PowerFlex 40 Configured AC Drives

Transcription

1 Installation Instructions PowerFlex 0 onfigured A Drives atalog Numbers B

2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. AR FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE)., Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

3 Table of ontents Preface Who Should Use this Manual? What Is Not in this Manual Additional Resources Manual onventions General Precautions ompliance ertification atalog Number Explanation PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Standard Features Enclosure Options NEMA/UL Type (Position, ode D) NEMA/UL Type X (Position, ode ) ommunication Options DeviceNet (Position, ode D) EtherNet/IP (Position, ode E) PROFIBUS (Position, ode P) ontrolnet (Position, ode ) Power Disconnect Options Drive Motor ircuit Protector (Position +, ode P) Drive Motor ircuit Protector (Position +, ode PT) Drive Input Fused Disconnect Switch (Position +, ode P).. Drive Input Fused Disconnect Switch (Position +, ode PT) Operator Device Options Hand/Off/Auto Selector Switch (Position +, ode S) Auto/Manual Selector Switch (Position +, ode S) Start and Stop Push Buttons (Position +, ode S) Forward/Reverse Selector Switch (Position +, ode S) Local Speed Potentiometer (ode S) Local ontrol Off/Run Forward and Local/Remote Selector Switches (ode S0) Local/Off/Remote Selector Switch With One Normally Open Interposing Relay (ode S) Spring Return Hand-Off-Auto Selector Switch (ode S) lear Fault Push Button (ode S) Quick Disconnects DeviceNet Quick Disconnect - Bottom (ode E) DeviceNet Quick Disconnect - Left Side (ode E) I/O Options DeviceNet I/O ( In/ Out) w/spring Return HOA and Power Disconnect Aux. ontact (Position +, ode R)..... DeviceNet Point I/O w/ib ( Inputs) (Position +, ode R) DeviceNet I/O ( In/ Out) w/spring Return HOA, Power Disconnect Aux. ontact, and I/O Quick Disconnects (Position +, ode R) Rockwell Automation Publication B-IN00K-EN-P - September 0

4 Table of ontents hapter ontrol Wiring Overview ontrol Wiring Overview Schematic Drawings hapter Mechanical Installation Mounting onsiderations Environment Maximum Ambient Air Temperature Minimum Mounting learances Dimensions Layout Drawings Appendix A Specifications Specifications Tables Appendix B Replacement Parts Spare Parts Lists Rockwell Automation Publication B-IN00K-EN-P - September 0

5 Preface The purpose of this manual is to provide basic information needed to install PowerFlex 0 Adjustable Frequency A Standard onfigured Drives. User documentation for the PowerFlex 0 Standard onfigured Drives includes these Installation Instructions and the PowerFlex 0 User Manual, publication B-UM00. Both manuals are required to properly install and operate PowerFlex 0 Adjustable Frequency A Standard onfigured Drives. For information on See page Who Should Use this Manual? What Is Not in this Manual Additional Resources Manual onventions General Precautions ompliance ertification atalog Number Explanation Who Should Use this Manual? This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency A drives. In addition, you must have an understanding of the parameter settings and functions. What Is Not in this Manual The PowerFlex 0 onfigured A Drives Installation Instructions is designed to provide only basic installation and operation information. For this reason, the following topics have not been included: Troubleshooting Start-Up Programming and Parameters Please refer to the PowerFlex 0 Adjustable Frequency A Drive User Manual, publication B-UM00, for detailed drive information. Rockwell Automation Publication B-IN00K-EN-P - September 0

6 Preface Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) A Drives, publication DRIVES-IN00 Preventive Maintenance of Industrial ontrol and Drive System Equipment, publication DRIVES-TD00 Safety Guidelines for the Application, Installation and Maintenance of Solid State ontrol, publication SGI-. Guarding Against Electrostatic Damage, publication PowerFlex 0 Adjustable Frequency A Drive User Manual, publication B-UM00 Industrial Automation Wiring and Grounding Guidelines, publication 0-. Product ertifications website, Description Provides basic information needed to properly wire and ground PWM A drives. Provides a checklist that may be used as a guide in performing preventive maintenance on variable frequency drives. Provides general guidelines for the application, installation, and maintenance of solid-state control. Provides practices for guarding against Electrostatic damage (ESD). Provides basic information needed to install, start-up and troubleshoot the PowerFlex 0 A drive. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at To order paper copies of technical documentation, contact your local distributor or Rockwell Automation sales representative. For Drives Technical Support: Title Drives Technical Support Online at Manual onventions To help differentiate parameter names and LD display text from other text, the following conventions will be used: Parameter Names will appear in [brackets]. For example: [D Bus Voltage]. Display Text will appear in quotes. For example: Enabled. The following words are used throughout the manual to describe an action: Word an annot May Must Shall Should Should Not Meaning Possible, able to do something Not possible, not able to do something Permitted, allowed Unavoidable, you must do this Required and necessary Recommended Not recommended Rockwell Automation Publication B-IN00K-EN-P - September 0

7 Preface General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. omponent damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication , Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, under sizing the motor, incorrect or inadequate A supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency A drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the voltage at the drive (Refer to the PowerFlex 0 User Manual for test point locations). The voltage must be zero. ompliance ertification ertifications are applicable to approved program defined options. U.S./anada UL: UL0 UL: AN/SA-. No. Please refer to the PowerFlex 0 Adjustable Frequency A Drive User Manual, publication B-UM00, for additional information. Rockwell Automation Publication B-IN00K-EN-P - September 0

8 Preface atalog Number Explanation The PowerFlex 0 Adjustable Frequency A Standard onfigured Drives catalog numbering scheme is shown below. Position B D P0 D 0 N N P a b c d e f g h i j Drive ode Type B PowerFlex 0 Voltage Rating ode Voltage Ph. D 0V ac a b c Amp Rating 0V 0Hz Input ode Amps kw (Hp) P. 0. (0.) P. 0. (.0) P0.0. (.0) P0.0. (.0) (.0) 0. (.) 0. (0) 0 () d Enclosure ode Enclosure NEMA/UL Type X D NEMA/UL Type The design of the PowerFlex 0 Standard onfigured Drive supports indoor and outdoor applications that are not in direct sunlight. Emission lass ode Rating 0 Not Filtered f g Version ode Version RS (Standard) ontrolnet D DeviceNet E EtherNet/IP P PROFIBUS DP ode N ode N e HIM ode Interface Module Fixed Keypad on Drive Fixed Keypad on Drive and LD Display with Digital Speed ontrol F HIM on Enclosure Door (-HIM-S) This option changes the enclosure rating to indoor only. h i Rating Reserved Rating Reserved j Options ode Description -E DeviceNet Quick Disconnect (Bottom) -E DeviceNet Quick Disconnect (Left Side) -P Motor ircuit Protector -PT Motor ircuit Protector (ustomer wiring into top of device) -P Disconnect Switch - Fused -PT Disconnect Switch - Fused (ustomer wiring into top of device) DeviceNet I/O ( In/ Out) w/spring -R Return HOA and Power Disconnect Aux. ontact -R DeviceNet Point I/O w/ib ( Inputs) -R -R plus I/O Quick Disconnects and () V D Receptacle -S Hand/Off/Auto S.S. (Start/Stop/Speed Ref.) -S Auto/Manual S.S. (Speed Ref.) -S Start and Stop P.B. -S Forward/Reverse S.S. -S Door Mounted Local Speed Pot (- Turn) -S0 Local/Remote and Local ontrol Off/Run Forward Selector Switches -S Local/Off/Remote with N.O. Interposing Relay -S Spring Return Hand/Off Auto S.S. (Start/Stop/Speed Ref.) -S lear Fault P.B. Rockwell Automation Publication B-IN00K-EN-P - September 0

9 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options For information on See page Standard Features Enclosure Options 0 ommunication Options Power Disconnect Options Operator Device Options Quick Disconnects I/O Options This chapter describes the standard features and operation for PowerFlex 0 Standard onfigured Drives and associated options. Standard Features This package integrates the Standard PowerFlex 0 drive. The PowerFlex 0 drive can be used for Volts per hertz or Sensorless Vector applications and offers an Autotune feature allowing the drive to adapt to individual motor characteristics. The PowerFlex 0 is assembled in an enclosure which includes the following features. NEMA/UL Type /X - indoor and outdoor applications other than direct sunlight. () Flange mount drive/external heatsink reducing overall enclosure size. Mounting feet - orientation is adjustable per customer requirements. If required, the drive can be removed from the front of the enclosure for ease of assembly or repair. Low cost, highly configurable I/O inputs and/or 0-0V/-0 ma outputs that are not used by program standard features and options are available for customer use. () The enclosure does not normally protect electrical equipment from condensation, corrosion or contamination, which may occur within the enclosure or enter via the conduit or unsealed openings. Users must make adequate provisions to safeguard against such conditions, and satisfy themselves that the equipment is properly protected. For further information on criteria associated with NEMA enclosure ratings, refer to NEMA standards Publication No. 0-. When optional Door Mounted HIM is supplied, enclosure is rated indoor only. See enclosure options for specific enclosure style quoted. Rockwell Automation Publication B-IN00K-EN-P - September 0

10 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Enclosure Options NEMA/UL Type (Position, ode D) The enclosure provided is a NEMA/UL Type, painted mild steel, which supports both NEMA/UL Type and NEMA/UL Type applications. Type enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain, splashing water, and hose directed water, and to be undamaged by the formation of ice on the enclosure. They are designed to meet hose-down, dust, and external icing and rust resistance design tests. Doors and openings will be gasket sealed. There are no ventilation openings within the enclosure to allow for free exchange of inside and outside air. Note: If optional Door Mounted HIM is not supplied, the design of the PowerFlex 0 Standard onfigured Drive supports indoor and outdoor applications that are not in direct sunlight. NEMA/UL Type X (Position, ode ) The enclosure provided is a NEMA/UL Type X. The material is type 0 stainless steel. Type X enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corrosion, windblown dust and rain, splashing water, and hose directed water, and to be undamaged by the formation of ice on the enclosure. They are designed to meet hose-down, dust, and external icing and rust resistance design tests. Doors and openings will be gasket sealed. There are no ventilation openings within the enclosure to allow for free exchange of inside and outside air. Note: If optional Door Mounted HIM is not supplied, the design of the PowerFlex 0 Standard onfigured Drive supports indoor and outdoor applications that are not in direct sunlight. 0 Rockwell Automation Publication B-IN00K-EN-P - September 0

11 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter ommunication Options DeviceNet (Position, ode D) The DeviceNet option is drive mounted and consists of the DeviceNet communication adaptor (-OMM-D) and adaptor cover (B-B for frame B drives or B- for frame drives). When DeviceNet is present, no other communication option is available other than the HIM. When used as a slave, the HIM will have limited functionality. For details related to the DeviceNet option, refer to the PowerFlex DeviceNet Adapter User Manual, publication OMM-UM00. To review this schematic see Figure on page and Figure on page 0. EtherNet/IP (Position, ode E) The EtherNet/IP option is drive mounted and consists of the EtherNet/IP communication adaptor (-OMM-E) and adaptor cover (B-B for frame B drives or B- for frame drives). When EtherNet/IP is present, no other communications option is available other than the HIM. When used as a slave, the HIM will have limited functionality. For details related to the EtherNet/IP option, refer to the PowerFlex EtherNet/IP Adapter User Manual, publication OMM-UM00. To review this schematic see Figure on page and Figure on page 0. PROFIBUS (Position, ode P) The PROFIBUS option is drive mounted and consists of the PROFIBUS communication adaptor (-OMM-P) and adaptor cover (B-B for frame B drives or B- for frame drives). When PROFIBUS is present, no other communication option is available other than the HIM. When used as a slave, the HIM will have limited functionality. For details related to PROFIBUS option, refer to the PowerFlex PROFIBUS Adapter User Manual, publication OMM-UM00. To review this schematic see Figure on page and Figure on page 0. ontrolnet (Position, ode ) The ontrolnet option is drive mounted and consists of the ontrolnet communication adaptor (-OMM-) and adaptor cover (B-B for frame B drives or B- for frame drives). When ontrolnet is present, no other communication option is available other than the HIM. When used as a slave, the HIM will have limited functionality. For details related to ontrolnet option, refer to the PowerFlex ontrolnet Adapter User Manual, publication OMM-UM00. To review this schematic see Figure on page and Figure on page 0. Rockwell Automation Publication B-IN00K-EN-P - September 0

12 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Power Disconnect Options Drive Motor ircuit Protector (Position +, ode P) The Drive Motor ircuit Protector option is factory installed and provides a manual means of disconnecting input power to the drive. The bulletin 0M switch is designed to meet short circuit requirements for branch circuit protection. The rotary style handle is padlockable in On or Off position. See Table for the short circuit withstand rating of this option. Over load protection is supplied by the drive not the motor circuit protector. Incoming customer supplied power cables terminate at terminals R, S, T (L, L, L) located on the bottom of the device. omponent Specifications Switch Handle Bulletin 0M, 0V, see Table for short circuit withstand rating To be used only with grounded wye neutral A distribution systems -pole, Rod operated UL listed, E Approved, SA ertified Rotary style handle through the door, Door interlocked Padlockable in On or Off position, Defeatable in the On position IP (Type R,,,, X) Drive Motor ircuit Protector (Position +, ode PT) The Drive Motor ircuit Protector option is factory installed and provides a manual means of disconnecting input power to the drive. The bulletin 0M switch is designed to meet short circuit requirements for branch circuit protection. The rotary style handle is padlockable in On or Off position. See Table for the short circuit withstand rating of this option. Over load protection is supplied by the drive not the motor circuit protector. Incoming customer supplied power cables terminate at terminals R, S, T (L, L, L) located on the top of the device. omponent Specifications Switch Handle Bulletin 0M, 0V, see Table short circuit withstand rating To be used only with grounded wye neutral A distribution systems -pole, Rod operated UL listed, E Approved, SA ertified Rotary style handle through the door, Door interlocked Padlockable in On or Off position, Defeatable in the On position IP (Type R,,,, X) Table - Drive Option P and PT Short ircuit Withstand Ratings Drive Rating Option P / PT Short ircuit Withstand Rating 0.,,,,., 0, and HP ka HP 0 ka Rockwell Automation Publication B-IN00K-EN-P - September 0

13 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Drive Input Fused Disconnect Switch (Position +, ode P) The Drive Input Fused Disconnect Switch option is factory installed and provides a manual means of disconnecting input power to the drive. The Allen- Bradley Bulletin R switch is designed to meet disconnect switch requirements for branch circuit protection. The rotary style handle is padlockable in On or Off position. This option has a 00 ka short circuit withstand rating. lass J fuses are supplied with the disconnect switch. Incoming customer supplied power cables terminate at terminals R, S, T (L, L, L) located on the bottom of the device. omponent Specifications Switch Handle A-B Bulletin R, 00V, 00 ka short circuit withstand rating Integral class J fuses, aptive terminal clamps -pole, Rod operated UL listed, E Approved, SA, ASTA, and LOVAG ertified Rotary style handle through the door, Door interlocked Padlockable in On or Off position, Defeatable in the On position True switch status indication IP (Type R,,,, X) Drive Input Fused Disconnect Switch (Position +, ode PT) The Drive Input Fused Disconnect Switch option is factory installed and provides a manual means of disconnecting input power to the drive. The Allen- Bradley Bulletin R switch is designed to meet disconnect switch requirements for branch circuit protection. The rotary style handle is padlockable in On or Off position. This option has a 00 ka short circuit withstand rating. lass J fuses are supplied with the disconnect switch. Incoming customer supplied power cables terminate at terminals R, S, T (L, L, L) located on the top of the device. omponent Specifications Switch Handle A-B Bulletin R, 00V, 00 ka short circuit withstand rating Integral class J fuses, aptive terminal clamps -pole, Rod operated UL listed, E Approved, SA, ASTA, and LOVAG ertified Rotary style handle through the door, Door interlocked Padlockable in On or Off position, Defeatable in the On position True switch status indication IP (Type R,,,, X) Rockwell Automation Publication B-IN00K-EN-P - September 0

14 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Main Fuses (F-F) ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table. The input fuse ratings listed in Table are applicable for one drive per branch circuit. No other load may be applied to that fused circuit. The recommended fuse type for all PowerFlex 0 Standard onfigured Drives is UL lass J. Table - Branch Fusing Voltage Rating Drive Rating HP Fuse Rating Amps 0V A Rockwell Automation Publication B-IN00K-EN-P - September 0

15 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Input Power Wiring Refer to the PowerFlex 0 User Manual for additional detailed information about input power wiring recommendations and selection. ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect A input power to the drive package:. Select the proper wire size according to NE and all applicable local codes and standards. Note that you must punch openings in the Option abinet of the desired conduit size, following NE and all applicable local codes and standards. Power terminal block specifications are listed in Table.. onnect the three-phase A input power leads (three-wire VA) to the appropriate terminals. onnect the A input power leads to terminals L, L, L on the fused disconnect switch or motor circuit protector. Note: Drive Input Fused Disconnect Switch (-P) and Drive Motor ircuit Protector (-P) options are bottom fed. Drive Input Fused Disconnect Switch (-PT) and Drive Motor ircuit Protector (-PT) options are top fed.. Tighten the A input terminal power terminals to the proper torque according to drive type as shown in Table. Table - omponent urrent Ratings and Wire Sizing PowerFlex 0 SPD Drive Rating - 0V HP ontinuous urrent Rating Amps Factory Power Wire Size ()() mm ( AWG). 0. mm ( AWG) mm (0 AWG) ustomer Terminal Wire Size.. mm ( AWG).. mm ( AWG)..0 mm ( AWG) Operating Torque. N m ( lb in). N m ( lb in). N m ( lb in) () Wire is Black Hypalon. () Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication B-IN00K-EN-P - September 0

16 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Output Power Wiring Refer to the PowerFlex 0 User Manual for additional detailed information about output power wiring recommendations and selection. ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. To connect A output power wiring from the drive to the motor:. Wire the three-phase A output power motor leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NE and all applicable local codes and standards. Power terminal block specifications are listed in Table. Do not route more than three sets of motor leads through a single conduit. This will minimize cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit should contain only one set of motor leads.. onnect the three-phase A output power motor leads to terminals U, V, W (T, T, T) on the power terminal block located on the drive.. Tighten the three-phase A output power terminals to the proper torque according to drive type as shown in Table. Table - A Output Power Terminal Block Specifications Frame Maximum Wire Size () Minimum Wire Size Recommended Torque B. mm (0 AWG). mm ( AWG).. N m ( lb in). mm ( AWG). mm ( AWG).. N m ( lb in) () Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication B-IN00K-EN-P - September 0

17 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Operator Device Options Hand/Off/Auto Selector Switch (Position +, ode S) Speed Reference This 00F door mounted operator device is factory installed and provides a Hand/Off/Auto selector switch. The Hand/Off/Auto selector switch will start the drive in Hand mode and stop the drive in Off mode. In Auto mode the drive will be stopped and started from remote contact closures. In all cases, the Stop input to the drive must be present before the drive will start. The Hand/Off/Auto selector switch also determines the source of the actual drive speed reference. In Hand mode, speed source is parameter A0 [Preset Freq ]. In Auto mode, speed source is parameter A0 [Preset Freq ]. If the door mounted speed potentiometer (Option S) is supplied and it is intended to be the speed reference in Hand mode, set parameter A0 [Digital In Sel] to option 0V In trl. Refer to the table below and the PowerFlex 0 User Manual, publication B-UM00, for other options. Hand/Off/Auto Selector Switch (ode S) Parameter Settings Hand Mode Auto Mode P0 [Speed Reference] A0 [Digital In Sel] A0 [Digital In Sel] Preset Speed Preset Speed Preset Freq Preset Freq Preset Freq Analog Input (0-0V) Preset Freq 0V In trl Preset Freq Analog Input (-0mA) Preset Freq 0mA In trl Preset Freq ommunication Port () Preset Freq omm Port Preset Freq Speed Pot (Door) Preset Speed Preset Freq Preset Freq 0V In trl Analog Input (-0mA) Preset Freq 0mA In trl 0V In trl ommunication Port () Preset Freq omm Port 0V In trl HIM (Door) Preset Speed Preset Freq Preset Freq omm Port Analog Input (0-0V) Preset Freq 0V In trl omm Port Analog Input (-0mA) Preset Freq 0mA In trl omm Port () ommunication port will have both logic and reference control. omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum Hand/Off/Auto position, Maintained Selector Switch N.O. contacts Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematics Figure on page, Figure on page This option is not compatible with odes R, R, S, S, S0, S or S. Rockwell Automation Publication B-IN00K-EN-P - September 0

18 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Speed Reference Auto/Manual Selector Switch (Position +, ode S) This 00F door mounted operator device is factory installed and provides an Auto/Manual selector switch. The Auto/Manual selector switch determines the source of the actual drive speed reference. Using -wire control in Auto mode, speed source is parameter A0 [Preset Freq ]. In Manual mode, the speed source is parameter A0 [Preset Freq ]. If the door mounted speed potentiometer (Option S) is supplied and it is intended to be the speed reference in Manual mode, set parameter P0 [Digital In Sel] to option 0V In trl. Refer to the table below and the PowerFlex 0 User Manual, publication B-UM00, for other options. Auto/Manual Selector Switch (ode S) Parameter Settings Manual Mode Auto Mode P0 [Speed Reference] A0 [Digital In Sel] A0 [Digital In Sel] Preset Speed Preset Speed Preset Freq Preset Freq Preset Freq Analog Input (0-0V) Preset Freq 0V In trl Preset Freq Analog Input (-0mA) Preset Freq 0mA In trl Preset Freq ommunication Port () Preset Freq omm Port Preset Freq Speed Pot (Door) Preset Speed Preset Freq Preset Freq 0V In trl Analog Input (-0mA) Preset Freq 0mA In trl 0V In trl ommunication Port () Preset Freq omm Port 0V In trl HIM (Door) Preset Speed Preset Freq Preset Freq omm Port Analog Input (0-0V) Preset Freq 0V In trl omm Port Analog Input (-0mA) Preset Freq 0mA In trl omm Port () ommunication port will have both logic and reference control. omponent Specifications Bulletin 00F Devices Auto/Manual Selector Switch IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum position, Maintained N.. contact 0 x 0 mm, Black with white lettering 0. mm ( AWG), Blue Legend Plate Wiring Schematics Figure on page, Figure on page, Figure on page This option is not compatible with odes R, R, S, S0, S or S. Rockwell Automation Publication B-IN00K-EN-P - September 0

19 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Start and Stop Push Buttons (Position +, ode S) This option provides factory installed 00F Start and Stop push buttons. In all cases, the Stop input to the drive must be present before the drive will start. Using -wire control, speed source is parameter A00 [Preset Freq 0]. The Stop push button may also be used as a fault reset. omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum Start Push Button Flush head, Green, N.O. contact Stop Push Button Extended head, Red, N.. contact Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematics Figure on page, Figure on page, Figure 0 on page This option is not compatible with odes R, R, S, S0, S, S or S. Forward/Reverse Selector Switch (Position +, ode S) This 00F door mounted operator device is factory installed and provides a Forward/Reverse selector switch. When configured for -wire control, the drive will start when the selector switch is set to Forward. When the selector switch is set to Reverse, the drive will run in reverse. If the selector switch is operated while the drive is running, a change of direction command will occur. If the drive is stopped and the selector switch is operated, a change of direction command will occur. The speed source is parameter P00 [Preset Freq 0]. When configured for -wire control (ode S with S), the selector switch only changes direction. The drive is started and stopped via the Start and Stop push buttons (ode S). omponent Specifications Bulletin 00F Devices Forward/Reverse Selector Switch Legend Plate Wiring IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum -Wire: position, Maintained, N.O. & N.. contacts -Wire: position, Maintained, N.. contact 0 x 0 mm, Black with white lettering 0. mm ( AWG), Blue Schematics -Wire ontrol: Figure on page, Figure on page, Figure on page -Wire ontrol: Figure 0 on page This option is not compatible with odes R, R, S0 or S. Rockwell Automation Publication B-IN00K-EN-P - September 0

20 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Local Speed Potentiometer (ode S) This option provides a factory installed 00F door mounted one turn potentiometer for speed control. The device provides the speed source when no digital inputs are active. When this option is provided, it becomes the speed source for the Hand mode of the Hand/Off/Auto selector switch (Option S) and the Manual mode of the Auto/Manual selector switch (Option S). omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified Screw terminals, 0.. mm ( AWG) maximum Speed Potentiometer -turn, 0k,.W, 00V Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematic Figure on page 0 This option is not compatible with odes R-R. Local ontrol Off/Run Forward and Local/Remote Selector Switches (ode S0) This option provides two factory installed 00F door mounted selector switches. The Local/Remote selector switch determines the source of the start, stop, speed and direction commands. In Local mode, the factory default setting for parameter P0 [Speed Reference] = Preset Freq. In Remote mode, the factory default setting for parameter A0 [Digital In Sel] = omm Port. The Off/Run Forward selector switch allows the drive to be started and stopped when in Local ontrol. omponent Specifications Bulletin 00F Devices Local ontrol Off/Run Forward Selector Switch Local/Remote Selector Switch Legend Plate Wiring IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum position, Maintained, N.O. contact position, Maintained, N.O. contact 0 x 0 mm, Black with white lettering 0. mm ( AWG), Blue Schematic Figure on page This option is not compatible with odes R, R, S, S, S, S, S or S. 0 Rockwell Automation Publication B-IN00K-EN-P - September 0

21 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter Local/Off/Remote Selector Switch With One Normally Open Interposing Relay (ode S) This 00F door mounted operator device and interposing relay option is factory installed and provides a Local/Off/Remote selector switch. The Local/Off/Remote selector switch will start the drive in Local mode and stop it in Off mode. In Remote mode, the drive will be stopped and started from the factory installed R contact which is energized by a customer supplied and protected 0V A source. In all cases, the Stop input to the drive must be present before the drive will start. In both Local and Remote modes, the speed source is parameter A00 [Preset Freq 0]. omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum Local/Off/Remote position, Maintained, N.O. contacts Selector Switch Interposing ontrol Relay relay, 0 amp, 0V A coil, Octal base Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematic Figure on page This option is not compatible with odes R, R, S, S, S, S, S0 or S. Rockwell Automation Publication B-IN00K-EN-P - September 0

22 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options Spring Return Hand-Off-Auto Selector Switch (ode S) This 00F door mounted operator device is factory installed and provides a Hand/Off/Auto selector switch. The Hand position is equipped with a spring return. The Hand/Off/Auto selector switch will start the drive while held in Hand mode and stop the drive in Off mode. The selector switch has a spring return disallowing the operator to remain in Hand. In Auto mode the drive will be stopped and started from remote contact closures. In all cases, the Stop input to the drive must be present before the drive will start. The Hand/Off/Auto selector switch also determines the source of the actual drive speed reference. In Hand mode, speed source is parameter A0 [Preset Freq ]. In Auto mode, speed source is parameter A0 [Preset Freq ]. If the door mounted speed potentiometer (Option S) is supplied and it is intended to be the speed reference in Hand mode, set parameter A0 [Digital In Sel] to option 0V In trl. Spring Return HOA Selector Switch (ode S) Speed Reference Parameter Settings Hand Mode Auto Mode P0 [Speed Reference] A0 [Digital In Sel] A0 [Digital In Sel] Preset Speed Preset Speed Preset Freq Preset Freq Preset Freq Analog Input (0-0V) Preset Freq 0V In trl Preset Freq Analog Input (-0mA) Preset Freq 0mA In trl Preset Freq ommunication Port () Preset Freq omm Port Preset Freq Speed Pot (Door) Preset Speed Preset Freq Preset Freq 0V In trl Analog Input (-0mA) Preset Freq 0mA In trl 0V In trl ommunication Port () Preset Freq omm Port 0V In trl HIM (Door) Preset Speed Preset Freq Preset Freq omm Port Analog Input (0-0V) Preset Freq 0V In trl omm Port Analog Input (-0mA) Preset Freq 0mA In trl omm Port () ommunication port will have both logic and reference control. omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum Hand/Off/Auto Selector position, Hand (spring return), Off, Auto (maintained), N.O. contacts Switch: Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematic Figure on page This option is not compatible with odes R, R, S, S, S, S0 or S. Rockwell Automation Publication B-IN00K-EN-P - September 0

23 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter lear Fault Push Button (ode S) This option provides a factory installed 00F lear Fault push button. omponent Specifications Bulletin 00F Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum lear Fault Push Button: Flush head, Black, N.O. contact Legend Plate 0 x 0 mm, Black with white lettering Wiring 0. mm ( AWG), Blue Schematic Figure on page This option is not compatible with ode S. Quick Disconnects DeviceNet Quick Disconnect - Bottom (ode E) A Brad Harrison, pin, bulkhead, male receptacle is provided and wired to the drive mounted DeviceNet module. The connector is located through the bottom of the enclosure providing a quick disconnect. This option is designed to enhance the DeviceNet offering (Position, ode D) and is not compatible with options,, E, P (Position ), or E. To review schematic refer to Figure on page. To review layout refer to Figure on page. For NEMA/UL Type or less stringent environments, the outer connector construction is made of plastic designed to withstand washdown conditions. DeviceNet Quick Disconnect - Left Side (ode E) A Brad Harrison, pin, bulkhead, male receptacle is provided and wired to the drive mounted DeviceNet module. The connector is located through the left side of the enclosure providing a quick disconnect. This option is designed to enhance the DeviceNet offering (Position, ode D) and is not compatible with options,, E, P (Position ), or E. To review schematic refer to Figure on page. To review layout refer to Figure on page. For NEMA/UL Type or less stringent environments the outer connector construction is made of plastic designed to withstand washdown conditions. Rockwell Automation Publication B-IN00K-EN-P - September 0

24 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options I/O Options DeviceNet I/O ( In/ Out) w/spring Return HOA and Power Disconnect Aux. ontact (Position +, ode R) This option provides a factory installed 00F door mounted operator device, a 00-DNYR and a power disconnect auxiliary contact mounted internal to the cabinet. The Hand/Off/Auto selector switch will start the drive while held in the Hand mode and stop it in the Off mode. The default speed reference comes from parameter P0, option (Preset Freq). The selector switch has a spring return disallowing the operator to remain in Hand. When in Auto the default speed reference is derived parameter A0, option (Preset Freq). The 00-DNYR is powered by DeviceNet and provides control based on customer control parameters. This option is prewired with an auto contact from the Hand/Off/Auto selector switch between the I/O V+ and IN0 terminals. The main power disconnect auxiliary contact is wired between the I/O V+ and IN terminals indicating if the disconnect is on or off. Two inputs and two outputs are available for customer use. omponent Specifications Bulletin 00F Devices Hand/Off/Auto Selector Switch Legend Plate Wiring 00-DNYR Schematic Figure on page IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum position, Hand (spring return), Off, Auto (maintained) N.O. & N.. contacts 0 x 0 mm, Black with white lettering 0. mm ( AWG), Blue culus Listed, SA, E DeviceLogix, Rotary address switches V D or 0V A inputs High-apacity transistor or Relay outputs ODVA ompliance v.0 Tested Power Disconnect Auxiliary ontact N.O. & N.. Side mounted contacts This option must be used with the drive mounted DeviceNet option D (Position ) and is not compatible with options R, R, S, S, S, S, S0, S or S. The drive mounted DeviceNet and the 00-DNYR will appear as separate nodes on the communication system. Rockwell Automation Publication B-IN00K-EN-P - September 0

25 PowerFlex 0 Standard onfigured Drive Standard Features and Options hapter DeviceNet Point I/O w/ib ( Inputs) (Position +, ode R) This option provides a factory installed -ADNX Point I/O Scanner in combination with a -IB ( input) four point, V D sink input. The drive DeviceNet is prewired to the subnet connector of the -ADNX. The customer is required to make the DeviceNet connection directly to the -ADNX network connector. The -IB is connected via a backplane offering four available inputs for customer use. The Point I/O Scanner allows data to be gathered from the drive mounted DeviceNet and the -IB ( input) appear as one node on the communication system. Refer to publication -IN0 for more detail on the -IB. omponent Specifications -ADNX Devices IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum -IB Devices Refer to publication -IN0 Schematic Figure on page This option must be used with the drive mounted DeviceNet option D (Position ) and is not compatible with options,, E, P (Position ), R, or R. Note: ustomer is required to supply external V D/A to power - ADNX scanner. Rockwell Automation Publication B-IN00K-EN-P - September 0

26 hapter PowerFlex 0 Standard onfigured Drive Standard Features and Options DeviceNet I/O ( In/ Out) w/spring Return HOA, Power Disconnect Aux. ontact, and I/O Quick Disconnects (Position +, ode R) This option provides a factory installed 00F door mounted operator device, a 00-DNYR mounted internal to the cabinet, a power disconnect auxiliary contact, four I/O quick disconnects, and a V D male receptacle. The Hand/Off/Auto selector switch will start the drive while held in the Hand mode and stop it in the Off mode. The default speed reference comes from parameter P0, option (Preset Freq). The selector switch has a spring return disallowing the operator to remain in Hand. When in Auto the default speed reference is derived parameter A0, option (Preset Freq). The 00-DNYR is powered by DeviceNet and provides control based on customer control parameters. The inputs and outputs are powered by customer supplied V D. This options is prewired with an auto contact from the Hand/Off/Auto selector switch between the I/O V+ and IN0 terminals. The main power disconnect auxiliary contact is wired between the I/O V+ and IN terminals indicating if the disconnect is on or off. The four I/O quick disconnects allow the customer to quickly connect to the remaining two inputs and outputs that are available for customer use. omponent Specifications Bulletin 00F Devices Hand/Off/Auto Selector Switch Legend Plate Wiring 00-DNYR Receptacle Shell onnector Insert ontacts Schematic Figure 0 on page IE style, Internationally rated Meet IP/IP and NEMA/UL Type /X/ UL Listed, SA ertified 0 amp contacts Screw terminals, 0.. mm ( AWG) maximum position, Hand (spring return), Off, Auto (maintained) N.O. & N.. contacts 0 x 0 mm, Black with white lettering 0. mm ( AWG), Blue culus Listed, SA, E DeviceLogix, Rotary address switches V D or 0V A inputs High-apacity transistor or Relay outputs ODVA ompliance v.0 Tested Power Disconnect Auxiliary ontact N.O. & N.. Side mounted contacts Black anodized machined aluminum Nylon Machined brass with gold over nickel plating This option must be used with the drive mounted DeviceNet option D (Position ) and is not compatible with options R, R, S, S, S, S, S0, S or S. The drive mounted DeviceNet and the 00-DNYR will appear as separate nodes on the communication system. Rockwell Automation Publication B-IN00K-EN-P - September 0

27 hapter ontrol Wiring Overview For information on See page ontrol Wiring Overview Schematic Drawings This chapter describes the control and signal wiring connection options. ontrol Wiring Overview Refer to the PowerFlex 0 User Manual for additional detailed information about control and signal wiring. The ontrol I/O Terminal Block (TB) and Relay Terminal Block (TB) located on the drive Main ontrol Board provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring will be made at these terminals. To connect control and signal wiring to the drive package:. Wire the control and signal leads by routing them according to the drive option type. Note that you must punch openings in the option cabinet of the desired conduit size, following NE and all applicable local codes and standards. I/O terminal block specifications are listed in Table. ontrol and signal wires should be separated from power wires by at least 0. meters ( foot).. onnect the control and signal wiring to the I/O terminals located on the drive.. Tighten the I/O terminals to the proper torque according to drive type as shown in Table. Table - I/O Terminal Block Specifications Voltage Rating Maximum Wire Size () Minimum Wire Size Torque 0 0V A. mm ( AWG) 0. mm ( AWG) N m (. lb in) () Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication B-IN00K-EN-P - September 0