Manual. MOVI-PLC advanced DHE41B/DHF41B/DHR41B Controller. Edition 04/ / EN

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services MOVI-PLC advanced DHEB/DHFB/DHRB Controller Edition 0/ / EN Manual

2 SEW-EURODRIVE Driving the world

3 General Notes Structure of the safety notes Right to claim under warranty Exclusion of liability Copyright notice... 6 Safety Notes Other applicable documentation Safety functions Hoist applications Disposal... 7 Introduction MOVI-PLC Motion Control with integrated control technology MOVI-PLC advanced DH.B controller... 9 Mounting/Installation Instructions.... Mounting options for the MOVI-PLC advanced DH.B controller.... Mounting MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B.... Installing the MOVI-PLC advanced DHEB controller Function description of the terminals, DIP switches and LEDs Connection of binary inputs and outputs (connector X) Connecting system bus CAN (connector X) / CAN (connector X) Connection of the RS85 interface (connector X) Connecting the Ethernet system bus (connector X6) Connection of the Ethernet interface (connector X7) Operating displays of the MOVI-PLC advanced DHEB controller DIP switch S default IP address SD memory card type OMHB-T..... Installing the MOVI-PLC advanced DHFB controller..... Function description of the terminals, DIP switches and LEDs..... PROFIBUS connection (connector X0P) Connecting DeviceNet (connector X0D) Connecting SafetyBus (connector X8) Operating displays of MOVI-PLC advanced DHFB Installing the MOVI-PLC advanced DHRB controller Function description of the terminals, DIP switches and LEDs Pin assignment Shielding and routing bus cables Setting the DIP switches 0 and TCP / IP addressing and subnetworks Operating displays of the MOVI-PLC advanced DHRB controller in PROFINET mode Setting the IP address parameters via DCP Operating displays of the MOVI-PLC advanced DHRB controller in EtherNet/IP mode Setting the IP address parameters The integrated Ethernet switch... 5 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

4 .6 Installation of the DH.B option in MOVIDRIVE MDX6B Installation of the DH.B option in the MOVIAXIS MDX6B master module Function description of terminals X5a/X5b (MOVIAXIS master module) Installing the DH.B option in MOVITRAC B/compact controller Function description of terminals and LEDs Connection of RS85 interface COM (connector X) Connection of system bus CAN /power supply (connector X6) MOVITRAC B/compact controller option slot operating displays Engineering interface of the MOVI-PLC advanced DH.B controller Shielding and routing bus cables Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software Configuration and startup of the drives Configuration and startup in the PLC Editor Replacing the unit Error Diagnostics Diagnostic procedure for system bus CAN /CAN Diagnostic procedure for PROFIBUS-DP Technical Data and Dimension Drawings General technical data MOVI-PLC advanced DHEB controller MOVI-PLC advanced DHFB controller MOVI-PLC advanced DHRB controller MOVI-PLC advanced compact controllers Dimension drawings of MOVI-PLC advanced DH.B/UOH..B DHEB/UOHB dimension drawing DHF/DHRB/UOHB dimension drawing Index Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

5 General Notes Structure of the safety notes Manual General Notes. Structure of the safety notes The safety notes in this manual are designed as follows: Symbol SIGNAL WORD! Nature and source of hazard. Possible consequence(s) if disregarded. Measure(s) to avoid the hazard. Symbol Signal word Meaning Consequences if disregarded Example: HAZARD! Imminent hazard Severe or fatal injuries General hazard WARNING! Possible hazardous situation Severe or fatal injuries CAUTION! Possible hazardous situation Minor injuries Specific hazard, e.g. electric shock STOP! Possible damage to property Damage to the drive system or its environment NOTE Useful information or tip. Simplifies handling of the drive system.. Right to claim under warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Therefore, read the manual before you start operating the device! Make sure that the manual is available to persons responsible for the plant and its operation, as well as to persons who work independently on the device. You must also ensure that the documentation is legible. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

6 General Notes Exclusion of liability. Exclusion of liability You must comply with the information contained in the MOVIDRIVE documentation to ensure safe operation and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.. Copyright notice 007 SEW-EURODRIVE. All rights reserved. Any reproduction, modification, distribution or unintended use, in whole or in part, is prohibited. 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

7 Safety Notes Other applicable documentation Safety Notes. Other applicable documentation Only specialists are allowed to perform installation and startup observing relevant accident prevention regulations and the MOVIDRIVE MDX60B/6B, MOVITRAC B or MOVIAXIS operating instructions! Read through this manual carefully before you commence installation and startup of the DH.B option. As a prerequisite to fault-free operation and fulfillment of warranty claims, you must adhere to the information in the documentation.. Safety functions The MOVIDRIVE MDX60B/6B drive inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. For safety applications, ensure that the information in the following publications is observed: "Safe Disconnection for MOVIDRIVE MDX60B/6B".. Hoist applications MOVIDRIVE MDX60B/6B, MOVITRAC B and MOVIAXIS are not designed for use as a safety device in hoist applications. Use monitoring systems or mechanical protection devices as safety features to avoid possible damage to property or injury to people.. Disposal Observe current national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force, as: Electronics scrap Plastics Sheet metal Copper Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 7

8 Introduction MOVI-PLC Motion Control with integrated control technology Introduction Content of this manual This user manual describes: Installation of the MOVI-PLC advanced DH.B controller in MOVIDRIVE MDX6B The interfaces and LEDs of the MOVI-PLC advanced DH.B controller Installation of the MOVI-PLC advanced DH.B controller in the MOVIDRIVE MDX6B and MOVITRAC B inverters, in the MOVIAXIS servo inverter and as a compact controller The engineering access to the MOVI-PLC advanced DH.B controller The project planning and startup of the MOVI-PLC advanced DH.B controller and of the controlled inverters and servo boosters Additional documentation To configure and startup the MOVI-PLC advanced DH.B controller simply and effectively, you should also request the following publications in addition to this manual: "MOVI-PLC advanced DHFB Fieldbus Interfaces PROFIBUS DP-V and DeviceNet" manual "MOVI-PLC advanced DHRB Fieldbus Interfaces PROFINET IO, EtherNet/IP, Modbus TCP/IP" manual "MOVI-PLC Programming in the PLC Editor" system manual "MPLCMotion_MDX and MPLCMotion_MX Libraries for MOVI-PLC " manual "MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI-PLC " manual MOVIDRIVE MDX60/6B system manual MOVITRAC B system manual MOVIAXIS system folder The "MOVI-PLC Programming in the PLC Editor" system manual contains instructions for IEC 6- compliant MOVI-PLC programming. The library manuals describe the motion libraries for MOVI-PLC to control the MOVIDRIVE MDX60B/6B, MOVIAXIS, MOVITRAC B, and MOVIMOT inverters.. MOVI-PLC Motion Control with integrated control technology Characteristics MOVI-PLC is a family of programmable logic controllers for inverters. It allows drive solutions, logic processing and sequence controls to be automated simply and efficiently using IEC 6- compliant programming languages. MOVI-PLC is a universal solution because it is able to control the entire portfolio of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC version, thanks to its universal execution of the programs. MOVI-PLC is scalable due to several different hardware platforms (basic, advanced, etc.) and modular software concepts (libraries for numerous applications). MOVI-PLC is powerful due to extensive technologies (such as electronic cam, synchronous operation) and the control of demanding applications (such as material handling). 8 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

9 Introduction MOVI-PLC advanced DH.B controller Control categories MOVI-PLC basic DHPB allows for coordinated single axis movements and integration of external inputs/outputs as well as drive operator panels (DOP). This makes MOVI-PLC basic DHPB suitable for the task of module controller and also for that of stand-alone controller for machines of medium complexity. MOVI-PLC advanced DH.B is characterized by a greater variety of interfaces and higher performance, which allows complex calculations and, for example, interpolated movements. MOVI-PLC advanced is suitable for automating cells and machines. The integrated Ethernet interface allows for connecting MOVI-PLC advanced directly to the control level.. MOVI-PLC advanced DH.B controller Characteristics Unit types The MOVI-PLC advanced DH.B controller is available in two variants: As control card MOVI-PLC advanced DH.B as an option for MOVIDRIVE B and MOVITRAC B inverters and for MOVIAXIS servo inverters As compact controller MOVI-PLC advanced DH.B prepared for installation on a DIN rail. As a compact controller, it is designed for controlling inverters ( chapter "Technical Data"). The MOVI-PLC advanced DH.B is available in variants, which differ in the integrated fieldbus interfaces: Unit design of MOVI-PLC advanced DH.B DHEB DHFB DHRB Fieldbus interfaces Ethernet TCP/IP, UDP Ethernet TCP/IP, UDP, PROFIBUS DP-V, DeviceNet Ethernet TCP/IP, UDP, PROFINET, EtherNet/IP, ModbusTCP/IP Engineering The engineering of the MOVI-PLC advanced DH.B controller includes the following activities: Configuration Parameterization Programming These activities are carried out using the MOVITOOLS MotionStudio engineering software. The software has a number of useful features for startup and diagnostics of all SEW-EURODRIVE units. The connection between the MOVI-PLC advanced DH.B controller and the engineering PC is established via the Ethernet communication interface. Communication interfaces The MOVI-PLC advanced controller DH.B is equipped with numerous communication interfaces. The two system bus interfaces CAN and CAN are used primarily for connection, controlling several inverters and integrating decentralized I/O modules. This machine module can be operated via the integrated fieldbus interface with a higherlevel controller. Engineering is performed via the integrated Ethernet communication interface. An operator terminal (e.g. DOPB) or a gearmotor with integrated MOVIMOT frequency inverter are connected to the RS85 interfaces. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 9

10 Introduction MOVI-PLC advanced DH.B controller Automation topologies Use as a standalone machine controller You can also use the MOVI-PLC advanced DH.B controller as a control unit for an entire machine. If used without a higher-level PLC, the MOVI-PLC advanced DH.B controller takes over all control tasks, including controlling drives and other actuators, as well as evaluating decentralized inputs and outputs. In a stand-alone topology, operator terminals (DOPB) function as the interface between the operator and machine. You can connect MOVI-PLC advanced DH.B directly to the company s Ethernet network. ETHERNET RS85 ETHERNET RS85 605AXX Figure : Example of a topology when using MOVI-PLC advanced DH.B as the standalone control for a complete machine [] Operator terminal (e.g. DOPB drive operator panel) [] System bus (CAN, CAN, Ethernet ) [] Inputs and outputs (terminals) [] Asynchronous motor [5] Synchronous servomotor/asynchronous servomotor 0 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

11 Introduction MOVI-PLC advanced DH.B controller Use as a module controller You can also use the MOVI-PLC advanced DH.B controller for decentralized automation of a machine module ( following figure). In this way, the MOVI-PLC advanced DH.B controller coordinates motion sequences in the axis system. The controller is connected to a higher-level PLC via the PROFIBUS interface or via one of the integrated fieldbus interfaces. Figure : Example of a topology for controlling each machine module using a MOVI-PLC advanced DH.B controller 586AXX [] Higher-level PLC [] System bus (CAN, CAN ) [] MOVIMOT (via fieldbus interface DeviceNet MFD.../connected directly to MOVI-PLC via RS85 interface COM) [] Asynchronous motor [5] Synchronous servomotor/asynchronous servomotor Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

12 Introduction MOVI-PLC advanced DH.B controller System buses CAN, CAN and Ethernet You can use the MOVI-PLC advanced DH.B controller to control a machine module by coupling several inverters via the system bus. In this way, MOVI-PLC advanced DH.B controls all the drives within the machine module and in doing so takes off load from the master controller (e.g. machine or system PLC). You can connect a maximum of 6 of the following units to the MOVI-PLC advanced DH.B controller via system buses CAN, CAN and Ethernet : MOVITRAC B frequency inverter MOVIDRIVE MDX60B/6B drive inverter MOVIAXIS servo inverter Gearmotor with integrated frequency inverter MOVIMOT (Fieldbus interface DeviceNet MFD... required) Configuring the PROFIBUS interface The PROFIBUS station address is set using the DIP switches on the front of the MOVI-PLC advanced DH.B controller. This manual setting means the MOVI-PLC advanced DH.B controller can be integrated into the PROFIBUS environment and switched on within a very short period of time. The higher-level PROFIBUS master can set the parameters automatically (parameter download). This option offers the following advantages: Less time required to start up the system Simple documentation of the application program as all important parameter data can be transferred from the program of the higher-level controller. Cyclical and acyclical data exchange via PROFIBUS DP While process data is usually exchanged cyclically, drive parameters are read or written acyclically using functions such as Read and Write or via the MOVILINK parameter channel. This parameter data exchange enables you to implement applications in which all the important drive parameters are stored in the master programmable controller, so that there is no need to make parameter settings manually on the inverter itself. Cyclical and acyclical data exchange via PROFIBUS DP-V The PROFIBUS DP-V specification introduced new acyclical Read/Write services within the context of the PROFIBUS DP-V expansions. These acyclical services are inserted in special telegrams during cyclical bus operation to ensure compatibility between PROFIBUS DP (version 0) and PROFIBUS DP-V (version ). PROFIBUS monitoring functions Using a fieldbus system requires additional monitoring functions for the drive technology, for example, time monitoring of the fieldbus (PROFIBUS timeout). The function module that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant fault information. This allows the application to respond to the PROFIBUS timeout. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

13 Introduction MOVI-PLC advanced DH.B controller RS85 interfaces COM and COM Connect one of the following devices each to the RS85 interfaces COM or COM: DOPB operator terminal Gearmotor with integrated frequency inverter MOVIMOT Ethernet You can implement the following functions and connections via the communication interface Ethernet : Engineering Connection of a DOPB operator terminal For visualization (for example: OPC interface) Connection to master level Binary inputs and outputs Binary inputs and outputs enable you to switch actuators (e.g. valves) and evaluate binary input signals (e.g. sensors). You can freely use the binary inputs and outputs in the PLC Editor of the MOVITOOLS MotionStudio software in programming. Diagnostics The LEDs of the MOVI-PLC advanced DH.B controller indicate the following states: Power supply of binary inputs and outputs General status of the MOVI-PLC advanced DH.B controller Status of the control program Status of the PROFIBUS interface Status of the DeviceNet interface Status of the Ethernet interface Status of both CAN interfaces You can connect operator terminals to perform diagnostics. It is recommended to connect an operator terminal to the communication interface Ethernet. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

14 Mounting options for the MOVI-PLC advanced DH.B controller Mounting/Installation Instructions. Mounting options for the MOVI-PLC advanced DH.B controller Observe the following mounting instructions: NOTES You can insert the MOVI-PLC advanced DH.B controller in the MOVIDRIVE MDX6B inverter, but not in the MOVIDRIVE MDX60B inverter. Option cards can only be installed or removed for MOVIDRIVE MDX6B drive inverters sizes to 6. Only SEW-EURODRIVE engineers may install or remove option cards for MOVIDRIVE MDX6B size 0 drive inverters. Only SEW-EURODRIVE engineers may install or remove MOVI-PLC advanced DH.B controllers for MOVIAXIS as well as install MOVI-PLC DH.B/UOH..B compact controllers.. Mounting MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B The MOVI-PLC advanced DHEB controller must be plugged into the fieldbus slot of the MOVIDRIVE MDX6B. If the fieldbus slot is not available, you can plug the DHEB option into the expansion slot. The MOVI-PLC advanced DHFB/DHRB controller must be plugged into the expansion slot of the MOVIDRIVE MDX6B. It cannot be installed in MOVIDRIVE MDX6B size 0. Before you begin Observe the following notes before installing or removing the MOVI-PLC advanced DH.B controller: Disconnect the drive inverter from power. Switch off the DC V and the line voltage. Take appropriate measures to avoid electrostatic charges (use discharge strap, conductive shoes, etc.) before touching the MOVI-PLC advanced DH.B. Before installing the MOVI-PLC advanced DH.B controller, remove the keypad and the front cover. After installing the MOVI-PLC advanced DH.B controller, replace the keypad and the front cover. Keep the MOVI-PLC advanced DH.B controller in its original packaging until immediately before you are ready to install it. Hold the MOVI-PLC advanced DH.B controller by its edges only. Do not touch any components. Never place the MOVI-PLC advanced DH.B controller on a conductive surface. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

15 Mounting MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B Basic procedure for installing and removing an option card in/from MOVIDRIVE MDX6B AXX. Remove the retaining screws holding the card retaining bracket. Pull the card retaining bracket out evenly from the slot (do not twist).. Remove the retaining screws of the black cover plate on the card retaining bracket. Remove the black cover plate.. Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket.. Insert the retaining bracket with installed option card into the slot, pressing slightly so it is seated properly. Secure the card retaining bracket with the retaining screws. 5. Follow the instructions in reverse order when removing the option card. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

16 Installing the MOVI-PLC advanced DHEB controller. Installing the MOVI-PLC advanced DHEB controller.. Function description of the terminals, DIP switches and LEDs Front view MOVI-PLC advanced controller DHEB DHEB XM L T L6 L7 L8 L9 L0 L L S L L X X6 X7 X X X X 6008AXX Designation LED DIP switches Terminal LED LED LED LED LED LED 5 LED 6 LED 7 LED 8 LED 9 LED0 Terminal X: Binary inputs and outputs (plug-in terminals) Terminal X: RS85 interfaces COM, COM (plug-in terminals) Connector X5: USB connection (In preparation) Connector X6: Connection Ethernet System bus (RJ5 socket) X: X: X: X: X:5 X:6 X:7 X:8 X:9 X:0 X: X: X: X: X:5 X:6 X5: X5: X5: X5: X6 CAN status CAN status IEC progr. status PLC status User LED DIO6/7 DIO/5 DIO/ DIO0/ V / I/O OK + V input REFV DIO 0 DIO DIO DIO DIO DIO 5 DIO 6 DIO 7 RS+ RS+ insulated RS RS insulated DGND GND insulated USB+5 V USB USB+ DGND Function Status of CAN system bus Status of CAN system bus Status of control program Status of control firmware Freely programmable Status input or output DIO 6/7 Status input or output DIO /5 Status input or output DIO / Status input or output DIO 0/ Status of voltage supply I/O Voltage input DC+ V Reference potential for binary signals Binary input or output (DIO 0) Binary input or output (DIO ) Binary input or output (DIO ) Binary input or output (DIO ) Binary input or output (DIO ) Binary input or output (DIO 5) Binary input or output (DIO 6) Binary input or output (DIO 7) Signal RS85+ (COM ) Signal RS85+ insulated (COM ) Signal RS85 (COM ) Signal RS85 insulated (COM ) Reference potential (COM ) Reference potential (COM ) DC 5 V power supply Signal USB Signal USB+ Reference potential Connector X7: Connection Ethernet (RJ5 socket) X7 Standard Ethernet assignment Terminal X: System bus CAN (electrically isolated) (plug-in terminals) X: X: X: REF_CAN CAN H CAN L Reference potential for system bus CAN System bus CAN high System bus CAN low Terminal X: System bus CAN (plug-in terminals) X: X: X: DGND CAN H CAN L Reference potential for system bus CAN System bus CAN high System bus CAN low DIP switch S Top Bottom Default IP address ( ) Ethernet connection 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

17 Installing the MOVI-PLC advanced DHEB controller.. Connection of binary inputs and outputs (connector X) Connector X provides 8 binary inputs or outputs (e.g. for controlling external actuators/sensors). You can define the binary inputs and outputs in the PLC editor of the MOVITOOLS MotionStudio software. X Figure : -pin connector for connecting binary inputs and outputs 608AXX Binary inputs The binary inputs are electrically isolated by optocouplers. The permitted input voltages are defined according to IEC 6. + V V = "" = Contact closed V V = "0" = Contact open Interrupt inputs You can use binary inputs X:6 to X:0 as interrupt inputs. The response time until the ISR (interrupt service routine) is processed is less than 00 ms. Binary outputs The binary outputs are electrically isolated by optocouplers. The binary outputs are short-circuit proof but not interference-voltage-proof. The maximum permitted output current is 50 ma per binary output. All eight binary outputs can be operated simultaneously with this current. STOP! The supply voltage must be present on X:/ for using the binary inputs and outputs. The MOVI-PLC controller can be damaged. In this case, the specified function of the binary inputs and outputs is no longer ensured. If the supply voltage is stopped, you must turn off all other current supplies to X:... 0, e.g. the DC V from switches and sensors at the binary inputs. To avoid the danger of maximum voltage peaks, you may not connect inductive loads to the supply voltage or to the binary inputs or outputs without free-wheeling diodes. Cable specification Only connect cables with a minimum core cross section of 0.5 mm (AWG) and a maximal core cross section of mm (AWG8). IEC does allow clamping without conductor end sleeves. Choose the type and core cross section of the connected cable in dependency of the required cable length and the load expected from your application. For more information on binary inputs or outputs, refer to chapter "Technical Data" on page 6. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 7

18 Installing the MOVI-PLC advanced DHEB controller.. Connecting system bus CAN (connector X) / CAN (connector X) Do not connect more than 6 units to the CAN or CAN system bus. The system bus supports the address range NOTES The CAN system bus is electrically isolated. Therefore, it is recommended to use the CAN (X) interface for connecting field devices (e.g. CANopen inputs and outputs). The CAN system bus is not electrically isolated. Therefore, it is recommended to use the CAN (X) interface to connect inverters via the system bus in the control cabinet. SEW-EURODRIVE recommends connecting a maximum of 6 inputs and 6 outputs via I/O modules to the MOVI-PLC basic DHPB.. controller. No CAN system bus connection is necessary for communication between MOVID- RIVE MDX6B and its installed controller MOVI-PLC advanced if you use the 'DPRAM' channel ( "MOVI-PLC Programming in the PLC Editor" system manual). A CAN system bus connection is, however, necessary if modules from the MPLCMotion_MDX and MPLCprocessdata libraries are employed. The CAN system bus supports transmission systems compliant with ISO 898. The Serial Communication manual contains detailed information about the CAN system bus. This manual can be ordered from SEW-EURODRIVE. Wiring diagram for CAN system bus MOVITRAC B S S ON MDX60B/6B ON OFF S MDX6B DHEB ON OFF S X OFF X X: FSCB X5 X6 HL 567 X DGND SC SC X X DGND SC SC 6056AXX Figure : CAN system bus connection taking the example of a MOVIDRIVE MDX60B/6B / MOVITRAC B inverter Cable specification Use a x-core twisted and shielded copper cable (data transmission cable with braided copper shield). IEC does allow clamping without conductor end sleeves. The cable must meet the following specifications: Core cross section mm (AWG... AWG 8) Line resistance 0 Ω at MHz Capacitance per unit length 0 pf/m at khz Suitable cables include CAN bus or DeviceNet cables. 8 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

19 Installing the MOVI-PLC advanced DHEB controller Cable length The permitted total cable length depends on the baud rate setting of the system bus: 5 kbaud 500 m 50 kbaud 50 m 500 kbaud 00 m 000 kbaud 0 m Terminating resistor Switch on the system bus terminating resistor at the start and end of the CAN system bus connection (MOVIDRIVE B, DIP switch S = ON; MOVITRAC B, DIP switch S = ON). For all other devices, switch off the terminating resistor (MOVIDRIVE B, DIP switch S = OFF; MOVITRAC B, DIP switch S = OFF). If the MOVI-PLC advanced DH.B controller is, for example, located at the end of the CAN system bus, you have to connect a terminating resistor of 0 O between pins X: and X: (for CAN : terminating resistor between pins X: and pin X:). STOP! There must not be any potential displacement between the units connected via the CAN system bus. There must not be any potential displacement between the units connected via the CAN system bus. Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable... Connection of the RS85 interface (connector X) STOP! There must not be any potential displacement between the units connected via the RS85. Take suitable measures to avoid a potential displacement, e.g. by connecting the unit ground connectors using a separate lead. Dynamic terminating resistors are installed. Do not connect any external terminating resistors. You can connect one of the following devices to the RS85 interfaces COM/ (connector X): DOPA operator terminals Gearmotor with integrated frequency inverter MOVIMOT X 5 6 Figure 5: 6-pole connector for connecting the RS85 interfaces COM/ 607AXX NOTE For more information on how to connect the DOPB operator terminal, refer to the chapters "Installation" and "Pin assignment" in the "DOPB Operator Terminals" system manual. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 9

20 Installing the MOVI-PLC advanced DHEB controller..5 Connecting the Ethernet system bus (connector X6) The Ethernet interface (connector X6) is reserved for the system bus...6 Connection of the Ethernet interface (connector X7) You can connect an engineering PC to the Ethernet interface (connector X7). DHEB XM L T L6 L7 L8 L9 L0 L L S L L X X6 X7 X X X X PC COM Figure 6: Example: Connecting an engineering PC via the Ethernet interface to X7 65AXX Using the Ethernet interface, the MOVI-PLC advanced DHEB controller can also exchange data via UDP/TCP with another controller. 0 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

21 Installing the MOVI-PLC advanced DHEB controller..7 Operating displays of the MOVI-PLC advanced DHEB controller The MOVI-PLC advanced DHEB controller has 0 LEDs (L... L0) that display the current status of the MOVI-PLC advanced DHEB controller and its interfaces. LED L (CAN status) The LED L indicates the status of the CAN system bus. Status of the LED L Orange Green Flashing green (0,5 Hz) Flashing green ( Hz) Red Flashing red ( Hz) Diagnostics The CAN system bus is being initialized. The CAN system bus is initialized. The CAN system bus is currently in SCOM suspend mode. The CAN system bus is currently in SCOM On mode. The CAN system bus is off (BUS- OFF). Troubleshooting -. Check and correct the cabling of the CAN system bus.. Check and correct the baud rate set for the CAN system bus.. Check and correct the terminating resistors of the CAN system bus. Warning on the CAN system bus.. Check and correct the cabling of the CAN system bus.. Check and correct the baud rate set for the CAN system bus. LED L (CAN status) The LED L indicates the status of the CAN system bus. Status of the LED L Diagnostics Orange The CAN system bus is being initialized. - Green The CAN system bus is initialized. - Flashing green (0,5 Hz) Flashing green ( Hz) Red Flashing red ( Hz) The CAN system bus is currently in SCOM suspend mode. The CAN system bus is currently in SCOM On mode. The CAN system bus is off (BUS- OFF). Troubleshooting - -. Check and correct the cabling of the CAN system bus.. Check and correct the baud rate set for the CAN system bus.. Check and correct the terminating resistors of the CAN system bus. Warning on the CAN system bus.. Check and correct the cabling of the CAN system bus.. Check and correct the baud rate set for the CAN system bus. LED L (IEC program status) The LED L indicates the status of the IEC-6 control program. Status of L Diagnostics Troubleshooting Green IEC program is running. - Off No program is loaded. Load a program into the controller. Flashing orange ( Hz) Program has stopped. Bootloader update required (see chapter "SD memory card type OMHB-T.") Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

22 Installing the MOVI-PLC advanced DHEB controller LED L (PLC status) The LED L indicates the status of the firmware of the MOVI-PLC advanced DHEB controller. Status of the LED L Flashing green ( Hz) Diagnostics The firmware of the MOVI-PLC advanced DHEB controller is running correctly. - Troubleshooting Red No SD card plugged in. File system of the SC card corrupt Flashing orange ( Hz) Program has stopped. Bootloader update required (see chapter "SD memory card type OMHB-T.") LED L5 (user) The LED L5 is freely programmable in the IEC program. LED L6, L7, L8, L9 (DIO n/m) The LEDs L6, L7, L8, L9 indicate the status of the binary inputs and outputs (X: - X:0) n or m (e. g. DIO/). n m L9 L8 L7 L X 67AXX State of the LEDs L6, L7, L8, L9 Off Diagnostics No voltage present. Troubleshooting Green Voltage at LED n. Red Voltage at LED m. - Orange Voltage at LED n. and m. LED L0 (V / I/O OK) The LED L0 indicates the status of the voltage supply for binary inputs and outputs. Status of the LED L0 Diagnostics Troubleshooting Green Off Orange Voltage supply for the binary inputs/outputs is OK. Voltage supply for the binary inputs/outputs is not applied. Voltage supply for the binary inputs/outputs is applied. However, one of the following faults has occurred: Overload on one or several binary inputs/outputs Overtemperature of the output driver Short circuit in at least one of the binary inputs/outputs -. Switch off the inverter in which the MOVI-PLC advanced DHEB controller is installed.. Check and correct the cabling of the binary inputs/outputs according to the electrical wiring diagram.. Check current consumption of the connected actuators (max. current chapter 8).. Switch on the inverter in which the MOVI-PLC advanced DHEB controller is installed. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

23 Installing the MOVI-PLC advanced DHEB controller..8 DIP switch S default IP address With the DIP switch S, you can set a default IP address for the Ethernet connection. The set IP address is adopted during the next boot process. S switch setting Meaning Top Default IP address Bottom Addresses set in the configuration file (see sec...)..9 SD memory card type OMHB-T. Variants The SD memory card is required for operation of the MOVI-PLC advanced DH.B controller. It stores the firmware, the IEC program and user data (e. g. recipes). It is used in connection with a MOVIAXIS master module for data backup and automatic parameterization in case an axis is replaced. The SD memory card OMHB-T.. is plugged into the DH.B option. If delivery also includes a compact controller, a MOVIAXIS master module or an inverter with installed DH.B option, the SD memory card is already installed in the DH.B option. The SD memory card is available in different variants (T0... T0). The different variants allow for the execution of different technology functions. The technology level can be changed by replacing the SD memory card. Technology level T0-T0 Part number SD memory card OMHB-T. Description T0 8 0 Speed control management Positioning, e.g. with the MPLCMotion_MDX library T Additional technology functions for T0: Electronic cam Electronic gear unit Cam control T Additional technology functions for T: Application modules, e.g. Handling, SyncCrane T T T T T T T T Required for path interpolation. Technology level depends on the required functionality and number of calculated kinematics. Bootloader update When the LEDs L and L flash orange at a Hz frequency after power-on, a bootloader update is required. Proceed as follows: Do not switch off the power supply during the entire process. Press the reset button T on the front of the DH.B option for seconds. When the bootloader update starts, only LED is flashing. The bootloader update has been successful when L flashes green. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

24 Installing the MOVI-PLC advanced DHFB controller. Installing the MOVI-PLC advanced DHFB controller.. Function description of the terminals, DIP switches and LEDs NOTE The connections identical with DHEB are described in section "Installation of the MOVI-PLC advanced DHEB controller". Front view MOVI-PLC advanced DHFB controller DHFB L8 L7 S L6 L5 L L L L L0 L9 5 7 L8 9 L7 L6 5 T L5 L L S X8 X0P 5 X6 X7 0 ON X0D X X X5 Designation LED DIP switches Terminal LED LED LED LED LED LED 5 LED 6 LED 7 LED 8 LED 9 LED 0 LED LED LED LED LED 5 LED 6 LED 7 LED 8 Terminal X0P: PROFIBUS (Sub-D9) Terminal X0D: DeviceNet (plug-in terminals) DIP switch S Switching between PROFIBUS/DeviceNet X0P:9 X0P:8 X0P:7 X0P:6 X0P:5 X0P: X0P: X0P: X0P: X0D: X0D: X0D: X0D: X0D:5 S CAN status CAN status IEC progr. status PLC status User LED DIO6/7 DIO/5 DIO/ DIO0/ V / I/O OK - - BUSOFF Bit strobe I/O: Polled I/O Mod/Net Fault Profibus Run Profibus GND (M5V) RxD/TxD-N N.C. VP (P5V/00 ma) GND (M5V) CNTR-P RxD / TxD-P N.C. N.C. V CAN_L DRAIN CAN_H V+ Top Bottom Function Status of CAN system bus Status of CAN system bus Status of control program Status of control firmware Freely programmable Status input or output DIO6/7 Status input or output DIO/5 Status input or output DIO/ Status input or output DIO0/ Status of voltage supply I/O Reserved Reserved The two-color LEDs... 6 display the current status of the fieldbus interface and the DeviceNet system Status of PROFIBUS bus electronics Status of PROFIBUS communication Reference potential for PROFIBUS Signal receive transmit negative Terminal unassigned DC+5 V potential for bus terminator Reference potential for PROFIBUS PROFIBUS control signal for repeater Signal receive transmit positive Terminal unassigned Terminal unassigned 0 V CAN_L DRAIN CAN_H V Fieldbus interface PROFIBUS (X0P) active Fieldbus interface DeviceNet (X0D) active XM L L X X 609AXX Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

25 Installing the MOVI-PLC advanced DHFB controller Front view MOVI-PLC advanced DHFB controller Designation LED DIP switches Terminal Function For PROFIBUS mode: DIP switches for setting the PROFIBUS Station address Significance: Significance: Significance: Significance: 8 Significance: 6 Significance: Significance: 6 For operation via DeviceNet: DIP switches for setting The MAC-ID and for setting the baud rate Connector X8: SafetyBus (plug-in terminals) Terminal X: Binary inputs and outputs (plug-in terminals, color: BK)) Terminal X: RS85 interfaces COM, COM (plug-in terminals, color: BK) Connector X5: USB connection (in preparation) Connector X6: Connection Ethernet System bus (RJ5 socket) Connector X7: Connection Ethernet (RJ5 socket) Terminal X: System bus CAN (electrically isolated) (plug-in terminals, color: YE/BK) Terminal X: System bus CAN (plug-in terminals, color: YE/BK) DIP switch S X8: X8: X8: X: X: X: X: X:5 X:6 X:7 X:8 X:9 X:0 X: X: X: X: X:5 X:6 X5: X5: X5: X5: X6 X7 X: X: X: X: X: X: S + V input REFV DIO 0 DIO DIO DIO DIO DIO 5 DIO 6 DIO 7 RS+ RS+ insulated RS RS insulated DGND GND insulated USB+5 V USB USB+ DGND REF_CAN CAN H CAN L DGND CAN H CAN L Top Bottom The DIP switches are used to set the MAC-ID (Media Access Control Identifier). The MAC-ID represents the node address (address range ) Setting the baud rate Setting the baud rate Reserved Reserved Reserved Reset button T T Reset Voltage input DC+ V Reference potential for binary signals Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Signal RS85+ (COM ) Signal RS85+ insulated (COM ) Signal RS85 (COM ) Signal RS85 insulated (COM ) Reference potential (COM ) Reference potential (COM ) DC 5 V power supply Signal USB Signal USB+ Reference potential Standard Ethernet assignment Reference potential for system bus CAN System bus CAN high System bus CAN low Reference potential for system bus CAN System bus CAN high System bus CAN low Default IP address Ethernet connection Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

26 Installing the MOVI-PLC advanced DHFB controller.. PROFIBUS connection (connector X0P) Connection to the PROFIBUS system takes place using a 9-pin sub D plug according to IEC 658. The T-bus connection must be made using a plug with the corresponding configuration. The following figure shows the PROFIBUS connector that is connected to X0P of the MOVI-PLC advanced DHFB controller. [] RxD/TxD-P RxD/TxD-N 8 CNTR-P DGND (M5V) 5 VP (P5V/00mA) 6 DGND (M5V) 9 [] [] Figure 7: Assignment of 9-pin D-sub plug to IEC AXX [] 9-pin sub D plug [] Signal line, twisted [] Conductive connection over a large area is necessary between plug housing and the shield MOVI-PLC / PROFIBUS connection As a rule, the MOVI-PLC advanced DHFB controller is connected to the PROFIBUS system using a shielded twisted-pair cable. Observe the maximum supported transmission rate when selecting the bus connector. The twisted-pair cable is connected to the PROFIBUS connector using pins (RxD/TxD-P) and 8 (RxD/TxD-N). Communication is carried out via these two pins. The RS85 signals RxD/TxD-P and RxD/TxD-N must be connected to the same contacts in all PROFIBUS stations. Otherwise the bus components cannot communicate via the bus medium. The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter (reference = pin 9) via pin (CNTR-P). Baud rates greater than.5 MBaud Bus terminator The MOVI-PLC advanced DHFB controller with baud rates >.5 MBaud can only be operated with special MBaud PROFIBUS connectors. You do not need to equip the MOVI-PLC advanced DHFB controller with bus terminating resistors. This allows the PROFIBUS system to be put into operation more easily and reduces the number of possible problems and faults during installation. If the MOVI-PLC advanced DHFB controller is located at the start or end of a PROFIBUS segment and if there is only one PROFIBUS cable connected to the MOVI-PLC advanced DHFB controller, you must use a connector with an integrated bus terminating resistor. Switch on the bus terminating resistors for this PROFIBUS connector. 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

27 Installing the MOVI-PLC advanced DHFB controller Setting the station address The PROFIBUS station address is set using DIP switches on the MOVI-PLC advanced DHFB controller. The MOVI-PLC advanced DHFB controller supports the address range DHFB 0 ON The default setting for the station address is : 0 Significance: 0 = 0 Significance: 0 = 0 Significance: = Significance: 8 0 = 0 Significance: 6 0 = 0 5 Significance: 0 = 0 6 Significance: 6 0 = 0 60AXX Any change made to the PROFIBUS station address during ongoing operation does not take effect immediately. You have to switch the compact controller or the inverter in which the MOVI-PLC advanced DHFB controller is installed on and off again for the changes to take effect (power + V off/on)... Connecting DeviceNet (connector X0D) The connection to the DeviceNet fieldbus system is in preparation. Pin assignment The assignment of connecting terminals is described in the DeviceNet specification (Volume I, Appendix A). DHFB DFDB 5 X0D 66AXX The DHFB option card is opto-decoupled on the driver side in accordance with the DeviceNet specification (Volume I, Chapter 9). This means the CAN bus driver must be powered with V voltage via the bus cable. The cable to be used is also described in the DeviceNet specification (Volume I, Appendix B). The connection must be made according to the color code specified in the following table. Pin no. Signal Meaning Color coding V 0 V BK CAN_L CAN_L BU DRAIN DRAIN blank CAN_H CAN_H WH 5 V+ V RD Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 7

28 Installing the MOVI-PLC advanced DHFB controller Setting the station address The DeviceNet station address is set using DIP switches on the MOVI-PLC advanced DHFB controller. The MOVI-PLC advanced DHFB controller supports the address range DHFB 0 ON The default setting for the station address is : 0 Significance: 0 = 0 Significance: 0 = 0 Significance: = Significance: 8 0 = 0 Significance: 6 0 = 0 5 Significance: 0 = 0 60AXX Any change made to the DeviceNet station address during ongoing operation does not take effect immediately. You have to switch the compact controller or the inverter in which the MOVI-PLC advanced DHFB controller is installed on and off again for the changes to take effect (power + V off/on). Setting the baud rate The baud rate is set with DIP switches 6 and 7. DIP switches Baud rate kbaud 0 50 kbaud kbaud Invalid.. Connecting SafetyBus (connector X8) The connection to the SafetyBus bus system is in preparation. 8 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

29 Installing the MOVI-PLC advanced DHFB controller..5 Operating displays of MOVI-PLC advanced DHFB NOTE The LEDs identical with DHEB are described in section "Operating displays of the MOVI-PLC advanced DHEB controller. LEDs, LEDs and are reserved. LED L (BUS-OFF) The LED L (BUS-OFF) displays the physical status of the bus node. Status of the LED L Status Meaning Off NO ERROR The number of bus errors is in the normal range (error active status). Flashing red (5 ms cycle) Flashing red ( s cycle) BUS WARNING The unit is performing a DUP-MAC check and cannot send any messages because no other stations are connected to the bus (error passive state) The number of physical bus errors is too high. No more error telegrams are actively written to the bus (error passive state). Red light BUS ERROR BusOff state The number of physical bus errors has increased despite a switch to the error-passive state. Access to the bus is switched off. Yellow light POWER OFF External voltage supply has been turned off or is not connected. LED L (BIO) The LED L (Bit-strobe I/O) monitors the bit-strobe I/O connection. Status of the LED L Flashing green (5 ms cycle) Off Flashing green ( s cycle) Lights up green Flashing red ( s cycle) Red light Status DUP-MAC check Not switched on / off-line but not DUP-MAC check Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or critical link failure Meaning Unit is performing DUP-MAC check Unit is off-line Unit is switched off Unit is on-line DUP MAC check performed successfully A BIO connection is being established with a master (configuring state) Missing, incorrect or incomplete configuration Online A BIO connection has been established (established state) Invalid number of process data is set via DIP switches A correctable fault has occurred Bit-strobe I/O connection is in timeout state An error that cannot be corrected has occurred BusOff DUP-MAC check has detected an error Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 9

30 Installing the MOVI-PLC advanced DHFB controller LED L5 (PIO) The LED L5 (Polled I/O) monitors the polled I/O connection. Status of the LED L5 Flashing green (5 ms cycle) Off Flashing green ( s cycle) Lights up green Flashing red ( s cycle) Red light Status DUP-MAC check Not switched on / off-line but not DUP-MAC check Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or critical link failure Meaning Unit is performing DUP-MAC check Unit is off-line Unit is switched off Unit is on-line DUP MAC check performed successfully A polled I/O connection is being established with a master (configuring state) Missing, incorrect or incomplete configuration Online A polled I/O connection has been established (established state) Invalid baud rate set via DIP switches A correctable fault has occurred Polled I/O connection is in timeout status An error that cannot be corrected has occurred BusOff DUP-MAC check has detected an error LED L6 (Mod/Net) The function of the LED L6 (Mod/Net = Module/Network Status) described in the following table is specified in the DeviceNet specification. Status of the LED L6 Status Meaning Off Not switched on / OffLine Unit is off-line Unit performs DUP MAC check Unit is switched off Flashing green ( s cycle) Lights up green Flashing red ( s cycle) Red light Online and in operational mode Online, operational mode and connected Minor fault or connection timeout Critical fault or critical link failure The unit is on-line and no connection has been established DUP MAC check performed successfully A connection has not yet been established with a master Missing, incorrect or incomplete configuration Online Connection to a master has been established Connection is active (established state) A correctable fault has occurred Polled I/O or/and bit-strobe I/O connection are in timeout status DUP-MAC check has detected an error A correctable fault has occurred BusOff DUP-MAC check has detected an error 0 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

31 Installing the MOVI-PLC advanced DHFB controller LED L7 (Fault Profibus) The LED L7 (Fault Profibus) indicates that communication via the PROFIBUS interface is working properly. Status of the LED L7 Diagnostics Off The MOVI-PLC advanced DHFB controller exchanges data with the PROFI- BUS-DP master (data exchange status). Red Connection to the DP master has failed. The MOVI-PLC advanced DHFB controller does not recognize the PROFIBUS baud rate. Bus interruption has occurred. PROFIBUS-DP master not in operation. Flashing red ( Hz) The MOVI-PLC advanced DHFB controller recognizes the baud rate, but the DP master does not communicate with MOVI-PLC advanced DHFB. The MOVI-PLC advanced DHFB controller was either not configured in the DP master or it was configured incorrectly. Troubleshooting - Check the PROFIBUS connection on the unit. Check project planning of the PROFIBUS DP master. Check all the cables in the PROFI- BUS network. Check and correct the PROFIBUS station address set in the MOVI-PLC advanced DHFB controller and in the configuration software of the DP master. Check and correct the configuration of the DP master. Use the GSD file SEW_6007.GSD with the designation MOVI-PLC for configuration. LED L8 (Run Profibus) LED L8 (Run Profibus) indicates the proper functioning of the PROFIBUS electronics (hardware). Status of the LED L8 Diagnostics Green PROFIBUS hardware OK. - Flashing green ( Hz) The PROFIBUS station address set on the DIP switches is more than 5. If the PROFIBUS station address is set to a value higher than 5, MOVI-PLC advanced DHFB will use PROFIBUS station address. Troubleshooting. Check and correct the PROFIBUS station address on the DIP switches.. Switch on all drive inverters again. The modified PROFIBUS address will only take effect after a restart. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

32 Installing the MOVI-PLC advanced DHRB controller.5 Installing the MOVI-PLC advanced DHRB controller.5. Function description of the terminals, DIP switches and LEDs NOTE The connections identical with DHEB and DHFB are described in the sections "Installation of the MOVI-PLC advanced DHEB/DHFB controller". Front view MOVI-PLC advanced DHRB controller DHRB L L X0- X0- L L X8 L0 L9 5 7 L8 9 L7 L6 T 5 XM L X7 0 ON L5 L L X6 S L X X X5 X X 66AXX Designation LED DIP switches Terminal LED LED LED LED LED LED 5 LED 6 LED 7 LED 8 LED 9 LED 0 LED LED LED LED Connector X0-: X0- Ethernet (RJ5 socket) Connector X0-: Ethernet (RJ5 socket) DIP switches 0, 0 Connector X8: SafetyBus (plug-in terminals) Terminal X: Binary inputs and outputs (plug-in terminals, color: BK)) Terminal X: RS85 interfaces COM, COM (plug-in terminals, color: BK) Connector X5: USB connection (in preparation) X0- X8: X8: X8: X: X: X: X: X:5 X:6 X:7 X:8 X:9 X:0 X: X: X: X: X:5 X:6 X5: X5: X5: X5: CAN status CAN status IEC progr. status PLC status User LED DIO6/7 DIO/5 DIO/ DIO0/ V / I/O OK - - ON OFF ON OFF + V input REFV DIO 0 DIO DIO DIO DIO DIO 5 DIO 6 DIO 7 RS+ RS+ insulated RS RS insulated DGND GND insulated USB+5 V USB USB+ DGND Function Status of CAN system bus Status of CAN system bus Status of control program Status of control firmware Freely programmable Status input or output DIO6/7 Status input or output DIO/5 Status input or output DIO/ Status input or output DIO0/ Status of voltage supply I/O Reserved Reserved Bus status Bus status Standard Ethernet assignment Default IP address ( ) Stored IP address / DHCP EtherNet/IP / Modbus TCP/IP PROFINET Reserved Reserved Reserved Voltage input DC+ V Reference potential for binary signals Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Binary input or output Signal RS85+ (COM ) Signal RS85+ insulated (COM ) Signal RS85 (COM ) Signal RS85 insulated (COM ) Reference potential (COM ) Reference potential (COM ) DC 5 V power supply Signal USB Signal USB+ Reference potential Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

33 Installing the MOVI-PLC advanced DHRB controller Front view MOVI-PLC advanced DHRB controller Designation Connector X6: Connection Ethernet System bus (RJ5 socket) Connector X7: Connection Ethernet (RJ5 socket) Terminal X: System bus CAN (electrically isolated) (plug-in terminals, color: YE/BK) Terminal X: System bus CAN (plug-in terminals, color: YE/BK) DIP switch S LED DIP switches Terminal X6 X7 X: X: X: X: X: X: S REF_CAN CAN H CAN L DGND CAN H CAN L Top Bottom Function Reset button T T Reset Standard Ethernet assignment Reference potential for system bus CAN System bus CAN high System bus CAN low Reference potential for system bus CAN System bus CAN high System bus CAN low Default IP address Ethernet connection Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

34 Installing the MOVI-PLC advanced DHRB controller.5. Pin assignment Use prefabricated, shielded RJ5 plug connectors compliant with IEC 80, edition.0, category 5. [6] [] [] [] 6 A B Figure 8: Pin assignment of an RJ5 plug connector 57AXX A = Front view B = View from back [] Pin TX+ Transmit Plus [] Pin TX Transmit Minus [] Pin RX+ Receive Plus [6] Pin 6 RX Receive Minus MOVIDRIVE B / MOVITRAC B / Ethernet connection To connect DHRB to the Ethernet, connect the Ethernet interface X0- or X0- (RJ5 plug connector) to the other network stations using a category 5, class D twistedpair cable in accordance with IEC 80 edition.0. The integrated switch provides support for realizing a line topology and offers auto crossing functions. NOTES According to IEC 80., the maximum cable length for 0/00 MBaud Ethernet (0BaseT/00BaseT), e.g. between two network stations, is 00 m. We recommend that you do not directly connect end devices to the DHRB option in order to minimize the load on the end devices caused by undesired multicast data traffic. Connect non-sew devices via a network component that supports the IGMP snooping functionality (e.g. managed switch). Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

35 Installing the MOVI-PLC advanced DHRB controller.5. Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of category 5, class in compliance with IEC 80 edition.0. Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments. The following measures ensure the best possible shielding: Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors. Use only connectors with a metal housing or a metallized housing. Connect the shielding in the connector over a wide surface area. Apply the shielding of the bus line on both ends. Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads). Use metallic, grounded cable racks in industrial environments. Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route. Avoid using plug connectors to extend bus cables. Route the bus cables closely along existing grounding surfaces. STOP! In case of fluctuations in the ground potential, a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding in accordance with relevant VDE regulations in such a case..5. Setting the DIP switches 0 and NOTE The setting of the " 0 " DIP switch is only adopted with a power-on reset (switching on and off line voltage and DC V backup voltage). DIP switch 0 If the " 0 " switch is set to "" (= ON), the following default IP address parameters are set when activating the DC V backup voltage: IP address: Subnetwork mask: Default gateway: for EtherNet/IP ( for PROFINET) P785 DHCP / Startup Configuration: Saved IP parameters (DHCP is deactivated) DIP switch DIP switch " " is used to set the fieldbus protocol that is currently used. = "" (= ON) the EtherNet/IP / Modbus TCP/IP fieldbus protocol is active = "0" (= OFF) the PROFINET fieldbus protocol is active. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

36 Installing the MOVI-PLC advanced DHRB controller.5.5 TCP / IP addressing and subnetworks Introduction The settings for the address of the IP protocol are made using the following parameters: MAC address IP address Subnetwork mask Standard gateway The addressing mechanisms and subdivision of the IP networks into subnetworks are explained in this chapter to help you set the parameters correctly. MAC address The MAC address (Media Access Controller) is the basis for all address settings. The MAC address of an Ethernet device is a worldwide unique 6-byte value (8 bits). SEW Ethernet devices have the MAC address 00-0F-69-xx-xx-xx. The MAC address is difficult to handle for larger networks. This is why freely assignable IP addresses are used. IP address The IP address is a bit value that uniquely identifies a station in the network. An IP address is represented by four decimal numbers separated by decimal points. Example: Each decimal number stands for one byte (= 8 bits) of the address and can also be represented using binary code (see following table). Byte Byte Byte Byte The IP address comprises a network address and a station address (see following table). Network address Station address The part of the IP address that denotes the network and the part that identifies the station is determined by the network class and the subnetwork mask. Station addresses cannot consist of only zeros or ones (binary) because they represent the network itself or a broadcast address. Network classes The first byte of the IP address determines the network class and as such represents the division into network addresses and station addresses. Value range Byte Network class Complete network address (Example) Meaning A = Network address.. = Station address B = Network address 5. = Station address 9... C = Network address = Station address This rough division is not sufficient for a number of networks. They also use an explicit, adjustable subnet mask. 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

37 Installing the MOVI-PLC advanced DHRB controller Subnet mask A subnet mask is used to divide the network classes into even finer sections. The subnet mask is represented by four decimal numbers separated by decimal points, in the same way as the IP address. Example: Each decimal number stands for one byte (= 8 bits) of the subnetwork mask and can also be represented using binary code (see following table). Byte Byte Byte Byte If you compare the IP addresses with the subnet masks, you see that in the binary representation of the subnet mask all ones determine the network address and all the zeros determine the station address (see following table). IP address Subnetwork mask Byte Byte Byte Byte Decimal Binary Decimal Binary The class C network with the address is further subdivided into using the subnetwork mask. Two networks are created with the address and The following station addresses are permitted in the two networks: The network stations use a logical AND operation for the IP address and the subnetwork mask to determine whether there is a communication partner in the same network or in a different network. If the communication partner is in a different network, the standard gateway is addressed for passing on the data. Standard gateway The standard gateway is also addressed via a -bit address. The -bit address is represented by four decimal numbers separated by decimal points. Example: The standard gateway establishes a connection to other networks. In this way, a network station that wants to address another station can use a logical AND operation with the IP address and the subnetwork mask to decide whether the desired station is located in the same network. If this is not the case, the station addresses the standard gateway (router), which must be part of the actual network. The standard gateway then takes on the job of transmitting the data packages. DHCP (Dynamic Host Configuration Protocol) Instead of setting the three parameters IP address, subnetwork mask and standard gateway manually, they can be assigned in an automated manner by a DHCP server in the Ethernet network. This means the IP address is assigned from a table, which contains the allocation of MAC address to IP address. Parameter P785 indicates whether the DHRB option expects the IP parameters to be assigned manually or via DHCP. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 7

38 Installing the MOVI-PLC advanced DHRB controller.5.6 Operating displays of the MOVI-PLC advanced DHRB controller in PROFINET mode NOTE The LEDs identical with DHEB (L L0) are described in section "Operating displays of the MOVI-PLC advanced DHEB controller". There are LEDs (L, L, L, L) on the DHRB option card that display the current status of the DHRB option, the PROFINET system and the safety options. FS LED LED L (FAILSAFE-STATUS) indicates the failsafe status on PROFINET. Status of the "FS" LED Cause of error Green The safety option is currently performing a cyclical data exchange with the F-host (data exchange). Standard operating state. Red Fault status in the safety part. No V_LS supply voltage present. Off The safety option is currently in the initialization phase. Flashing red / green A fault occurred in the safety part; cause of the fault already remedied acknowledgement required. Troubleshooting Read diagnostic in F-Host. Eliminate the cause of the fault and acknowledge in the F-Host. Check voltage supply. Check configuration of the bus master. Acknowledge fault in the F-Host (reintegration). LED L (BUS-FAULT) The LED L (BUS FAULT) displays the status of the PROFINET. Status of the LED L Cause of error Off PROFINET IO device is currently exchanging data with the PROFINET IO controller (Data Exchange). Flashing green Flashing green/red The flashing function in the PROFI- NET IO controller project planning is activated to visually localize the stations. Red Connection to the PROFINET IO controller has failed. PROFINET IO device does not detect a link Bus interruption PROFINET IO controller is not in operation Yellow Flashing yellow The STEP 7 hardware configuration contains a module that is not permitted. Troubleshooting - - Check the PROFINET connection of the DHRB option Check the PROFINET IO controller Check the cabling of your PROFINET network Switch the STEP 7 hardware configuration to ONLINE and analyze the status of the components of the slots in the PROFINET IO device. 8 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

39 Installing the MOVI-PLC advanced DHRB controller LED L (RUN) LED L (RUN) indicates that the bus electronics are operating correctly. Status of the LED L Cause of error Green DHRB hardware OK. Proper operation Off DHRB is not ready for operation. Red Error in the DHRB hardware Flashing green Flashing yellow Hardware of the DHRB does not boot up. Troubleshooting Switch the unit on again. Consult SEW Service if the error occurs again. Switch the unit on again. Set default IP addressparameter via DIP switch "S". Consult SEW service if the error occurs again. Yellow Switch the unit on again. Consult SEW Service if the error occurs again. LED Link / Activity The two LEDs Link (green) and Activity (yellow), integrated in the RJ5 plug connectors (X0-, X0-), display the status of the Ethernet connection. LED "Link" X0- LED "Activity" X0-665AXX LED / Status Link / Green Link / Off Activity / Yellow Meaning There is an Ethernet connection. There is no Ethernet connection. Data is currently being exchanged via Ethernet. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 9

40 Installing the MOVI-PLC advanced DHRB controller.5.7 Setting the IP address parameters via DCP Initial startup For PROFINET IO, the IP address parameters are determined via the "DCP" protocol (Discovery and Configuration Protocol). DCP operates with device names (Device Name). The device name uniquely identifies a PROFINET IO station in the network. It is identified with the PROFINET IO controller for the project planning of the station and also set using the project planning software on the PROFINET IO device. With the aid of the device name, the controller identifies the device during startup and transfers the corresponding IP address parameters. Settings directly on the slave are no longer required. Resetting the IP address parameters If you do not know the IP address parameters and cannot access the inverter using the serial interface or the DBG60B keypad, you can reset the IP address parameters to the default values using the DIP switch " 0 ". This action resets the DHRB option to the following default values: IP address: Subnetwork mask: Default gateway: PROFINET device name: PNETDeviceName_MACID Proceed as follows to reset the IP address parameters to the default values: Switch off the V DC supply voltage and the mains voltage. Set the DIP switch " 0 " on the DHRB option to "". Switch the DC V supply voltage and the line voltage back on. Wait until the DHRB option has booted up. The "RUN" LED is green when the option is ready. You can now access the inverter via the IP address Proceed as follows to set new IP address parameters: Start MOVITOOLS MotionStudio. Select the address parameters you want. Set the DIP switch " 0 " on the DHRB option to "0". The new address parameters are adopted after the device is switched off and switched on again. 0 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

41 Installing the MOVI-PLC advanced DHRB controller.5.8 Operating displays of the MOVI-PLC advanced DHRB controller in EtherNet/IP mode The LEDs L and L of the DHRB indicate the current condition of the DHRB option and the EtherNet/IP system. LED L (NET- WORK STATUS) LED L (NETWORK STATUS) indicates the status of the EtherNet/IP system. Status of the LED L Off Flashing green/red Flashing green Green Red Flashing red Meaning The DHRB option does not yet have any IP parameters. The DHRB option card performs an LED test. There is no controlling IO connection. There is a controlling EtherNet/IP IO connection. A conflict while assigning the IP address was detected. Another station in the network uses the same IP address. The previously established controlling IO connection is in timeout status. The status is reset by restarting communication. LED L (MOD- ULE STATUS) LED L (MODULE STATUS) indicates that the bus electronics are operating correctly. Status of the LED L Meaning Off The DHRB option card is not supplied with voltage or is defective Flashing green If the NETWORK STATUS LED is off at the same time, the TCP/IP stack of the DHRB option card will be started. If this status continues and DHCP is activated, the DHRB option card waits for data from the DHCP server. If the NETWORK STATUS LED is flashing green at the same time, the application of the DHRB option card is started. Flashing green/red The DHRB option card performs an LED test. Green Indicates the standard operating state of the DHRB option card Red The DHRB option card is in fault state. Flashing red A conflict while assigning the IP address was detected. Another station in the network uses the same IP address. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

42 Installing the MOVI-PLC advanced DHRB controller LED Link / Activity The two LEDs Link (green) and Activity (yellow), integrated in the RJ5 plug connectors (X0-, X0-), display the status of the Ethernet connection. LED "Link" X0- LED "Activity" X0-665AXX LED / Status Link / Green Activity / Yellow Link / Off Meaning There is an Ethernet connection. Data is currently being exchanged via Ethernet. There is no Ethernet connection. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

43 Installing the MOVI-PLC advanced DHRB controller.5.9 Setting the IP address parameters Initial startup The "DHCP" protocol (Dynamic Host Configuration Protocol) is activated as the default setting for the DHRB option. This means that the DHRB option card expects its IP address parameters from a DHCP server. NOTE Rockwell Automation provides a DHCP server free-of-charge on their homepage. The tool is known as "BOOTP Utility" and can be downloaded from the following website: Once the DHCP server has been configured and the settings have been made for the subnetwork screen and the standard gateway, the DHRB must be inserted in the assignment list of the DHCP server. In doing so, the MAC ID of the DHRB option is allocated a valid IP address. NOTE The configured IP address parameters are permanently adopted into the parameter set if DHCP is deactivated after the IP address has been assigned. Changing the IP address parameters after successful initial startup If the DHRB was started using a valid IP address, you can also access the IP address parameters via the Ethernet interface. The following options are available for changing the IP address parameters via Ethernet: With the MOVITOOLS MotionStudio software via Ethernet With the EtherNet/IP TCP/IP interface object You can also use the DBG60B keypad to change the IP address parameters. To do so, connect the DBG60B keypad to the serial interface (X) of the UOHB compact controller. If the IP address parameters are assigned to the option DHRB via a DHCP server, you can only change the parameters by adjusting the settings of the DHCP server. The options listed above for changing the IP address parameters only come into effect once the supply voltages (mains and DC V) have been switched off and back on again. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

44 Installing the MOVI-PLC advanced DHRB controller Deactivating / activating the DHCP The type of IP address allocation is determined by the setting of the attribute Configuration Control of the EtherNet/IP TCP/IP interface object. The value is displayed or modified in the parameter P785 DHCP/Startup Configuration. Setting "Saved IP parameters" The saved IP address parameters are used. Setting "DHCP" The IP address parameters are requested by a DHCP server. If you use the DHCP server from Rockwell Automation, you can activate or deactivate the DHCP via a button. In this case, an EtherNet/IP telegram is sent to the TCP/IP interface object of the station that is being addressed. Resetting the IP address parameters If you do not know the IP address parameters and there is no serial interface or DGB60B keypad for reading the IP address, you can reset the IP address parameters to the default values using the DIP switch " 0 ". This action resets the DHRB option to the following default values: IP address: Subnetwork mask: Default gateway: P785 DHCP/Startup Configuration: Saved IP parameters (DHCP is deactivated) Proceed as follows to reset the IP address parameters to the default values: Switch off the V DC supply voltage and the mains voltage. Set the DIP switch " 0 " on the DHRB option to "". Switch the DC V supply voltage and the line voltage back on. Wait until the DHRB option has booted up. The "MODULE STATUS" LED is green when the option is ready. Set the DIP switch " 0 " on the DHRB option to "0". The following options are available to assign the new IP address: With the MOVITOOLS MotionStudio software via Ethernet With the EtherNet/IP TCP/IP interface object NOTE DHCP remains deactivated when you reset the DIP switch " 0 " to "0". You can reactivate DHCP via the EtherNet/IP TCP/IP interface object, parameter P785 or the DHCP server by Rockwell Automation. DHCP remains active when resetting the values to the default setting (P80 Factory setting). Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

45 Installing the MOVI-PLC advanced DHRB controller.5.0 The integrated Ethernet switch You can use the integrated Ethernet switch to achieve line topologies known from the fieldbus technology. Other bus topologies, such as star or tree, are also possible. Ring topologies are not supported. NOTE The number of industrial Ethernet switches connected to the line affects the telegram runtime. If a telegram passes through the units, the telegram runtime is delayed by the Store & Forward function of the Ethernet switch: For a telegram length of 6 Byte by approximately 0 µs (at 00 Mbit/s) For a telegram length of 500 Byte by approximately 0 µs (at 00/Mbit/s) This means that the more units a telegram has to pass through, the higher the telegram runtime is. Autocrossing: The two ports leading out of the Ethernet switch have autocrossing functionality. This means you can use patch or cross-over cables to connect the next Ethernet node. Autonegotiation The baud rate and the duplex mode is negotiated by both Ethernet nodes when establishing the connection. The two Ethernet ports of the EtherNet/IP interface support autonegotiation functionality and operate at a baud rate of 00 Mbit or 0 Mbit in full duplex or half duplex mode. Notes on multicast handling The integrated Ethernet switch does not provide a filter function for Ethernet multicast telegrams. Multicast telegrams that are usually sent from the adapters (DHRB) to the scanners (PLC) are passed on to all switch ports. IGMP snooping (managed switch) is not supported. SEW-EURODRIVE recommends to connect DHRB only with network components that support IGMP Snooping (e. g. managed switch) or in which protective measures against excessive multicast load are integrated (e. g. units from SEW-EURODRIVE). When using units that do not possess this function, the high load on the network can cause faults. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

46 Installing the DH.B option in MOVIDRIVE MDX6B.6 Installing the DH.B option in MOVIDRIVE MDX6B NOTE The MOVI-PLC advanced DH.B controller is installed according to chapter "Mounting options for the MOVI-PLC advanced DH.B controller". The MOVI-PLC advanced DH.B controller is powered via MOVIDRIVE MDX6B. A separate voltage supply is only required for the binary inputs and outputs (connector X)..7 Installation of the DH.B option in the MOVIAXIS MDX6B master module NOTE The MOVI-PLC advanced DH.B controller is installed according to chapter "Mounting options for the MOVI-PLC advanced DH.B controller". To wire the system bus, connect connector X (CAN) or X (CAN) of MOVI-PLC advanced DH.B with connector X9 (MOVIAXIS supply module signalizing bus or of a MOVIAXIS axis module) or with connector X (CAN bus of a MOVIAXIS axis module). The MOVIAXIS master module also provides further connections as described below..7. Function description of terminals X5a/X5b (MOVIAXIS master module) MOVIAXIS master module MXM X5b X5a 59AXX Designation Terminal Function X5b connector X5a connector X5b: X5b: X5b: X5b: X5a: X5a: X5a: X5a: DC V E DGND DC V B BGND DC V E DGND DC V B BGND Voltage supply for control electronics Reference potential of control electronics Brake voltage supply Reference potential for brake connection Voltage supply for control electronics Reference potential of control electronics Brake voltage supply Reference potential for brake connection The connectors X5a and X5b are connected in parallel. In this way, the voltage supply of the MOVIAXIS master module can be provided from the right to X5b or from below to X5a. With connection to X5a, further modules can be connected via X5b (e.g. supply module, axis module). The voltage supply of brake (X5a/b:, ) is conducted by the MOVIAXIS master module. The MOVI-PLC advanced DH.B controller can be supplied by the MOVIAXIS switched mode power supply module (MXS) or from an external voltage supply. For this purpose, connect X5 between the individual devices. If the MOVI-PLC advanced DH.B controller is supplied with DC V by the MOVIAXIS switched-mode power supply module, the function of the MOVI-PLC advanced DH.B controller is maintained after disconnection from the power supply. This is the case if the DC link voltage is maintained or an external DC V supply of the MOVIAXIS switched-mode power supply unit is present. 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

47 Installation of the DH.B option in the MOVIAXIS MDX6B master module Wiring diagram MOVIAXIS master module MXM DHEB XM L T L6 L7 L8 L9 L0 L L S L L X X6 X7 X X Version X X X5b X5a External DC V + - X6 MOVIAXIS switched-mode power supply MXS X5a X5b DC V E DGND DC V B BGND DC V for brake power supply DC V supply + for control electronics 600AEN Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 7

48 Installing the DH.B option in MOVITRAC B/compact controller.8 Installing the DH.B option in MOVITRAC B/compact controller NOTE The MOVI-PLC advanced DH.B controller is installed according to chapter "Mounting options for the MOVI-PLC advanced DH.B controller". The MOVITRAC B option slot and the compact controller provide additional connections and operating displays for the MOVI-PLC advanced DH.B controller as described below..8. Function description of terminals and LEDs Front view MOVITRAC B/ compact controller Designation LED Terminal Function H H X LED Connector X: RS85 COM (RJ0 socket) H H X: X: X: X: DGND RS RS+ 5 V System fault Reserved Reference potential COM Signal RS85 Signal RS85+ Voltage output DC+5 V 58905AXX Lateral view Compact controller X AXX Designation Terminal Function Connector X6: CAN and voltage supply (plug-in terminal) X6: X: X: X: X6:5 X6:6 X6:7 CANH CANL DGND Reserved Reserved DGND DC V System bus CAN high System bus CAN low Reference potential controller/can - - Reference potential controller/can Voltage supply of controller.8. Connection of RS85 interface COM (connector X) The connectors X and X://5 are connected in parallel. You can connect a DOPB operator terminal at X. If X is unassigned, you can connect an operator terminal or a gearmotor with integrated MOVIMOT frequency inveter to X://5. For more information, refer to section Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

49 Installing the DH.B option in MOVITRAC B/compact controller.8. Connection of system bus CAN /power supply (connector X6) X6:// and connector X are connected in parallel (see sec...). MOVI-PLC advanced DH.B in the compact controller is supplied with power via X6:6/7. The MOVI-PLC advanced DH.B controller can be supplied with the required voltage by MOVITRAC B. For this purpose, connect X6: (6)/7 with X6: (6)/7 or with X:9/8. If the MOVI-PLC advanced DHEB controller is supplied with DC V by MOVITRAC B, the function of the MOVI-PLC advanced DHEB controller is maintained after disconnection from the voltage supply. This requires an external DC V supply to X:8 / 9 of MOVITRAC B. MOVITRAC B S S ON OFF X FSCB X5 X6 HL 567 DHEB XM L T L6 L7 L8 L9 L0 L L S L L X5 X6 X7 6 X X X X 0Ω H H X X6 + DC V = - V IO GND X Figure 9: Installation of MOVI-PLC advanced DHEB in MOVITRAC B 600AXX Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 9

50 Installing the DH.B option in MOVITRAC B/compact controller Compact controller DHEB XM L T L6 L7 L8 L9 L0 L L S L L X5 X6 X7 6 X X X X 0W H H X SEW drive X6 567 SC System bus +, CAN high SC System bus -, CAN low GND, CAN GND DC + V GND 600AEN Figure 0: Installation of the MOVI-PLC advanced DHEB/UOH..B compact controller.8. MOVITRAC B/compact controller option slot operating displays LED H The LED H signals correct operation via connection X6. Status of LED H Diagnostics OFF Correct operation of connection X6 - Troubleshooting LED H LED H is reserved. 50 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

51 Engineering interface of the MOVI-PLC advanced DH.B controller.9 Engineering interface of the MOVI-PLC advanced DH.B controller The engineering access to the MOVI-PLC advanced DH.B controller is realized via the Ethernet interface (connector X7). Engineering access to the MOVI-PLC advanced DHFB controller is also possible via PROFIBUS (connector X0P) and to the MOVI-PLC advanced DHRB controller via Ethernet (connector X0-/). NOTE For detailed information, refer to the "MOVI-PLC advanced Fieldbus Interfaces PROFIBUS DP-V, Ethernet TCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP" manual..0 Shielding and routing bus cables Only use shielded cables and connection elements that also meet the requirements of category 5, class in compliance with IEC 80 edition.0. Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments. The following measures ensure the best possible shielding: Manually tighten the mounting screws on the connectors, modules, and equipotential bonding conductors. Use only connectors with a metal housing or a metallized housing. Connect the shielding in the connector over a wide surface area. Apply the shielding of the bus line on both ends. Route signal and bus cables in separate cable ducts. Do not route them parallel to power cables (motor leads). Use metallic, grounded cable racks in industrial environments. Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route. Avoid using plug connectors to extend bus cables. Route the bus cables closely along existing grounding surfaces. STOP! In case of fluctuations in the earth potential, a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth (PE). Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

52 I Project Planning and Startup 5 Configuration with the MOVITOOLS MotionStudio PC software 0 5 Project Planning and Startup This section provides information on project planning and startup For the MOVI-PLC advanced DH.B controller For inverters controlled through the MOVI-PLC advanced DH..B controller For the PROFIBUS DP master 5. Configuration with the MOVITOOLS MotionStudio PC software Project selection Start the MOVITOOLS MotionStudio software. [] [] Figure : MOVITOOLS MotionStudio start window 585AXX [] Option [New project] [] Option [Open project] To create a new project, select the option [New project] []. To open an existing project, select the option [Open project] []. 5 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

53 Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software I 0 5 Options for engineering access You have two options to establish engineering access to the MOVI-PLC advanced DH.B controller via the Ethernet interface (connector X7): For a point-to-point connection, connect the Ethernet interface (X7) of the MOVI-PLC advanced DH.B controller directly to the Ethernet interface of the engineering PC. Use an interface of the engineering PC that is not used for connection of the PC to the Intranet/Internet. In this way, you avoid reconfiguration of the interface. Integrate the MOVI-PLC advanced DH.B controller in a network via the Ethernet interface (X7). Edit the configuration file NetConfig.cfg in the "System" folder of the SD memory card to make the necessary address settings. You have the following options to access the NetConfig.cfg configuration file: Take the SD memory card out of the MOVI-PLC advanced DH.B controller and insert it into a memory card write/read device. First, establish a point-to-point connection to the MOVI-PLC advanced DH.B controller. Then access the NetConfig.cfg configuration file via an FTP client. For older network interfaces, it can be necessary to use a cross cable for the pointto-point connection. Address settings for a point-topoint connection Setting the default IP address: De-energize the MOVI-PLC advanced DH.B controller. Switch the DIP switch to the upper position. Re-energize the MOVI-PLC advanced DH.B controller. The IP address and the net mask are assigned automatically to the Ethernet interface of the MOVI-PLC advanced DH.B controller. Setting other addresses: By manually editing the section <Ethernet...> in the NetConfig.cfg configuration file in the "System" folder of the SD memory card, you can set other addresses. Example: <!-- Ethernet is engineering interface --> <Ethernet> <IPAddress> </IPAddress> <Netmask> >/Netmask> <Gateway> </Gateway> <Nameserver> </Nameserver> <Hostname>MOVI-PLC_Eth>/Hostname> </Ethernet> Switch the DIP switch S to the lower position. This ensures that the addresses are adopted during the next boot process of the MOVI-PLC advanced DH.B controller. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 5

54 I Project Planning and Startup 5 Configuration with the MOVITOOLS MotionStudio PC software 0 Setting the IP address of the PC interface: Select the relevant PC interface under [Start] / [Settings] / [Network Connections]. In the context menu, select the properties window of the PC interface. Activate the option "Use this IP address" in the property window of the "Internet protocol (TCP/IP)" entry. Enter the net mask which is set in the MOVI-PLC advanced DH.B controller (e. g , if DIP switch S is in the upper position). Set the IP address depending on the net mask. The IP addresses of the MOVI- PLC advanced DH.B controller (Ethernet ) and the PC interface must be different except for the areas defined by the net mask. In the area defined by the net mask, the IP addresses must be the same. The last byte of the IP address may neither be 0 nor 55. Example: Net mask decimal binary In the example, the last 8 bits of the IP address of the MOVI-PLC advanced DH..B controller and the PC interface must be different. Address settings for engineering access via a network Proceed as follows to establish engineering access to the MOVI-PLC advanced DH.B controller via an existing network: In the section <Ethernet...> of the NetConfig.cfg configuration file in the "System" folder of the SD memory card, enter the following according to the specifications of your network administration: IP address Net mask Gateway address Switch the DIP switch S to the lower position. This ensures that the new address settings are adopted during the next boot process of the MOVI-PLC advanced DH.B controller. 5 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

55 Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software I 0 5 Setting the engineering access in MOVITOOLS MotionStudio Open the menu item "Communication plugs" in MOVITOOLS MotionStudio in the "Network" menu. [] [] 66AXX Select the entry "Ethernet" [] from the dropdown menu. Click on the <Edit> button []. Confirm your selection with <OK>. Right-click in the empty field "SMLP server IP addresses " and use menu item "Add IP address" to add the IP address of the Ethernet interface of the MOVI-PLC advanced DH.B controller (see following figure). Confirm your entry with <OK>. 950AXX Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 55

56 I Project Planning and Startup 5 Configuration with the MOVITOOLS MotionStudio PC software 0 You can also enter the network address (the part of the IP address in which the bits of the net mask are set) in the "Broadcast IP address" entry field when integrating the MOVI-PLC advanced DH.B controller in an existing network, filled up with set bits for sending broadcast messages in the specified network. In this case, no entry is required in the field "SMLP server IP addresses". Example: IP address: Net mask: Broadcast IP address: Perform a network scan after this. To do so, click on the "Scan" symbol in MOVITOOLS MotionStudio (see following figure). 95AXX 56 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

57 Project Planning and Startup Configuration with the MOVITOOLS MotionStudio PC software I 0 5 Unit-specific tool selection Click on the < > symbol (Scan) in MOVITOOLS MotionStudio. The software now displays all units connected to the engineering PC in a tree structure (see following figure). 95AXX Start the PLC Editor. To do so, right-click on the "MOVI-PLC advanced DH.B" entry, for example. Select "Programming" from the context menu. You can now create a new project or open an existing project in the PLC Editor. The PLC Editor serves for programming the MOVI-PLC advanced DH.B controller. For further information on programming the MOVI-PLC advanced DH.B controller, refer to the "MOVI-PLC Programming in the PLC Editor" and the following manuals: MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 57

58 I Project Planning and Startup 5 Configuration and startup of the drives 0 5. Configuration and startup of the drives How to configure and startup drives is described in the following library manuals: Drive Manual MOVIDRIVE B MPLCMotion_MDX and MPLCMotion_MX libraries for MOVI-PLC MOVIAXIS MOVITRAC 07 / B MPLCMotion_MC07 and MPLCMotion_MM libraries for MOVI-PLC MOVIMOT NOTE For operation of the MOVI-PLC advanced DH.B controller in MOVIDRIVE MDX6B, the MOVIDRIVE MDX6B inverter must have at least firmware version ".6" or higher. This applies regardless of whether the inverter is controlled via the installed MOVI-PLC advanced DH.B controller, or whether the slot of the inverter is only used for installation of the MOVI-PLC advanced DH.B controller whilst simultaneously used to control other inverters (e.g. MOVITRAC B). 5. Configuration and startup in the PLC Editor NOTE For detailed information on configuration and startup of the MOVI-PLC advanced DH.B controller, refer to the MOVI-PLC Programming in the PLC Editor" system manual. For information on configuring the master of the different fieldbus systems, refer to the "MOVI-PLC advanced Fieldbus Interfaces PROFIBUS DP-V, Ethernet TCP/IP, EtherNet/IP, DeviceNet, Modbus TCP/IP" manual. 5. Replacing the unit When exchanging a MOVI-PLC advanced DHFB controller, a compact controller or a controlled drive, proceed as described in sections. and.. Plug the SD card of the old controller into the new controller. NOTE The variable values stored remanently on the MOVI-PLC advanced DH.B controller are not stored on the SD card by default. This can be programmed through the application (IEC program), or the data backup must be imported through the project management in MOVITOOLS MotionStudio. You can find important information on changing drives in the manuals of the respective inverters. 58 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

59 Error Diagnostics Diagnostic procedure for system bus CAN /CAN 6 6 Error Diagnostics 6. Diagnostic procedure for system bus CAN /CAN Diagnostic problem: Communication via system bus CAN or CAN does not work. Initial status: System bus CAN or CAN is connected correctly. Communication via system bus CAN or CAN is programmed. Is the bus connector plugged in? No [A] Yes Response of the LEDs CAN - status or CAN - status? Orange Green Lights up or flashes red System bus CAN or CAN is not operating or communication of the system bus is faulty. [A] Check the set baud rate. Baud rate OK? No [D] Yes Make sure that terminating resistors are connected properly. [B] [C] [A] Check the bus cabling. [B] System bus CAN or CAN is being initialized. [C] Bus communication is OK. Check the application program! [D] Correct the baud rate! Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 59

60 Error Diagnostics 6 Diagnostic procedure for PROFIBUS-DP 6. Diagnostic procedure for PROFIBUS-DP Diagnostic problem: The MOVI-PLC advanced DHFB controller is not working on the PROFIBUS. Initial status: The MOVI-PLC advanced DHFB controller is physically connected to the PROFIBUS. The MOVI-PLC advanced DHFB controller was configured in the DP master and bus communication is active. Is the bus connector plugged in? No [A] Yes Response of the LED Fault Profibus? OFF ON FLASHES The MOVI-PLC advanced DHFB controller recognizes the baud rate, but was either not configured in the DP master or it was configured incorrectly. Check whether the configured PROFIBUS address is the same as the address set on the DIP switches. PROFIBUS addresses identical? No [D] Yes You may have configured an incorrect unit type or defined the configuration incorrectly. Delete the configuration for the MOVI-PLC advanced DHFB controller from the DP network. Configure the MOVI-PLC advanced DHFB controller again, choosing the unit designation 'MOVI-PLC'. Use a predefined configuration to simplify the process. Do not change any of the preset configuration data! Assign the address range for your control system. Load the configuration in the DP master and start the bus communication again. [B] [C] [A] Check the bus cabling. [B] The MOVI-PLC advanced DHFB controller is currently exchanging data cyclically with the DP master. [C] The MOVI-PLC advanced DHFB controller does not recognize the baud rate! Check the bus cabling. [D] Adapt the bus addresses. 60 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

61 Technical Data and Dimension Drawings General technical data kva i P f n Hz 7 7 Technical Data and Dimension Drawings 7. General technical data The general technical data listed in the following table apply to: The MOVI-PLC advanced DH.B controller installed in the inverter The MOVI-PLC advanced DH.B/UOH..B compact controller Interference resistance Complies with EN Ambient temperature Integrated in MOVIDRIVE MDX6B: 0 C C (Derating at 0 C C see MOVIDRIVE MDX60B/6B system manual) Installed in MOVITRAC B (AC 0 V; AC 00/500 V to kw): 0 C C (Derating at 0 C C see MOVITRAC B system manual) Installed in MOVITRAC B (AC 00/500 V over kw): 0 C C (Derating at 0 C C see MOVITRAC B system manual) Installed in the MOVIAXIS master module: 0 C C Compact controller: 0 C C Climate class EN 607--, class K Storage temperature 5 C C Climate class EN 607--, class K Type of cooling Convection cooling Degree of protection IP0 Operating mode Continuous duty (see MOVIDRIVE MDX60B/6B, MOVITRAC B, MOVIAXIS system manuals) Pollution class according to IEC (VDE00-) Installation altitude max. 000 m (asl) Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 6

62 kva 7 f Technical Data and Dimension Drawings MOVI-PLC advanced DHEB controller i n P Hz 7. MOVI-PLC advanced DHEB controller MOVI-PLC advanced DHEB controller Part number MOVI-PLC advanced DHEB: Electrical supply The following applies for all units (MDX, MX, compact controller): You will have to supply the binary inputs and outputs with DC V (X:/) separately. Integrated in MOVIDRIVE MDX6B: Power consumption: P max = 6.8 W The MOVI-PLC advanced DHEB controller is supplied by MOVIDRIVE MDX6B via backplane connector. In the case of disconnection from the line voltage, continued function is guaranteed by DC backup (external DC V supply to X0:9/0 of /MOVIDRIVE MDX6B required). Installed in the MOVIAXIS master module (MXM): Power consumption: P max = 8.5 W U = DC V ( 5 % / +0 %) I max = 600 ma The MOVI-PLC advanced DHEB.. controller can be supplied by the MOVIAXIS switched mode power supply module (MXS) or from an external voltage supply. For this purpose, connect X5 between the individual devices. If the MOVI-PLC advanced DHEB controller is supplied with DC V by the MOVIAXIS switched-mode power supply module, the function of the MOVI-PLC advanced DHEB.. controller is maintained after disconnection from the line voltage (external DC V supply at X6 of the MOVIAXIS switched-mode power supply module required). Potential levels The MOVI-PLC advanced DHEB controller has the following potential levels: Potential controller/can /COM Potential COM Potential binary inputs and outputs Potential system bus CAN Memory Program memory: 8 MByte (for application program, incl. IEC libraries) Data memory: MByte (for IEC application) Retain data: kbyte System variables (retain): 8 kbyte Binary inputs X:...X:0 Isolated (optocoupler), PLC-compatible (IEC 6-), cycle time ms, available unfiltered and filtered (filter constant ca. ms) Can be configured as binary input or output X:6...X:0 are interrupt capable (response time <00 ms) Internal resistance Signal level Binary outputs X:...X:0 R i kω, I E 0 ma DC (+ V...+0 V) = "" = contact closed (according to IEC 6) DC ( V...+5 V) = "0" = contact open (according to IEC 6) PLC compatible, (IEC 6-) response time ms Can be configured as binary input or output Maximum permitted output current I A_max = DC 50 ma per binary output All 8 binary outputs can be subject to the maximum approved output current I A_max load at the same time. Signal level System bus CAN X:... X: System bus CAN X:... X: "0" = 0 V "" = DC+ V System bus CAN and CAN to CAN specification.0, parts A and B, transmission technology to ISO 898, max. 6 stations, The CAN system bus is electrically isolated Max. 6 stations per CAN system bus, Max. 6 SCOM transmit objects/56 receive objects per CAN system bus Address range Baud rate: 5 kbaud... MBaud If X or X is the bus terminator, you must connect a terminating resistor (0 Ω) externally. You can remove connectors X or X without interrupting the system bus. The system bus can be run in layer (SCOM cyclic, acyclic) or in accordance with the SEW- MOVILINK protocol. Ethernet System bus, reserved Ethernet TCP/IP Connection options: Engineering PC, other controller, Intranet USB USB.0 for connecting an engineering PC (in preparation) 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

63 Technical Data and Dimension Drawings MOVI-PLC advanced DHEB controller kva i P f n Hz 7 MOVI-PLC advanced DHEB controller RS85 interface COM/ X:... X:6 SD memory card OMHB-T0...T0 Engineering One DOPA operator panel or one gearmotor with integrated MOVIMOT frequency inverter can be connected per RS85 interface. I/O standard, 57.6 / 9.6 kbaud, max. total cable length 00 m Dynamic terminating resistor with fixed installation COM is isolated from the MOVI-PLC advanced controller PC readable Includes: Firmware IEC program Data At least 8 MB memory Engineering is performed via the Ethernet interface (X7). The engineering of all SEW components connected to the MOVI-PLC advanced DHEB controller can be carried out using the MOVI-PLC advanced DHEB controller. Engineering of the MOVI-PLC advanced DHEB controller cannot be performed via the inverters. MOVITOOLS MotionStudio PC software with PLC-Editor Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 6

64 kva 7 f Technical Data and Dimension Drawings MOVI-PLC advanced DHFB controller i n P Hz 7. MOVI-PLC advanced DHFB controller NOTE The connections identical with DHEB are described in section "MOVI-PLC advanced DHEB controller". MOVI-PLC advanced DHFB controller Part number MOVI-PLC advanced DHFB: Electrical supply Integrated in MOVIDRIVE MDX6B: Power consumption: P max = 8 W Potential levels PROFIBUS connection X0P:... X0P:9 Bus terminator Automatic baud rate detection Protocol options GSD file DP ID number DeviceNet connection X0D:... X0D:5 Installed in the MOVIAXIS master module (MXM): Power consumption: P max = 0 W The MOVI-PLC advanced DHFB controller has the following potential levels: Potential controller/can /COM Potential COM Potential binary inputs and outputs Potential system bus CAN Potential PROFIBUS Via 9-pin sub D connector, pin assignment according to IEC 658 Not integrated. Implement bus termination with suitable PROFIBUS connector with switchable terminating resistors. 9.6 kbaud... MBaud PROFIBUS DP and DP-V to IEC 658 SEW_6007.GSD Not yet assigned -wire bus and -wire supply voltage DC V with 5-pole Phoenix terminal Pin assignment according to DeviceNet specification Communication protocol Master/slave connection set according to DeviceNet specification version.0 Number of process data words Programmable via IEC function ( process data words) A parameter channel can be used as option in addition to the process data words. Baud rate 5, 50 or 500 kbaud, can be set using DIP switches 6 and 7 Bus cable length For thick cable according to DeviceNet specification.0 appendix B: 500 m at 5 kbaud 50 m at 50 kbaud 00 m at 500 kbaud Transmission level ISO 98 - V MAC ID , can be set using DIP switch Max. 6 stations 6 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

65 Technical Data and Dimension Drawings MOVI-PLC advanced DHRB controller kva i P f n Hz 7 MOVI-PLC advanced DHFB controller Supported services Polled I/O:... 0 words Bit-Strobe I/O:... words Explicit messages: Get_Attribute_Single Set_Attribute_Single Reset Allocate_MS_Connection_Set Release_MS_Connection_Set Engineering Additional engineering access via the PROFIBUS interface (X0P) 7. MOVI-PLC advanced DHRB controller NOTE The connections identical with DHEB/DHFB are described in the sections "MOVI-PLC advanced DHEB/DHFB controller". MOVI-PLC advanced DHRB controller Part number MOVI-PLC advanced DHRB: 8 6 Electrical supply Integrated in MOVIDRIVE MDX6B: Power consumption: P max = 9.5 W Ethernet connection X0-, X0- Engineering Installed in the MOVIAXIS master module (MXM): Power consumption: P max = W Via RJ5 socket, pin assignment according to IEC 80 Integrated Ethernet switch with autocrossing and autonegotiation functionality. Additional engineering access via PROFINET, EtherNet/IP and Modbus TCP/IP interface (X0:/) 7.5 MOVI-PLC advanced compact controllers MOVI-PLC advanced compact controller Unit versions MOVI-PLC advanced DHEB/UOHB MOVI-PLC advanced DHFB/UOHB MOVI-PLC advanced DHRB/UOHB Electrical supply X6: U = DC V ( 5 % / +0 %) DGND is to be grounded (PELV) Power consumption P max = 8.5 W, I max = 600 ma X: You will have to supply the binary inputs and outputs with DC V separately. NOTES Note the following: The CAN system bus is connected in parallel to X and X6. The RS85 interface COM is connected in parallel to X and X. Further technical data is identical to that of Sec. 7. and 7.. Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 65

66 kva 7 f Technical Data and Dimension Drawings Dimension drawings of MOVI-PLC advanced DH.B/UOH..B i n P Hz 7.6 Dimension drawings of MOVI-PLC advanced DH.B/UOH..B 7.6. DHEB/UOHB dimension drawing DHEB L L XM S L L L5 T L6 L7 L8 L9 L X5 X6 X X X X X AXX 66 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

67 Technical Data and Dimension Drawings Dimension drawings of MOVI-PLC advanced DH.B/UOH..B kva i P f n Hz DHF/DHRB/UOHB dimension drawing DHFB L8 L7 S X0P L6 L5 X0D 7 X X5 X S L L ON L L X8 L0 L L8 9 0 L7 L6 5 6 T L5 L X6 L X7 XM L L X X AXX Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 67

68 8 Index 8 Index A Additional documentation...8 Automation topologies...0 B Basic procedure for installing and removing an option card in/from MOVIDRIVE MDX6B...5 Baud rate...8 Bus cables Shielding and routing... 5, 5 C Communication...9 Configuration Replacing the unit...58 Configuration and startup With MOVITOOLS MotionStudio PC software...5 Configuration and startup in the PLC Editor...58 Configuration and startup of the drives...58 Configuring the PROFIBUS interface... Connecting system bus CAN (connector X)/ CAN (connector X) of MOVI-PLC advanced DHEB...8 Connection MOVIDRIVE B / MOVITRAC B - Ethernet... Connection of binary inputs and outputs (connector X) of MOVI-PLC advanced DHEB...7 Connection of RS85 interface (connector X) of MOVI-PLC advanced DHEB...9 Content of this manual...8 Copyright notice...6 D Datenaustausch PROFIBUS... DeviceNet connection (connector X0D) of MOVI-PLC advanced DHFB...7 Diagnostic LED option of MOVI-PLC advanced DH.B controller... Diagnostic procedure for PROFIBUS-DP...60 Diagnostic procedure for system bus CAN /CAN...59 Dimension drawings MOVI-PLC advanced DH.B/UOHB compact controller...66 MOVI-PLC advanced DHF/DHRB/ UOHB compact controller...67 E Engineering...9 Engineering interface of the MOVI-PLC advanced DH.B controller...5 Error diagnostics...59 Diagnostic procedure for PROFIBUS-DP...60 Diagnostic procedure for system bus CAN /CAN...59 Exclusion of liability... 6 F Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHEB.6 Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHFB... Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHRB.. G General notes... 5 Exclusion of liability... 6 Right to claim under warranty... 5 Structure of the safety notes... 5 I Installation Connecting system bus CAN (connector X)/CAN (connector X) of MOVI-PLC advanced DHEB... 8 Connection of binary inputs and outputs (connector X) of MOVI-PLC advanced DHEB... 7 Connection of RS85 interface (connector X) of MOVI-PLC advanced DHEB 9 DeviceNet connection (connector X0D) of MOVI-PLC advanced DHFB... 7 Engineering interface of the MOVI-PLC advanced DH.B controller... 5 Function description of terminals X5a/X5b (MOVIAXIS master module)... 6 Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHEB... 6 Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHFB... Function description of the terminals, DIP switches and LEDs of MOVI-PLC advanced DHRB... MOVI-PLC advanced DH.B in MC07B / MDX6B... 8 MOVI-PLC advanced DH.B in MC07B/ compact controller Operating displays MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B... 6 MOVI-PLC advanced DH.B in the MOVIAXIS master module... 6 Wiring diagram... 7 Operating displays of MOVI-PLC advanced DHEB... Operating displays of the MOVI-PLC advanced DHRB controller in PROFINET mode Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

69 Index 8 PROFIBUS connection (connector X0P) of MOVI-PLC advanced DHFB...6 Shielding and routing bus cables...5 Installation MOVI-PLC advanced DH..B in MC07B/compact controller Function descriptions of terminals and LEDs...8 Installation of MOVI-PLC advanced DH.B in MC07B/compact controller Connection for RS85 interface COM (connector X)...8 Connection for system bus CAN / power supply (connector X6)...9 Installation of the MOVI-PLC advanced DHRB controller... Installing MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B... Introduction...8 Additional documentation...8 Content of this manual...8 IP address...6 L LED V / I/O OK... LED CAN status... LED CAN status... LED DIO (n/m)... LED Fault Profibus... LED FS (FAILSAFE STATUS)...8 LED IEC program status... LED PIO...0 LED PLC status... LED Run Profibus... M Mounting Basic procedure for installing and removing an option card in/from MOVIDRIVE MDX6B...5 Mounting options for the MOVI-PLC advanced DH.B controller... MOVI-PLC advanced DH.B in MOVIDRIVE MDX6B... MOVI...9 MOVI-PLC advanced DH.B controller Binary inputs and outputs... Characteristics...9 Communication interfaces...9 Configuring the PROFIBUS interface... Control categories...9 Diagnostic LEDs... Engineering...9 PROFIBUS monitoring functions... RS85 interface COM... Unit types...9 MOVI-PLC advanced DH.B controller...0 N Network classes... 6 O Operating displays of MOVI-PLC advanced DHEB... LED V / I/O OK... LED CAN status... LED CAN status... LED DIO (n/m)... LED IEC program status... LED PLC status... Operating displays of MOVI-PLC advanced DHFB LED BIO... 9 LED Fault Profibus... LED Mod/Net... 0 LED PIO... 0 LED Run Profibus... Operating displays of the MOVI-PLC advanced DHRB controller in EtherNet/IP mode... Operating displays of the MOVI-PLC advanced DHRB controller in PROFINET mode... 8 FS (FAILSAFE STATUS) LED... 8 Operating displays of the MOVI-PLC advanced DHRB in EtherNet/IP mode LED MODULE STATUS... LED NETWORK STATUS... Operating displays of the MOVI-PLC advanced DHRB in PROFINET mode LED BUS-FAULT... 8 LED Link/Activity... 9 LED RUN... 9 Other applicable documentation... 7 P Pin assignment of an RJ5 plug connector... PROFIBUS connection (connector X0P) of MOVI-PLC advanced DHFB... 6 PROFIBUS monitoring functions... Project Planning and Startup... 5 R Replacing the unit Resetting the IP address parameters... 0 Right to claim under warranty... 5 RS85 interface COM... S Safety Notes Disposal... 7 Safety notes Hoist applications... 7 Safety functions... 7 Setting the DIP switch Setting the baud rate... 8 Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller 69

70 8 Index Setting the IP address parameters... Setting the IP address parameters via DCP...0 Initial startup...0 Resetting the IP address parameters...0 Standard gateway...7 Structure of the safety notes...5 Subnet mask...7 T TCP /IP addressing and subnetworks Subnet mask...7 TCP/IP addressing and subnetworks...6 IP address...6 Standard gateway...7 Technical data...6 General technical data...6 MOVI-PLC advanced compact controller..65 MOVI-PLC advanced DHEB controller..6 MOVI-PLC advanced DHFB controller..6 MOVI-PLC advanced DHRB controller..65 Terminating resistor Manual MOVI-PLC advanced DHEB/DHFB/DHRB Controller

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72 Drive Technology \ Drive Automation \ System Integration \ Services How we re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 0 D-766 Bruchsal / Germany Phone Fax sew@sew-eurodrive.com