive Rated NEC Amps Catalog Number A 1 4. HMX4DCNA 6.8 HMX6D8CNA HMX9D6CNA A 5 16 HMX016CNA 7.5 HMX0CNA 10 8 HMX08CNA 15 4 HMX04CNA B 0 54 HMX054CNA C 5 68 HMX068CNA HMX080CNA D HMX104CNA HMX130CNA HMX154CNA HMX19CNA F HMX48CNA Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. Volume 6 Solid-State Motor Control CA E June V6-T-191

193 .8 Adjustable Frequency Drives H-Max Series Drives HMX_ 480 Vac Enclosure Frame Size Onboard Network Communications Johnson Controls Metasys N H-Max Series provides communication between the drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. N can be selected and programmed by the drive keypad. Horsepower Notes For Wiring Diagrams, see Page V6-T-196. For NEMA 1 or 3R enclosures, see Catalog Number Selection on Page V6-T-183. Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 1 products. BACnet Drive Rated NEC Amps H-Max Series provides communication to BACnet networks. Data transfer is master-slave/token passing (MS/TP) RS-485. BACnet/IP 100Base-T interface. Modbus TCP Ethernet based protocol. Catalog Number A 1.1 HMXD1C4NA 3.4 HMX3D4C4NA HMX5D6C4NA HMX7D6C4NA HMX011C4NA A HMX014C4NA 15 1 HMX01C4NA 0 7 HMX07C4NA B 5 34 HMX034C4NA HMX040C4NA 40 5 HMX05C4NA C HMX065C4NA HMX077C4NA HMX096C4NA D HMX14C4NA HMX156C4NA HMX180C4NA F HMX40C4NA HMX30C4NA Modbus RTU H-Max Series provides communication to Modbus RTU RS-485 as a slave on a Modbus network. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1.. V6-T-19 Volume 6 Solid-State Motor Control CA E June 017

194 Adjustable Frequency Drives H-Max Series Drives.8 H-Max Series Option Board Kits Available for Slots D and E The H-Max Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of two option boards. Option Boards Mounted in Slots D and E Extended I/O Options in Slot D and E Description Optional Communications in Slot D and E IntelliDisconnect Options Option Kit Description 6 x DI /DO, Each digital input can be individually programmed as digital output 1RO (NC/NO), 1RO (NO), 1 Thermistor Option Kit Catalog Number 6 x DI /DO, each digital input can be individually programmed as digital output XMX-IO-B1-A 1RO Form C (NO/NC), 1RO Form A (NO), 1 thermistor XMX-IO-B-A 1 x AI, x AO (isolated) XMX-IO-B4-A 3 x RO Form A (NO) XMX-IO-B5-A 1RO Form A (NO), 5DI 4 40 Vac input XMX-IO-B9-A LonWorks XMX-COM-C4-A 1 x AO, 1 x DO, 1 x RO XMX-IO-BF-A 1 x AI, x AO (isolated) B4 3 x RO B5 1RO (NO), 5 DI 4 40 Vac input B9 Expander IO, 1 AO, 1 DO, 1 RO Description LonWorks Description Pilot lights (Power ON, RUN, Fault) Fused drive isolation (cannot be used with PE) Output contactor (cannot be used with P3) Space heater w/transformer (Type 3R only) Suffix Number B1 B BF Suffix Number C4 Suffix Number L3 P3 PE SA The H-Max Series factoryinstalled standard board configuration includes an I/O board and a relay output board. IntelliPass Bypass Options Description Pilot lights (Power ON, RUN, Fault) Fused drive isolation (can not be used with P6) Third contactor drive isolation (cannot be used with P3 or IS) Manual bypass switch located on front door Space heater w/transformer (Type 3R only) Auxiliary contacts Isolation switch Standard Onboard Communications Description RS-485 Communications BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485 Modbus RTU RS-485, ASCII or RTU, remote terminal unit 3 nodes Johnson Controls Metasys N network Onboard Ethernet-Based Communications (port left side of keypad) BACnet/IP Ethernet industrial protocol Modbus/TCP Transmission control protocol (Ethernet-based) Suffix Number L4 P3 P6 M1 SA K9 IS Suffix Number BACnet Modbus N BACnet Modbus Volume 6 Solid-State Motor Control CA E June V6-T-193

195 .8 Adjustable Frequency Drives H-Max Series Drives Technical Data and Specifications Primary Design Features Description IntelliPass IntelliDisconnect Description IntelliPass IntelliDisconnect CB MMP Standard Standard Isolation switch Optional N/A contactor bypass Standard N/A Top entry (power) Standard Standard Electrical interlock Standard N/A Bottom entry (power) Standard Standard Third contactor (isolation) Optional N/A Output contactor Standard Optional H-Max Series Drives Description Specification Input Ratings Input voltage (V in ) 08, 30, 480 Vac, 10%/+10% Input frequency (f in ) 50/60 Hz (variation up to Hz) Connection to power Once per minute or less (typical operation) Short-circuit withstand 65 kaic combination rating Output Ratings Output voltage 0 to V in /U in line voltage in Continuous output current Ambient temperature max. 104 F (40 C) I L overload 1.1 x I L (1 min./10 min.) Overload current 110% (1 min./10 min.) Initial output current 150% for two seconds Output frequency 0 to 30 Hz Frequency resolution 0.01 Hz Control Characteristics Control method Frequency control (V/f) open loop sensorless vector control Switching frequency amps; adjustable with parameter.6.9 FS4 FS7: default 6 khz Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% Panel reference: Resolution 0.01 Hz Field weakening point 8 to 30 Hz Acceleration time 0.1 to 3000 seconds Deceleration time 0.1 to 3000 seconds Braking torque DC brake: 30% x T n Ambient Conditions Ambient operating temperature Storage temperature Relative humidity FS4 FS7: 14 F ( 10 C), no frost to 104 F (40 C) (Drive can operate at 1 F (50 C) 40 to 158 F ( 40 to 70 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water Air quality Chemical vapors: IEC , unit in operation, Class 3C; Mechanical particles: IEC , unit in operation, Class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m); V Enclosure class NEMA Type 1/IP1 or NEMA Type 1/IP54 (keypad required for IP54/Type 1) Description Standards EMC Emissions Control Connections Analog input voltage Analog input current Digital inputs (6) Auxiliary voltage Output reference voltage Analog output Relay outputs Hard wire jumper DIP switch setting default Protections Specification Immunity: Fulfills all EMC immunity requirements; Emissions: EN , LEVEL H (EMC C) EMC level dependent +EMC : EN (004) Category C Delivered with Class C EMC filtering as default. 0 to 10 V, R = 00 kohms differential Resolution 0.1%; Accuracy ±1% DIP switch selection (voltage/current) 0(4) to 0 ma; R i 50 ohms differential Positive or negative logic; 18 to 30 Vdc +4 V ±10%, max. 50 ma +10 V +3%, max. load 10 ma 0 10 V, 0(4) to 0 ma; R L max. 500 ohms; Resolution 10 bit; Accuracy ±%; DIP switch selection (voltage/current) IntelliDisconnect: programmable, 1 Form C, 1 Form A IntelliPass: 1 programmable, 1 Form A With L3 or L4 option, 1 Form A relay is used Switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Between terminal 6 and 10 factory default RS-485 = off A01 = current A1 = current A11 = voltage Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti-trip Yes (accelerates or decelerates the load) Undervoltage protection Yes Earth fault protection Yes (in case of earth fault in motor or motor cable, only the frequency converter is protected) Input phase supervision Yes (trips if any of the input phases are missing) Motor phase supervision Yes (trips if any of the output phases are missing) Overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short-circuit protection Yes Surge protection Yes (varistor input) Conformed coated Yes (prevents corrosion) (varnished) board V6-T-194 Volume 6 Solid-State Motor Control CA E June 017

196 Adjustable Frequency Drives H-Max Series Drives.8 Wiring Diagrams Control Input/Output, PID Application Optional Circuit Breaker Factory Jumper Standards Resistor Analog RJ-45 L1 L L3 Slot A Terminal 1 +10V AI 1+ 3 Vin Digital inputs D1 D6, relay out, analog in/out are freely programmed The user can assign a single input to multiple functions Three-Phase Input Input (Single-Phase not available) AI + AI 4Vout GND DIN1 DIN DIN3 4Vout GND DIN4 DIN5 DIN6 AO 1+ Factory Default Signal DB Chopper Three-Phase Output Reference Output Analog Input Voltage (Range 0 10 Vdc) (can be programmed to current 4 0 ma) Analog Output Common (Ground) Analog Input Current (Range 4 0 ma) (can be programmed to voltage 0 10 Vdc) PI Setpoint or Feedback Analog Input Common PI Setpoint or Feedback Control Voltage Output (0.1A max.) I/O Ground START/STOP (Contact closed = start) External Fault (Closed = fault) Run Interlock Permissive IP Interlock (Closed = OK) DIN1 DIN6 Common Control Voltage Output (0.1A max.) I/O Ground Speed Select 0 100% (Preset speed) Fire Mode (Contact closed = fire mode) Force Bypass (Contact closed = bypass) DIN1 DIN6 Common Output Frequency (0 0 ma) RO3 Fault Includes Six digital input Two analog input One analog output Three relay outputs ( relays are factory wired for bypass operation in IntelliPass configurations) RS-485 Ethernet R+ R- 19 AO 1 Analog Output Common (Ground) 30 4 Vdcin Auxiliary Input Voltage A DATA- RS-485 DATA- Programmable BACnet, B DATA+ RS-485 DATA+ Modbus, N 1 Relay Board 1 Slot B Default Signal RO1 Bypass Run Vdc/8A 50 Vac/8A 5 RO Drive Run 15 Vdc/0.4A COM CMB BACnet/IP Ethernet Industrial Protocol Modbus/TCP Transmission Control Protocol (Ethernet Based) 5% DC Link Reactor U (T1) V (T) W (T3) Optional Resistor Motor ON CURRENT CURRENT CURRENT Reliability Pretested components Conformal coated (varnished) boards 40 C rated 110% overload for one minute Eaton Electrical Services & Systems national network of AF drive specialists Test OFF VOLTAGE VOLTAGE VOLTAGE RS485 AO1 AI AI1 Volume 6 Solid-State Motor Control CA E June V6-T-195

197 .8 Adjustable Frequency Drives H-Max Series Drives H-Max Series IntelliPass Bypass Incoming Power L1 L L3 Circuit Breaker H-Max Series IntelliDisconnect Power Wiring Incoming Power L1 L L3 Circuit Breaker Optional Fuse or Drive Input Contactor L1 L L3 To Drive Input To Drive Output U(T1) V(T)W(T3) Optional Fuse Optional Output Contactor To Drive Input To Drive Output U(T1) V(T)W(T3) Output Contactor Bypass Contactor U(T1) V(T) Motor W(T3) Overload Relay U(T1) V(T) Motor W(T3) V6-T-196 Volume 6 Solid-State Motor Control CA E June 017

198 Adjustable Frequency Drives H-Max Series Drives.8 Dimensions Approximate Dimensions in Inches (mm) H-Max Series IntelliPass and IntelliDisconnect Drives Distance to mount multiple drives. Top H4 H1 Bottom FR (101.6).00 (50.8) FR (10.7).50 (63.5) FR (165.1) 3.5 (8.6) FR (54.0) 4.00 (101.6) Consult factory or use manual for final dimensions. Frame Size Voltage Horsepower (I L ) H1 H H3 H4 C W1 W W3 D1 D FS (76.0) FS (939.8) FS (1154.4) FS (1486.) C W1 W 9.41 (747.1) 36.7 (93.7) (1138.) (1470.0) W3 0.5 (6.35) 0.5 (6.35) 0.5 (6.35) 0.5 (6.35) Note: C distance is spacing required to mount multiple drives. H3 H (787.4) (973.0) 46.4 (1178.6) (1510.3) 3.00 (76.) 3.00 (76.) 4.00 (101.6) 5.00 (17.0) D (00.) 9.60 (43.8) (90.6) 14.5 (368.8) D 6.5 (158.8) 7.97 (0.4) 9.75 (47.6) 1.83 (35.9) 0.75 (19.1) 0.75 (19.1) 0.75 (19.1) 0.75 (19.1) 1.49 (317.) (390.0) (401.3) (398.3) (63.1) 13. (335.8) (347.) 13.7 (348.5) Weight in Lbs (kg) 45 (0.41) 57.5 (6.10) 98.0 (44.45) (74.84) Volume 6 Solid-State Motor Control CA E June V6-T-197

199 .8 Adjustable Frequency Drives H-Max Series Drives Approximate Dimensions in Inches (mm) Enclosure Box A NEMA Type 3R H1 H H3 Voltage AC W3 hp (I L ) H H1 H H3 W W1 W W3 D D1 D Three-Phase 08 V 30 V (838.) 480 V 1 0 W W W (796.5) 9.67 (753.6) 0.44 (11.) Mounting Holes (4 Places) 5.35 (643.9) 1.05 (534.7) D 16.9 (49.8) (388.6) D D1.07 (5.6) 17.4 (437.9) H 16.6 (413.0) 3.31 (84.1) Approx. Weight Lbs (kg) 170 (77) 15 (98) Approx. Shipping Weight Lbs (kg) V6-T-198 Volume 6 Solid-State Motor Control CA E June 017

200 Adjustable Frequency Drives H-Max Series Drives.8 Approximate Dimensions in Inches (mm) Enclosure Box B NEMA Type 3R H1 H H3 Voltage AC W3 hp (I L ) H H1 H H3 W W1 W W3 D D1 D Three-Phase 08 V 30 V (1170.7) 480 V 5 40 W W W (119.0) 4.77 (1086.4) 0.44 (11.) Mounting Holes (4 Places) (93.3) 6.31 (668.3) D 0.9 (531.4) D D (490.).69 (68.3) H (450.6) (45.7) 3.31 (84.1) Approx. Weight Lbs (kg) 35 (107) 90 (13) Approx. Shipping Weight Lbs (kg) Volume 6 Solid-State Motor Control CA E June V6-T-199

201 .8 Adjustable Frequency Drives H-Max Series Drives Approximate Dimensions in Inches (mm) Enclosure Box C NEMA Type 3R H1 H H3 Voltage AC Note 1 Consult factory. W W W1 hp (I L ) H H1 H H3 W W1 W W3 D D1 D Three-Phase (1475.5) (1433.8) 0.44 (11.) Mounting Holes (4 Places) W (1391.) D (18.1) D D (958.3) H 30.9 (785.4) 9.30 (744.) 3.34 (84.8) (450.6) (46.0) 3.31 (84.1) Approx. Weight Lbs (kg) 1 V6-T-00 Volume 6 Solid-State Motor Control CA E June 017

202 Adjustable Frequency Drives H-Max Series Drives.8 Approximate Dimensions in Inches (mm) Enclosure Box D H1 Voltage AC W W1 W hp (I L ) H H1 W W1 W D D1 NEMA Type (03.0) NEMA Type 3R (438.4) (1937.3) 76.7 (1937.3) Ø0.44 (11.) Mounting Holes ( Places) (787.4) (958.3) 9.30 (744.) 9.30 (744.) D D (785.4) 30.9 (785.4) H (45.7) (450.6) (45.7) (45.7) Approx. Weight Lbs (kg) 850 (386) 900 (409) Volume 6 Solid-State Motor Control CA E June V6-T-01

203 .8 Adjustable Frequency Drives H-Max Series Drives Approximate Dimensions in Inches (mm) Enclosure Box 5 C SS Top View B H Bottom View A Voltage AC hp (I L ) Wide A High B Deep C SS Mounting D D1 F G Door Height (H) Approx.Weight Lbs (kg) Three-phase (1016.0) (86.0) 5.00 (635.0) 0.50 (50.7) (914.4).00 (50.8) 8.00 (03.) (74.3) (119.6) 175 (578) V6-T-0 Volume 6 Solid-State Motor Control CA E June 017

204 Adjustable Frequency Drives H-Max Series Drives.8 Approximate Dimensions in Inches (mm) Enclosure Box F Voltage AC W W1 hp (I L ) H H1 W W1 D D1 Three-Phase (377.0) (1765.5) H1 H (154.0) (119.) (95.5) 6.00 (660.4) D D1 Approx. Weight Lbs (kg) 1700 (77) Volume 6 Solid-State Motor Control CA E June V6-T-03

205 .9 Adjustable Frequency Drives SPX Drives SPX Drives Contents Description SPX Drives Features and Benefits Standards and Certifications Catalog Number Selection Product Selection Accessories Options Replacement Parts Technical Data and Specifications Dimensions Page V6-T-05 V6-T-05 V6-T-06 V6-T-07 V6-T-1 V6-T-13 V6-T-0 V6-T-7 V6-T-8 Product Description The SPX Series Adjustable Frequency Drives from Eaton s Electrical Sector are specifically designed for high performance applications. Equipped with high processing power, the SPX can use information from an encoder or a resolver in order to provide very precise motor control. Sensorless vector and simple frequency control are also supported. Typical applications requiring high performance are: masterslave drives, positioning applications, winder tension control and synchronization. The core of the SPX is a fast microprocessor, providing high dynamic performance for applications where good motor handling and reliability are required. It can be used both in open loop applications as well as in applications requiring encoder feedback. The SPX supports fast driveto-drive communication. It also offers an integrated data logger functionality for analysis of dynamic events without the need of additional hardware. Simultaneous fast monitoring of several drives can be done by using the 9000Xdrive tool and CAN communication. In applications where reliability and quality are essential for high-performance, the SPX is the logical choice. The Eaton family of drives includes DA1, DC1, H-Max, M-Max, SVX and SPX. 9000X Series drive ratings are rated for either high overload (I H ) or low overload (I L ). I L indicates 110% overload capacity for 1 minute out of 10 minutes. I H indicates 150% overload capacity for 1 minute out of 10 minutes. V6-T-04 Volume 6 Solid-State Motor Control CA E June 017

206 Adjustable Frequency Drives SPX Drives.9 Features and Benefits Speed error <0.01%, depending on the encoder Incremental or absolute encoder support Encoder voltages of 5 V (RS-4), 15 V or 4 V, depending on the option card Full torque control at all speeds, including zero Torque accuracy <%; <5% down to zero speed Starting torque >00%, depending on motor and drive sizing Integrated datalogger for system analysis Fast multiple drive monitoring with PC Full capability for master/ slave configurations High-speed bus (1 Mbit/s) for fast inter-drive communication High-speed applications (up to 700 Hz) possible with special software Robust design proven 500,000 hours MTBF Integrated 3% line reactors standard on drives from FR4 through FR9 Line reactor is included but is separated from chassis EMI/RFI Filters H standard up to 00 hp I H 480 V, 100 hp I H 30 V Standards and Certifications Product IEC Safety UL 508C Simplified operating menu allows for typical programming changes, while programming mode provides control of everything Quick Start Wizard built into the programming of the drive ensures a smooth start-up Keypad can display up to three monitored parameters simultaneously LOCAL/REMOTE operation from keypad Copy/paste function allows transfer of parameter settings from one drive to the next Standard NEMA Type 1/ IP54 keypad on all drives Hand-held auxiliary 40 power supply allows programming/monitoring of control module without applying full power to the drive The SPX can be flexibly adapted to a variety of needs using our preinstalled Seven in One precision application programs consisting of: Basic Standard Local/remote Multi-step speed control PID control Multi-purpose control Pump and fan control with auto change EMC (at default settings) Immunity: Fulfills all EMC immunity requirements; Emissions: EN , LEVEL H Additional I/O and communication cards provide plug and play functionality I/O connections with simple quick connection terminals Control logic can be powered from an external auxiliary control panel, internal drive functions and fieldbus if necessary Brake chopper standard from: 1 30 hp/ V 3/4 15 hp/08 30 V NEMA Type 1/IP1 enclosures available Frame Sizes FR4 FR11, NEMA Type 1/IP54 enclosures available Frame Sizes FR4 FR10 (FR10 and FR11 freestanding drives) Open chassis FR10 and greater Standard option board configuration includes an A9 I/O board and an A relay output board installed in slots A and B UL Listed CE Volume 6 Solid-State Motor Control CA E June V6-T-05

207 .9 Adjustable Frequency Drives SPX Drives Catalog Number Selection SPX Adjustable Frequency Drives Product Family SPX = Open drives F07 = 3/4 001 = 1 F15 = 1-1/ 00 = 003 = = 5 (I L ) 005 = = 7-1/ (I L ) 007 = 7-1/ 010 = = = 0 05 = = = = = = = 100 Horsepower Rating SPX 010 A 1 4 A 1 B 1 15 = = = = = = = = = = = = = 900 H10 = 1000 H1 = 100 H13 = 1350 H15 = 1500 H16 = 1600 H0 = 000 AFD Software Series A = Standard software Enclosure 3 0 = Chassis 1 = NEMA Type 1/IP1 = NEMA Type 1/IP54 Voltage Rating = 30 V (08 40) 4 = 480 V ( ) 5 = 575 V (55 690) Keypad A = Alphanumeric Board Modifications 1 = Standard boards = Conformal (varnished) coating 4 Brake Chopper Options N = No brake chopper circuit B = Internal brake chopper circuit Input Options 1 1 = Three-phase, EMC H = Three-phase, EMC N 3 = Three-phase, EMC T 4 = Three-phase, EMC L Notes 1 All 30 V drives and 480 V drives up to 00 hp (I H ) are only available with input option 1 (EMC level H). 480 V drives 50 hp (I H ) or larger are available with input option (EMC level N). 575 V drives 00 hp (I H ) or larger are available with input option. 575 V drives up to 150 hp (I H ) are available with input option 4 (EMC level L). 480 V and 690 V freestanding drives are available with input option 4 (EMC level L). 480 V drives up to 30 hp (I H ) are only available with brake chopper option B. 480 V drives 40 hp (I H ) or larger come standard with brake chopper option N. 30 V drives up to 15 hp (I H ) are only available with brake chopper option B. 30 V drives 0 hp and larger come standard with brake chopper option N. All 575 V drives come standard without brake chopper option (N). N = No brake chopper V drives hp (I H ) and 690 V drives hp (I H ) are available with enclosure style 0 (chassis). 480 V and 690 V FR10 freestanding drives are available with 1 (NEMA Type 1/IP1) or (NEMA Type 1/IP54). FR11 freestanding drives are only available with enclosure style 1 (NEMA Type 1/IP1). 4 Factory promise delivery. Consult sales office for availability. 5 For High-Resistance Ground systems, any SVX/SPX drive can be used if the HRG system has ground supervision. If no ground supervision feature is available, use EMC class N or T. Options Options appear in alphabetical order. Extended I/O Card Options A3 = RO, Therm A4 = Encoder low volt +5 V/15 V4 V A5 = Encoder high volt +15 V/4 V A7 = Double Encoder A8 = 6 DI, 1 DO, AI, 1 AO AE = 3 DI (Encoder 10 4 V), Out +15 V/+4 V DO (pulse + direction) B1 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT + 4 Vdc B5 = 3 RO (NO) B8 = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 4 40 Vac input BB = SPI, absolute encoder Communication Cards CA = Johnson Controls N CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 type connector) D1 = Adapter SPX only D = Adapter SPX only D3 = RS-3 with D9 connection V6-T-06 Volume 6 Solid-State Motor Control CA E June 017

208 Adjustable Frequency Drives SPX Drives.9 Product Selection 30 V Drives SPX Open Drives V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR4 3/ SPXF07A1-A1B / 6.6 SPX001A1-A1B1 1-1/ SPXF15A1-A1B SPX00A1-A1B SPX003A1-A1B1 FR SPX004A1-A1B / 5 SPX005A1-A1B1 7-1/ SPX007A1-A1B1 FR SPX010A1-A1B SPX015A1-A1B1 FR SPX00A1-A1N SPX05A1-A1N SPX030A1-A1N1 FR SPX040A1-A1N SPX050A1-A1N SPX060A1-A1N1 FR SPX075A1-A1N SPX100A1-A1N V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR4 3/ SPXF07A-A1B / 6.6 SPX001A-A1B1 1-1/ SPXF15A-A1B SPX00A-A1B SPX003A-A1B1 FR SPX004A-A1B / 5 SPX005A-A1B1 7-1/ SPX007A-A1B1 FR SPX010A-A1B SPX015A-A1B1 FR SPX00A-A1N SPX05A-A1N SPX030A-A1N1 FR SPX040A-A1N SPX050A-A1N SPX060A-A1N1 FR SPX075A-A1N SPX100A-A1N1 Volume 6 Solid-State Motor Control CA E June V6-T-07

209 .9 Adjustable Frequency Drives SPX Drives 480 V Drives SPX Open Drives V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR / 3.3 SPX001A1-4A1B1 1-1/ SPXF15A1-4A1B SPX00A1-4A1B SPX003A1-4A1B SPX005A1-4A1B / 1 SPX006A1-4A1B1 FR5 7-1/ SPX007A1-4A1B SPX010A1-4A1B SPX015A1-4A1B1 FR SPX00A1-4A1B SPX05A1-4A1B SPX030A1-4A1B1 FR SPX040A1-4A1N SPX050A1-4A1N SPX060A1-4A1N1 FR SPX075A1-4A1N SPX100A1-4A1N SPX15A1-4A1N1 FR SPX150A1-4A1N SPX00A1-4A1N V, NEMA Type 1/IP1 Freestanding Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX50A1-4A4N SPX300A1-4A4N SPX350A1-4A4N1 FR SPX400A1-4A4N SPX500A1-4A4N SPX550A1-4A4N1 Note Integrated fuses as standard. Limited option selection available; 115 V transformer (KB), light kit (L1), HOA (K4), speed potentiometer w/hoa (K), Disconnect switch (P). See Freestanding Option selection on Page V6-T-19. V6-T-08 Volume 6 Solid-State Motor Control CA E June 017

210 Adjustable Frequency Drives SPX Drives.9 SPX Open Drives V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR / 3.3 SPX001A-4A1B1 1-1/ SPXF15A-4A1B SPX00A-4A1B SPX003A-4A1B SPX005A-4A1B / 1 SPX006A-4A1B1 FR5 7-1/ SPX007A-4A1B SPX010A-4A1B SPX015A-4A1B1 FR SPX00A-4A1B SPX05A-4A1B SPX030A-4A1B1 FR SPX040A-4A1N SPX050A-4A1N SPX060A-4A1N1 FR SPX075A-4AN SPX100A-4A1N SPX15A-4A1N1 FR SPX150A-4A1N SPX00A-4A1N V, NEMA Type 1/IP54 Freestanding Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX50A-4A4N SPX300A-4A4N SPX350A-4A4N V, Open Chassis Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX50A0-4AN SPX300A0-4AN SPX350A0-4AN1 FR SPX400A0-4AN SPX500A0-4AN SPX550A0-4AN1 FR SPX600A0-4AN SPX650A0-4AN SPX700A0-4AN1 FR SPX800A0-4AN SPX900A0-4AN SPXH10A0-4AN1 FR SPXH1A0-4AN SPXH16A0-4AN1 Notes Integrated fuses as standard. Limited option selection available; 115 V transformer (KB), light kit (L1), HOA (K4), speed potentiometer w/hoa (K), disconnect switch (P). See Freestanding Option selection on Page V6-T FR10 FR14 includes 3% line reactor, but it is not integral to chassis. Volume 6 Solid-State Motor Control CA E June V6-T-09

211 .9 Adjustable Frequency Drives SPX Drives 575 V Drives SPX Open Drives V, NEMA Type 1/IP1 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A1-5A4N SPX003A1-5A4N SPX004A1-5A4N / 10 SPX005A1-5A4N1 7-1/ SPX007A1-5A4N SPX010A1-5A4N SPX015A1-5A4N SPX00A1-5A4N SPX05A1-5A4N1 FR SPX030A1-5A4N SPX040A1-5A4N1 FR SPX050A1-5A4N SPX060A1-5A4N SPX075A1-5A4N1 FR SPX100A1-5A4N SPX15A1-5A4N SPX150A1-5A4N SPX175A1-5A4N V, NEMA Type 1/IP1 Freestanding Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A1-5A4N SPX50A1-5A4N SPX300A1-5A4N1 FR SPX400A1-5A4N SPX450A1-5A4N SPX500A1-5A4N1 Note Integrated fuses as standard. Limited option selection available; 115 V transformer (KB), light kit (L1), HOA (K4), speed potentiometer w/hoa (K), disconnect switch (P). See Freestanding Option selection on Page V6-T-19. V6-T-10 Volume 6 Solid-State Motor Control CA E June 017

212 Adjustable Frequency Drives SPX Drives.9 SPX Open Drives V, NEMA Type 1/IP54 Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A-5A4N SPX003A-5A4N SPX004A-5A4N / 10 SPX005A-5A4N1 7-1/ SPX007A-5A4N SPX010A-5A4N SPX015A-5A4N SPX00A-5A4N SPX05A-5A4N1 FR SPX030A-5A4N SPX040A-5A4N1 FR SPX050A-5A4N SPX060A-5A4N SPX075A-5A4N1 FR SPX100A-5A4N SPX15A-5A4N SPX150A-5A4N SPX175A-5A4N V, NEMA Type 1/IP54 Freestanding Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A-5A4N SPX50A-5A4N SPX300A-5A4N V, Open Chassis Drives Frame Size hp (I H ) Current (I H ) hp (I L ) Current (I L ) Catalog Number FR SPX00A0-5AN SPX50A0-5AN SPX300A0-5AN1 FR SPX400A0-5AN SPX450A0-5AN SPX500A0-5AN1 FR SPX550A0-5AN SPX600A0-5AN SPX700A0-5AN1 FR SPX800A0-5AN SPX900A0-5AN SPXH10A0-5AN1 FR SPXH13A0-5AN SPXH15A0-5AN SPXH0A0-5AN1 Notes Integrated fuses as standard. Limited option selection available; 115 V transformer (KB), light kit (L1), HOA (K4), speed potentiometer w/hoa (K), disconnect switch (P). See Freestanding Option selection on Page V6-T FR10 FR14 includes 3% line reactor, but it is not integral to chassis. Volume 6 Solid-State Motor Control CA E June V6-T-11

213 .9 Adjustable Frequency Drives SPX Drives Accessories Demo Drive and Power Supply Demo Drive and Power Supply Description 9000X demo drive 9000X Series SVX/SPX Conversion and Flange Kits The Type 1/IP54 option kit is used to convert a Type 1/IP1 to a Type 1/IP54 drive. The kit includes: NEMA Type 1 / IP54 Conversion Kits Frame Size Catalog Number Frame 4 Type 1/IP54 kit OPTN1FR4 Frame 5 Type 1/IP54 kit OPTN1FR5 Frame 6 Type 1/IP54 kit OPTN1FR6 Flange Kits The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure. The kit includes hardware and supporting steel plates. NEMA Type 1 / IP54 Conversion Kits Kit Frame Size Frame 4 flange kit Type 1/IP54 Frame 5 flange kit Type 1/IP54 Frame 6 flange kit Type 1/IP54 Frame 7 flange kit Type 1/IP54 Frame 8 flange kit Type 1/IP54 Frame 9 flange kit Type 1/IP54 Catalog Number 9000XDEMO Catalog Number OPTTHR4 OPTTHR5 OPTTHR6 OPTTHR7 OPTTHR8 OPTTHR9 V6-T-1 Volume 6 Solid-State Motor Control CA E June 017

214 Adjustable Frequency Drives SPX Drives.9 Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description 1 Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc RO (NC-NO) B OPTA Extended I/O Cards RO, therm B OPTA3 A3 Encoder low volt +5 V/15 V/4 V C OPTA4 A4 Encoder high volt +15 V/4 V C OPTA5 A5 Double encoder SPX only C OPTA7 A7 6 DI, 1 DO, AI, 1 AO A OPTA8 A8 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA1 ext +4 Vdc/EXT +4 Vdc 3 DI (encoder 10 4 V), out +15 V/+4 V, C OPTAE AE DO (pulse+direction) SPX only 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTAFA1 ext +4 Vdc/EXT +4 Vdc 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB1 B1 1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 1 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 SPI, absolute encoder C OPTBB BB Communication Cards Modbus RTU D, E OPTC C Modbus RTU (D9 connector) D, E OPTC8 C8 PROFIBUS DP D, E OPTC3 C3 PROFIBUS DP (D9 connector) D, E OPTC5 C5 Johnson Controls N D, E OPTC CA BACnet MSTP D, E OPTCJ CJ LonWorks D, E OPTC4 C4 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus TCP D, E OPTCI CI EtherNet/IP D, E OPTCQ CQ PROFINET, Modbus TCP, D, E OPTE9 E9 EtherNet/IP (dual-port) 4 EtherCAT (dual-port) 4 D, E OPTEC EC SPX adapter D, E OPTD1 D1 SPX adapter D, E OPTD D RS-3 adapter D, E OPTD3 D3 Volume 6 Solid-State Motor Control CA E June V6-T-13

215 .9 Adjustable Frequency Drives SPX Drives Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the SVX Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19,00 baud. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the SVX Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 15 Kbaud, 50 Kbaud and 500 Kbaud. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the SVX Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19. and 38.4 Kbaud communication speeds and supports network addresses PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the SVX Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6 Kbaud to 1 Mbaud, and the addresses range from 1 to 17. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the SVX Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10 A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the SVX Drive to a host system. According to ISO11898 standard cables to be chosen for CANbus should have a nominal impedance of 10 ohms, and specific line delay of nominal 5 ns/m. 10 ohms line termination resistors required for installation. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the SVX Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory installed option and as a field installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the SVX Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. EtherNet/IP Network Communications The OPTCQ is used for connecting the SVX Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. V6-T-14 Volume 6 Solid-State Motor Control CA E June 017

216 Adjustable Frequency Drives SPX Drives.9 Control Panel Options Factory Options Description Local/Remote Keypad SVX Control Panel This option is standard on all drives and consists of an RS-3 connection, backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source. The nine pushbuttons on the panel are used for panel programming and monitoring of all SVX parameters. The panel is detachable and isolated from the input line potential. Include LOC/REM key to choose control location. Keypad Remote Mounting Kit This option is used to remote mount the SVX keypad. The footprint is compatible to the SV9000 remote mount kit. Includes 10 ft cable, keypad holder and mounting hardware. Miscellaneous Options Description Factory Installed Option Code A Field Installed NEMA Type 1/IP1 Catalog Number KEYPAD-LOC/REM OPTRMT-KIT-9000X Keypad Blank 9000X Series select keypad for use with special and custom applications. KEYPAD-BLANK 9000XDrive A PC-based tool for controlling and monitoring of the SVX. Features include: loading parameters that can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used. SVDrivecable 6 ft (1.8 m) RS-3 cable ( gauge) with a 7-pin connector on each end. Should be used in conjunction with the 9000XDrive option to avoid damage to the SVX or computer. The same cable can be used for downloading specialized applications to the drive. External Dynamic Braking Resistors Used with the dynamic braking chopper circuit to absorb motor regenerative energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard duty and heavy-duty. Standard duty is defined as 0% duty or less with 100% braking torque, while heavy-duty is defined as 50% duty or less with 150% braking torque. Catalog Number 9000XDRIVE SVDRIVECABLE See Page V6-T-16 Volume 6 Solid-State Motor Control CA E June V6-T-15

217 .9 Adjustable Frequency Drives SPX Drives SPX Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking. Dynamic braking resistors are not included with drive purchase. Consult the factory for additional dynamic braking resistor selections that are supplied separately. A list of common resistors are listed below and are complete indoor assemblies, include a pre-wired terminal block and a thermal switch, and are not UL Listed. Duty Cycle The duty cycle rating is based on a 60-second period. For example, the 0% duty cycle resistor can carry 100% current for 1 seconds out of every 60 seconds, while the 50% duty cycle resistor can carry 150% current for 30 seconds out of every 60 seconds. Dynamic Brake Resistor Catalog Number Selection Dynamic Brake Resistor DBR R100 W0800 Resistance 1D0 =1.0 Ohms 100 =100 Ohms Torque If the braking torque required is less than 15%, dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses. Rated Watts 0800 = 800 Watts 8000 = 8000 Watts 080K = 80,000 Watts 30 V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H ) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H 30.0 DBR-R100-W0400 1W x 5D x 5H DBR-R036-W100 1W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R036-W000 1W x 16D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R030-W400 19W x 10D x 5H DBR-R036-W0800 1W x 7D x 5H DBR-R030-W800 19W x 13D x 5H DBR-R00-W100 1W x 10D x 5H DBR-R00-W W x 13D x 5H DBR-R015-W1600 1W x 13D x 5H DBR-R11-W W x 13D x 5H DBR-R01-W400 19W x 10D x 5H DBR-R010-W9000 8W x 10D x 10H DBR-R9D3-W300 19W x 10D x 5H DBR-R3D4-W01K 8W x 10D x 10H DBR-R5D5-W W x 10D x 5H DBR-R5D1-W015K 8W x 16D x 10H DBR-R4D8-W W x 10D x 5H DBR-R4D1-W00K 8W x 16D x 10H DBR-R004-W W x 13D x 5H DBR-R3D4-W05K 30W x 18D x 16H DBR-R3D1-W W x 16D x 5H DBR-RD1-W030K 30W x 18D x 4H DBR-RD8-W W x 16D x 5H DBR-R00-W036K 30W x 18D x 4H DBR-RD6-W01K 8W x 10D x 10H DBR-R1D5-W045K 30W x 18D x 3H DBR-R00-W015K 8W x 16D x 10H DBR-R1D4-W060K 30W x 18D x 40H V6-T-16 Volume 6 Solid-State Motor Control CA E June 017

218 Adjustable Frequency Drives SPX Drives V Brake Resistors Drive hp Minimum 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque (CT/I H) Ohms Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H 63.0 DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R070-W W x 16D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R063-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R063-W W x 16D x 5H DBR-R04-W400 19W x 10D x 5H DBR-R04-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R03-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R01-W015K 8W x 13D x 10H DBR-R00-W W x 13D x 5H DBR-R014-W00K 30W x 18D x 4H DBR-R11-W W x 13D x 5H DBR-R007-W05K 30W x 18D x 16H DBR-R013-W W x 16D x 5H DBR-R8D5-W030K 30W x 18D x 4H DBR-R010-W9000 8W x 10D x 10H DBR-R7D3-W036K 30W x 18D x 4H DBR-R009-W01K 8W x 13D x 10H DBR-R3D3-W045K 30W x 18D x 3H DBR-R5D1-W015K 8W x 16D x 10H DBR-R004-W060K 30W x 18D x 40H DBR-R4D1-W00K 8W x 16D x 10H DBR-R004-W070K 30W x 18D x 48H DBR-R3D4-W05K 30W x 18D x 16H DBR-R3D5-W085K 30W x 18D x 56H DBR-R3D3-W030K 30W x 18D x 4H DBR-R3D3-W110K 30W x 18D x 7H DBR-RD5-W036K 30W x 18D x 4H DBR-R1D5-W045K 30W x 18D x 3H DBR-R1D4-W060K 30W x 18D x 40H DBR-R1D4-W060K 30W x 18D x 40H DBR-R0D9-W080K 30W x 18D x 48H DBR-R001-W085K 30W x 18D x 56H 1 Note 1 Consult factory. Volume 6 Solid-State Motor Control CA E June V6-T-17

219 .9 Adjustable Frequency Drives SPX Drives 575 V Brake Resistors Drive hp (CT/I H ) Minimum Ohms Note 1 Consult factory. 0% Duty Cycle, 100% Torque 50% Duty Cycle, 150% Torque Catalog Number Dimensions (Inches) Catalog Number Dimensions (Inches) DBR-R100-W0400 1W x 5D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W000 1W x 16D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W400 19W x 10D x 5H DBR-R100-W0800 1W x 7D x 5H DBR-R100-W800 19W x 13D x 5H DBR-R100-W100 1W x 10D x 5H DBR-R100-W W x 13D x 5H DBR-R063-W1600 1W x 13D x 5H DBR-R063-W W x 16D x 5H DBR-R04-W400 19W x 10D x 5H DBR-R04-W9000 8W x 10D x 10H DBR-R030-W300 19W x 13D x 5H DBR-R030-W01K 8W x 13D x 10H DBR-R030-W W x 16D x 5H DBR-R030-W015K 8W x 16D x 10H DBR-R00-W W x 13D x 5H DBR-R00-W00K 30W x 18D x 16H DBR-R030-W W x 16D x 5H DBR-R184-W05K 30W x 18D x 16H DBR-R013-W W x 16D x 5H DBR-R01-W030K 30W x 18D x 4H DBR-R010-W9000 8W x 10D x 10H DBR-R010-W036K 30W x 18D x 4H DBR-R009-W01K 8W x 13D x 10H DBR-R009-W045K 30W x 18D x 4H DBR-R013-W015K 8W x 16D x 10H DBR-R8D4-W060K 30W x 18D x 40H DBR-R8D-W00K 30W x 18D x 10H DBR-R007-W070K 30W x 18D x 40H DBR-R007-W05K 30W x 18D x 16H DBR-R006-W085K 30W x 18D x 56H DBR-R007-W030K 30W x 18D x 4H DBR-R007-W100K 30W x 18D x 7H 00.5 DBR-R3D3-W030K 30W x 18D x 4H DBR-RD6-W110K 30W x 18D x 64H 50.5 DBR-RD5-W036K 30W x 18D x 4H DBR-R003-W140K 30W x 18D x 7H DBR-R3D3-W045K 30W x 18D x 3H DBR-R00-W060K 30W x 18D x 48H DBR-R1D8-W070K 30W x 18D x 48H DBR-R00-W080K 30W x 18D x 56H 1 V6-T-18 Volume 6 Solid-State Motor Control CA E June 017

220 Adjustable Frequency Drives SPX Drives.9 Control/Communication Options Available Control/Communications Options Option Description Option Type K Door-Mounted Speed Potentiometer with HOA Selector Switch Provides the SPX with the ability to start/stop and adjust the speed reference from doormounted Control control devices or remotely from customer supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and 4 0 ma signal. K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations Provides a three-position selector switch that allows the user to select either a HAND or AUTO Control mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. KB 115 V Control Transformer, 550 VA Provides a fused control power transformer with additional 550 VA at 115 V for customer use. Control L1 Power On and Fault Pilot Lights Provide a white power on light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault Light has occurred. P Disconnect Switch Disconnect switch option is applicable only with NEMA Type 1/IP1 and NEMA Type 1/IP54 Freestanding drives. Allows a convenient Input means of disconnecting the SPX from the line, and the operating mechanism can be padlocked in the OFF position. This is factory-mounted in the enclosure. SPX Freestanding Options 480 V and 690 V Control Options, hp 1 Catalog Number Description Suffix Door-mounted speed potentiometer with HOA selector switch K HAND/OFF/AUTO switch ( mm) K4 115 volt control transformer 550 VA KB 480 V and 690 V Light Options, hp 1 Description Power on/fault pilot lights Input Options, hp 1 Description Disconnect switch P Notes 1 Consult factory for adder information. Applicable with FR10 and FR11 freestanding designs only. Catalog Number Suffix L1 Catalog Number Suffix Volume 6 Solid-State Motor Control CA E June V6-T-19

221 .9 Adjustable Frequency Drives SPX Drives Replacement Parts FR4 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01086 PP01086 Control module SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01060 PP01060 Other Mounting kit, fixing kit 1 FR00040 FR00040 Mounting kit, fixing kit, N1 1 1 FR00079 FR00079 Control cover, plastic, N1 1 FR00006 FR00006 FR5 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01088 PP01088 Control module SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01061 PP01061 Other Mounting kit, fixing kit 1 FR00050 FR00050 Mounting kit, fixing kit, N1 1 1 FR00081 FR00081 Control cover, plastic, N1 1 FR05011 FR05011 FR6 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01049 PP01049 Control module SPX control module 1 CPBS CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP0106 PP0106 Other Mounting kit, fixing kit 1 FR00060 FR00060 FR00060 Mounting kit, fixing kit, N1 1 1 FR0008 FR0008 FR0008 Control cover, plastic, N1 1 FR06011 FR06011 FR06011 FR7 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 PP01049 PP01049 PP01049 Control module SPX control module 1 CPBS CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main fan DC fan (main) 1 PP01063 PP01063 PP01063 Other Mounting kit, fixing kit 1 FR07071 FR07071 FR07071 Mounting kit, fixing kit, N1 1 1 FR0707 FR0707 FR0707 Control cover, plastic, N1 1 FR07011 FR07011 FR07011 Notes 1 Only for NEMA Type 1/IP54 Type drives. Factory recommended spare parts. V6-T-0 Volume 6 Solid-State Motor Control CA E June 017

222 Adjustable Frequency Drives SPX Drives.9 FR8 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 1 control fan 1 1 CP01180 CP01180 CP01180 Control module SPX control module 1 CPBS CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Keypad SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main AC fan Fan AC 1 PP0113 PP0113 PP0113 Fan fuse PP00 PP00 PP00 Starting cap 1 S00734 S00734 S00734 Fan driver board AC 1 VB00599 VB00799 VB00799 Isolation transformer (fan) 1 S S S Main DC fan DC fan 1 PP00071 PP00071 PP00071 DC power supply 1 S01016 S01016 S01016 Other Front cover, N1 1 1 FR08079 FR08079 FR08079 Conduit plate, N1 1 FR0808 FR0808 FR0808 Front cover, N1 1 FR08106 FR08106 FR08106 FR9 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan 50 mm fan 1 PP09041 PP09041 PP mm fan 1 PP01068 PP01068 PP01068 Control module 1 SPX control module 1 CPBS CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA OPTA Converter Power module 1 FR ANV FR ANV FR ANV 1 FR ANV FR ANV FR ANV 1 FR ANV Driver board 1 S00583 S00583 S00583 Shunt board 6 VB00535 VB VB00536 VB VB00543 DC section Balancing resistor 3 PP0005 PP0005 PP0005 Bus capacitor 8 S00335 S00335 PP01041 DC busbars DC 1 FR09043 FR09043 FR09043 DC busbars DC+ 1 FR09044 FR09044 FR09044 DC busbars connection 1 FR09045 FR09045 FR09045 DC busbars +/ insulator 1 FR09046 FR09046 FR09046 DC busbars /con insulator 1 FR09047 FR09047 FR09047 Inverter Rectifier module 1 FR0986 FR098 FR0983 Diode 3 CP0168 CP0168 CP0168 Rectifier board 1 VB00459 VB00460 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 1 PP0007 PP0007 PP0007 DC power supply 1 S01017 S01017 S01017 Other Front cover power 1 FR0901 FR0901 FR0901 Front cover connection 1 FR09013 FR09013 FR09013 Front power conduit 1 FR09014 FR09014 FR09014 Notes 1 Only for NEMA Type 1/IP54 Type drives. Factory recommended spare parts. 3 Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-1

223 .9 Adjustable Frequency Drives SPX Drives FR10 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 S00451 S00451 ASIC board 1 S00457 S00457 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Converter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV Driver board 1 S00450 S00450 Driver adapter board 1 VB00330 VB00330 Shunt board 6 VB00497 VB VB00498 VB VB00537 VB00545 Covers Top cover 1 FR10340 FR10340 Side cover FR10341 FR10341 DC section Balancing resistor PP1307 PP1308 DC busbars kit (right) 1 S S Bus capacitor 1 S00335 S00336 Inverter Rectifier module 1 FR1083 FR1083 Charging resistor 1 PP00066 PP00066 Diode 3 PP01177 PP01177 Rectifier board 1 S00591 S0059 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan PP0007 PP0007 DC power supply S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T- Volume 6 Solid-State Motor Control CA E June 017

224 Adjustable Frequency Drives SPX Drives.9 FR11 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 S00451 S00451 ASIC board 1 S00457 S00457 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Converter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board 1 S0045 S0045 Driver adapter board 1 VB00330 VB00330 Shunt board 9 VB00513 VB VB00514 VB VB00538 VB00547 Covers Top cover 1 FR11345 FR11345 DC section Balancing resistor 3 PP1307 PP1307 DC busbars kit (right) 3 S S Bus capacitor 18 S00335 S00335 Inverter Rectifier module 1 FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board 1 S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan PP0007 PP0007 DC power supply S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-3

225 .9 Adjustable Frequency Drives SPX Drives FR1 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board S00451 S00451 ASIC board S00457 S00457 Star coupler 1 S00593 S00593 Control fan ASIC fan PP01096 PP01096 Control module 1 SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Converter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board S00450 S00450 Driver adapter board VB00330 VB00330 Shunt board 1 VB00498 VB00511 Covers Top cover FR10340 FR10340 Side cover 4 FR10341 FR10341 DC section Balancing resistor 4 PP1307 PP1307 DC busbars kit (right) S S Bus capacitor 4 S00335 S00336 Inverter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 4 PP0007 PP0007 DC power supply 4 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T-4 Volume 6 Solid-State Motor Control CA E June 017

226 Adjustable Frequency Drives SPX Drives.9 FR13 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 1 S00457 S00457 ASIC assembly 1 60S S01030 Control fan ASIC fan 1 PP01096 PP01096 Control module 1 SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Converter Power module 3 FI ANV FR ANV 3 FI ANV FR ANV 3 FI ANV FR ANV Driver board 3 S00454 S00454 Driver adapter board VB00330 VB00330 Shunt board 18 VB00505 VB VB00514 VB VB00541 VB00547 Covers Top cover 3 FI10001 FI10001 Side cover 3 FI10003 FI10003 DC section Balancing resistor 6 PP13034 PP13034 Bus capacitor 36 S00335 S00336 DC busbars kit 3 FI1339 FI1339 Inverter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 4 PP0007 PP0007 DC power supply 4 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. Volume 6 Solid-State Motor Control CA E June V6-T-5

227 .9 Adjustable Frequency Drives SPX Drives FR14 Spare Parts Quantity/ 30 V 480 V 575 V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board S00457 S00457 Star coupler 1 S00593 S00593 ASIC assembly 60S S01030 Star coupler kit 1 FR10860 FR10860 Control fan ASIC fan PP01096 PP01096 Control module 1 SPX control module 1 CPBS CPBS Standard slot A I/O card 1 OPTA9 OPTA9 Standard slot B I/O card 1 OPTA OPTA Converter Power module 1 FR ANV FR ANV 1 FR ANV FR ANV 1 FR ANV FR ANV Driver board 6 S00454 S00454 Driver adapter board VB00330 VB00330 Shunt board 36 VB00541 VB VB00517 Covers Top cover 6 FI10001 FI10001 Side cover 6 FI10003 FI10003 DC section Balancing resistor 6 PP13034 PP13034 Bus capacitor 7 S00335 S00336 DC busbars kit 6 FI1339 FI1339 Inverter Rectifier module FR1083 FR1083 Diode 3 PP01177 PP01177 Rectifier board S00591 S00591 Keypad 1 SVX/SPX keypad 1 KEYPAD-LOC/REM KEYPAD-LOC/REM Main DC fan 1 DC fan 6 PP0007 PP0007 DC power supply 6 S01017 S01017 Notes 1 Factory recommended spare parts. Select one part number based on the amperage rating of the drive. Please contact EatonCare at 877-ETN-CARE for assistance. V6-T-6 Volume 6 Solid-State Motor Control CA E June 017

228 Adjustable Frequency Drives SPX Drives.9 Technical Data and Specifications SPX Drives Description Specification Input Ratings Input voltage (V in ) +10%/ 15% Input frequency (f in ) 50/60 Hz (variation up to Hz) Connection to power Once per minute or less (typical operation) High withstand rating 100 kaic Output Ratings Output voltage 0 to V in Continuous output current I H rated 100% at 1 F (50 C), FR9 and below I L rated 100% at 104 F (40 C), FR9 and below I H /I L 100% at 104 F (40 C), FR10 and above Overload current (I H /I L ) 150% I H, 110% I L for 1 min. Output frequency 0 to 30 Hz Frequency resolution 0.01 Hz Initial output current (I H ) 50% for seconds Efficiency >96% Control Characteristics Control method Frequency control (V/f) Open loop: sensorless vector control Closed loop: frequency control Closed loop: vector control Switching frequency Adjustable with parameter.6.9 Frame 4 6 Frame 7 1 Frequency reference Field weakening point Acceleration time Deceleration time Braking torque Ambient Conditions Ambient operating temperature Storage temperature Relative humidity 1 to 16 khz; default 10 khz 1 to 10 khz; default 3.6 khz Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz Panel reference: Resolution 0.01 Hz 30 to 30 Hz 0 to 3000 sec. 0 to 3000 sec. DC brake: 30% x T n (without brake option) 14 F ( 10 C), no frost to 1 F (50 C) I H (FR4 FR9) 14 F ( 10 C), no frost to 104 F (40 C) I L (FR10 and up) 14 F ( 10 C), no frost to 104 F (40 C) I L (all frames) 40 to 158 F ( 40 to 70 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water Air quality Chemical vapors: IEC , unit in operation, class 3C; Mechanical particles: IEC , unit in operation, class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) Vibration Shock Enclosure class EN 50178, EN ; 5 to 50 Hz, displacement amplitude 1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz EN 50178, EN UPS Drop test (for applicable UPS weights) Storage and shipping: max. 15 g, 11 ms (in package) NEMA 1/IP1 or NEMA 1/IP54, open chassis/ip0 Description Control Connections Analog input voltage Analog input current Digital inputs (6) Auxiliary voltage Output reference voltage Analog output Digital outputs Relay outputs Specification 0 to 10 V, R = 00 kohms ( 10 to 10 V joystick control) resolution 0.1%; accuracy ±1% 0(4) to 0 ma; R i 50 ohms differential Positive or negative logic; 18 to 30 Vdc +4 V ±15%, max. 50 ma +10 V +3%, max. load 10 ma 0(4) to 0 ma; R L max. 500 ohms; resolution 10 bit; Accuracy ±% Open collector output, 50 ma/48v programmable Form C relay outputs switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Protections Overcurrent protection Trip limit 4.0 x I H instantaneously Overvoltage protection Yes Undervoltage protection Yes Earth fault protection In case of earth fault in motor or motor cable, only the frequency converter is protected Input phase supervision Trips if any of the input phases are missing Motor phase supervision Trips if any of the output phases are missing Overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short-circuit protection Yes (+4 V and +10 V reference voltages) High Performance Features Speed error <0.01%, depending on the encoder Encoder support Incremental or absolute Encoder voltages 5 V (RS-4), 15 V or 4 V, depending on the option card Torque control Full torque control at all speeds, including zero Torque accuracy <%; <5% down to zero speed Starting torque >00%, depending on motor and drive sizing Master/slave configurations Full capability System analysis Integrated data logger PC communication Fast multiple drive monitoring with PC Inter-drive communication High-speed bus (1 Mbits/s) High-speed applications Up to 700 Hz (special software required) Volume 6 Solid-State Motor Control CA E June V6-T-7

229 .9 Adjustable Frequency Drives SPX Drives Dimensions Approximate Dimensions in Inches (mm) 9000X Drives NEMA Type 1/IP1 and NEMA Type 1/IP54, FR4, FR5 and FR6 D1 Voltage hp (I H ) H1 H H3 D1 D D3 W1 W R1 Dia. R Dia. FR4 30 V 480 V 3/ (37) FR5 30 V 5 7-1/ V 7-1/ 15 (419) FR6 30 V V 0 30 (558) 575 V (313) 16.0 (406) 1.3 (541) H (9) 15.3 (389) 0.4 (519) H1 H D3 7.5 (190) 8.4 (14) 9.3 (37) EATON W1 W 3.0 (77) 3.9 (100) 4. (105) 5.0 (16) 5.8 (148) 6.5 (165) D R R1 R Knockouts 5.04 (18) 5.7 (144) 7.7 (195) 3.9 (100) 3.9 (100) 5.8 (148) 0.5 (13) 0.5 (13) 0.6 (15.5) 0.3 (7) 0.3 (7) 0.4 (9) Weight Lbs (kg) 11.0 (5) 3 at 10.1 (8) Knockouts at Inches (mm) N1 (O.D.) 17.9 (8) at 1.5 (37) 1 at 10.1 (8) 40.8 (19) 3 at 1.5 (37) V6-T-8 Volume 6 Solid-State Motor Control CA E June 017

230 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54 with Flange Kit, FR4, FR5 and FR6 W D W5 H8 H4 FR4, FR5 and FR6 with Flange Kit W1 W H1 H H3 H4 H5 D1 D Dia. A FR4 5.0 (18) 4.5 (113) 13.3 (337) 1.8 (35) 1.9 (37) 1. (30) 0.9 () 7.5 (190) 3.0 (77) 0.3 (7) FR5 5.6 (143) 4.7 (10) 17.0 (434) 16.5 (40) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (14) 3.9 (100) 0.3 (7) FR6 7.7 (195) 6.7 (170).0 (560) 1.6 (549).0 (558) 1. (30) 0.8 (0) 9.3 (37) 4. (106) 0.3 (7) Flange Opening, FR4 to FR6 H H1 H3 H7 Flange Opening FR4 to FR6 H6 W3 W4 W5 H6 H7 H8 H9 Dia. B FR4 4.8 (13) 4.5 (113) 1.4 (315) 1.8 (35) 0. (5) 0.3 (7) FR5 5.3 (135) 4.7 (10) 16. (410) 16.5 (40) 0. (5) 0.3 (7) FR6 7.3 (185) 6.7 (170) 6. (157) 1. (539) 1.6 (549) 0.3 (7) 0. (5) 0.3 (7) Dia. A D1 H5 W4 H9 Dia. B W3 W1 Volume 6 Solid-State Motor Control CA E June V6-T-9

231 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR7 D D3 Knockouts R Voltage hp (I H ) H1 H H3 D1 D D3 W1 W R1 Dia. R Dia. Weight Lbs (kg) W W1 30 V (630) 4. (614) 3. (590) 10.1 (57) 3.0 (77) 7.3 (184) 9.3 (37) 7.5 (190) 0.7 (18) 0.4 (9) 77. (35) 3 at 1.5 (37) 480 V V H1 H H3 R1 D1 R Knockouts at Inches (mm) N1 (O.D.) V6-T-30 Volume 6 Solid-State Motor Control CA E June 017

232 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR8 W1 W R R1 D1 Voltage hp (I H ) D1 H1 H H3 W1 W R1 Dia. R Dia. Weight Lbs (kg) 30 V (344) 30.1 (764) 8.8 (73) 8.4 (71) 11.5 (91) 10 (55) 0.7 (18) 0.4 (9) 17 (58) 480 V V H1 H H3 Volume 6 Solid-State Motor Control CA E June V6-T-31

233 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, with Flange Kit, FR7 and FR8 W4 W D H1 W5 W6 H13 H6 H4 H9 W1 W W3 W4 H1 H H3 H4 H5 H6 H7 D1 D Dia. A FR7 9.3 (37) 6.8 (175) 10.6 (70) 10.0 (53) 5.6 (65) 4.9 (63) 4.8 (630) 7.4 (189) 7.4 (189) 0.9 (3) 0.8 (0) 10.1 (57) 4.6 (117) 0.3 (6) FR8 11. (85) 14.0 (355) 13.0 (330) 3.8 (83) 9.3 (745) 10. (58) 10.4 (65) 1.7 (43). (57) 13.5 (344) 4.3 (110) 0.4 (9) Flange Opening, FR7 and FR8 H4 H H1 H3 H9 Flange Opening FR7/FR8 H8 W5 W6 W7 H8 H9 H10 H11 H1 H13 Dia. B FR7 9. (33) 6.9 (175) 10.0 (53) 4.4 (619) 7.4 (189) 7.4 (189) 1.4 (35) 1.3 (3) 1.0 (5) 0.3 (6) FR (301) 13.0 (330) 31.9 (810) 10. (58) 10.4 (65) 1.3 (33) 0.4 (9) H5 H10 Dia. A H7 H11 Dia. B D1 W7 W3 W1 V6-T-3 Volume 6 Solid-State Motor Control CA E June 017

234 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR9 H6 W5 W5 B- B+ /R+ R- D1 PE W3 Voltage hp (I H ) W1 W W3 W4 H1 H H3 H4 1 D1 D D3 Dia. 30 V V (480) 575 V (400) 0.4 (9).1 (54) Note 1 Brake resistor terminal box (H6) included when brake chopper ordered. H4 H H (1150) H (110) 0.6 (16) 7.4 (188) W4 W H5 Dia. D 14. (361.5) 13.4 (340) 11. (85) D3 0.8 (1) W1 Weight Lbs (kg) 31.9 (146) Volume 6 Solid-State Motor Control CA E June V6-T-33

235 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR9 with Flange Kit D1 H5 W3 H6 H4 H H3 H3 H3 H5 Flange Opening FR9 H1 W1 W W3 W4 W5 H1 H H3 H4 H5 H6 H7 D1 D D3 Dia. 0.9 (530) 0.0 (510) 19.1 (485) 7.9 (00) 0. (5.5) 51.7 (131) 45.3 (1150) 16.5 (40) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 () 4.9 (36) 13.4 (340) 4.3 (109) 0.8 (1) Dia. H4 H7 W5 D3 W4 W4.0 (5) Dia. W1 D W V6-T-34 Volume 6 Solid-State Motor Control CA E June 017

236 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1 and NEMA Type 1/IP54, FR10 Freestanding H1 Volts H H3 hp (I H ) W1 W W3 W4 W5 W6 W7 H1 H H3 D1 D D3 D4 D5 D6 D7 Dia. 1 Dia. Dia V V (595).46 (6.5) W (115) 0.79 (0) 5.95 (151) Operator (Shown with Optional Disconnect).95 (75) (79) D3 W4 D W (018) (1900) Dia (51.5) W7 W6 W (60) Dia. W3 W3 W3 W3 D (443) W (483) W4 Dia. 3 D4 W 0.47 (1) D5 11. (85) D6 D (447) 0.08 (510) 0.83 (1) 1.89 (48) 0.43 (11) Weight Lbs (kg) 875 (389) Volume 6 Solid-State Motor Control CA E June V6-T-35

237 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) FR10 Open Chassis 1 W3 W D3 H5 Voltage hp (I H ) W1 W W3 W4 W5 H1 H H3 H4 H5 H6 H7 D1 D D3 D4 480 V V (500) 16.7 (45) H7 1. (30) H3 H4.6 (67) H H1 1.8 (35) 45.9 (1165) 44.1 (111) 34.6 (879) 33.5 (850) Note 1 SPXX FR1 is built of two FR10 modules. Please refer to SPX installation manual for mounting instructions. H6 0.7 (17) W5 W4 D4 4.7 (67) D D (75) 19.9 (506) 17.9 (455) 16.7 (43) 16.6 (41) Weight Lbs (kg) 518 (35) W1 V6-T-36 Volume 6 Solid-State Motor Control CA E June 017

238 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) NEMA Type 1/IP1, FR11 Freestanding Drive H1 H Voltage H3 hp (I H ) W1 W W3 W4 W5 W6 W7 W8 H1 H H3 D1 D D3 D4 D5 Dia. 1 Dia. Dia V V (794).40 (61) W (165) 0.79 (0) 3.43 (87).95 (75).5 (64) D3 Operator (Shown with Optional Disconnect) 1.18 (30) W4 D W (018) W5 W8 W6 W6 W6W7 W7W6 W6 W (1900) Dia. 1 Dia. W3 W3 W3 W (51.5) D (60) 11. (85) (485) 0.47 (1) Dia. 3 W D4 D (447) 0.83 (1) 1.89 (48) 0.35 x 0.43 (9 x 11) Weight Lbs (kg) 56 (39) Volume 6 Solid-State Motor Control CA E June V6-T-37

239 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) FR11 Open Chassis W3 W W Shown without terminal cover W1 D H Voltage hp (I H ) W1 W W3 H1 H D1 D H1 Weight Lbs (kg) 480 V (709) 8.6 (5).6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378) 575 V W3 W W D1 V6-T-38 Volume 6 Solid-State Motor Control CA E June 017

240 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) FR13, Open Chassis Inverter Dia. 4 W3 D6 D8 W4 W4 W4 W4 W4 Dia. 1 D1 D W1 D7 D5 D6 H3 H1 H4 Dia. W W W W H Dia. 3 D4 D4 H5 Dia. 3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D (708) 5.91 (150) 6.65 (677) 4.57 (116) 3.35 (85) (1055).46 (6.5) (101.5) (1050) Notes 9000X FR14 is built of two FR13 modules. Please refer to SPX installation manual for mounting instructions. FR13 is built from an inverter module and a converter module. Please refer to SPX installation manual for mounting instructions (0) 1.77 (553) D (13) W5 W5 W (16) 1.97 (50) 1.06 (7) 1.57 (40) 5.91 (150) 9.64 (44.8) Dia x0.59 (9x15) Dia (4.6) Dia (13) Dia (9.5) Weight Lbs (kg) 683 (310) Volume 6 Solid-State Motor Control CA E June V6-T-39

241 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) FR13, Open Chassis Converter Dia. 1 W4 W4 W4 H3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. Dia (476) 5.91 (150) 17.5 (445) 4.57 (116) 3.35 (85) Number of Input Units 480 V Catalog Number hp Input Modules (1055).46 (6.5) (101.5) (1050) 690 V Catalog Number 0.69 (17.5) (373) SPX800 A0-4 AN1 800 SPX800 A0-5 AN1 800 SPX900 A0-5 AN1 900 D1 D D3 hp SPXH10 A0-5 AN W W (13) Input Modules W3 Dia. 3 W1 W 0.73 (18.5) W5 6.4 (163) D6 H.56 (65) D9 D8 D7 H1 Dia (7) 1.57 (40) D (150) D5 D5 H5 Dia. 5.4 (133) H4 0.35x0.59 (9x15) 0.51 (13) 0.37 (9.5) Weight Lbs (kg) 95 (134) V6-T-40 Volume 6 Solid-State Motor Control CA E June 017

242 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) FR13, Open Chassis Converter 900/1000 hp 480 V Dia. 1 W4 W4 W4 W4 W4 H3 W1 W W3 W4 W5 H1 H H3 H4 H5 D1 D D3 D4 D5 D6 D7 D8 D (708) 5.91 (150) Number of Input Units 480 V Catalog Number 6.65 (677) 4.57 (116) hp 3.35 (85) SPX900 A0-4 AN SPXH10 A0-4 AN (1055) Input Modules.46 (6.5) (101.5) D (1050) 0.69 (17.5) (373) D Dia. D (13) W W (18.5) 6.4 (163) W W3 Dia (65) W1 W5 W 1.06 (7) 1.57 (40) W W (150) D6 H 5.4 (133) D9 D8 D7 H1 Dia x0.59 (9x15) D4 Dia (4.6) D5 D5 H5 Dia. 3 Dia (13) Dia (9.5) H4 Weight Lbs (kg) 443 (01) Volume 6 Solid-State Motor Control CA E June V6-T-41

243 .9 Adjustable Frequency Drives SPX Drives Approximate Dimensions in Inches (mm) AC Choke Dimensions Choke Types Catalog Number Frame Size Choke Type 1 Catalog Number Frame Size Choke Type 1 Voltage Range V CHK050 Note 1 Chokes are provided with all FR10 FR14 drives. Voltage Range V SPX 50 4 FR10 CHK0400 SPX 00 5 FR10 CHK061 SPX CHK050 SPX 50 5 CHK0400 SPX CHK050 SPX CHK0400 SPX FR11 x CHK0400 SPX FR11 CHK050 SPX x CHK0400 SPX CHK050 SPX x CHK0400 SPX x CHK0400 SPX FR1 x CHK050 SPX FR1 x CHK0400 SPX x CHK050 SPX x CHK0400 SPX x CHK050 SPX x CHK0400 SPX FR13 x CHK0400 SPX FR13 x CHK0400 SPX x CHK050 SPX x CHK0400 SPX H x CHK050 SPX H10 5 x CHK0400 SPX H1 4 FR14 4 x CHK050 SPX H13 5 FR14 4 x CHK0400 SPX H x CHK0400 SPX H x CHK (04) 5.70 (145) 9.61 (44) 1.69 (43) 3.03 (77).83 (1).55 (14).79 (0) 1.58 (40) (165) (497) (00) 6.50 (165).79 (0) (399).4 (6) (446) V6-T-4 Volume 6 Solid-State Motor Control CA E June 017

244 Adjustable Frequency Drives SPX Drives.9 Approximate Dimensions in Inches (mm) CHK0400 CHK (10) 9.37 (38) 5.51 (140) (6) 8.11 (06) 4.5 (108) 9.06 (30) 1.54 (39).64 (67) 1.54 (39).87 ().75 (19).75 (19) Min (354).59 (15).59 (15).59 (15) 1.18 (30).59 (15) 1.18 (30) 4.7 (10) (350) (10) 5.90 (150) 4.7 (10) (75) (350) 4.7 (10) (150) (75).4 (6).4 (6) (41) (383) (357) (319) (87) Volume 6 Solid-State Motor Control CA E June V6-T-43

245 .10 Adjustable Frequency Drives Clean Power Drives Clean Power Drives Contents Description Clean Power Drives Overview Enclosed Passive Filtered Drives EGF Enclosed Drives CFX Enclosed Drives HCX Enclosed 1-Pulse Drives CPX Enclosed 18-Pulse Drives RGX Enclosed Regenerative Drives Page V6-T-45 V6-T-5 V6-T-7 V6-T-98 V6-T-30 V6-T-36 V6-T-44 Volume 6 Solid-State Motor Control CA E June 017

246 Adjustable Frequency Drives Clean Power Drives.10 Clean Power Drives Overview What Are Harmonics? Take a perfect wave with a fundamental frequency of 60 Hz, which is close to what is supplied by the power company. Perfect Wave Volts (v) Add a second wave that is five times the fundamental frequency 300 Hz (typical of frequency added to the line by a fluorescent light). Second Wave Volts (v) Time (t) f(x) = sin(x) f(x) = sin(5x) 5 Combine the two waves. The result is a 60 Hz supply rich in fifth harmonics. Resulting Supply Volts (v) Time (t) Time (t) f(x) = sin(x) + sin(5x) 5 What Causes Harmonics? Harmonics are the result of nonlinear loads that convert AC line voltage to DC. Examples of equipment that are non-linear loads are listed below: AC variable frequency drives DC drives Fluorescence lighting, computers, UPS systems Industrial washing machines, punch presses, welders, etc. How Can Harmonics Due to VFDs Be Diminished? By applying drives from the Eaton Clean Power drives family: EGF and CFX passive filtered drives, HCX 1-pulse drives, EGP and CPX 18-pulse drives, and RGX regenerative drives. What Are Linear Loads? Linear loads are primarily devices that run across the line and do not add harmonics. Motors are prime examples. The downside to having large motor linear loads is that they draw more energy than a VFD, because of their inability to control motor speed. In most applications there is a turn down valve used with the motor which will reduce the flow of the material, without significantly reducing the load to the motor. While this provides some measure of speed control, it is extremely inefficient. Why Be Concerned About Harmonics? 1. Installation and utility costs increase. Harmonics cause damage to transformers and lower efficiencies due to the voltage drop. These losses can become significant (from %) which can have a dramatic effect on the HVAC systems that are controlling the temperatures of the building where the transformer and drive equipment reside.. Downtime and loss of productivity. Telephones and data transmissions links may not be guaranteed to work on the same power grids polluted with harmonics. 3. Downtime and nuisance trips of drives and other equipment. Emergency generators have up to three times the impedance that is found in a conventional utility source. Thus the harmonic voltage can be up to three times as large, causing risk of operation problems. 4. Larger motors must be used. Motors running across the line that are connected on polluted power distribution grids can overheat or operate at lower efficiency due to harmonics. 5. Higher installation costs. Transformers and power equipment must be oversized to accommodate the loss of efficiencies. This is due to the harmonic currents circulating through the distribution without performing useful work. Volume 6 Solid-State Motor Control CA E June V6-T-45

247 .10 Adjustable Frequency Drives Clean Power Drives How Does a VFD Convert Three-Phase AC to a Variable Output Voltage and Frequency? The six-pulse VFD: The majority of all conventional drives that are built consist of a six-pulse configuration. The figure below represents a sixdiode rectifier design that converts three-phase utility power to DC. The inverter section uses IGBTs to convert DC power to a simulated AC sine wave that can vary in frequency from Hz. 100 hp Six-Diode Rectifier Design Current Amps Time in Seconds The six-pulse VFD drive creates harmonic current distortion. The harmonic current that is created is energy that can not be used by customers and causes external heat and losses to all components including other drives that are on the same power distribution. The figure is a 100 hp drive with 45 A of damaging harmonic current. 100 hp Six-Pulse Nonproductive Harmonic Current Current Amps Time in Seconds Six-Pulse Nonproductive Harmonic Current Six-Pulse Circuit Current harmonics I 1 = 100% I 11 = 6.10% I 19 = 1.77% I 5 =.5% I 13 = 4.06% I 3 = 1.1% I 7 = 9.38% I 17 =.6% I 5 = 0.86% Power = 100 hp Harmonic current = 45 amps Guidelines of Meeting IEEE Std Harmonic Distortion Limits The IEEE users that are implementing Specification is a standard medium and low voltage that provides guidelines for equipment. commercial and industrial Current Distortion Limits for Systems Rated 10 V through 69 kv Maximum Harmonic Current Distortion in percent of I L Individual Harmonic Order (Odd Harmonics) 1 I sc /I L 3 h < h < h < 3 3 h < h 50 TDD < < < < > Notes 1 Even harmonics are limited to 5% of the odd harmonic limits shown in table above. Current distortions that result in a DC offset, e.g., half-wave converters, are not allowed. 3 All power generation equipment is limited to these values of current distortion, regardless of actual I sc /I L. where I sc = maximum short-circuit current at PCC. I L = maximum demand load current (fundamental frequency component) at the PCC under normal load operating conditions. V6-T-46 Volume 6 Solid-State Motor Control CA E June 017

248 Adjustable Frequency Drives Clean Power Drives.10 One-Line Diagram for Harmonic Analysis Terms Volts Volts Utility Side Transformer Volts kva Isc Impedance Customer Generator Volts kva Isc Impedance PCC (Point of Common Coupling) is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519 POA (Point of Analysis) is defined as where the harmonic calculations are taken An oscilloscope can make all measurements at the PCC or POA to do an on-site harmonic evaluation. PCC Utility Side Generator Set Volts Volts Customer Transformer Volts kva Isc Impedance Harmonic Reduction Methods to Meet IEEE Line Reactor A line reactor is a three-phase series inductance on the line side of an AFD. If a line reactor is applied on all AFDs, it is possible to meet IEEE guidelines where 10 5% of system loads are AFDs, depending on the stiffness of the line and the value of line reactance. Line reactors are available in various values of percent impedance, most typically 1 1.5%, 3% and 5%. Note: The SVX/SPX drives come standard with a nominal 3% input impedance. Source A Source B AC Motor AC Motor AC Motor AC Motor AC Motor AC Motor Total Linear Motor Loads AMPS Total Non-Linear Drive Loads AMPS The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system characteristics. The one line in this figure would provide the data to complete the calculations. Line Reactor Advantages Low cost Can provide moderate reduction in voltage and current harmonics Available in various values of percent impedance Provides increased input protection for AFD and its semiconductors from line transients AFD Motor Disadvantages May not reduce harmonic levels to below IEEE guidelines Voltage drop due to IR loss Volume 6 Solid-State Motor Control CA E June V6-T-47

249 .10 Adjustable Frequency Drives Clean Power Drives. Passive Filters Tuned harmonic filters involve the series connection of an inductor with the shunt connection of an inductor and capacitor to form a low impedance path to ground for Enclosed Drive with Integrated Passive Filter 1 3 Three-Phase Input Tuned Harmonic Capacitor Shunt Fusing Tuned Shunt Reactor AC Input Reactor a specific range of frequencies. This path presents an alternative to the flow of harmonic currents back into the utility source. 6-Pulse Diode Bridge Rectifier Converter Section L1A LA L3A Bus Capacitors 100 hp Enclosed 480 V Drive with Integrated Passive Filter Current Amps Time Dynamic Braking Transistor Inverter Section (+) DC ( ) DC Output Transistors IGBT Section AC Motor 100 hp Enclosed 480 V Drive with Integrated Passive Filter Passive Filter Current harmonics I 1 = 100% I 11 = 0.4% I 19 = 0.50% I 5 = 3.76% I 13 = 1.1% I 3 = 0.55% I 7 = 1.65% I 17 = 0.80% I 5 = 0.80% Power = 100 hp H c = 8.6 Amps Advantages Low cost for smaller horsepower applications More effective harmonic attenuation than 1-pulse drives Provides increased input protection for AFD from line transients Disadvantages Capacitors age over time, unlike magnetics Not as effective as 18-pulse drives Challenging to retrofit with bypass applications V6-T-48 Volume 6 Solid-State Motor Control CA E June 017

250 Adjustable Frequency Drives Clean Power Drives Pulse Converters A 1-pulse converter incorporates two separate AFD input semiconductor bridges, which are fed from 30º phase shifted power sources with identical impedance. The sources may be two isolation transformers, where one is a delta/wye design (which provides the phase shift) and the second a delta/delta design (which does not phase shift). The 1-pulse arrangement allows the harmonics from the first converter to cancel the harmonics of the second. Up to approximately 85% reduction of harmonic current and voltage distortion may be achieved (over standard Basic 1-Pulse Rectifier with Phase Shifting Transformer 1-Pulse Phase-Shifting Transformer L1A LA L3A L1B LB L3B 100 hp 480 V Drive with 1-Pulse Rectifier Current Amps Time 1-Pulse Diode Bridge Rectifier Converter Section 1-Pulse Diode Bridge Rectifier Converter Section Bus Capacitors six-pulse converter). This permits a facility to use a larger percentage of AFD loads under IEEE guidelines than allowable using line reactors or DC chokes. A harmonic analysis is required to guarantee compliance with guidelines. Dynamic Braking Transistor Inverter Section (+) DC (-) DC Output Transistors IGBT Section AC Motor 100 hp 480 V Drive with 1-Pulse Rectifier 1-Pulse Circuit Current harmonics I 1 = 100% I 11 = 4.19% I 19 = 0.06% I 5 = 1.5% I 13 =.95% I 3 = 0.87% I 7 = 0.48% I 17 = 0.1% I 5 = 0.73% Power = 100 hp H c = 0 Amps Advantages Reasonable cost, although significantly more than reactors or chokes Substantial reduction (up to approx. 85%) in voltage and current harmonics Provides increased input protection for AFD and its semiconductors from line transients Disadvantages Impedance matching of phase shifted sources is critical to performance Transformers often require separate mounting or larger AFD enclosures May not reduce distribution harmonic levels to below IEEE guidelines Cannot retrofit for most AFDs Volume 6 Solid-State Motor Control CA E June V6-T-49

251 .10 Adjustable Frequency Drives Clean Power Drives Pulse Converters When the total load is comprised of non-linear load such as drives, and the ratio is l sc /I L, the greatest harmonic mitigation is required. Under these conditions, the currents drawn from the supply need to be sinusoidal and clean such that system interference and additional losses are negligible. Eaton s enclosed 18-pulse drive uses a phase-shifting autotransformer with deltaconnected winding that carries only the ampere-turns caused by the difference in load currents. This results in nine separate phases. In this type of configuration, the Basic 18-Pulse Rectifier with Phase-Shifting Auto-Transformer Phase AC Input 8 C A 1 N 100 hp 480 V Drive with 18-Pulse Rectifiers Current Amps Pulse SCR Bridge Rectifier Converter Section 18-Pulse Phase-Shifting Auto-Transformer Time Diode Rectifiers Bus Capacitors total kva rating of the transformer magnetic system was only 48% that of the motor load. A traditional isolated transformer system, with multipulse windings, would require the full kva rating to be supported, which is more common in an MV step-down transformer. Pre-charge Circuit ( ) DC Dynamic Braking Transistor Inverter Section (+) DC The integrated 18-pulse drive, with near sine wave input current and low harmonics will meet the requirements of IEEE under all practical operating conditions. The comparisons with sixpulse passive filter and 1- pulse systems are shown on Pages V6-T-46, V6-T-48 and below. Output Transistors IGBT Section 100 hp 480 V Drive with 18-Pulse Rectifiers 18-Pulse Clean Power Current harmonics I 1 = 100% I 11 = 0.4% I 19 = 1.00% I 5 = 0.16% I 13 = 0.10% I 3 = 0.01% I 7 = 0.03% I 17 = 0.86% I 5 = 0.01% Power = 100 hp H c = 5.9 Amps Advantages Effectively guarantees compliance with IEEE Provides increased input protection for AFD and its semiconductors from line transients Up to 4 times the harmonic reduction of 1-pulse methods Smaller transformer than isolation transformer used in 1-pulse converter Minimizes ripple current in capacitors, doubling expected capacitor life AC Motor Disadvantages Not as cost effective as some other methods at small (<50) horsepower V6-T-50 Volume 6 Solid-State Motor Control CA E June 017

252 Adjustable Frequency Drives Clean Power Drives.10 Enclosed Passive Filtered Drives Contents Description Clean Power Drives Overview Enclosed Passive Filtered Drives EGX Enclosed Drives CFX Enclosed Drives Enclosed 1-Pulse Drives Enclosed 18-Pulse Drives Enclosed Regenerative Drives Page V6-T-45 V6-T-5 V6-T-7 V6-T-98 V6-T-30 V6-T-36 Volume 6 Solid-State Motor Control CA E June V6-T-51

253 .10 Adjustable Frequency Drives Clean Power Drives EGF Enclosed Drives Contents Description Clean Power Drives Overview Enclosed Passive Filtered Drives EGF Enclosed Drives Product Identification Catalog Number Selection Production Selection Enclosure Selection Options Technical Data and Specifications Wiring Diagram Dimensions CFX Enclosed Drives Enclosed 1-Pulse Drives Enclosed 18-Pulse Drives Enclosed Regenerative Drives Page V6-T-45 V6-T-73 V6-T-53 V6-T-55 V6-T-56 V6-T-57 V6-T-58 V6-T-60 V6-T-61 V6-T-7 V6-T-98 V6-T-30 V6-T-36 EGF Enclosed Drives Product Description Eaton s Enclosed EGF Drives combine harmonic distortion reduction and true power factor performance with the latest in Eaton adjustable frequency drive technology to deliver an industry-leading solution. This pre-engineered passive filtered solution prevents transformer overheating and overloading of breakers and feeders, which enables the application of adjustable frequency drives on generators and other high impedance power systems. Features and Benefits Tuned passive filter Delivers 5 8% THD Generator compatible Uses the same DG1, SVX or SPX drive that is stocked in the warehouse Simple to retrofit Provides a low-impedance path to ground for the harmonic frequencies Meets IEEE Excellent cost for performance Small footprint, compact enclosure design Insensitive to voltage imbalance Customizable cover control options Padlockable disconnect The PowerXL DG1 comes standard with the following communication protocols: EtherNet/IP Modbus/TCP Modbus RTU BACnet MS/TP Communication Options PROFIBUS-DP LonWorks CANopen DeviceNet Enclosure Ratings NEMA Type 1 NEMA Type 1 NEMA Type 3R Mounting Wall mount Floor mount: 1-inch legs Floor mount: -inch legs Product Range 480 V: 1 50 hp Standards and Certifications UL 508C V6-T-5 Volume 6 Solid-State Motor Control CA E June 017

254 Adjustable Frequency Drives Clean Power Drives.10 Catalog Number Selection Catalog Number Selection is for reference only. Not all option combinations may be available. EGF Enclosed Base Catalog Number Product Family EGF = Enclosed DG1 drives passive filtered 011 = 11 A, 7.5 hp 014 = 14 A, 10 hp 01 = 1 A, 15 hp 07 = 7 A, 0 hp 034 = 34 A, 5 hp 040 = 40 A, 30 hp 05 = 5 A, 40 hp 065 = 65 A, 50 hp Output Ampere Rating 480 V EGF 3D5 1 D = 77 A, 60 hp 096 = 96 A, 75 hp 14 = 14 A, 100 hp 156 = 156 A, 15 hp 180 = 180 A, 150 hp 40 = 40 A, 00 hp 30 = 30 A, 50 hp Enclosure Rating 1 = NEMA Type 1 = NEMA Type 1 3 = NEMA Type 3R = Custom option Braking/Application 1 A = No brake chopper, low overload B = Brake chopper, low overload C = No brake chopper, high overload D = Brake chopper, high overload Phasing and Voltage 4 = Input: Three-phase, 480 V Output: Three-phase Notes 1 Brake chopper is a factory-installed option only. Braking resistors sold separately. See DG1 drives starting on Page V6-T-55 for selection. Additional enclosure options including NEMA 4 and 4X are available. Please contact the factory for configuration and pricing. 3 Part number configuration continued on the following page. Options 3 See Page V6-T-54 for catalog number option selection. Volume 6 Solid-State Motor Control CA E June V6-T-53

255 .10 Adjustable Frequency Drives Clean Power Drives Catalog Number Selection is for reference only. Not all option combinations may be available. EGF Enclosed Catalog Number Options EGF 3D5 1 D 1 Base Catalog Number Example See Page V6-T-53 for base catalog number selection. Power Disconnect Options 0 =None 1 = MCP disconnect 1 = Circuit breaker 3 = Circuit breaker/isolation fusing 5 = Circuit breaker/isolation fusing/spd 8 = Circuit breaker/spd A = Fused disconnect B = Fused disconnect/spd E = Isolation fuses G = Isolation fuses/spd = Custom option Bypass Options 3 0 =None 1 = Manual HOA bypass = Manual HOA bypass/isolation fusing 4 = Manual HOA bypass/isolation fusing/spd 7 = Manual HOA bypass/spd H = Manual HOA RVSS bypass J = Manual HOA RVSS bypass/isolation fusing L = Manual HOA RVSS bypass/isolation fusing/spd P = Manual HOA RVSS bypass/spd = Custom option Output Power Options 4 0 =None A = Output contactor B = 3% Output reactor D = dv/dt filter E = 3% Output Reactor/output contactor G = dv/dt/output contactor = Custom option 0 0 B Control Options 5 0 =None 1 = Speed pot = Start-stop pushbutton 3 = Start-stop pushbutton with speed pot A = HOA switch B = Start-stop pushbutton with speed pot & HOA switch C = Start-stop pushbutton with HOA switch D = HOA switch with speed pot = Custom option Notes 1 HMCP disconnect option required and only available when bypass is selected. More options are available as Engineered to Order through the Bid Manager tool. 3 All bypass options include third contactor for drive isolation when in bypass mode. 4 Output contactor not available with bypass. Bypass comes standard with output contactor. 5 Pilot devices are mm standard. 30 mm options are available as engineered to order through the Bid Manager tool. Option Boards Same options and codes as Option Boards 1 Option Boards 1 0 = No option 1 = 3 x DI, 3 x DO, 1 Thermistor, 4 Vdc/EXT = 1 x AI, x AO (isolated to control board) 3 = 3 x relay dry contact (NO + 1NO/NC) 4 = 3 x PT100 RTD thermistor input 5 = 6 DI 40 Vac input = Custom option Communication Options 0 = No option 1 = PROFIBUS-DP 3 = CANopen (slave) 4 = DeviceNet 5 = PROFIBUS-DP (D9 connector) D = SmartWire-DT = Custom option Enclosure Options 0 =None 1 = Floor stand 1 inches = Floor stand inches A = Space heater B = Space heater & 1-inch floor stands C = Space heater & -inch floor stands = Custom option Light Options 5 0 =None 1 = Non-bypass light kit Power On, Run, Fault = Bypass light kit On, VFD Run, Fault, Bypass Run = Custom option V6-T-54 Volume 6 Solid-State Motor Control CA E June 017

256 Adjustable Frequency Drives Clean Power Drives.10 Production Selection EGF Enclosed Drive EGF Enclosed Drive 480 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R Notes 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-53. Available in 017. Base Catalog Number EGF0114D1 EGF0114D EGF0114D EGF0144D1 EGF0144D EGF0144D EGF014D1 EGF014D EGF014D EGF074D1 EGF074D EGF074D EGF0344D1 EGF0344D EGF0344D EGF0404D1 EGF0404D EGF0404D EGF054C1 EGF054C EGF054C EGF0654C1 EGF0654C EGF0654C EGF0774C1 EGF0774C EGF0774C EGF0964C1 EGF0964C EGF0964C EGF144C1 EGF144C EGF144C EGF1564C1 EGF1564C EGF1564C EGF1804C1 EGF1804C EGF1804C EGF404C1 EGF404C EGF404C3 hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number EGF0114B1 EGF0114B EGF0114B EGF0144B1 EGF0144B EGF0144B EGF014B1 EGF014B EGF014B3 0 7 EGF074B1 EGF074B EGF074B EGF0344B1 EGF0344B EGF0344B EGF0404B1 EGF0404B EGF0404B EGF054B1 EGF054B EGF054B EGF0654A1 EGF0654A EGF0654A EGF0774A1 EGF0774A EGF0774A EGF0964A1 EGF0964A EGF0964A EGF144A1 EGF144A EGF144A EGF1564A1 EGF1564A EGF1564A EGF1804A1 EGF1804A EGF1804A EGF404A1 EGF404A EGF404A EGF304A1 EGF304A EGF304A3 Volume 6 Solid-State Motor Control CA E June V6-T-55

257 .10 Adjustable Frequency Drives Clean Power Drives Enclosure Selection EGF Enclosed Drives Enclosure selection charts are based on physical space limitations only and only to be used as a reference. For actual enclosure sizing, refer to Bid Manager. Note: Filtered enclosure sizing includes dedicated space for passive filter, input fuses, circuit breaker or fusible disconnect, CPT, SPD, heater/ thermostat, control relay and terminal blocks. Filtered Enclosure X-Space Enclosure Size Frame 1 Frame Frame 3 Frame 4 Frame 5 AX BX 0 0 CX 3 3 DX Filtered Power Options X-Space Power Options Frame 1 Frame Frame 3 Frame 4 Frame 5 3% Output reactor dv/dt filter Output contactor Accessories The PowerXL Series DG1 drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of two additional option boards. The PowerXL Series DG1 drives come with a factory-installed standard board configuration including the following: Standard I/O: 8DI, 1DO AI, AO FC, 1FA relays Standard communications: EtherNet/IP, Modbus TCP RS-485: Modbus RTU, BACnet MS/TP Note: Filtered bypass enclosure sizing includes dedicated space for a passive filter, input fuses, MCP, CPT, input contactor, output bypass contactors, overload relay, SPD, heater/thermostat, control relay and terminal blocks. Filtered Bypass Enclosure X-Space Enclosure Size Frame 1 Frame Frame 3 Frame 4 Frame 5 AX BX CX 1 0 DX Filtered Bypass Power Options X-Space Power Options Frame 1 Frame Frame 3 Frame 4 Frame 5 RVSS Bypass % Output reactor 3 4 dv/dt filter PowerXL Series DG1 I/O Card Kits Description Catalog Number 3 x DI, 3 x DO, 1 x thermistor, 4 Vdc/EXT option card DXG-EXT-3DI3DO1T 1 x AI, x AO (isolated to control board) option card DXG-EXT-1AIAO 3 x relay dry contact (NO + 1NO/NC) option card DXG-EXT-3RO 3 x PT100 RTD thermistor input option card DXG-EXT-THER1 6 x DI 40 Vac input option card DXG-EXT-6DI PowerXL Series DG1 Communication Card Kits Description Catalog Number PROFIBUS-DP communication card DXG-NET-PROFB CANopen communication card DXG-NET-CANOPEN DeviceNet communication card DXG-NET-DEVICENET PROFIBUS DB9 to 5-pin adapter card DXG-NET-PROAD SmartWire communication card and module DXG-NET-SWD 1 Note 1 Available January 017. V6-T-56 Volume 6 Solid-State Motor Control CA E June 017

258 Adjustable Frequency Drives Clean Power Drives.10 Options Input Power Options Option HMCP Disconnect Circuit Breaker Isolation Fusing Bypass Options Option Manual HOA Bypass Output Power Options Option Output Contactor Control Options Option Speed Pot Light Options Option Non-Bypass Light Kit Power On, Run, Fault Bypass Light Kit On, VFD Run, Fault, Bypass Run Enclosure Options Option Floor Stand 1 in Floor Stand in Description The HMCP motor protection circuit breaker uses an electronic trip unit to provide typical motor overload relay functionality and short-circuit protection against potential phase-to-phase or phase-to-ground faults. Utilizes a circuit breaker to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Provides high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses that are factory mounted in the enclosure. 3% Input Reactor The input reactor is a three-phase series inductance on the line side of an AFD. It is used to provide a reduction in voltage and current harmonics. It also provides increased input protection for AFD and its semiconductors from line transients. SPD Provides a UL 1449 surge protection device (SPD) rated for 40 ka/ph that is connected to the line side terminals. Fused Disconnect Utilizes fusing to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Manual HOA RVSS Bypass Description Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. This option adds a reduced voltage soft starter to bypass assembly for soft starting in bypass mode. Description Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 10 A, 600 Vac are provided for customer use. This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure. 3% Output Reactor The output reactor is a three-phase series inductance on the load side of a VFD. It is used to reduce transient voltage (dv/dt) and peak voltages at the motor terminals. A 3% output filter is recommended for motor cable lengths up to 300 ft (10 m). dv/dt Filter Used to reduce the transient voltage (dv/dt) at the motor terminals. Recommended for motor cable lengths over 300 ft (10 m) and up to 1000 ft (304.8 m). This option is mounted in the enclosure. HOA Switch Start-Stop Pushbutton Description Provides the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the 10 Vdc reference to generate a 0 10 V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus. Provides door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Description Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running and a red FAULT light that indicates a drive fault has occurred. Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running, a red FAULT light that indicates a drive fault has occurred and an amber light that indicates when the motor is running in Bypass mode. Description Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of 1 in (304.8 mm). Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of in (558.8 mm). Volume 6 Solid-State Motor Control CA E June V6-T-57

259 .10 Adjustable Frequency Drives Clean Power Drives Technical Data and Specifications PowerXL Series DG1 Technical Data and Specifications Attribute Description Specification Input ratings Input voltage U in 08 V, 30 V, 480 V, 575 V, 15 to 10% Input frequency 50 Hz to 60 Hz (variation up to 45 Hz to 66 Hz) Connection to power Once per minute or less Starting delay 3 s (FR1 to FR), 4 s (FR3), 5 s (FR4), 6 s (FR5 and FR6) Short-circuit withstand rating 100 kaic (fuses and circuit breakers) Output ratings Output voltage 0 to U in Output current I L : ambient temperature maximum 40 C, up to 60 C with derating, overload 1.1 x I L (1 min./10 min.) I H : ambient temperature maximum 50 C, up to 60 C with derating, overload 1.5 x I H (1 min./10 min.) Initial output current 00% ( s / 0 s) Output frequency Hz (standard) Frequency resolution 0.01 Hz Control characteristics Control methods Frequency control Speed control Open-loop speed control Open-loop torque control Switching frequency 30 V / 480 V range: FR1 3: 1 khz to 1 khz FR4 6: 1 khz to 10 khz 30 V / 480 V defaults: FR1 3: 4 khz FR4 5: 3.6 khz FR6: khz 575 V range: FR1 6: 1 khz to 6 khz 575 V defaults: FR1 4: 3 khz FR5 6: khz Automatic switching frequency derating in case of overload. Frequency reference Analog input: resolution 0.1% (10-bit), accuracy +1% Analog output: resolution 0.1% (10-bit), accuracy +1% Panel reference: resolution 0.01 Hz Field weakening point 0 Hz to 400 Hz Acceleration time 0.1 s to 3000 s Deceleration time 0.1 s to 3000 s Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper) Dynamic braking (with optional brake chopper using an external brake resistor): 100% continuous maximum rating Ambient conditions Ambient operating temperature 10 C (no frost) to +40 C Storage temperature 40 C to +70 C Relative humidity 0 95% RH, noncondensing, non-corrosive Air quality: Chemical vapors Mechanical particles Tested according to IEC Test Key: Flowing mixed gas corrosion test, Method 1 (HS [hydrogen sulfide] and SO [sulfur dioxide]) Designed according to: IEC , unit in operation, class 3C IEC , unit in operation, class 3S Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) (000 m for corner grounded earth main systems) For 575 V product, maximum altitude is 6561 ft (000 m) regardless of main system V6-T-58 Volume 6 Solid-State Motor Control CA E June 017

260 Adjustable Frequency Drives Clean Power Drives.10 PowerXL Series DG1 Technical Data and Specifications, continued Attribute Description Specification Ambient conditions, Overvoltage Overvoltage Category III continued Pollution degree Pollution Degree Enclosure class NEMA Type 1, 1, 3R Immunity Fulfills EN (004), first and second environment Standards Safety UL 508C, EN Approvals UL and cul Fieldbus connections Onboard: EtherNet/IP, Modbus TCP, Modbus RTU, BACnet Safety/protections Overvoltage protection Yes Overvoltage trip limit 30 V drives: 456 V 480 V drives: 911 V 575 V drives: 1100 V Undervoltage protection Yes Undervoltage trip limit 30 V drives: 11 V 480 V drives: 370 V 575 V drives: 550 V Earth fault protection Yes Default: 15% motor FLA Minimum: 0% motor FLA Maximum: 30% motor FLA Input phase supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes DC bus overvoltage control Yes Short-circuit protection of 4 V Yes reference voltages Surge protection Yes (differential mode kv; common mode 4 kv 30 V drives: 75 Vac, 10,000 A 480 V drives: 30 Vac, 8000 A 575 V drives: 385 Vac, 10,000 A Common coated boards Yes (prevents corrosion) Efficiency Drive efficiency ratings V: FR1 = 97.7% 480 V: FR = 97.9% 480 V: FR3 = 97.7% 480 V: FR4 = 98.0% 480 V: FR5 = 98.% 30 V: FR1 = 96.7% 30 V: FR = 97.4% 30 V: FR3 = 97.% 30 V: FR4 = 97.4% 30 V: FR5 = 97.7% Note 1 Based on DG1 efficiency ratings in an enclosure with no options. Volume 6 Solid-State Motor Control CA E June V6-T-59

261 .10 Adjustable Frequency Drives Clean Power Drives Wiring Diagram PowerXL Series DG1 Control Wiring Diagram Pin Signal Name Signal Default Setting Description V Ref. Output Voltage 10 Vdc Supply Source Res i AI1+ Analog Input V Voltage Speed Reference (Programmable to 4 ma to 0 ma) 3 AI1 Analog Input 1 Ground Analog Input 1 Common (Ground) 4 AI+ Analog Input 4 ma to 0 ma Current Speed Reference (Programmable to 0 10 V) 5 AI Analog Input Ground Analog Input Common (Ground) 6 GND I/O Signal Ground I/O Ground for Reference and Control 7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1 8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 9 DIN7 Digital Input 7 Emergency Stop (TI ) Input forces VFD output to shut off 10 DIN8 Digital Input 8 Force Remote (TI+) Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 1 GND I/O Signal Ground I/O Ground for Reference and Control 13 4 V +4 Vdc Output Control voltage output (100 ma max.) 14 DO1 Digital Output 1 Ready Shows the drive is ready to run 15 4 Vo +4 Vdc Output Control voltage output (100 ma max.) 16 GND I/O Signal Ground I/O Ground for Reference and Control 17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0 60 Hz (4 ma to 0 ma) 18 AO+ Analog Output Motor Current Shows Motor current of motor 0 FLA (4 ma to 0 ma) 19 4 Vi +4 Vdc Input External control voltage input 0 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable) 1 DIN Digital Input Run Reverse Input starts drive in reverse direction (start enable) DIN3 Digital Input 3 External Fault Input causes drive to fault 3 DIN4 Digital Input 4 Fault Reset Input resets active faults 4 CMA DI1 to DI4 Common Grounded Allows source input 5 A RS-485 Signal A Fieldbus Communication (Modbus, BACnet) 6 B RS-485 Signal B Fieldbus Communication (Modbus, BACnet) 7 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency 8 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state 9 R1CM Relay 1 Common 30 R1NO Relay 1 Normally Open 31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency 3 RNC Relay Normally Closed Fault Relay output shows VFD is in a fault state 33 RCM Relay Common 34 RNO Relay Normally Open V6-T-60 Volume 6 Solid-State Motor Control CA E June 017

262 Adjustable Frequency Drives Clean Power Drives.10 Dimensions Approximate Dimensions in Inches (mm) BX Box Type (101.6) Minimum Free Air Space Required (934.7) (93.3) 3.00 (76.) Minimum Air Space Required Both Sides 8.55 (75.1) (958.6) (490.) 0.9 (531.4) BX Box Type 1 1 Inch Floor Stands (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 1.76 (44.8) (43.) (18.6) (93.3) 3.00 (76.) Minimum Air Space Required Both Sides (105.7) (141.3) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (44.8) Volume 6 Solid-State Motor Control CA E June V6-T-61

263 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) BX Box Type 1 Inch Floor Stands (148.6) BX Box Type (934.7) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 1.76 (44.8) 8.55 (75.1) 1.76 (44.8) (43.) (43.) (1495.3) (958.6) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) V6-T-6 Volume 6 Solid-State Motor Control CA E June 017

264 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) BX Box Type 1 1 Inch Floor Stands (18.6) BX Box Type 1 Inch Floor Stands (148.6) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required (105.7) 0.9 (531.4) (43.) (44.8) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 1.76 (44.8) (43.) (141.3) (1495.3) (357.1) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-63

265 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) BX Box Type 3R 0.18 (51.5) (1119.8) 4.69 (1084.3) (93.3) (490.) 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides 8.56 (75.3) Ø 0.44 (11.) Mounting Holes (4 Places) 3.51 (89.1) (43.) (958.6) BX Box Type 3R 1 Inch Floor Stands (1413.7) 4.77 (1086.4) (93.3) 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (106.3) 0.18 (51.5) (144.9) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (89.1) V6-T-64 Volume 6 Solid-State Motor Control CA E June 017

266 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) BX Box Type 3R Inch Floor Stands (1667.7) CX Box Type (139.5) 4.77 (1086.4) (18.1) (93.3) 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 0.9 (531.4) 3.57 (90.7) (43.) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (910.6) 1.74 (44.) 0.18 (51.5) (451.) (149.9) (357.1) (67.5) 7.00 (177.8) (163.4) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-65

267 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) CX Box Type 1 1 Inch Floor Stands (1533.4) (18.1) 9.30 (744.) CX Box Type 1 Inch Floor Stands (1787.4) (18.1) 4.00 (101.6) Minimum Free Air Space Required (110.8) 30.9 (785.4) (451.) (44.) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (163.4) (1465.0) (1800.1) 1.74 (44.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 5.50 (647.7) 7.50 (698.5) V6-T-66 Volume 6 Solid-State Motor Control CA E June 017

268 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) CX Box Type (139.5) (18.1) 9.30 (744.) 30.9 (785.4) CX Box Type 1 1 Inch Floor Stands (18.1) (1533.4) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (910.6) 1.74 (44.) 30.9 (785.4) (451.) (44.) (451.) (110.8) (163.4) (163.4) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-67

269 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) CX Box Type 1 Inch Floor Stands (1787.4) (18.1) CX Box Type 3R (144.5) (1391.) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) (784.4) 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) 3.00 (76.) Minimum Air Space Required Both Sides (910.6) Ø 0.44 (11.) Mounting Holes (4 Places) 3.7 (94.4) (451.) 1.00 (533.3) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (1446.9) 5.50 (647.7) 7.50 (698.5) V6-T-68 Volume 6 Solid-State Motor Control CA E June 017

270 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) CX Box Type 3R 1 Inch Floor Stands (1718.4) (1691.7) (18.1) (784.4) 8.10 (713.7) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) 1.00 (533.3) (179.6) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) CX Box Type 3R Inch Floor Stands (197.4) (1945.7) (18.1) (784.4) 7.88 (708.) 3.7 (94.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (451.) 1.00 (533.3) (376.) 11.8 (86.5) 7.75 (196.9) (1983.6) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) 3.7 (94.4) (451.) Volume 6 Solid-State Motor Control CA E June V6-T-69

271 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 8.3 (088.6) (1939.3) 3.00 (76.) Minimum Air Space Required Both Sides (174.) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) (39.4) (571.1) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 8.35 (091.7) (1939.3) (174.4) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) 1.55 (39.4).48 (571.1) V6-T-70 Volume 6 Solid-State Motor Control CA E June 017

272 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) DX Box Type 3R (78.3) 8.84 (104.1) (1939.3) (784.4) 7.88 (708.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 5.51 (647.8) (89.5).81 (579.) 6.31 (160.3) 1.80 (45.7) 8.56 (17.4).30 (566.4) 9.06 (738.1) 30.9 (785.4) 3.64 (9.5).48 (571.1) Volume 6 Solid-State Motor Control CA E June V6-T-71

273 .10 Adjustable Frequency Drives Clean Power Drives CFX Enclosed Drives Contents Description Clean Power Drives Overview Enclosed Passive Filtered Drives EGF Enclosed Drives CFX Enclosed Drives Product Identification Catalog Number Selection Product Selection Enclosure Selection Options Technical Data and Specifications Wiring Diagram Dimensions Enclosed 1-Pulse Drives Enclosed 18-Pulse Drives Enclosed Regenerative Drives Page V6-T-45 V6-T-5 V6-T-73 V6-T-74 V6-T-76 V6-T-79 V6-T-80 V6-T-81 V6-T-83 V6-T-84 V6-T-98 V6-T-30 V6-T-36 CFX Enclosed Drives Product Description The enclosed passive filtered drive also delivers True Power Factor in addition to reducing harmonic distortion, the enclosed passive filtered drive prevents transformer overheating and overloading of breakers and feeders, which enables the application of adjustable frequency drives on generators and other high impedance power systems. Features and Benefits The CFX passive filtered drive features include (at 480 V): UL Type 1, UL Type 1, UL Type 3R and NEMA 1 with gaskets and filters Input voltage: 480 V Complete range of control, network and power options Horsepower range: 480 V, 7-1/ 400 hp I L Single enclosure for both drive and filter reduces field wiring and enables convenient bypass installation Packaged solution ensures optimal coordination of drive and filter Standards and Certifications UL cul 508C V6-T-7 Volume 6 Solid-State Motor Control CA E June 017

274 Adjustable Frequency Drives Clean Power Drives.10 Product Identification Enclosed Passive Filtered Drive UL Type 1, 40 hp SVX Drive Input Reactor Optional Breaker Disconnect (P1) Door Mounted Keypad Shunt Fusing Tuned Shunt Reactor Tuned Harmonic Capacitor Volume 6 Solid-State Motor Control CA E June V6-T-73

275 .10 Adjustable Frequency Drives Clean Power Drives Catalog Number Selection Catalog Number Selection is for reference only. Not all option combinations may be available. CFX Enclosed Base Catalog Number Product Family CFX = Enclosed CFX passive filtered drives 007 = 7.5 hp 010 = 10 hp 015 = 15 hp 00 = 0 hp 05 = 5 hp 030 = 30 hp 040 = 40 hp 050 = 50 hp 060 = 60 hp Output Horsepower Rating 480 V 075 = 75 hp 100 = 100 hp 15 = 15 hp 150 = 150 hp 00 = 00 hp 50 = 50 hp 300 = 300 hp 350 = 350 hp 400 = 400 hp CFX F07 1 A 1 Phasing and Voltage Rating 1 4 = Input: Three-phase, 480 V Output: Three-phase Notes 1 Single-phase voltage refers to the supply voltage. Output voltage will be three-phase and equal to the magnitude of the input voltage. Brake chopper is a factory-installed option only. Braking resistors sold separately. See SVX catalog section for selection. 3 Additional enclosure options including NEMA 4 and 4X are available. Please contact the factory for configuration and pricing. 4 Part number configuration continued on the following page. Enclosure Rating 3 1 = NEMA Type 1 = NEMA Type 1 3 = NEMA Type 3R 6 = NEMA Type 1 Filtered and gasketed = Custom option Options 4 See Page V6-T-75 for catalog number option selection. Drive Type/Braking/Application A = Standard drive/no brake chopper/low overload B = Standard drive/brake chopper/low overload C = Standard drive/no brake chopper/high overload D = Standard drive/brake chopper/high overload E = High-performance drive/no brake chopper/low overload F = High-performance drive/brake chopper/low overload G = High-performance drive/no brake chopper/high overload H = High-performance drive/brake chopper/high overload V6-T-74 Volume 6 Solid-State Motor Control CA E June 017

276 Adjustable Frequency Drives Clean Power Drives.10 Catalog Number Selection is for reference only. Not all option combinations may be available. CFX Enclosed Catalog Number Options CFX F07 1 A 1 Base Catalog Number Example See Page V6-T-74 for base catalog number selection. Power Disconnect Options 0 =None 1 = MCP disconnect 1 = Circuit breaker 3 = Circuit breaker/isolation fusing 5 = Circuit breaker/isolation fusing/spd 8 = Circuit breaker/spd E = Isolation fuses G = Isolation fuses/spd = Custom option Bypass Options 3 0 =None 1 = Manual HOA bypass = Manual HOA bypass/isolation fusing 4 = Manual HOA bypass/isolation fusing/spd 7 = Manual HOA bypass/spd H = Manual HOA RVSS bypass J = Manual HOA RVSS bypass/isolation fusing L = Manual HOA RVSS bypass/isolation fusing/spd P = Manual HOA RVSS bypass/spd = Custom option Output Power Options 4 0 =None A = Output contactor B = 3% Output reactor D = dv/dt filter E = 3% Output Reactor/output contactor G = dv/dt/output contactor = Custom option Control Options 5 0 = None 1 = Speed pot = Start-stop pushbutton 3 = Start-stop pushbutton with speed pot A = HOA switch B = Start-stop pushbutton with speed pot & HOA switch C = Start-stop pushbutton with HOA switch D = HOA switch with speed pot = Custom option 0 0 B Notes 1 HMCP disconnect option required and only available when bypass is selected. More options are available as Engineered to Order through the Bid Manager tool. 3 All bypass options include third contactor for drive isolation when in bypass mode. 4 Output contactor not available with bypass. Bypass comes standard with output contactor. 5 Pilot devices are mm standard. 30 mm options are available as engineered to order through the Bid Manager tool. Option Boards Same options and codes as Option Boards 1 Option Boards 1 0 = No option 6 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc 7 = 1 RO (NC-NO), 1 RO (NO), 1 therm 8 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT +4 Vdc 9 = 3 RO (NO) A = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B = 1 RO (NO), 5 DI 4 40 Vac input C = Encoder low volt +5 V / 15 V / 4 V (high-performance drive only) D = Encoder high volt +15 V / 4 V (high-performance drive only) E = Double encoder (high-performance drive only) = Custom option Communication Options 0 = No option 1 = PROFIBUS-DP = LonWorks 3 = CANopen (slave) 4 = DeviceNet 5 = PROFIBUS-DP (D9 connector) 6 = Modbus 7 = Modbus (D9 connector) 8 = Johnson Controls N 9 = Modbus TCP A = BACnet B = EtherNet/IP C = RS-3 with D9 connector = Custom option Enclosure Options 0 =None 1 = Floor stand 1 inches = Floor stand inches A = Space heater B = Space heater & 1-inch floor stands C = Space heater & -inch floor stands = Custom option Light Options 5 0 =None 1 = Non-bypass light kit Power On, Run, Fault = Bypass light kit On, VFD Run, Fault, Bypass Run = Custom option Volume 6 Solid-State Motor Control CA E June V6-T-75

277 .10 Adjustable Frequency Drives Clean Power Drives Product Selection 480 V Drives CFX Enclosed Drives CFX Enclosed Drives 480 V Drives Constant Torque (CT)/High Overload (IH) Enclosed Drives NEMA Type 1 NEMA Type 1 NEMA Type 3R hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives Note 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-74. Base Catalog Number CFX0074D1 CFX0074D CFX0074D CFX0104D1 CFX0104D CFX0104D CFX0154D1 CFX0154D CFX0154D CFX004D1 CFX004D CFX004D CFX054D1 CFX054D CFX054D CFX0304D1 CFX0304D CFX0304D CFX0404C1 CFX0404C CFX0404C CFX0504C1 CFX0504C CFX0504C CFX0604C1 CFX0604C CFX0604C CFX0754C1 CFX0754C CFX0754C CFX1004C1 CFX1004C CFX1004C CFX154C1 CFX154C CFX154C CFX1504C1 CFX1504C CFX1504C CFX004C1 CFX004C CFX004C CFX504G1 CFX504G CFX504G CFX3004G1 CFX3004G CFX3004G CFX3504G1 CFX3504G CFX3504G3 hp Current (A) Drive Frame Size NEMA Type 1 NEMA Type 1 NEMA Type 3R Base Catalog Number 1 Base Catalog Number 1 Base Catalog Number CFX0074B1 CFX0074B CFX0074B CFX0104B1 CFX0104B CFX0104B CFX0154B1 CFX0154B CFX0154B CFX004B1 CFX004B CFX004B CFX054B1 CFX054B CFX054B CFX0304B1 CFX0304B CFX0304B CFX0404B1 CFX0404B CFX0404B CFX0504A1 CFX0504A CFX0504A CFX0604A1 CFX0604A CFX0604A CFX0754A1 CFX0754A CFX0754A CFX1004A1 CFX1004A CFX1004A CFX154A1 CFX154A CFX154A CFX1504A1 CFX1504A CFX1504A CFX004A1 CFX004A CFX004A CFX504E1 CFX504E CFX504E CFX3004E1 CFX3004E CFX3004E CFX3504E1 CFX3504E CFX3504E CFX4004E1 CFX4004E CFX4004E3 V6-T-76 Volume 6 Solid-State Motor Control CA E June 017

278 Adjustable Frequency Drives Clean Power Drives.10 Enclosed Passive Filtered Drive Option Board Kits The enclosed passive filtered drive series can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The enclosed passive filtered drive series factory-installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description 1 Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards RO (NC/NO) B OPTA 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/ext +4 Vdc Extended I/O Cards 6 DI B, C, D, E OPTB1 B1 1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated) B, C, D, E OPTB4 B4 3 RO (NO) B, C, D, E OPTB5 B5 3 Pt100 RTD board B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards 3 Modbus D, E OPTC C Modbus TCP D, E OPTCI CI BACnet D, E OPTCJ CJ EtherNet/IP D, E OPTCQ CQ Johnson Controls N D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 type connector) D, E OPTC8 C8 RS-3 with D9 connection D, E OPTD3 D3 Volume 6 Solid-State Motor Control CA E June V6-T-77

279 .10 Adjustable Frequency Drives Clean Power Drives Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the SVX Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19,00 baud. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the SVX Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6 Kbaud to 1 Mbaud, and the addresses range from 1 to 17. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the SVX Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10 A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the SVX Drive to a host system. According to ISO11898 standard cables to be chosen for CANbus should have a nominal impedance of 10 ohms, and specific line delay of nominal 5 as/m. 10 ohm line termination resistors required for installation. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the SVX Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 15 Kbaud, 50 Kbaud and 500 Kbaud. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the SVX Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory-installed option and as a field-installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the SVX Drive to Ethernet networks using Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the SVX Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19. and 38.4 Kbaud communication speeds and supports network addresses 1 to 17. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the SVX Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. V6-T-78 Volume 6 Solid-State Motor Control CA E June 017

280 Adjustable Frequency Drives Clean Power Drives.10 Enclosure Selection CFX Drives Enclosure selection charts are based on physical space limitations only and only to be used as a reference. For actual enclosure sizing, refer to Bid Manager. Note: Filtered enclosure sizing includes dedicated space for passive filter, input fuses, circuit breaker or fusible disconnect, CPT, SPD, heater/ thermostat, control relay and terminal blocks. Filtered Enclosure X-Space Enclosure Size Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 AX BX 0 0 CX 3 3 DX Filtered Power Options X-Space Power Options Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 3% Output reactor dv/dt filter Output contactor Larger Frame Enclosure Sizes Frame Size Type 1 Type 1 Type 1 Filtered and Gasketed Type 3R Frame 9 Size 8 Size 8 Size F Frame 10 Size 9 Size 9 1 Note: Filtered bypass enclosure sizing includes dedicated space for a passive filter, input fuses, MCP, CPT, input contactor, output bypass contactors, overload relay, SPD, heater/thermostat, control relay and terminal blocks. Filtered Bypass Enclosure X-Space Enclosure Size Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 AX BX CX 1 0 DX Filtered Bypass Power Options X-Space Power Options Frame 4 Frame 5 Frame 6 Frame 7 Frame 8 RVSS Bypass % Output reactor 3 4 dv/dt filter Larger Frame Enclosure Sizes Frame Size Type 1 Type 1 Note 1 Consult factory. Type 1 Filtered and Gasketed Type 3R Frame 9 Size 8 Size 8 Size F Frame 10 Size 9 Size 9 1 Volume 6 Solid-State Motor Control CA E June V6-T-79

281 .10 Adjustable Frequency Drives Clean Power Drives Options Input Power Options Option HMCP Disconnect Circuit Breaker Isolation Fusing Bypass Options Option Manual HOA Bypass Output Power Options Option Output Contactor Control Options Option Speed Pot Light Options Option Non-Bypass Light Kit Power On, Run, Fault Bypass Light Kit On, VFD Run, Fault, Bypass Run Enclosure Options Option Floor Stand 1 in Floor Stand in Description The HMCP motor protection circuit breaker uses an electronic trip unit to provide typical motor overload relay functionality and short-circuit protection against potential phase-to-phase or phase-to-ground faults. Utilizes a circuit breaker to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Provides high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power transistors. This option consists of three 00 ka fuses that are factory mounted in the enclosure. 3% Input Reactor The input reactor is a three-phase series inductance on the line side of an AFD. It is used to provide a reduction in voltage and current harmonics. It also provides increased input protection for AFD and its semiconductors from line transients. SPD Provides a UL 1449 surge protection device (SPD) rated for 40 ka/ph that is connected to the line side terminals. Fused Disconnect Utilizes fusing to provide a means of short-circuit protection for the power cables between it and the drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Manual HOA RVSS Bypass Description Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources. Start and speed sources include keypad, I/O and fieldbus. This option adds a reduced voltage soft starter to bypass assembly for soft starting in bypass mode. Description Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or permissive logic. NC and NO auxiliary contacts rated at 10 A, 600 Vac are provided for customer use. This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure. 3% Output Reactor The output reactor is a three-phase series inductance on the load side of a VFD. It is used to reduce transient voltage (dv/dt) and peak voltages at the motor terminals. A 3% output filter is recommended for motor cable lengths up to 300 ft (10 m). dv/dt Filter Used to reduce the transient voltage (dv/dt) at the motor terminals. Recommended for motor cable lengths over 300 ft (10 m) and up to 1000 ft (304.8 m). This option is mounted in the enclosure. HOA Switch Start-Stop Pushbutton Description Provides the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the 10 Vdc reference to generate a 0 10 V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus. Provides door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Description Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running and a red FAULT light that indicates a drive fault has occurred. Provides a white POWER ON light that indicates power to the enclosed cabinet, a green RUN light that indicates the drive is running, a red FAULT light that indicates a drive fault has occurred and an amber light that indicates when the motor is running in Bypass mode. Description Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of 1 in (304.8 mm). Converts a normally wall-mounted enclosure to a floor-standing enclosure with a height of in (558.8 mm). V6-T-80 Volume 6 Solid-State Motor Control CA E June 017

282 Adjustable Frequency Drives Clean Power Drives.10 Technical Data and Specifications Enclosed Passive Filtered Drives Description Specification Primary Design Features Hz input frequency Standard Output: AC volts maximum Input Voltage Base Output frequency range 0 30 Hz Initial output current (I H ) 50% for seconds Overload (1 minute [I H /I L ]) 150%/110% Enclosure space heater Optional Oversize enclosure Standard Output contactor Optional Bypass motor starter Optional Listings UL, cul, 508C Protection Features Incoming line fuses Optional AC input circuit disconnect Optional Phase rotation insensitive Standard EMI filter Standard FR6 thru FR9 1 Input phase loss protection Standard Input overvoltage protection Standard Line surge protection Standard Output short-circuit protection Standard Output ground fault protection Standard Output phase protection Standard Overtemperature protection Standard DC overvoltage protection Standard Drive overload protection Standard Motor overload protection Standard Programmer software Optional Local/remote keypad Standard Keypad lockout Standard Fault alarm output Standard Built-in diagnostics Standard Surge protective device Optional Description Specification Input/Output Interface Features Setup adjustment provisions Remote keypad/display Standard Personal computer Standard Operator control provisions Drive mounted keypad/display Standard Remote keypad/display Standard Conventional control elements Standard Serial communications Optional 115 Vac control circuit Optional Speed setting inputs Keypad Standard 0 10 Vdc potentiometer/voltage signal Standard 4 0 ma isolated Configurable 4 0 ma differential Configurable 3 15 psig Optional Analog outputs Speed/frequency Standard Torque/load/current Programmable Motor voltage Programmable Kilowatts Programmable 0 10 Vdc signals Configurable w/jumpers 4 0 ma DC signals Standard Isolated signals Optional Discrete outputs Fault alarm Standard Drive running Standard Drive at set speed Programmable Optional parameters 14 Dry contacts relays Form C Open collector outputs 1 Additional discrete outputs Optional Communications RS-3 Standard RS-4/485 Optional DeviceNet Optional Modbus RTU Optional CANopen (slave) Optional PROFIBUS-DP Optional Lonworks Optional Johnson Controls Metasys N Optional EtherNet/IP/Modbus TCP Optional BACnet Optional Note 1 The EMI filter is optional in FR10. Volume 6 Solid-State Motor Control CA E June V6-T-81

283 .10 Adjustable Frequency Drives Clean Power Drives Enclosed Passive Filtered Drives, continued Description Specification Performance Features Sensorless vector control Standard Volts/hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID setpoint controller Programmable Critical speed lockout Standard Current (torque) limit Standard Adjustable acceleration/deceleration Standard Linear or S curve accel/decel Standard Jog at preset speed Standard Thread/preset speeds 7 Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Standard Conditions for Application and Service Maximum operating ambient temperature 0 to 40 C Storage temperature 40 to 60 C Humidity (maximum), non-condensing 95% Altitude 100% load capacity (no derating) up to 380 ft (1000 m); 1% derating for each 38 ft (100 m) above 380 ft (1000 m); max. 984 ft (3000 m) Line voltage variation +10/ 15% Line frequency variation Hz Efficiency >96% Power factor (displacement) 0.99 Standard I/O Specifications Description Specification Six digital input programmable Two analog input configurable w/ jumpers Two digital output programmable One digital output programmable One analog output programmable configurable w/jumper I/O Specifications for Control/Communication Options Description Specification Analog voltage, input 0 ±10 V, R i >00 kilohms Analog current, input 0 (4) 0 ma, R i = 50 ohms Digital input 4 V: 0 <10 V, 1 >18V, R i >5 kilohms Auxiliary voltage 4 V (±0%), max. 50 ma Reference voltage 10 V ±3%, max. 10 ma Analog current, output 0 (4) 0 ma, R L = 500 kilohms, resolution 10 bit, accuracy <±% Analog voltage, output 0 () 10 V, R L >1 kohm, resolution 10 bit, accuracy <±% Relay output max. switching voltage 300 Vdc, 50 Vac Relay output max. switching load 3 A/4 Vdc, 300 Vdc, 50 Vac Relay output max. continuous load A rms Thermistor input R trip = 4.7 kohms Notes 1 Units FR10 rated 40 C. For applications above 3 A consult instruction manual. 4 V: 0 <10 V, 1 >18V,R i >5 kohms Voltage: 0 ±10 V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 kohms Form C relays 50 Vac or 30 Vdc Amp resistive Open collector 48 Vdc 50 ma 0 0 ma, R L max. 500 ohms 10 bits ±% V6-T-8 Volume 6 Solid-State Motor Control CA E June 017

284 Adjustable Frequency Drives Clean Power Drives.10 Wiring Diagram Control Input/Output Reference potentiometer 1 10 kohms Basic Application Default I/O Configuration Terminal Signal Description OPTA V ref Reference output Voltage for potentiometer, etc. Remote reference 0(4) 0 ma READY RUN ma AI1+ Analog input, voltage range 0 10 Vdc Voltage input frequency reference 3 AI1 I/O Ground Ground for reference and controls 4 AI+ Analog input, current range 0 0 ma Current input frequency reference 5 AI 6 +4 V Control voltage output Voltage for switches, etc. max 0.1 A 7 GND I/O ground Ground for reference and controls 8 DIN1 Start forward Contact closed = start forward 9 DIN Start reverse Contact closed = start reverse 10 DIN3 External fault input (programmable) Contact open = no fault Contact closed = fault 11 CMA Common for DIN 1 DIN 3 Connect to GND or +4 V 1 +4 V Control voltage output Voltage for switches (see terminal 6) 13 GND I/O ground Ground for reference and controls 14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency Ref. 15 DIN5 Multi-step speed select Open Closed Open Closed Open Open Closed Closed 16 DIN6 Fault reset Contact open = no action Contact closed = fault reset 17 CMB Common for DIN4 DIN6 Connect to GND or +4 V 18 AO1+ Output frequency Analog output 19 AO1 0 DO1 Digital output READY OPTA 1 RO1 Relay output 1 RUN RO1 3 RO1 4 RO Relay output FAULT 5 RO 6 RO Programmable Range 0 0 ma, R L max. 500 ohms Programmable Open collector, I <50 ma, V <48 Vdc Ref.Vin Multi-step ref.1 Multi-step ref. Ref Max Volume 6 Solid-State Motor Control CA E June V6-T-83

285 .10 Adjustable Frequency Drives Clean Power Drives Dimensions Approximate Dimensions in Inches (mm) BX Box Type (101.6) Minimum Free Air Space Required (934.7) (93.3) 3.00 (76.) Minimum Air Space Required Both Sides 8.55 (75.1) (958.6) (490.) 0.9 (531.4) BX Box Type 1 1 Inch Floor Stands (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 1.76 (44.8) (43.) (18.6) (93.3) 3.00 (76.) Minimum Air Space Required Both Sides (105.7) (141.3) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (44.8) V6-T-84 Volume 6 Solid-State Motor Control CA E June 017

286 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) BX Box Type 1 Inch Floor Stands (148.6) BX Box Type (934.7) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) 4.00 (101.6) Minimum Free Air Space Required (490.) 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 1.76 (44.8) 8.55 (75.1) 1.76 (44.8) (43.) (43.) (1495.3) (958.6) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) Volume 6 Solid-State Motor Control CA E June V6-T-85

287 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) BX Box Type 1 1 Inch Floor Stands (18.6) BX Box Type 1 Inch Floor Stands (148.6) (93.3) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required (105.7) 0.9 (531.4) (43.) (44.8) (490.) 4.00 (101.6) Minimum Free Air Space Required 0.9 (531.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 1.76 (44.8) (43.) (141.3) (1495.3) (357.1) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) (393.7) (444.5) V6-T-86 Volume 6 Solid-State Motor Control CA E June 017

288 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) BX Box Type 3R (1119.8) 4.69 (1084.3) (93.3) (490.) 0.9 (531.4) 3.00 (76.) Minimum Air Space Required Both Sides 8.56 (75.3) Ø 0.44 (11.) Mounting Holes (4 Places) 3.51 (89.1) 0.18 (51.5) (43.) (958.6) BX Box Type 3R 1 Inch Floor Stands (18.6) (93.3) (490.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (105.7) (141.3) (357.1) (67.5) 7.00 (177.8) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) 0.9 (531.4) (43.) (44.8) Volume 6 Solid-State Motor Control CA E June V6-T-87

289 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) BX Box Type 3R Inch Floor Stands (1667.7) CX Box Type (139.5) 4.77 (1086.4) (18.1) (93.3) 0.88 (530.4) (454.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (179.7) 0.9 (531.4) 3.57 (90.7) (43.) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 30.9 (785.4) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) (910.6) 1.74 (44.) 0.18 (51.5) (451.) (149.9) (357.1) (67.5) 7.00 (177.8) (163.4) 3.00 (76.) 5.00 (17.0) (393.7) (444.5) V6-T-88 Volume 6 Solid-State Motor Control CA E June 017

290 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) CX Box Type 1 1 Inch Floor Stands (1533.4) (18.1) 9.30 (744.) CX Box Type 1 Inch Floor Stands (1787.4) (18.1) 4.00 (101.6) Minimum Free Air Space Required (110.8) 30.9 (785.4) (451.) (44.) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (163.4) (1465.0) (1800.1) 1.74 (44.) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-89

291 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) CX Box Type (139.5) (18.1) 9.30 (744.) 30.9 (785.4) CX Box Type 1 1 Inch Floor Stands (18.1) (1533.4) 4.00 (101.6) Minimum Free Air Space Required 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 3.00 (76.) Minimum Air Space Required Both Sides Ø 0.44 (11.) Mounting Holes (4 Places) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (910.6) 1.74 (44.) 30.9 (785.4) (451.) (44.) (451.) (110.8) (163.4) (163.4) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) V6-T-90 Volume 6 Solid-State Motor Control CA E June 017

292 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) CX Box Type 1 Inch Floor Stands (1787.4) (18.1) CX Box Type 3R (144.5) (1391.) (18.1) 9.30 (744.) 4.00 (101.6) Minimum Free Air Space Required 30.9 (785.4) (784.4) 9.30 (744.) 30.9 (785.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (1800.1) 1.74 (44.) 3.00 (76.) Minimum Air Space Required Both Sides (910.6) Ø 0.44 (11.) Mounting Holes (4 Places) 3.7 (94.4) (451.) 1.00 (533.3) (451.) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) (1446.9) 5.50 (647.7) 7.50 (698.5) Volume 6 Solid-State Motor Control CA E June V6-T-91

293 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) CX Box Type 3R 1 Inch Floor Stands (1718.4) (1691.7) (18.1) (784.4) 8.10 (713.7) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (110.8) 1.00 (533.3) (179.6) (376.) 11.8 (86.5) 7.75 (196.9) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) CX Box Type 3R Inch Floor Stands (197.4) (1945.7) (18.1) (784.4) 7.88 (708.) 3.7 (94.4) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (1465.0) (451.) 1.00 (533.3) (376.) 11.8 (86.5) 7.75 (196.9) (1983.6) 3.00 (76.) 5.00 (17.0) 5.50 (647.7) 7.50 (698.5) 30.9 (785.4) 3.7 (94.4) (451.) V6-T-9 Volume 6 Solid-State Motor Control CA E June 017

294 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 8.3 (088.6) (1939.3) 3.00 (76.) Minimum Air Space Required Both Sides (174.) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) (39.4) (571.1) DX Box Type (744.) 4.00 (101.6) Minimum Free Air Space Required Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides 8.35 (091.7) (1939.3) (174.4) 8.85 (104.4).56 (573.0) 6.13 (155.6) 1.6 (41.1) 8.38 (1.9).1 (561.8) 8.88 (733.6) 30.9 (785.4) 1.55 (39.4).48 (571.1) Volume 6 Solid-State Motor Control CA E June V6-T-93

295 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) DX Box Type 3R (78.3) 8.84 (104.1) (1939.3) (784.4) 7.88 (708.) Ø 0.44 (11.) Mounting Holes ( Places) 3.00 (76.) Minimum Air Space Required Both Sides (174.4) 5.51 (647.8) (89.5).81 (579.) 6.31 (160.3) 1.80 (45.7) 8.56 (17.4).30 (566.4) 9.06 (738.1) 30.9 (785.4) 3.64 (9.5).48 (571.1) V6-T-94 Volume 6 Solid-State Motor Control CA E June 017

296 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Size (374.9) (86.0) Construction: UL Type 1 Oversize Finish: Enclosure ANSI 61 Gray (Light) For reference only, dimensions are subject to change. See Page V6-T-76, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 48.0 (119) 90.0 (86) 4.0 (610) 4. (107) 3.0 (77) 5.5 (139) 84.4 (143) 4.0 (10) Cable Entry L M N P R S T U V W RR SS TT UU VV 9.5 (41) 37.5 (95) 4.00 (609.6) 1.45 (544.8) 1.31 (541.3) (119.) 5.14 (639) Front View Side View.56 (14.) Dia Mounting Holes (41.3) (4 Places) 1.5 (318) 7.7 (196) (143.0) 8.3 (10).47 (570.74) 8.5 (09.6) 5.48 (139.19) 1.3 (3) 1.5 (31.8) 31.0 (787) (787.4) 3.01 (76.45) (951.74) 45. ( ) Bottom View 1.5 (545) Top View 4.00 (101.6) Minimum Free Air Space Required 1.3 (541) 1.50 (317.5) 7.73 (196.34) 93.5 (375) Opening for Top Cable Entry ( Places) Keypad Flanged Disconnect Supplied Mounted on These Panels Door Handle (key-lock optional) Intake Ventilating Slots (Filtered on NEMA 1) Quarter Turn Latch ( Places) Opening for Bottom Cable Entry Approximate Shipping Weight Lbs (kg) 1400 (636) Max. Approx. Shipping Weight Lbs (kg) 000 (908) Volume 6 Solid-State Motor Control CA E June V6-T-95

297 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Size (374.9) For reference only, dimensions are subject to change. See Page V6-T-76, notes 3 and 5 for enclosure and option selection. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 60.0 (154) 90.0 (86) 60.1 (664).9 (58).0 (51) 30.0 (76) 44.3 (115) 10.6 (70) 10.6 (70) 8. (08) 4.0 (10) Cable Entry L M N P R S T U V W RR SS TT UU VV 8.5 (16) (86.0) Access Plate (4 places) 3.7 (831) 4.00 (609.6) 5.14 (638.6) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel 1.0 (305) 11.9 (303) ø0.56 (ø14.) Dia. Mounting Hole 9.8 (49) 1.5 (38) 1.50 (38.1) 7.46 x (189.5 x 381.0) Access in Top (two places) (478.5) 8.0 (08.3) 43.5 (1105) 7.36 (694.9) 9.05 (737.9) 15.0 (381) (1104.9) 90 Max. Door Opening 3.7 (831.1) 7.5 (191) Top View 4.00 (101.6) Minimum Free Air Space Required (154.0) Front View.00 (50.8).90 (581.7) (1176.0) (1394.5) Bottom View 90 Max. Door Opening 5.0 (635) 7.06 (687.3) 93.5 (375) 7.4 (696) 8.75 (.3) Drive Circuit Breaker Door Handle (key-lock optional) 8.50 x 1.00 (15.9 x 304.8) Bottom Access (303.0) 5.00 (635.0) 90.1 (738) Approximate Shipping Weight Lbs (kg) 1800 (817) 70.1 (687) Max. Approx. Shipping Weight Lbs (kg) 500 (1135) V6-T-96 Volume 6 Solid-State Motor Control CA E June 017

298 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Enclosure Size F H H1 W W1 D D (376.9) ( ) W W (154.0) (119.) H1 H (95.5) 6.00 (660.4) Approximate Weight Lbs (kg) D D1 Approximate Shipping Weight Lbs (kg) 1700 (771) 1850 (839) Volume 6 Solid-State Motor Control CA E June V6-T-97

299 .10 Adjustable Frequency Drives Clean Power Drives Enclosed 1-Pulse Drives Contents Description Clean Power Drives Overview Enclosed Passive Filtered Drives EGF Enclosed Drives CFX Enclosed Drives Enclosed 1-Pulse Drives Catalog Number Selection Product Selection Dimensions Enclosed 18-Pulse Drives Enclosed Regenerative Drives Page V6-T-45 V6-T-5 V6-T-7 V6-T-99 V6-T-300 V6-T-301 V6-T-30 V6-T-36 HCX Enclosed 1-Pulse Drives Product Description Standards and Certifications The Enclosed HCX Drives is UL 508C specifically tailored for HVAC applications where clean power is necessary. The Enclosed HCX Drive uses Eaton s SVX drive with a 1-pulse phase shifting transformer to deliver a substantial reduction in voltage and current harmonics. V6-T-98 Volume 6 Solid-State Motor Control CA E June 017

300 Adjustable Frequency Drives Clean Power Drives.10 Catalog Number Selection HCX Enclosed 1-Pulse Drives Product Family HCX = Enclosed 1-pulse drive Horsepower Rating 007 = 7.5 hp 010 = 10 hp 015 = 15 hp 00 = 0 hp 05 = 5 hp 030 = 30 hp 040 = 40 hp 050 = 50 hp 060 = 60 hp 075 = 75 hp 100 = 100 hp 15 = 15 hp HCX B A Enclosure Rating 1 = Type 1 6 = Type 1 filtered Voltage Rating 1 = 08 V = 30 V 4 = 480 V Application Torque/Braking A = I L/No brake chopper B = I L/Internal brake chopper Enclosure Style A = Enclosed drive Volume 6 Solid-State Motor Control CA E June V6-T-99

301 .10 Adjustable Frequency Drives Clean Power Drives Product Selection 08 V Drives HCX Enclosed Drives 30 V Drives HCX Enclosed Drives 480 V Drives HCX Enclosed Drives 08 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives NEMA Type 1 NEMA Type 1 Filtered hp Current (A) Drive Frame Size Base Catalog Number 1 Base Catalog Number HCX00711BA HCX00761BA HCX01011BA HCX01061BA HCX01511BA HCX01561BA HCX0011BA HCX0061BA HCX0511AA HCX0561AA HCX03011AA HCX03061AA HCX04011AA HCX04061AA HCX05011AA HCX05061AA HCX06011AA HCX06061AA 30 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives hp Current (A) Drive Frame Size NEMA Type 1 Base Catalog Number 1 NEMA Type 1 Filtered Base Catalog Number HCX0071BA HCX0076BA HCX0101BA HCX0106BA HCX0151BA HCX0156BA HCX001BA HCX006BA HCX051AA HCX056AA HCX0301AA HCX0306AA HCX0401AA HCX0406AA HCX0501AA HCX0506AA HCX0601AA HCX0606AA 480 V Drives Variable Torque (VT)/Low Overload (IL) Enclosed Drives hp Current (A) Drive Frame Size NEMA Type 1 Base Catalog Number 1 NEMA Type 1 Filtered Base Catalog Number HCX0514BA HCX0564BA HCX03014BA HCX03064BA HCX04014BA HCX04064BA HCX05014AA HCX05064AA HCX06014AA HCX06064AA HCX07514AA HCX07564AA HCX10014AA HCX10064AA HCX1514AA HCX1564AA Note 1 Table is for base catalog number reference only. For complete catalog number selection, see Page V6-T-99. V6-T-300 Volume 6 Solid-State Motor Control CA E June 017

302 Adjustable Frequency Drives Clean Power Drives.10 Dimensions Approximate Dimensions in Inches (mm) Enclosure Size hp I L and 5 15 hp I H 480 V hp I L and 5 75 hp I H 575 V (86.0) (393.7) 1.50 (546.1) Side View (143.0) Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel ø0.56 (ø14.) Dia. Mounting Holes (five places) (476.3) 5.75 (146.1) 0.00 (508.0) 6.5 (666.8) Hinged Side Door Clearance at 90º 93.9 (385.6) (378.5) 1.75 (44.5) 4.45 (61.0) Exhaust Air Top View (76.0) 4.5 (107.9) Bottom View For Cable Entry (54.0) 8.05 (71.5) (381.0).00 (50.8) (66.7) (177.8) 4.79 (11.7) 4.00 (101.6) Minimum Free Air Space Required Keypad Flanged Disconnect Supplied With Circuit Breaker When Specified Operator Elements When Specified, Mounted On These Panels Door Handle (key-lock optional) Quarter Turn Latch (three places) Opening For Bottom Cable Entry Volume 6 Solid-State Motor Control CA E June V6-T-301

303 .10 Adjustable Frequency Drives Clean Power Drives Enclosed 18-Pulse Drives Contents Description Enclosed Passive Filtered Drives Enclosed 18-Pulse Drives Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions Page V6-T-51 V6-T-304 V6-T-305 V6-T-313 V6-T-318 V6-T-30 V6-T-31 CPX Enclosed 18-Pulse Drives Product Description Eaton s enclosed 18-pulse drives use advanced 18-pulse technology that significantly reduces line harmonics at the drive input terminals, resulting in one of the purest sinusoidal waveforms available. The enclosed 18-pulse drive also delivers True Power Factor in addition to reducing harmonic distortion, the enclosed 18-pulse drive prevents upstream transformer overheating and overloading of breakers and feeders, enabling the application of adjustable frequency drives on generators and other high impedance power systems. Features and Benefits Enclosed 18-pulse drive features include: Space optimized enclosure Simple layout for power options NEMA Type 1, Type 1 filtered and gasketed, Type 3R Input voltage: 480 V, 08 V, 575 V Complete range of control, network and power options Horsepower range: 480 V, hp (consult factory for larger sizes) 08/30 V, 5 00 hp 575 V, hp (consult factory for larger sizes) Over 15 years of 18-pulse clean power experience 65 kaic Standard at 480 V and 08 V 100 kaic optional Standards and Certifications UL 508C V6-T-30 Volume 6 Solid-State Motor Control CA E June 017

304 Adjustable Frequency Drives Clean Power Drives.10 Product Identification Type 1, hp (30 x 90 x 1.50) Door Mounted Keypad 18-Pulse Diode Rectifier SVX Drive Bypass Starter Assembly (option) Motor Circuit Protector (standard with bypass options) Pre-Charge Input Contactor Input Line Fuses Input Choke 18-Pulse Auto-Transformer Volume 6 Solid-State Motor Control CA E June V6-T-303

305 .10 Adjustable Frequency Drives Clean Power Drives Catalog Number Selection Enclosed 18-Pulse Drive Product Family CPX = Clean power 18-pulse enclosed drives 05 = 5 hp 030 = 30 hp 040 = 40 hp 050 = 50 hp 060 = 60 hp 075 = 75 hp Horsepower Rating 100 = 100 hp 15 = 15 hp 150 = 150 hp 00 = 00 hp 50 = 50 hp 300 = 300 hp C P X A A 350 = 350 hp 400 = 400 hp 500 = 500 hp 600 = 600 hp 700 = 700 hp 800 = 800 hp Enclosure Rating 1 = Type 1 3 = Type 3R 6 = Type 1 filtered and gasketed Voltage Rating = 30 V (08 40 V) 4 = 480 V 5 = 575 V ( V) Application Torque/Braking 1 A = I L /no brake chopper B = I L /internal brake chopper D = I H /no brake chopper E = I H /internal brake chopper Enclosed Style A = Enclosed drive Notes 1 Brake chopper is standard in drives up to 30 hp I H or 40 hp I L at 480 V. It is optional in larger drives. Local/remote keypad is included as the standard control panel. 3 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details. 4 See Pages V6-T-315 and V6-T-316 for complete descriptions. 5 Includes local/remote speed reference switch. 6 See Pages V6-T-313 and V6-T-314 for complete descriptions. K1 K K4 K5 K6 KF KO L1 L LE P1 P8 PE PF PG PH PI PN RA RC RG S7 S8 S9 Build options alphabetically and numerically. Enclosed Options 34 Door-mounted speed potentiometer 5 Door-mounted speed potentiometer with HOA selector switch 5 HAND/OFF/AUTO switch 0.87-inch ( mm) MANUAL/AUTO reference switch 0.87-inch ( mm) START/STOP pushbuttons 0.87-inch ( mm) Bypass test switch for RA Standard elapsed time meter Power, RUN and fault pilot lights Bypass pilot lights for RA, RB, bypass options Red RUN light Input disconnect Surge protective device Output contactor Output filter MotoRx (up to 600 ft [18.9 m]) 1000 V/μS dv/dt filter Single overload relay Dual overload relays Dual overloads for bypass Manual HOA bypass controller Auto transfer HOA bypass controller Reduced voltage starter for bypass inch (54.0 mm) expansion 0.00-inch (508.0 mm) expansion Space heater C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 connector) C6 = CANopen (slave) C7 = DeviceNet C8 = Modbus (D9 Type connector) VB Communication Options 6 Engineered Options Varnished boards Type Control Control Control Control Control Addl. bypass Control Light Addl. bypass Light Input Input Output Output Output Output Output Addl. bypass Bypass Bypass Bypass Enclosure Enclosure Enclosure CA = Johnson Controls N CI = Modbus TCP CJ = BACnet CQ = EtherNet/IP D3 = RS-3 with D9 connection Control Options B1 = 6 DI, 1 ext +4 Vdc/ext +4 Vdc B = 1 RO (NC/NO), 1 RO (NO), 1 therm B4 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT +4 Vdc B5 = 3 RO (NO) B8 = 1 ext +4 Vdc/ext +4 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 4 40 Vac input V6-T-304 Volume 6 Solid-State Motor Control CA E June 017

306 Adjustable Frequency Drives Clean Power Drives.10 Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower, voltage and enclosure rating. (The enclosed drive s continuous output amp rating should be equal to or greater than the motor s full load amp rating.) The base-enclosed package includes a standard drive, doormounted alphanumeric panel and enclosure. 08/30 V Drives Enclosed 18-Pulse Drive Ambient Temperature Ratings Frame Size I H I L FR4 FR9 50 C 50 C FR10 and above 40 C 40 C Enclosed 18-Pulse Base Drive Type 1 Enclosure Current Size 1 hp (A) Chassis Frame If dynamic brake chopper or control/communication option is desired, change the appropriate code in the base catalog number. All of the programming is exactly the same as the standard SVX drive. Select enclosed options. Add the codes as suffixes to the base catalog number in alphabetical and numeric order. Base Catalog Number 3 Low Overload Drive FR7 CPX051AA FR7 CPX0301AA FR7 CPX0401AA FR8 CPX0501AA FR8 CPX0601AA FR8 CPX0751AA FR9 CPX1001AA FR8T CPX151AA FR8T CPX1501AA FR9T CPX001AA High Overload Drive FR7 CPX051DA FR7 CPX0301DA FR8 CPX0401DA FR8 CPX0501DA FR8 CPX0601DA FR9 CPX0751DA FR8T CPX1001DA FR8T CPX151DA FR9T CPX1501DA FR9T CPX001DA Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. Volume 6 Solid-State Motor Control CA E June V6-T-305

307 .10 Adjustable Frequency Drives Clean Power Drives Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive NEMA 1 Filtered Enclosure Current Size 1 hp (A) Enclosed 18-Pulse Base Drive Type 3R 4 Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. 4 All Type 3R drives use the Size F enclosure. Chassis Frame Base Catalog Number 3 Low Overload Drive FR7 CPX056AA FR7 CPX0306AA FR7 CPX0406AA FR8 CPX0506AA FR8 CPX0606AA FR8 CPX0756AA FR9 CPX1006AA FR8T CPX156AA FR8T CPX1505AA FR9T CPX006AA High Overload Drive FR7 CPX056DA FR7 CPX0306DA FR8 CPX0406DA FR8 CPX0506DA FR8 CPX0606DA FR9 CPX0756DA FR8T CPX1006DA FR8T CPX156DA FR9T CPX1506DA FR9T CPX006DA Enclosure Current Size 1 hp (A) Chassis Frame Base Catalog Number 3 Low Overload Drive FR7 CPX053AA FR7 CPX0303AA FR7 CPX0403AA FR8 CPX0503AA FR8 CPX0603AA FR8 CPX0753AA FR9 CPX1003AA FR8T CPX153AA High Overload Drive FR7 CPX053DA FR7 CPX0303DA FR8 CPX0403DA FR8 CPX0503DA FR8 CPX0603DA FR9 CPX0753DA FR8T CPX1003DA V6-T-306 Volume 6 Solid-State Motor Control CA E June 017

308 Adjustable Frequency Drives Clean Power Drives V Drives Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive Type 1 Enclosure Current Size 1 hp (A) Chassis Frame Base Catalog Number 3 Low Overload Drive FR6 CPX0514BA FR6 CPX03014BA 40 5 FR6 CPX04014BA FR7 CPX05014AA FR7 CPX06014AA FR7 CPX07514AA FR8 CPX10014AA FR8 CPX1514AA FR8 CPX15014AA FR9 CPX0014AA FR9 CPX5014AA FR10 CPX30014AA FR10 CPX35014AA FR10 CPX40014AA FR11 CPX50014AA FR11 CPX55014AA FR11 CPX60014AA FR1 CPX65014AA FR1 CPX70014AA FR1 CPX80014AA High Overload Drive FR6 CPX0514EA FR6 CPX03014EA 40 5 FR7 CPX04014DA FR7 CPX05014DA FR7 CPX06014DA FR8 CPX07514DA FR8 CPX10014DA FR8 CPX1514DA FR9 CPX15014DA FR9 CPX0014DA FR10 CPX5014DA FR10 CPX30014DA FR10 CPX35014DA FR11 CPX40014DA FR11 CPX50014DA FR11 CPX55014DA FR1 CPX60014DA FR1 CPX65014DA FR1 CPX70014DA Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. Volume 6 Solid-State Motor Control CA E June V6-T-307

309 .10 Adjustable Frequency Drives Clean Power Drives Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive NEMA 1 Filtered Enclosure Current Size 1 hp (A) Chassis Frame Base Catalog Number 3 Low Overload Drive FR6 CPX0564BA FR6 CPX03064BA 40 5 FR6 CPX04064BA FR7 CPX05064AA FR7 CPX06064AA FR7 CPX07564AA FR8 CPX10064AA FR8 CPX1564AA FR8 CPX15064AA FR9 CPX0064AA FR9 CPX5064AA FR10 CPX30064AA FR10 CPX35064AA FR10 CPX40064AA FR11 CPX50064AA FR11 CPX55064AA FR11 CPX60064AA FR11 CPX65064AA FR1 CPX70064AA FR1 CPX80064AA High Overload Drive FR6 CPX0564EA FR6 CPX03064EA 40 5 FR7 CPX04064DA FR7 CPX05064DA FR7 CPX06064DA FR8 CPX07564DA FR8 CPX10064DA FR8 CPX1564DA FR9 CPX15064DA FR9 CPX0064DA FR10 CPX5064DA FR10 CPX30064DA FR10 CPX35014DA FR11 CPX40064DA FR11 CPX50064DA FR11 CPX55064DA FR1 CPX60064DA FR1 CPX65064DA FR1 CPX70064DA Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. V6-T-308 Volume 6 Solid-State Motor Control CA E June 017

310 Adjustable Frequency Drives Clean Power Drives.10 Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive Type 3R 1 Enclosure Current Size hp 3 (A) Chassis Frame Base Catalog Number 4 Low Overload Drive FR6 CPX0534AA FR6 CPX03034AA 40 5 FR6 CPX04034AA FR7 CPX05034AA FR7 CPX06034AA FR7 CPX07534AA FR8 CPX10034AA FR8 CPX1534AA FR8 CPX15034AA FR9 CPX0034AA FR9 CPX5034AA High Overload Drive FR6 CPX0534DA FR6 CPX03034DA 40 5 FR7 CPX04034DA FR7 CPX05034DA FR7 CPX06034DA FR8 CPX07534DA FR8 CPX10034DA FR8 CPX1534DA FR9 CPX15034DA FR9 CPX0034DA Notes 1 All Type 3R drives use the Size F enclosure. See enclosure dimensions beginning on Page V6-T hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 4 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. Volume 6 Solid-State Motor Control CA E June V6-T-309

311 .10 Adjustable Frequency Drives Clean Power Drives 575 V Drives Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive Type 1 Enclosure Current Size 1 hp (A) Chassis Frame Base Catalog Number 3 Low Overload Drive FR6 CPX0515AA 30 3 FR6 CPX03015AA FR7 CPX04015AA 50 5 FR7 CPX05015AA 60 6 FR8 CPX06015AA FR8 CPX07515AA FR8 CPX10015AA FR9 CPX1515AA FR9 CPX15015AA FR9 CPX0015AA FR10 CPX5015AA FR10 CPX30015AA FR10 CPX40015AA FR11 CPX50015AA FR11 CPX60015AA FR1 CPX65015AA FR1 CPX70015AA FR1 CPX80015AA High Overload Drive FR6 CPX0515DA 30 3 FR7 CPX03015DA FR7 CPX04015DA 50 5 FR8 CPX05015DA 60 6 FR8 CPX06015DA FR8 CPX07515DA FR9 CPX10015DA FR9 CPX1515DA FR9 CPX15015DA FR10 CPX0015DA 50 4 FR10 CPX5015DA FR10 CPX30015DA FR11 CPX40015DA FR11 CPX45015DA FR11 CPX50015DA FR1 CPX60015DA FR1 CPX65015DA FR1 CPX70015DA Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. V6-T-310 Volume 6 Solid-State Motor Control CA E June 017

312 Adjustable Frequency Drives Clean Power Drives.10 Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive NEMA 1 Filtered Enclosure Current Size 1 hp (A) Chassis Frame Base Catalog Number 3 Low Overload Drive FR6 CPX0565AA 30 3 FR6 CPX03065AA FR7 CPX04065AA 50 5 FR7 CPX05065AA 60 6 FR8 CPX06065AA FR8 CPX07565AA FR8 CPX10065AA FR9 CPX1565AA FR9 CPX15065AA FR9 CPX0065AA FR10 CPX5065AA FR10 CPX30065AA FR10 CPX40065AA FR11 CPX50065AA FR11 CPX60065AA FR1 CPX65065AA FR1 CPX70065AA FR1 CPX80065AA High Overload Drive FR6 CPX0565DA 30 3 FR7 CPX03065DA FR7 CPX04065DA 50 5 FR8 CPX05065DA 60 6 FR8 CPX06065DA FR8 CPX07565DA FR9 CPX10065DA FR9 CPX1565DA FR9 CPX15065DA FR10 CPX0065DA 50 4 FR10 CPX5065DA FR10 CPX30065DA FR11 CPX40065DA FR11 CPX45065DA FR11 CPX50065DA FR1 CPX60065DA FR1 CPX65065DA FR1 CPX70065DA Notes 1 See enclosure dimensions beginning on Page V6-T-31. hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. Volume 6 Solid-State Motor Control CA E June V6-T-311

313 .10 Adjustable Frequency Drives Clean Power Drives Enclosed 18-Pulse Drive Enclosed 18-Pulse Base Drive Type 3R 1 Enclosure Current Size hp 3 (A) Chassis Frame Base Catalog Number 4 Low Overload Drive FR6 CPX0535AA 30 3 FR6 CPX03035AA FR7 CPX04035AA 50 5 FR7 CPX05035AA 60 6 FR8 CPX06035AA FR8 CPX07535AA FR8 CPX10035AA FR9 CPX1535AA FR9 CPX15035AA FR9 CPX0035AA High Overload Drive FR6 CPX0535DA 30 3 FR7 CPX03035DA FR7 CPX04035DA 50 5 FR8 CPX05035DA 60 6 FR8 CPX06035DA FR8 CPX07535DA FR9 CPX10035DA FR9 CPX1535DA FR9 CPX15035DA Notes 1 All Type 3R drives use the Size F enclosure. See enclosure dimensions beginning on Page V6-T hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA. 4 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure. V6-T-31 Volume 6 Solid-State Motor Control CA E June 017

314 Adjustable Frequency Drives Clean Power Drives.10 Options Enclosed 18-Pulse Drive Option Board Kits The enclosed 18-pulse drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards (see figure below). The enclosed 18-pulse drives factory-installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. SVX Series Option Board Kits Option Boards A B C D E Option Board Kits Option Kit Description 1 Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards RO (NC/NO) B OPTA 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/ext +4 Vdc Extended I/O Cards 6 DI B, C, D, E OPTB1 B1 1 RO (NC/NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated) B, C, D, E OPTB4 B4 3 RO (NO) B, C, D, E OPTB5 B5 3 Pt100 RTD board B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 Communication Cards 3 Modbus D, E OPTC C Modbus TCP D, E OPTCI CI BACnet D, E OPTCJ CJ EtherNet/IP D, E OPTCQ CQ Johnson Controls N D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 type connector) D, E OPTC8 C8 RS-3 with D9 connection D, E OPTD3 D3 Volume 6 Solid-State Motor Control CA E June V6-T-313

315 .10 Adjustable Frequency Drives Clean Power Drives Modbus RTU Network Communications The Modbus Network Card OPTC is used for connecting the SVX Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19,00 baud. Other communication parameters include an address range from 1 to 47; a parity of None, Odd or Even; and the stop bit is 1. PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the SVX Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6 Kbaud to 1 Mbaud, and the addresses range from 1 to 17. LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the SVX Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10 A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kbits/s. CANopen (Slave) Communications The CANopen (Slave) Network Card OPTC6 is used for connecting the SVX Drive to a host system. According to ISO11898 standard cables to be chosen for CANbus should have a nominal impedance of 10 ohms, and specific line delay of nominal 5 ns/m. 10 ohm line termination resistors required for installation. DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the SVX Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 15 Kbaud, 50 Kbaud and 500 Kbaud. Johnson Controls Metasys N Network Communications The OPTC fieldbus board provides communication between the SVX Drive and a Johnson Controls Metasys N network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N fieldbus is available as a factory-installed option and as a field-installable kit. Modbus/TCP Network Communications The Modbus/TCP Network Card OPTCI is used for connecting the SVX Drive to Ethernet networks using Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool. BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the SVX Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19. and 38.4 Kbaud communication speeds and supports network addresses 1 to 17. EtherNet/IP Network Communications The EtherNet/IP Network Card OPTCK is used for connecting the SVX Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is Common Industrial Protocol, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods. V6-T-314 Volume 6 Solid-State Motor Control CA E June 017

316 Adjustable Frequency Drives Clean Power Drives.10 Control/Communication Option Descriptions For availability, see Product Selection for base drive voltage required. Available Control/Communications Options Option K1 Description Door-Mounted Speed Potentiometer Provides the enclosed 18-pulse drive with the ability to adjust the frequency reference using a door-mounted potentiometer. This option uses the 10 Vdc reference to generate a 0 10 V signal at the analog voltage input signal terminal. When the HOA bypass option is added, the speed is controlled when the HOA switch is in the HAND position. Without the HOA bypass option, a two-position switch (labeled local/remote) is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal. K Door-Mounted Speed Potentiometer with HOA Selector Switch Provides the enclosed 18-pulse drive with the ability to start/stop and adjust the speed Control reference from door-mounted control devices or remotely from customer-supplied inputs. In HAND position, the drive will start and the speed is controlled by the doormounted speed potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and 4 0 ma signal. K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode Control of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus. K5 MANUAL/AUTO Speed Reference Switch Provides door-mounted selector switch for MANUAL/AUTO speed reference. Control K6 START/STOP Pushbuttons Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations. Control KF Bypass Test Switch for RA Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The Test Switch is mounted on Addl. bypass the inside of the enclosure door. KO Standard Elapsed Time Meter Provides a door-mounted elapsed run-time meter. Control L1 Power On and Fault Power Lights Provide a white Power On light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault Light has occurred. L Bypass Pilot Lights for RA Bypass Options A green light indicates when the motor is running in Inverter mode and an amber light indicates when the motor is Addl. bypass running in Bypass mode. The lights are mounted on the enclosure door, above the switches. LE Red Run Pilot Light 0.87-Inch ( mm) Provides a red Run pilot light that indicates the drive is running. Light P1 Input Circuit Breaker High interrupting circuit breaker that provides a means of short-circuit protection for the power cables between it and the enclosed 18-pulse Input drive, and protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the enclosed 18-pulse drive from the line, and the operating mechanism can be padlocked in the OFF position. This is factory mounted in the enclosure. Standard rating is 65 kaic at 08/480 V. 100 kaic is available as an option. PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive s run or Output permissive logic. NC and NO auxiliary contacts rated at 10 A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard. This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure. PF Output Filter Used to reduce the transient voltage (dv/dt) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30.5 m) with a Output drive of 3 hp and above, for cable lengths of 33 ft (10.1 m) with a drive of hp and below, or for a drive rated at V. This option is mounted in the enclosure. PG MotoRx ( Ft) 1000 V/μS dv/dt Filter Used to reduce transient voltage (dv/dt) and peak voltages at the motor terminals. This option is comprised of a 0.5% line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive is ft ( m). Output PH PI PN RA RC RG Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. It is included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually resettable. Heater pack included. Dual Overload Relays This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included. Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the Bypass mode and overload current protection is needed for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Manual HOA Bypass Controller The manual HAND/OFF/AUTO (HOA) three-contactor bypass option provides a means of bypassing the enclosed 18-pulse drive, allowing the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T-30). Auto Transfer HOA Bypass Controller The manual HAND/OFF/AUTO (HOA) three-contactor bypass option provides a means of bypassing the enclosed 18-pulse drive, allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to across the line operation after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T-30). Door-mounted pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode. WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position. Reduced Voltage Starter for Bypass Used in conjunction with bypass option RA or RC. This option adds reduced voltage soft starter to bypass assembly for soft starting in bypass mode. Option Type Control Output Output Addl. bypass Bypass Bypass Bypass Volume 6 Solid-State Motor Control CA E June V6-T-315

317 .10 Adjustable Frequency Drives Clean Power Drives For availability, see Product Selection for base drive voltage required. Available Control/Communications Options, continued Option S7 S8 S9 Description Inch (54.0 mm) Expansion Expansion cabinet allows for special components, customer-supplied components or oversized cables. NOTE: Enclosure expansion rated Type 1 only Inch (508.0 mm) Expansion Expansion cabinet allows for special components, customer-supplied components or oversized cables. NOTE: Enclosure expansion rated Type 1 only. Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. The heater requires a customer-supplied 115 V remote supply source. Dissipated Watt Losses Horsepower Watts Conformal (Varnished) Coating 1 Chassis Delivery Chassis Frame Code Frame FR6 FP FR9 FP FR7 FP FR10 FP FR8 FP FR11 FP FR1 FP 480 V Input Disconnect Selection Horsepower P1 Input Breaker 5 HFD3050 HMCP050KC 30 HFD3060 HMCP100R3C 40 HFD3080 HMCP100R3C 50 HFD3100 HMCP100R3C 60 HFD3100 HMCP150T4C 75 HFD315 HMCP150T4C 100 HFD3150 HMCP150U4C 15 HFD300 HMCP50W5C 150 HFD35 HMCP50W5C 00 HKD3300 HMCP400X5C 50 HKD3400 HMCP400X5C HLD3600 HMCP600L6W NGH308033E HMCP800X7W NGH31033E 3 Delivery Code Bypass Motor Circuit Protector (RA, RB, RC, RD) Enclosed Drive Options Light Options Description Power on, run, fault LED lights ( mm) Power on, fault LED lights ( mm) Green LED run light ( mm) Green LED stop light ( mm) Red LED run light ( mm) Red LED stop light ( mm) Red LED fault light ( mm) Power on white LED light ( mm) Miscellaneous LED light ( mm) Control Options Description Door-mounted speed potentiometer Door-mounted speed potentiometer with HOA selector switch HOA selector switch MANUAL/AUTO reference switch START-STOP pushbuttons Type D control relay On-delay relay Off-delay relay Additional terminal blocks per 4 points Notes 1 See catalog number description to order. Contact factory for 08 V and 575 V applications. 3 Contact factory. Option Type Enclosure Enclosure Enclosure Catalog Number Suffix L1 L3 LA LD LE LF LG LJ LU Catalog Number Suffix K1 K K4 K5 K6 SD SE SF SD V6-T-316 Volume 6 Solid-State Motor Control CA E June 017

318 Adjustable Frequency Drives Clean Power Drives.10 Bypass Control Options Description Bypass test switch used with RA Inverter/bypass pilot lights Meter Options Description Standard elapsed time meter Frequency meter MP-3000 relay with URTD MP-3000 relay with URTD and CTs Enclosure Options Enclosure Size Catalog Number Suffix KF L Catalog Number Suffix KO KS KV KU Inch (54.0 mm) Expansion 7 S7 8 S7 9 S7 10 S7 11 S Inch (508.0 mm) Expansion 7 S8 8 S8 9 S8 10 S8 11 S8 Space Heater 1 7 S9 8 S9 9 S9 10 S9 11 S9 Plastic Nameplate 7 SN 8 SN 9 SN 10 SN 11 SN Catalog Number Suffix 08 and 30 V Power Options, 5 00 hp Description Input breaker Output contactor Single overload relay Dual overload relays MOV 480 and 575 V Power Options, hp 08 and 30 V Bypass Options, 5 00 hp 480 and 575 V Bypass Options, hp Note 1 Requires customer-supplied 115 Vac supply. Catalog Number Suffix P1 PE PH PI P7 50 ka surge protective device P8 100 ka surge protective device PA Description Input breaker Output contactor Output filter MotoRx ( Ft) dv/dt filter Single overload relay Dual overload relays Catalog Number Suffix P1 PE PF PG PH PI Input MOV P7 50 ka surge protective device P8 100 ka surge protective device PA Description Manual HOA bypass controller Auto transfer HOA bypass controller Reduced voltage starter for bypass Dual overloads for bypass Description Manual HOA bypass controller Auto transfer HOA bypass controller Reduced voltage starter for bypass Dual overloads for bypass Catalog Number Suffix RA RC RG PN Catalog Number Suffix RA RC RG PN Volume 6 Solid-State Motor Control CA E June V6-T-317

319 .10 Adjustable Frequency Drives Clean Power Drives Technical Data and Specifications Enclosed 18-Pulse Drives Description Specification Primary Design Features Hz input frequency Standard Output: AC volts maximum Input voltage base Output frequency range 0 30 Hz Initial output current (I H ) 50% for seconds Overload (1 minute [I H /I L ]) 150%/110% Enclosure space heater Optional Oversize enclosure Standard Output contactor Optional Bypass motor starter Optional Listings UL, cul, 508C Protection Features Incoming line fuses Standard 00 kaic rating AC input circuit disconnect Optional Phase rotation insensitive Standard EMI filter Standard FR6 thru FR9 1 Input phase loss protection Standard Input overvoltage protection Standard Line surge protection Standard Output short-circuit protection Standard Output ground fault protection Standard Output phase protection Standard Overtemperature protection Standard DC overvoltage protection Standard Drive overload protection Standard Motor overload protection Standard Programmer software Optional Local/remote keypad Standard Keypad lockout Standard Fault alarm output Standard Built-in diagnostics Standard Surge protective device Optional Description Specification Input/Output Interface Features Setup adjustment provisions Remote keypad/display Standard Personal computer Standard Operator control provisions Drive mounted keypad/display Standard Remote keypad/display Standard Conventional control elements Standard Serial communications Optional 115 Vac control circuit Optional Speed setting inputs Keypad Standard 0 10 Vdc potentiometer/voltage signal Standard 4 0 ma isolated Configurable 4 0 ma differential Configurable 3 15 psig Optional Analog outputs Speed/frequency Standard Torque/load/current Programmable Motor voltage Programmable Kilowatts Programmable 0 10 Vdc signals Configurable w/jumpers 4 0 ma DC signals Standard Isolated signals Standard Discrete outputs Fault alarm Standard Drive running Standard Drive at set speed Programmable Optional parameters 14 Dry contacts Form C contacts available Additional discrete outputs Optional Communications RS-3 Standard RS-4/485 Optional DeviceNet Optional Modbus RTU Optional CANopen (slave) Optional PROFIBUS-DP Optional LonWorks Optional Johnson Controls Metasys N Optional EtherNet/IP/Modbus TCP Optional BACnet Optional Note 1 The EMI filter is optional in FR10 and larger. V6-T-318 Volume 6 Solid-State Motor Control CA E June 017

320 Adjustable Frequency Drives Clean Power Drives.10 Enclosed 18-Pulse Drives Description Specification Performance Features Sensorless vector control Standard Volts/hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID set point controller Programmable Critical speed lockout Standard Current (torque) limit Standard Adjustable acceleration/deceleration Standard Linear or S curve accel/decel Standard Jog at preset speed Standard Thread/preset speeds 7 Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Carrier frequency adjustment 1 16 khz Standard Conditions for Application and Service Maximum operating ambient temperature 0 50 C up to FR C FR10 and larger, consult factory for 50 C rating above FR9 Storage temperature 40 to 60 C Humidity (maximum), noncondensing 95% Altitude (maximum without derate) 3300 ft (1000 m) Line voltage variation +10/ 15% Line frequency variation Hz Efficiency >95% Power factor (displacement) Power factor (apparent) 0.99 Standard I/O Specifications Description Specification Six digital input programmable 4 V: 0 <10 V, 1 >18V,R i >5 kohms Two analog input configurable w/jumpers Two digital output programmable One analog output programmable configurable w/jumper I/O Specifications for Control/Communication Options Description Specification Analog voltage, input 0 ±10 V, R i >00 kilohms Analog current, input 0 (4) 0 ma, R i = 50 ohms Digital input 4 V: 0 <10 V, 1 >18V, R i >5 kilohms Auxiliary voltage 4 V (±0%), max. 50 ma Reference voltage 10 V ±3%, max. 10 ma Analog current, output 0 (4) 0 ma, R L = 500 kilohms, resolution 10 bit, accuracy <±% Analog voltage, output 0 () 10 V, R L >1 kilohm, resolution 10 bit, accuracy <±% Relay output max. switching voltage 300 Vdc, 50 Vac Relay output max. switching load 3 A/4 Vdc, 300 Vdc, 50 Vac 1 Relay output max. continuous load A rms Thermistor input R trip = 4.7 kohms Note 1 For applications above 3 A consult instruction manual. Voltage: 0 ±10 V, R i >00 kohms Current: 0 (4) 0 ma, R i = 50 ohms Form C relays 50 Vac 30 Vdc amp resistive 0 0 ma, R L max. 500 ohms 10 bits ±% Volume 6 Solid-State Motor Control CA E June V6-T-319

321 .10 Adjustable Frequency Drives Clean Power Drives Wiring Diagrams Power Diagram Up to FR9 Input Fusing I 18-Pulse Transformer 18-Pulse Diode Bridge SVX Drive Motor Circuit Breaker Power Diagram FR10 and Larger Input Fusing 18-Pulse Transformer SVX 1-Pulse Drive Motor Inverter Input Contactor Circuit Breaker Pre-charge Complete Contactor 6-Pulse Diode Bridge Power Diagram Up to FR9 with Bypass Inverter Input Contactor Output Contactor I Input Fusing 18-Pulse Transformer 18-Pulse Diode Bridge M SVX Drive HMCP Mechanical Interlock Motor Optional Reduced Voltage Starter Overload (S811+) L Bypass Contactor Power Diagram FR10 and Larger with Bypass Inverter Input Contactor Output Contactor I Input Fusing 18-Pulse Transformer SVX 1-Pulse Drive M Motor Overload HMCP Pre-charge Complete Contactor 6-Pulse Diode Bridge Mechanical Interlock (S811+) Optional Reduced Voltage Starter L Bypass Contactor V6-T-30 Volume 6 Solid-State Motor Control CA E June 017

322 Adjustable Frequency Drives Clean Power Drives.10 Dimensions Approximate Dimensions in Inches (mm) Enclosure Size hp I L and 5 15 hp I H 480 V hp I L and 5 75 hp I H 575 V (86.0) (393.7) 1.50 (546.1) Side View (143.0) Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel ø0.56 (ø14.) Dia. Mounting Holes (five places) (476.3) 5.75 (146.1) 0.00 (508.0) 6.5 (666.8) Hinged Side Door Clearance at 90º 93.9 (385.6) (378.5) 1.75 (44.5) 4.45 (61.0) Exhaust Air Top View (76.0) 4.5 (107.9) Bottom View For Cable Entry (54.0) 8.05 (71.5) (381.0).00 (50.8) (66.7) (177.8) 4.79 (11.7) 4.00 (101.6) Minimum Free Air Space Required Keypad Flanged Disconnect Supplied With Circuit Breaker When Specified Operator Elements When Specified, Mounted On These Panels Door Handle (key-lock optional) Quarter Turn Latch (three places) Opening For Bottom Cable Entry Volume 6 Solid-State Motor Control CA E June V6-T-31

323 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Enclosure Size hp I L and hp I H 480 V hp I L and hp I H 575 V (86.0) 4.00 (609.6) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel (143.0).47 (570.7) 8.5 (09.6) 1.5 (31.8) (374.9) (354.8) 7.73 (196.3) 5.48 (139.) (787.4) 3.0 (817.9) Top View 4.00 (101.6) Minimum Free Air Space Required 1.45 (544.8) (119.) 3.01 (76.5) (951.7) 45. (1148.6) Bottom View 1.31 (541.3) For Top Cable Entry (two places) 9.50 (41.3) 1.50 (317.5) Drive Circuit Breaker Door Handle (key-lock optional) For Bottom Cable Entry ø0.56 (ø14.) (five places) V6-T-3 Volume 6 Solid-State Motor Control CA E June 017

324 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Enclosure Size hp I L and hp I H 480 V hp I L and hp I H 575 V (374.9) (86.0) Access Plate (4 places) 4.00 (609.6) 5.14 (638.6) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel ø0.56 (ø14.) Dia. Mounting Hole (five places) 1.50 (38.1) 7.46 x (189.5 x 381.0) Access in Top (two places) (478.5) 8.0 (08.3) 7.36 (694.9) 9.05 (737.9) (1104.9) 90 Max. Door Opening 3.7 (831.1) Top View 4.00 (101.6) Minimum Free Air Space Required (154.0) Front View.00 (50.8).90 (581.7) (1176.0) (1394.5) Bottom View 90 Max. Door Opening 7.06 (687.3) 8.75 (.3) Drive Circuit Breaker Door Handle (key-lock optional) 8.50 x 1.00 (15.9 x 304.8) Bottom Access (303.0) 5.00 (635.0) Volume 6 Solid-State Motor Control CA E June V6-T-33

325 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Enclosure Size hp I L and hp I H 480 V hp I L and hp I H 575 V (374.9) (86.0) (774.7) (806.5) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel (143.0) 9.03 (9.4) 1.00 x (533.4 x 54.0) Access in Top Keypad Operator Elements When Specified, Mounted on These Panels 9.04 (737.6) 4.87 (13.7).00 (50.8) (397.0) (397.3) Top View 4.00 (101.6) Minimum Free Air Space Required (908.1) (908.1) (03.0) Front View (965.) 4.0 (1067.3) 78.0 (1981.7) Bottom View 1.00 x (533.4 x 54.0) Bottom Access Flanged Disconnect Supplied with Circuit Breaker When Specified Door Handle (key-lock optional) Quarter-Turn Latch (four places) Intake Ventilating Slots (filtered on Type 1) (451.9) V6-T-34 Volume 6 Solid-State Motor Control CA E June 017

326 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Enclosure Size F Type 3R Drives 5 50 hp I L and 5 00 hp I H 480 V 5 00 hp I L and hp I H 575 V Type 3R Drives Exhaust Air Venting Slots Enclosure Door Stop Keypad Located Inside Locking Enclosure Door Operator Elements When Specified, Mounted Inside Locking Enclosure Door 9.3 (744.7) 9.08 (30.5) 6.8 (173.3) Enclosed 18-Pulse Drive Enclosure Dimensions Enclosure Size 1 Width Height Depth (154.0) (908.0) (119.) 3.11 (78.9) (950.7) 45.3 (1151.1) Notes 1 Enclosure sizes accommodate drive and options, including bypass and disconnect. For other power options, consult your Eaton representative. Consult factory. Limited power options available. 3 Enclosure size 11 consists of two of the enclosure size 9. 4 All Type 3R drives use the Size F enclosure. Approx. Shipping Weight in Lbs (kg) (76.0) (86.0) 1.50 (546.1) 1000 (454) (119.) (86.0) 6.14 (664.0) 1400 (636) (154.0) (86.0) 5.74 (653.8) 1800 (817) (03.0) (86.0) (806.5) 100 (953) (3048.0) (86.0) 5.74 (653.8) 500 (1,135) F (154.0) (374.9) (95.5) 500 (1,135) x 8.50 (457. x 15.9) Side Access Flanged Disconnect Supplied with Circuit Breaker When Specified Key Locking Three-Position Latch Filtered Intake Air Ventilating Slots (374.9) x 8.50 (457. x 15.9) Bottom Access (95.5) 5.84 (656.) 9.58 (751.) Exhaust Air Venting Slots Volume 6 Solid-State Motor Control CA E June V6-T-35

327 .10 Adjustable Frequency Drives Clean Power Drives Enclosed Regenerative Drives RGX Enclosed Regenerative Drives Product Description The RGX is an enclosed solution to meet the needs of customer's regenerative load applications. It combines Eaton s comprehensive family of DC common DC bus drive products together with the necessary circuit protection and filtering to give the customer an all-in-one package. The RGX is available in 480 V and 575 V configurations in sizes up through 900 hp. Base Assembly Components LCL Filter An LCL filter is applied on the line side of the of the front end unit and integrated into the enclosed solution. This unit corrects the voltage wave form to return clean power back to the power system. Front-End Unit The RGX uses the SPA drive module, which is an active bi-directional converter. This converter allows power to flow from the main voltage to the DC bus and back from the DC bus to the main voltage. Inverter Unit The RGX uses an SPI drive module, which is a DC-fed power inverter for the supply and control of AC motors. This inverter is specifically designed to also allow power to flow back to the DC bus in a regenerative load application. Harmonic Distortion Harmonics are distorted electrical waveforms that produce inefficiencies, which could negatively affect your system. These inefficiencies can cause increased electrical usage, power quality problems, increased machine wear and utility penalties. The RGX takes control of high harmonics and reduces distortion to below the IEEE 519 recommendations. This minimal harmonic output allows the RGX drive to increase user energy efficiency, extend system life and reduce maintenance costs. Regeneration The active front end module gives the system power regeneration capabilities. Through the use of IGBT bridge components, power Contents Description Enclosed Passive Filtered Drives CPX Enclosed 18-Pulse Drives RGX Enclosed Regenerative Drives Catalog Number Selection Product Selection Options Technical Data and Specifications Dimensions flows bi-directionally through the drive unit and can be converted back to an AC voltage. Additionally, the LCL filter corrects distorted voltage wave form on the output, thus producing clean power with low harmonics suitable to be returned to utility line. With power regeneration, the system does not need large resistor banks for ridding excess energy. Eliminating resistors increases energy savings while simplifying design. Energy Savings The RGX provides exceptional energy savings through the use of regenerative braking. Regenerative braking uses the electric motor as a generator when slowing, and in turn, power is regenerated. Recovered, clean power can then be returned to the line or utility for other uses. Comparatively, regenerative braking reduces energy consumption greatly over traditional mechanical and resistive braking because power is returned to the line rather than released as heat. Page V6-T-51 V6-T-30 V6-T-38 V6-T-39 V6-T-331 V6-T-33 V6-T-333 Application Description The RGX Series encompasses a wide range of application solutions, including belt conveyor, ball mill, extruder, centrifugal pump, center driver winder and a variety of test stands. Standards and Certifications UL cul EN (003) V6-T-36 Volume 6 Solid-State Motor Control CA E June 017

328 Adjustable Frequency Drives Clean Power Drives.10 Product Identification 1 Power Flow Diagram and Components Power flows from the utility through the LCL filter, active-front end IGBT bridge and component inverter to the motor IGBT bridge components allow bi-directional current conversion and flow for power regeneration needs The active rectifier draws linear current off of the line, reducing peak currents on the input and reducing THDI to 3% During regeneration, the LCL filter corrects the voltage wave form to return clean power back to the utility Power Flow Diagram and Components RGX Size 9 Enclosure Circuit Breaker Door- Mounted Keypad Input Line Fuses Input Contactor RGX Size 3 Enclosure 3 Door- Mounted Keypad LCL Filter LCL Filter Circuit Breaker Input Line Fuses Front End Unit Auto Transformer Common DC Bus Inverter Unit Front End Unit Notes 1 Product identification section serves as example products and does not encompass full RGX product range. Size 9 enclosure example is used as a solution for the RGX product range of hp. 3 Size 3 enclosure example is used as a solution for a 30 hp RGX product. Volume 6 Solid-State Motor Control CA E June V6-T-37

329 .10 Adjustable Frequency Drives Clean Power Drives Catalog Number Selection Enclosed Regenerative Drives 1 Product Family RGX = Enclosed regenerative drives Output 480 V 575 V 05 = 5 A 40 hp 065 = 65 A 50 hp 077 = 77 A 60 hp 096 = 96 A 75 hp 14 = 14 A 100 hp 156 = 156 A 15 hp 180 = 180 A 150 hp 40 = 40 A 00 hp 30 = 30 A 50 hp 361 = 361 A 300 hp 414 = 414 A 350 hp 477 = 477 A 400 hp 590 = 590 A 500 hp 650 = 650 A 600 hp 730 = 730 A 650 hp 80 = 80 A 750 hp 90 = 90 A 800 hp H10 = 1030 A 900 hp 03 = 3 A 30 hp 041 = 41 A 40 hp 05 = 5 A 50 hp 06 = 6 A 60 hp 077 = 77 A 75 hp 099 = 99 A 100 hp 15 = 15 A 15 hp 144 = 144 A 150 hp 19 = 19 A 00 hp 4 = 4 A 50 hp 89 = 89 A 300 hp 336 = 336 A 350 hp 38 = 38 A 400 hp 41 = 41 A 450 hp 47 = 47 A 500 hp 590 = 590 A 600 hp 650 = 650 A 650 hp 750 = 750 A 750 hp Input Phasing/ Voltage 4 = Three-phase, 480 V 5 = Three-phase, 575 V RGX 05 4 E A Brake/Overload E = No brake chopper / low overload G = No brake chopper / high overload Enclosure 1 = Type 1 6 = Type 1 filtered and gasketed Power Disconnect Options 0 = None 1 = HMCP disconnect = Circuit breaker 8 = Circuit breaker/spd Bypass Options 0 = None 1 = Manual HOA bypass = Manual HOA bypass/isolation fusing 4 = Manual HOA bypass/isolation fusing/spd 7 = Manual HOA bypass/spd H = Manual HOA RVSS bypass J = Manual HOA RVSS bypass/isolation fusing L = Manual HOA RVSS bypass/isolation fusing/spd P = Manual HOA RVSS bypass/spd Notes 1 Catalog number selection is for illustration purpose only and not to be used to create new catalog numbers. HMCP disconnect is standard when bypass is selected. Output Power Options 0 =None A = Output contactor B = 3% output reactor D = Traditional dv/dt filter E = 3% output reactor / output contactor G = Traditional dv/dt / output contactor Control Options 0 =None = Start-stop pushbutton A = HOA switch C = Start-stop pushbutton with HOA switch Light Options 0 = None 1 = Non-bypass mm power on, run, fault indicator lights = Bypass mm power on, VFD run, fault, bypass run indicator lights Enclosure Options 0 = None Option Boards 0 = No option 1 = 3 x DI, 3 x DO, 1 thermistor, 4 Vdc/EXT = 1 x AI, x AO (isolated to control board) 3 = 3 x relay dry contact (NO + 1NO/NC) 4 = 3 x PT100 RTD thermistor input 5 = 6 DI 40 Vac input Option Boards 1 0 = No option 1 = 3 x DI, 3 x DO, 1 thermistor, 4 Vdc/EXT = 1 x AI, x AO (isolated to control board) 3 = 3 x relay dry contact (NO + 1NO/NC) 4 = 3 x PT100 RTD thermistor input 5 = 6 DI 40 Vac input Com Options 0 = No option 1 = PROFIBUS-DP =LonWorks 3 = CANopen (slave) 4 = DeviceNet V6-T-38 Volume 6 Solid-State Motor Control CA E June 017

330 Adjustable Frequency Drives Clean Power Drives.10 Product Selection 480 V Drives RGX Drive RGX 480 V NEMA Type 1/IP1 Enclosure Size hp Current (A) Frame Size Catalog Number 1 Low Overload Drive and Enclosure (VT) RGX0654E RGX0774E RGX0964E RGX144E RGX1564E RGX1804E RGX404E RGX304E RGX3614E RGX4144E RGX4774E1 Consult factory RGX5904E RGX6504E RGX7304E RGX804E RGX904E RGX10304E1 High Overload Drive and Enclosure (CT) RGX054G RGX0654G RGX0774G RGX0964G RGX144G RGX1564G RGX1804G RGX404G RGX3004G RGX3614G RGX4144G1 Consult factory RGX5154G RGX5904G RGX6504G RGX7304G RGX804G RGX904G1 Note 1 _ denotes that catalog numbers are incomplete, base catalog numbers. Volume 6 Solid-State Motor Control CA E June V6-T-39

331 .10 Adjustable Frequency Drives Clean Power Drives 575 V Drives RGX Drive RGX 575 V NEMA Type 1/IP1 Enclosure Size hp Current (A) Frame Size Catalog Number 1 Low Overload Drive and Enclosure (VT) RGX0415E RGX055E RGX065E RGX0775E RGX0995E RGX155E RGX1445E RGX195E RGX45E RGX895E RGX3365E RGX385E1 Consult factory RGX415E RGX475E RGX5905E RGX6505E RGX7505E1 High Overload Drive and Enclosure (CT) RGX035G RGX0415G RGX055G RGX065G RGX0775G RGX0995G RGX155G RGX1445G RGX1705G RGX195G RGX45G RGX895G1 Consult factory RGX385G RGX415G RGX475G RGX5905G RGX6505G1 Note 1 _ denotes that catalog numbers are incomplete, base catalog numbers. V6-T-330 Volume 6 Solid-State Motor Control CA E June 017

332 Adjustable Frequency Drives Clean Power Drives.10 Options RGX Series Option Board Kits The RGX Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The RGX Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Allowed Slot Option Kit Description 1 Locations Standard I/O Cards RO (NC-NO) B OPTA A OPTA9 6 DI, 1 DO, AI, 1AO, Vdc ref, ext +4 Vdc/EXT +4 Vdc Field Installed Catalog Number Extended I/O Cards RO, therm B OPTA3 Encoder low volt +5 V/15 V 4 V C OPTA4 Encoder high volt +15 V/4 V C OPTA5 Double encoder C OPTA7 6 DI, 1 DO, AI, 1 AO A OPTA8 3 DI (encoder 10 4 V), out +15 V/+4 V, DO (pulse+direction) C OPTAE 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB1 1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB4 3 RO (NO) B, C, D, E OPTB5 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B, C, D, E OPTB8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 SPI, absolute encoder C OPTBB Communication Cards 3 Modbus D, E OPTC Johnson Controls N D, E OPTC Modbus TCP D, E OPTCI BACnet D, E OPTCJ EtherNet/IP D, E OPTCQ PROFIBUS-DP D, E OPTC3 LonWorks D, E OPTC4 PROFIBUS-DP (D9 connector) D, E OPTC5 CANopen (slave) D, E OPTC6 DeviceNet D, E OPTC7 Modbus (D9 type connector) D, E OPTC8 Adapter D, E OPTD1 Adapter D, E OPTDV RS-3 with D9 connection D, E OPTD3 Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. Volume 6 Solid-State Motor Control CA E June V6-T-331

333 .10 Adjustable Frequency Drives Clean Power Drives Technical Data and Specifications Enclosed Regenerative Drives Description Specification Supply Connection Input voltage U in (AC) front end modules Vac/ Vac 10% to +10% Input voltage U in (DC) inverter Vdc/ Vdc 0% to 0%, the waviness of the inverter supply voltage, formed in rectification of the electric network s alternating voltage in basic frequency, must be less than 50 V peak-to-peak Output voltage U out (AC) inverter 3 ~ 0 U in /1.4 Output voltage U out (DC) active front end module Output voltage U out (DC) non-regenerative front end module Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Air quality Chemical vapors Mechanical particles Altitude Vibration EN50178/EN Shock EN50178, EN x U in (factory default) 1.35 x U in 14 (no frost) to +104 F ( 10 C to +40 C) 40 F to +158 F ( 40 C to +70 C) 0 to 95% RH, non-condensing, non-corrosive, no dripping water IEC , unit in operation, class 3C IEC , unit in operation, class 3S 100% load capacity (no derating) up to 1000 m 1% derating for each 100 m above 1000 m; max m Hz Displacement amplitude 0.5 mm (peak) at Hz Max. acceleration amplitude 1 G at Hz UPS Drop Test (for applicable UPS weights) Storage and shipping: max. 15 G, 11 ms (in package) Cooling capacity required Approximately % Cooling air required FR4 41 cfm, FR6 50 cfm, FR7 50 cfm, FR8 383 cfm FI9 677 cfm, FI10 84 cfm, FI cfm, FI13 47 cfm Unit enclosure class EMC (at fault settings) Immunity Safety Approvals Control Connections Analog input voltage Analog input current Digital inputs Auxiliary voltage Output reference voltage Analog output Digital outputs Relay outputs FR4 FR7 NEMA Type 1/IP1; FR8, FI9 FI14 chassis (IP00) Fulfill all EMC immunity requirements UL, cul, EN (003), see unit nameplate for more detailed approvals 0 10 V, R i = 00 kohms, ( 10 V to +10 V joystick control) Resolution 0.1%, accuracy ±1% 0(4) 0 ma, R i = 50 ohms differential 6, positive or negative logic; Vdc +4 V, ±15%, max. 50 ma +10 V, +3%, max. load 10 ma 0(4) 0 ma; RL max. 500 ohms; resolution 10 bits Accuracy ±% Open collector output, 50 ma/48 V programmable change-over relay outputs Switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Min. switching load: 5 V/10 ma V6-T-33 Volume 6 Solid-State Motor Control CA E June 017

334 Adjustable Frequency Drives Clean Power Drives.10 Dimensions Approximate Dimensions in Inches (mm) Enclosure Size 3 B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 6.4 (671) 77.0 (1956) 19.4 (493) 19.5 (495) 3.3 (83) 3.0 (584) 1.5 (38) 11.7 (98) 5.5 (140) 0.9 (4) 76.4 (1939) 4.0 (10) 3.0 (76) Cable Entry Door Clearance CB Handle L M N P R S T U V W RR SS TT UU VV 5.3 (133) SS C 3.4 (594) 0.50 (1.7) Lifting Eyes Places 10.0 (54) H TT UU 1.3 (3) RR NEMA Type 1/IP1 1.9 (38) 6.4 (669) A J K 1.5 (38) 8.0 (03) For Cable Entry G1 4.8 (11) F G S D1 E (11.) Mounting Holes 6 Places R 6.8 (173) M T Top View D E VV Bottom View 79.5 (018) V U L P For Cable Entry (340) N W 0.8 (19) 1.3 (3) 6.0 (660) Max. Approx. Shipping Weight Lbs (kg) 690 (313) Volume 6 Solid-State Motor Control CA E June V6-T-333

335 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Enclosure Size 5 Lifting Eyes ( Places) B For reference only, dimensions are subject to change. Wide High Deep Mounting Door Height Min. Air Space A B C D D1 E E1 F G G1 H J K 40.0 (1016) 90.0 (86) 1.3 (541) 36.0 (914).0 (51) 8.0 (03) 10.8 (73) 84.4 (143) 4.0 (10) Cable Entry Door Clearance L M N P R S T U V W RR SS TT UU VV 15.0 (381) 10.0 (54) SS C Side View 4.8 (1) H.0 (51) 36.3 (91) RR 0.0 (508) J A Front View NEMA Type 1/IP1 Front View NEMA Type 1/IP (387) 15.5 (394) T S 0.56 (14.) Dia. Mounting Holes (4 Places) D1 For Cable Entry M Top View D Bottom View Max. Approx. Shipping Weight Lbs (kg) 175 (579) N L F G P V6-T-334 Volume 6 Solid-State Motor Control CA E June 017

336 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Enclosure Size (86.0) (393.7) 1.50 (546.1) Side View (143.0) Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel ø0.56 (ø14.) Dia. Mounting Holes (five places) (476.3) 5.75 (146.1) 0.00 (508.0) 6.5 (666.8) Hinged Side Door Clearance at 90º 93.9 (385.6) (378.5) 1.75 (44.5) 4.45 (61.0) Exhaust Air Top View (76.0) 4.5 (107.9) Bottom View For Cable Entry (54.0) 8.05 (71.5) (381.0).00 (50.8) (66.7) (177.8) 4.79 (11.7) 4.00 (101.6) Minimum Free Air Space Required Keypad Flanged Disconnect Supplied With Circuit Breaker When Specified Operator Elements When Specified, Mounted On These Panels Door Handle (key-lock optional) Quarter Turn Latch (three places) Opening For Bottom Cable Entry Volume 6 Solid-State Motor Control CA E June V6-T-335

337 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Enclosure Size (86.0) 4.00 (609.6) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel (143.0).47 (570.7) 8.5 (09.6) 1.5 (31.8) (374.9) (354.8) 7.73 (196.3) 5.48 (139.) (787.4) 3.0 (817.9) Top View 4.00 (101.6) Minimum Free Air Space Required 1.45 (544.8) (119.) 3.01 (76.5) (951.7) 45. (1148.6) Bottom View 1.31 (541.3) For Top Cable Entry (two places) 9.50 (41.3) 1.50 (317.5) Drive Circuit Breaker Door Handle (key-lock optional) For Bottom Cable Entry ø0.56 (ø14.) (five places) V6-T-336 Volume 6 Solid-State Motor Control CA E June 017

338 Adjustable Frequency Drives Clean Power Drives.10 Approximate Dimensions in Inches (mm) Enclosure Size (374.9) (86.0) Access Plate (4 places) 4.00 (609.6) 5.14 (638.6) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel ø0.56 (ø14.) Dia. Mounting Hole (five places) 1.50 (38.1) 7.46 x (189.5 x 381.0) Access in Top (two places) (478.5) 8.0 (08.3) 7.36 (694.9) 9.05 (737.9) (1104.9) 90 Max. Door Opening 3.7 (831.1) Top View 4.00 (101.6) Minimum Free Air Space Required (154.0) Front View.00 (50.8).90 (581.7) (1176.0) (1394.5) Bottom View 90 Max. Door Opening 7.06 (687.3) 8.75 (.3) Drive Circuit Breaker Door Handle (key-lock optional) 8.50 x 1.00 (15.9 x 304.8) Bottom Access (303.0) 5.00 (635.0) Volume 6 Solid-State Motor Control CA E June V6-T-337

339 .10 Adjustable Frequency Drives Clean Power Drives Approximate Dimensions in Inches (mm) Enclosure Size (374.9) (86.0) (774.7) (806.5) Side View Finish: Enclosure ANSI 61 Gray (light) Material: Enclosure and Backplate 1 ga. = Cold Rolled Steel (143.0) 9.03 (9.4) 1.00 x (533.4 x 54.0) Access in Top Keypad Operator Elements When Specified, Mounted on These Panels 9.04 (737.6) 4.87 (13.7).00 (50.8) (397.0) (397.3) Top View 4.00 (101.6) Minimum Free Air Space Required (908.1) (908.1) (03.0) Front View (965.) 4.0 (1067.3) 78.0 (1981.7) Bottom View 1.00 x (533.4 x 54.0) Bottom Access Flanged Disconnect Supplied with Circuit Breaker When Specified Door Handle (key-lock optional) Quarter-Turn Latch (four places) Intake Ventilating Slots (filtered on Type 1) (451.9) V6-T-338 Volume 6 Solid-State Motor Control CA E June 017

340 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 LCX Liquid Cooled Adjustable Frequency Drives Contents Description LCX Drives Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions Page V6-T-340 V6-T-341 V6-T-344 V6-T-345 V6-T-346 V6-T-348 Product Description The LCX Liquid Cooled Drive family continues Eaton s tradition of providing state-ofthe-industry products, by taking advantage of liquid cooling technology in lieu of air-cooling techniques. The LCX drives are liquidcooled products that utilize potable water or a waterglycol mixture as a cooling medium. Features and Benefits Compact size and low heat transfer rates allow enclosure size to be greatly reduced, which is especially beneficial in UL Type 4X applications Design is modular, with control and power modules independent of each other. Connection between power and control modules can be direct or extended via a fiber optic cable Same reliable control module and operating system as the SPX air-cooled drives CE mark ensures compliance with the Electromagnetic Compatibility Directive (EMC) and the Low Voltage Directive (LVD) Reliable drive with over 500,000 hours MTBF based on MIL 17 Currently supports DeviceNet, PROFIBUS-DP, Modbus RTU and Modbus TCP communication protocols Separately mounted line reactor included with AC fed models Standards and Certifications UL cul CE IEC Volume 6 Solid-State Motor Control CA E June V6-T-339

341 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives Catalog Number Selection LCX Liquid Cooled Adjustable Frequency Drives Product Family LCX = High performance, liquid-cooled drive 016 = 16 A 0 = A 031 = 31 A 038 = 38 A 045 = 45 A 061 = 61 A 07 = 7 A 087 = 87 A 105 = 105 A 140 = 140 A 168 = 168 A 05 = 05 A 61 = 61 A 300 = 300 A 170 = 170 A 08 = 08 A 61 = 61 A 35 = 35 A 385 = 385 A 416 = 416 A 460 = 460 A 50 = 50 A Current Rating 480 V 385 = 385 A 460 = 460 A 50 = 50 A 590 = 590 A 650 = 650 A 730 = 730 A 80 = 80 A 90 = 90 A H10 = 1030 A H11 = 1150 A H13 = 1370 A H16 = 1640 A H0 = 060 A H3 = 300 A 690 V 590 = 590 A 650 = 650 A 750 = 750 A 80 = 80 A H10 = 1030 A H11 = 1180 A H13 = 1300 A H15 = 1500 A Note 1 Brake chopper is only available in 480 V CH3 drives. LCX 016 A 0 4 A 3 B Software Series A = Standard Enclosure Rating 0 = Open chassis Voltage Rating 4 = V 5 = V Keypad A = Alphanumeric Input Options 3 = Three-phase, EMC T 7 = DC Input Options List options in alphabetical order. Extended I/O Card Options A3 = RO, therm A4 = Encoder low volt +5 V/15 V/4 V A5 = Encoder high volt +15 V/4 V A7 = Dual encoder +15 V/4 V A8 = 6 DI, 1 DO, AI, 1 AO AE = Encoder with DOs B1 = 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B = 1 RO (NC-NO), 1 RO (NO), 1 therm B4 = 1 AI (ma isolated), AO (ma isolated), 1 ext +4 Vdc/EXT + 4 Vdc B5 = 3 RO (NO) B8 = 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B9 = 1 RO (NO), 5 DI 4 40 Vac input BB = SPI, absolute encoder Communication Cards CA = Johnson Controls N CI = Modbus TCP C = Modbus C3 = PROFIBUS DP C4 = LonWorks C5 = PROFIBUS DP (D9 Connector) C6 = CANopen (Slave) C7 = DeviceNet C8 = Modbus (D9 Type Connector) D1 = Adapter D = Adapter D3 = RS-3 with D9 Connection Board Modifications = Varnished boards Brake Chopper Options 1 N = No brake chopper circuit B = Internal brake chopper V6-T-340 Volume 6 Solid-State Motor Control CA E June 017

342 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Product Selection LCX Liquid Cooled Drives Vac Liquid Cooled Drives Motor Output Current Thermal, I th (A) I L (A) I H (A) kw Chassis Catalog Number CH3 LCX016A0-4A3N CH3 LCX0A0-4A3N CH3 LCX031A0-4A3N CH3 LCX038A0-4A3N CH3 LCX045A0-4A3N CH3 LCX061A0-4A3N CH4 LCX07A0-4A3N CH4 LCX087A0-4A3N CH4 LCX105A0-4A3N CH4 LCX140A0-4A3N CH5 LCX168A0-4A3N CH5 LCX05A0-4A3N CH5 LCX61A0-4A3N CH61 LCX300A0-4A3N CH61 LCX385A0-4A3N CH7 LCX460A0-4A3N CH7 LCX50A0-4A3N CH7 LCX590A0-4A3N CH7 LCX650A0-4A3N CH7 LCX730A0-4A3N CH63 LCX80A0-4A3N CH63 LCX90A0-4A3N CH63 LCXH10A0-4A3N CH63 LCXH11A0-4A3N CH74 LCXH13A0-4A3N CH74 LCXH16A0-4A3N CH74 LCXH0A0-4A3N CH74 LCXH3A0-4A3N Volume 6 Solid-State Motor Control CA E June V6-T-341

343 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives LCX Liquid Cooled Drives Vac Liquid Cooled Drives Motor Output Current Thermal, I th (A) I L (A) I H (A) kw Chassis Catalog Number CH61 LCX170A0-5A3N CH61 LCX08A0-5A3N CH7 LCX61A0-5A3N CH7 LCX35A0-5A3N CH7 LCX385A0-5A3N CH7 LCX416A0-5A3N CH7 LCX460A0-5A3N CH7 LCX50A0-5A3N CH63 LCX590A0-5A3N CH63 LCX650A0-5A3N CH63 LCX750A0-5A3N CH74 LCX80A0-5A3N CH74 LCX90A0-5A3N CH74 LCXH10A0-5A3N CH74 LCXH11A0-5A3N CH74 LCXH13A0-5A3N CH74 LCXH15A0-5A3N Vdc Liquid Cooled Inverter Units Drive Output Current Motor Output Power Power Loss Thermal Rated Cont. Rated Cont. Optimum Motor Optimum Motor c/a/t I th (A) I L (A) I H (A) at I th 400 V (kw) at I th 500 V (kw) (kw) Chassis Catalog Number /0./0.6 CH3 LCX016A0-4A7B /0./0.7 CH3 LCX0A0-4A7B /0./0.9 CH3 LCX031A0-4A7B /0./1.0 CH3 LCX038A0-4A7B /0.3/1.3 CH3 LCX045A0-4A7B /0.3/1.5 CH3 LCX061A0-4A7B /0.3/1.5 CH4 LCX07A0-4A7N /0.3/1.8 CH4 LCX087A0-4A7N /0.3/.1 CH4 LCX105A0-4A7N /0.3/.6 CH4 LCX140A0-4A7N /0.3/.8 CH5 LCX168A0-4A7N /0.4/3.4 CH5 LCX05A0-4A7N /0.4/4.4 CH5 LCX61A0-4A7N /0.4/4.9 CH61 LCX300A0-4A7N /0.5/6.0 CH61 LCX385A0-4A7N /0.5/6.0 CH6 LCX460A0-4A7N /0.5/7.0 CH6 LCX50A0-4A7N /0.6/8.1 CH6 LCX590A0-4A7N V6-T-34 Volume 6 Solid-State Motor Control CA E June 017

344 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 LCX Liquid Cooled Drives Vdc Liquid Cooled Inverter Units, continued Drive Output Current Thermal I th (A) Rated Cont. I L (A) Rated Cont. I H (A) Motor Output Power Power Loss Optimum Motor Optimum Motor c/a/t at I th 400 V (kw) at I th 500 V (kw) (kw) Chassis Catalog Number /0.6/9.1 CH6 LCX650A0-4A7N /0.7/10.7 CH6 LCX730A0-4A7N /0.8/13.3 CH63 LCX80A0-4A7N /0.9/15.3 CH63 LCX90A0-4A7N /1.0/17.5 CH63 LCXH10A0-4A7N /10.1/19.5 CH63 LCXH11A0-4A7N /1.0/16.5 CH64 LCXH13A0-4A7N /1./0.7 CH64 LCXH16A0-4A7N /1.5/8.0 CH64 LCXH0A0-4A7N /1.7/31.3 CH64 LCXH3A0-4A7N /.0/38.0 *CH64 LCXH4A0-4A7N /.4/41.4 *CH64 LCXH9A0-4A7N /.7/50.7 *CH64 LCXH37A0-4A7N /3.0/66.0 *CH64 LCXH41A0-4A7N Vdc Liquid Cooled Inverter Unit Drive Output Current Motor Output Power Power Loss Thermal Rated Cont. Rated Cont. Optimum Motor Optimum Motor c/a/t I th (A) I L (A) I H (A) at I th 400 V (kw) at I th 500 V (kw) (kw) Chassis Catalog Number /0./4.7 CH61 LCX170A0-5A7N /0.3/5.8 CH61 LCX08A0-5A7N /0.3/5.8 CH61 LCX61A0-5A7N /0.3/6.8 CH6 LCX35A0-5A7N /0.4/7.9 CH6 LCX385A0-5A7N /0.4/8.4 CH6 LCX416A0-5A7N /0.4/8.9 CH6 LCX460A0-5A7N /0.5/10.5 CH6 LCX50A0-5A7N /0.5/10.5 CH63 LCX590A0-5A7N /0.7/14. CH63 LCX650A0-5A7N /0.8/16.8 CH63 LCX750A0-5A7N /0.8/16.8 CH64 LCX80A0-5A7N /0.9/18.9 CH64 LCX90A0-5A7N /1.0/0.0 CH64 LCXH10A0-5A7N /10.1/0.1 CH64 LCXH11A0-5A7N /1.4/8.4 CH64 LCXH13A0-5A7N /1.6/33.6 CH64 LCXH15A0-5A7N N/A CH64 LCXH17A0-5A7N /1.8/36.0 *CH64 LCXH18A0-5A7N /.0/39.8 *CH64 LCXH1A0-5A7N /.5/51.1 *CH64 LCXH3A0-5A7N /3.0/60.6 *CH64 LCXH7A0-5A7N N/A *CH64 LCXH31A0-5A7N Volume 6 Solid-State Motor Control CA E June V6-T-343

345 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A relay output board, which are installed in slots A and B. Option Boards A B C D E Option Board Kits Option Kit Description 1 Allowed Slot Locations Field Installed Catalog Number Factory Installed Option Designator Notes 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. 3 OPTC is a multi-protocol option card. SVX Ready Programs Local/ Basic Remote Standard MSS PID Multi-P. PFC Standard I/O Cards RO (NC-NO) B OPTA 6 DI, 1 DO, AI, 1 AO, Vdc ref, A OPTA9 ext +4 Vdc/EXT +4 Vdc Extended I/O Cards RO, therm B OPTA3 A3 Encoder low Volt +5 V/15 V/4 V C OPTA4 A4 Encoder high Volt +15 V/4 V C OPTA5 A5 Dual encoder +15 V/4 V C OPTA7 A7 6 DI, 1 DO, AI, 1 AO A OPTA8 A8 3 DI (encoder 10 4 V), out +15 V/+4 V, C OPTAE AE DO (pulse+direction) SPX only 6 DI, 1 ext +4 Vdc/EXT +4 Vdc B, C, D, E OPTB1 B1 1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB B 1 AI (ma isolated), AO (ma isolated), B, C, D, E OPTB4 B4 1 ext +4 Vdc/EXT +4 Vdc 3 RO (NO) B, C, D, E OPTB5 B5 1 ext +4 Vdc/EXT +4 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 1 RO (NO), 5 DI 4 40 Vac input B, C, D, E OPTB9 B9 SPI, absolute encoder C OPTBB BB Communication Cards 3 Modbus D, E OPTC C Johnson Controls N D, E OPTC CA PROFIBUS DP D, E OPTC3 C3 LonWorks D, E OPTC4 C4 PROFIBUS DP (D9 connector) D, E OPTC5 C5 CANopen (slave) D, E OPTC6 C6 DeviceNet D, E OPTC7 C7 Modbus (D9 Type connector) D, E OPTC8 C8 Modbus TCP D, E OPTCI CI Adapter SPX only D, E OPTD1 D1 Adapter SPX only D, E OPTDV D RS-3 with D9 connection D, E OPTD3 D3 Keypad 9000X Series standard keypad KEYPAD- STD 9000X Series remote mount keypad unit OPTRMT- (keypad not included, includes 10 ft cable, KIT-9000X keypad holder, mounting hardware) V6-T-344 Volume 6 Solid-State Motor Control CA E June 017

346 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Technical Data and Specifications LCX Products Description Specification General Specifications Line voltage 400 to 500 Vac; 55 to 690 Vac; ( 10% to 10%) 465 to 800 Vdc; 640 to 1100 Vdc; ( 0 to 0%) Frequency 50/60 Hz Line voltage variation 10% to 10% Input frequency variation Hz Continuous output current Rated current at incoming cooling liquid temperature of 30 C Output frequency 0 30 Hz Drive efficiency >95% Power factor (displacement) 0.96 Liquid coolant pressure 87 psi (6 bar) maximum Liquid coolant flow rate 1.3 to 7.9 gal./min. (5 to 30 liter/min.) minimum depending on drive size Liquid coolant fittings Standard quick connect, NPT Operating ambient temperature 10/50 C Storage temperature 40/70 C Humidity 95% maximum (non-condensing) Altitude 3300 ft (1000 m) maximum without derating Enclosure IP00 Warranty Standard terms, 3 years with certified start-up Mains Connection Input voltage (V in ) Vac; Vac; ( 10% 10%) Vdc; Vdc; ( 0 0%) Input frequency (f in ) Hz Connection to mains Once per minute or less (normal case) Motor Connection Output voltage 0 V in Continuous output current Rated current at nominal inflow cooling water temperature of 30 C; Overload sec./0 sec. Starting current Rated current at sec./0 sec. if output frequency <30 Hz and temperature of heatsink <149 F (65 C) Output frequency 0 30 Hz (standard); 700 Hz (special software) Frequency resolution Application dependent Control Characteristics Control method Frequency control (V/f) Open loop: Sensorless vector control Closed loop: Frequency control Closed loop: Vector control Switching frequency Adjustable with parameter V 1 Up to and including 61-Amp size: 1 16 khz (factory default, 10 khz) From 7-Amp size: 1 1 khz (factory default, 3.6 khz) 575 V khz (factory default, 1.5 khz) Frequency reference Analog input: resolution 0.1% (10 bits); accuracy ±1% Panel reference: resolution 0.01 Hz Field weakening point Acceleration time Deceleration time Braking torque Hz seconds seconds DC brake: 30% x T n (without brake option) Description Ambient Conditions Ambient operating temperature Storage temperature Relative humidity Air quality Altitude Vibration Shock Enclosure class EMC Immunity Emissions Safety Approvals Control Connections Analog input voltage Analog input current Digital inputs Auxiliary voltage Output reference voltage Analog output Digital outputs Relay outputs Specification 14 F ( 10 C), no frost to 1 F (50 C) at I th 1 to 158 F (50 to 70 C), derating required 40 F to 158 F ( 40 to 70 C) No liquid in heatsink under 3 F (0 C) 5 96% RH, noncondensing, no dripping water Chemical vapors: IEC , unit in operation, class 3C Mechanical particles: IEC , unit in operation, class 3S (no conductive dust allowed); No corrosive gases Up to 1,000 m: 100% load capacity (no derating) Above 1,000 m: Derating of 1% per each 100 m required EN 50178, EN ; Hz Displacement amplitude: 0.5 mm (peak) at 3 31 Hz Max. acceleration amplitude: 1G at Hz EN 50178, EN , UPS drop test (for applicable UPS weights) Storage and shipping: Max. 15 g, 11 ms (in package) IP00 open frame standard in entire kw/hp range Fulfils all EMC immunity requirements EMC level N; EMC level T for IT networks EN 50178, EN , CE, UL, CUL, FI, GOST R, IEC (See unit nameplate for more detailed approvals.) 0 to +10 V, R i = 00 kohm ( 10 V to +10 V joystick control) Resolution 0.1%; accuracy ±1% 0(4) 0 ma, R i = 50 ohm differential 6 positive or negative logic; 18 4 Vdc +4 V, ±15%, max. 50 ma +10 V, +3%, max. load 10 ma 0(4) 0 ma, R L max. 500 ohm Resolution 10 bits; accuracy ±% Open collector output, 50 ma/48v Two programmable change-over relay outputs Switching capacity: 4 Vdc/8 A, 50 Vac/8 A, 15 Vdc/0.4 A Min. switching load: 5 V/10 ma Note 1 Derating required if higher switching frequency than the default is used. Volume 6 Solid-State Motor Control CA E June V6-T-345

347 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives LCX Products, continued Description Specification Protections Overvoltage protection 480 V 911 V 575 V 100 V Undervoltage protection 480 V 333 V 575 V 461 V Ground fault protection In case of ground fault in motor or motor cable, only the drive is protected Mains supervision Trips if any of the input phases are missing (drives only) Motor phase supervision Trips if any of the output phases are missing Unit overtemperature protection Alarm limit 149 F (65 C) for heatsink, 158 F (70 C) for circuit boards Trip limit 158 F (70 C) for heatsink, 185 F (85 C) for circuit boards Wiring Diagrams Cooling System Diagrams Example of a Typical Cooling System Description Protections, continued Overcurrent protection Motor overload protection Motor stall protection Motor underload protection Short-circuit protection Liquid Cooling Allowed cooling agents Temperature of cooling agent System max. working pressure System max. peak pressure Pressure loss (at nominal flow) 30.0C 35.4C Heat Exchanger Specification Yes Yes Yes Yes Yes (+4 V and +10 V reference voltages) Drinking water Water-glycol mixture 3 to 86 F (0 to 30 C) at I th for input; 86 to 149 F (30 to 65 C) Max. temperature rise during circulation: 9 F (5 C), no condensation allowed 87 psi (6 bar) 580 psi (40 bar) Varies according to size 18.0C 6.1C V6-T-346 Volume 6 Solid-State Motor Control CA E June 017

348 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Example PI-Diagram of a Typical Cooling System and Connections Cooling Water Inlet Cooling Water Outlet Customer I/O Board Diagrams Delivery A9 Option Board Control Wiring Basic I/O Board A9 +10 V ref AI1+ GND AI+ 4V out GND DIN1 DIN DIN3 CMA 4V out AI- GND 13 DIN4 14 DIN5 15 DIN6 16 CMB 17 AO1+ AO DO1 0 Reference (voltage) Reference (current) Control Voltage Output 4V GND 4V GND 0 (4)/0mA RL<500W + V<+48V I<50mA Dotted lines indicate the connections for inverted signals Frequency Converters Volume 6 Solid-State Motor Control CA E June V6-T-347

349 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives A Option Board Wiring Basic Relay Board A Dimensions Approximate Dimensions in Inches (mm) LCX Drives Chassis Size, CH3 H1 H H3 W1 W W3 Front R1 R Voltage Amps H1 H H3 D1 W1 W W3 R1 Dia. R Dia Vac (431.0) 0.53 (13.5) RO1/1 RO1/ RO1/3 RO/1 RO/ RO/3 D1 Side 0.59 (15.0) (46.0) R L AC / DC Switching: <8 A / 4 Vdc <0.4 A / 15 Vdc <8 A / 50 Vac < Arms Continuous Top Bottom 6.30 (160.0) 4.80 (1.0) 4.80 (1.0) 0.39 (10.0) 0.35 (9.0) Weight Lbs (kg) 66 (30) V6-T-348 Volume 6 Solid-State Motor Control CA E June 017

350 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Approximate Dimensions in Inches (mm) Chassis Size, CH4 Voltage Amps H1 H H3 D1 W1 W W3 R1 Dia. R Dia Vac (493.0) Chassis Size, CH5 H1 H3 H Right Side W1 W W3 Front R1 H (1.5) 1.77 (45.0) (57.5) Voltage Amps H1 H H3 D1 W1 W W3 R1 Dia. R Dia Vac (553.0) H H3 R (33.0) W1 W W3 Front D1 Side R (505.0) R (64.0) D1 Left Side 7.60 (193.0) 9.69 (46) Top Bottom 3.35 (85.0) 3.94 (100.0) Top Bottom 5.4 (133.0) 7.87 (00.0) 0.39 (10.0) 0.51 (13.0) Weight Lbs (kg) 77 (35) Weight Lbs (kg) 88 (40) Volume 6 Solid-State Motor Control CA E June V6-T-349

351 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives Approximate Dimensions in Inches (mm) Chassis Size, CH61 Top Bottom Voltage Amps H1 H H3 D1 W1 W W3 R1 Dia. R Dia Vac Vac (658.0).09 (53.0) 3.3 (590.0) Liquid-Cooled Inverter Chassis Size, CH6 Top Bottom (373.0) Voltage Amps H1 H H3 D1 W1 W W3 R1 Dia. R Dia Vdc Vdc (673).0 (53) Right Side D1 Side 3.3 (590) H1 R (373) H3 H 9.69 (46.0) 9.69 (46) W1 W W3 Front R W1 W W3 Front R (100.0) 3.94 (100) H3 H R1 H (150.0) 5.91 (150) 0.55 (14.0) 0.55 (14) D1 Left Side 0.51 (13.0) 0.51 (13) Weight Lbs (kg) 11 (55) V6-T-350 Volume 6 Solid-State Motor Control CA E June 017

352 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Approximate Dimensions in Inches (mm) Chassis Size, CH63 Top Bottom Voltage Amps H1 H H3 D1 W1 W R1 Dia Vac Vac (93.5) Right Side 0.91 (3.0) R (873.5) W W1 Front (390.0) (505.0) H H3 H (355.0) D1 Left Side 0.43 (11.0) Weight Lbs (kg) 64 (10) Volume 6 Solid-State Motor Control CA E June V6-T-351

353 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives Approximate Dimensions in Inches (mm) Liquid-Cooled Inverter with Mounting Bracket, Chassis Size CH64, IP90 Bottom W W W W1 Right Side Front Left Side Voltage Amps H1 H H3 D1 W1 W R1 Dia Vdc Vdc (94) (6) (873) (390) (746) (00) (11) R1 H H3 H1 Top D1 V6-T-35 Volume 6 Solid-State Motor Control CA E June 017

354 Adjustable Frequency Drives LCX Liquid Cooled Drives.11 Approximate Dimensions in Inches (mm) Chassis Size, CH7 Top Bottom H Voltage Amps H1 H H3 D1 W1 R1 Dia. R Dia Vac Vac (1076.5) W1 W1 Front R (40.0) H3 H1 R (1000.0) (37.0) D1 Side 7.87 (00.0) 0.55 (14.0) 0.51 (13.0) Weight Lbs (kg) 198 (90) Volume 6 Solid-State Motor Control CA E June V6-T-353

355 .11 Adjustable Frequency Drives LCX Liquid Cooled Drives Approximate Dimensions in Inches (mm) Chassis Size, CH74 Voltage Amps H1 H H3 D1 W1 W W3 W4 R1 Dia. R Dia Vac Vac (1076.5) Control Unit 1.57 (40.0) (1000.0) (37.0) H1 H H3 D1 D W (38.5) W1 Front H (8.5) Top Bottom D H H (300.0) D1 Side.95 (75.0) Back H (8.5) W H3 H 5.75 (146.0) W3 W (738.0) Bottom 0.91 (3.0) R W4 W1 Front 7.87 (00.0) 9.69 (46) R (13.0) 0.55 (14.0) D1 Side Weight Lbs (kg) 617 (80) V6-T-354 Volume 6 Solid-State Motor Control CA E June 017

356 Adjustable Frequency Drives SPA/SPN/SPI Common DC Bus Drives.1 SPA/SPN/SPI Common DC Bus Drive Products Product Description Eaton offers a comprehensive range of common DC bus drive products. The product family covers a number of front-end units and inverter units in the entire power range from 1-1/ to 000 horsepower at 460 V and 690 V. The drive components are built on the SPX technology. Front-End Units The front-end units convert a mains AC voltage and current into a DC voltage and current. The power is transferred from the mains to a common DC bus (and, in certain cases, vice versa). The SPA (active front-end) unit is a bidirectional (regenerative) power converter for the front end of a common DC bus drive line up. An external LCL filter is used at the input. This unit is suitable in applications where low mains harmonics are required. Contents Description SPA/SPN/SPI Common DC Bus Drives Application Description Product Comparison Features Standards and Certifications Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions The SPN (non-regenerative front-end) unit is a unidirectional (motoring) power converter for the front-end of a common DC bus drive line-up. The device operates as a diode bridge using diode/ thyristor components. A dedicated external choke is used at the input. The unit has the capacity to charge a common DC bus. This unit is suitable as a rectifying device when a normal level of harmonics is accepted and no regeneration to the mains is required. Page V6-T-356 V6-T-356 V6-T-357 V6-T-357 V6-T-357 V6-T-359 V6-T-361 V6-T-36 V6-T-364 V6-T-365 Inverter Unit The SPI Inverter Unit is a bidirectional DC-fed power inverter for the supply and control of AC motors. The inverter is supplied from a common DC bus drive lineup. A charging circuit is needed in case a connection to a live DC bus is required. The DC side charging circuit is integrated up to 75 kw (FR4 FR8) and external for higher power ratings (FI9 FI14). Volume 6 Solid-State Motor Control CA E June V6-T-355

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