Manual. MOVIDRIVE MDX61B Flying Saw Application. Edition 08/2005 FA / EN

Transcription

1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services MOVIDRIVE MDXB Flying Saw Application FA2800 Edition 08/200 4 / EN Manual

2 SEW-EURODRIVE Driving the world

3 Important Notes Explanation of the icons Safety notes and general information... 2 System Description Areas of application Application example Program identification... 8 Project Planning Prerequisites Functional description Determining the material travel and web speed Process data assignment.... Safe stop SBus send object Installation Software Wiring diagram for MOVIDRIVE MDXB Bus installation for MOVIDRIVE MDXB System bus connection (SBus ) Wiring diagram: MOVIDRIVE compact MCH4_A Startup General information Preliminary work Starting the "Flying saw" program....4 Parameters and IPOS plus variables.... Recording IPOS plus variables... 9 Operation and Service Starting the drive Jog mode.... Reference travel Positioning.... Automatic mode Cycle diagrams Fault information Fault messages Compatibility Between MOVIDRIVE A / B / compact Important notes Wiring diagrams Index Manual MOVIDRIVE MDXB Flying Saw Application

4 Important Notes Explanation of the icons Handbuch Important Notes. Explanation of the icons Always follow the safety and warning instructions contained in this section! Hazard Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Warning Indicates an imminently hazardous situation caused by the product which, if not avoided, WILL result in death or serious injury. You will also find this signal to indicate the potential for damage to property. Caution Indicates a potentially hazardous situation which, if not avoided, MAY result in minor injury or damage to products. Note Indicates a reference to additional information, for example on startup, or other useful data. Documentation reference Indicates a reference to a document, such as operating instructions, catalog, data sheet. 4 Manual MOVIDRIVE MDXB Flying Saw Application

5 Important Notes Safety notes and general information.2 Safety notes and general information Risk of an electrical shock Possible consequences: Death or serious injury. Only electrical specialists are allowed to install and start up MOVIDRIVE drive inverters observing the applicable accident prevention regulations and the MOVIDRIVE operating instructions. Potentially hazardous situation which, if not avoided, may result in damage to products or the surrounding area. Possible consequences: Damage to the product Read through this manual carefully before you commence installation and startup of MOVIDRIVE drive inverters with this application module. This manual does not replace the detailed operating instructions! A requirement of fault-free operation and the possibility of any rights to claim under guarantee is that you observe the information in the documentation. Documentation reference This manual was written assuming that the user is familiar with the MOVIDRIVE documentation, in particular the MOVIDRIVE system manual. In this manual, cross references are marked with " ". For example, ( Sec. X.X) means: Further information can be found in section X.X of this manual. Manual MOVIDRIVE MDXB Flying Saw Application

6 System Description 2 Areas of application 2 System Description 2. Areas of application The "flying saw" application module is particularly suited to applications in which moving endless material has to be cut to length. Other applications include synchronous material transportation, filling stations, "flying punches" or "flying knives." The "flying saw" application module is especially suitable for the following sectors: Wood processing Paper, cardboard Plastic Stone Clay Two basic application types are possible: Parallel saw: One drive is required for the saw carriage (traveling with the material) and another drive is required for the saw feed. Diagonal saw: Only one drive is required; the saw carriage moves diagonally in relation to the material direction The "flying saw" offers the following advantages in these applications: User-friendly user interface. Only the parameters required for the "flying saw" (cut length, engagement travel) need to be entered. Guided parameter setting process instead of complicated programming. Monitor mode for optimum diagnostics. Users do not need any programming experience. It does not take long to get to know the system. Manual MOVIDRIVE MDXB Flying Saw Application

7 System Description Application example Application example Flying saw The "flying saw" application module is often used in the wood processing industry. Long pressed particle boards have to be cut to length. Figure : "Flying saw" in the wood processing industry 7084AXX. Drive for the saw carriage feed along the longitudinal axis (material direction) 2. Drive for the saw feed Manual MOVIDRIVE MDXB Flying Saw Application 7

8 System Description 2 Program identification 2. Program identification You can use the MOVITOOLS software package to identify which application program was last loaded into the MOVIDRIVE unit. Proceed as follows: Connect MOVIDRIVE to the PC via the serial port. Start MOVITOOLS. Start "Shell." In Shell, select "Display/IPOS information...". Figure 2: IPOS information in Shell 070AEN The "IPOS-Status" window appears. The entries in this window tell you which application software is stored in MOVIDRIVE. 07AEN Figure : Current IPOS program version displayed in MOVITOOLS 8 Manual MOVIDRIVE MDXB Flying Saw Application

9 Project Planning Prerequisites Project Planning. Prerequisites PC and software The "flying saw" application module is implemented as an IPOS plus program and forms part of the SEW MOVITOOLS software package. To use MOVITOOLS, you must have a PC with one of the following operating systems: Windows 9, Windows 98, Windows NT 4.0, Windows Me or Windows Inverters, motors and encoders Inverter The "flying saw" can only be implemented on MOVIDRIVE units in application version (...-0T). In MOVIDRIVE MDXB, the inverter can be controlled using either terminals or a bus. Terminal control is not possible with MOVIDRIVE compact MCH4_A. You can use the system bus provided as standard, the PROFIBUS DP interface (MCH4A), the INTERBUS LWL interface (MCH42A) or a fieldbus gateway. It is essential for the "flying saw" to have encoder feedback, and consequently it cannot be implemented with MOVIDRIVE MDX0B. Possible with MOVIDRIVE Control via MDXB compact MCH4A compact MCH42A Terminals Yes, with option DIOB No No System bus Yes, without option Yes, without option Yes, without option PROFIBUS-DP Yes, with option DFP2B Yes, without option No INTERBUS-LWL Yes, with option DFI2B No Yes, without option INTERBUS Yes, with option DFIB Yes, with option UFIA Yes, with option UFIA CANopen Yes, with DFCB option No No DeviceNet Yes, with option DFDB Yes, with UFDA option Yes, with UFDA option MOVIDRIVE MDXB: The DIPB option is not support by the "Flying saw" application module. MOVIDRIVE MDXB with bus control: The optional "I/O card DIOB" is not to be connected for operation with bus control. If the DIOB option is connected, the virtual terminals cannot be addressed via the bus. Motors and encoders For operation on MOVIDRIVE MDXB with DEHB or MOVIDRIVE compact MCH4_A: CT/CV asynchronous servomotors (encoder installed as standard) or DR/DT/DV/ AC motors with encoder (Hiperface, sin/cos or TTL). For operation on MOVIDRIVE MDXB with option DERB: CM/DS synchronous servomotors with resolver. Permitted operating modes (P700): Asynchronous motor (CT/CV/DR/DT/DV): CFC operating modes; the "flying saw" cannot be operated in VFC-n-CONTROL operating modes Synchronous motor (CM/DS): SERVO operating modes. Essential: Ensure that there is no slip in the slave drive. Manual MOVIDRIVE MDXB Flying Saw Application 9

10 Project Planning Functional description.2 Functional description Functionalcharacteristics The "flying saw" application offers the following functional characteristics: Control via terminals, system bus or fieldbus: In MOVIDRIVE MDXB, the "flying saw" can be controlled either using binary input terminals, the system bus or a fieldbus (with or process data words). In MOVIDRIVE compact MCH4_A, it can only be controlled using a system bus or a fieldbus. Cut length control with/without material sensor or cutting mark control: You can select either cut length control or cut length control with label sensor. For cut length control, you can additionally use a material sensor that starts length control. In cut length control without material sensor, a master encoder measures the cut length of the material to be cut. This information is processed by the inverter and used for starting the saw carriage. There is no need to have any marks on the material. Figure 4: Cut length control without material sensor 070AXX In cut length control with material sensor, a master encoder also measures the cut length of the material to be cut, but additionally a material sensor is evaluated. Cutting length control starts when the material to be cut reaches this sensor. There is no need to have any marks on the material. However, the material sensor may have to detect a mark on the front edge of the material. Figure : Cut length control with material sensor 070AXX In cut length control with label sensor, a sensor detects the cutting marks on the material. This sensor signal is processed as an interrupt in the inverter and is used 0 Manual MOVIDRIVE MDXB Flying Saw Application

11 Project Planning Functional description for starting the saw carriage. Figure : Cut length control with label sensor 0700AXX Protecting the cut edge and "pulling a gap": The "pulling a gap" function causes the saw carriage to move ahead of synchronism with the material before the saw blade is pulled out. The result is a gap in between the cut edge and the saw blade, thereby preventing the saw blade from leaving any traces on the cut edge. This function is suitable for use in protecting the cut edge of sensitive material. This function can also be used for separating material that has already been cut. Immediate manual cut function: The saw carriage is started when a "" signal is detected at the binary input. Extensive diagnostics: During operation, the monitor displays all important data, such as current cut length, material speed and speed of the saw drive. Simple connection to the master controller (PLC). Operating modes The functions are implemented with four operating modes: Jog mode (DIØ = "0" and DI = "0") A "" signal at binary input DI "Jog +" causes the saw carriage motor to turn "clockwise." A "" signal at binary input DI4 "Jog -" causes the saw carriage motor to turn "counterclockwise." Check whether you are using a 2 or -stage gear unit. A "0" signal at binary input DI "Rapid speed" results in jog mode at slow speed. A "" signal at binary input DI "Rapid speed" results in jog mode at rapid speed. Reference travel (DIØ = "" and DI = "0") The reference position is defined by reference travel to one of the two limit switches. Reference travel is started with a "" signal at binary input DI2 "Start." The "" signal must be present at DI2 for the entire duration of the reference travel; a "0" signal stops reference travel. You can enter a reference offset during startup. The reference offset can be used to change the machine zero point without having to adjust the limit switches. The following formula applies: Machine zero = reference position + reference offset Manual MOVIDRIVE MDXB Flying Saw Application

12 Project Planning Functional description Positioning (DIØ = "0" and DI = "") The "Positioning" mode is used for position-controlled movement of the saw drive between the home position and the parking position. A "0" signal at binary input DI selects the home position. A "" signal at binary input DI selects the parking position. Positioning is started with a "" signal at binary input DI2 "Start"; a "0" signal stops positioning. The "" signal must be present at DI2 for the entire duration of the positioning process. The drive immediately moves to its new position if DI2 remains at "" and a new position is specified using DI. Automatic mode (DIØ = "" and DI = "") For terminal control and fieldbus control with PD, specify during startup whether cut length control with material sensor, cut length control without material sensor or cut length control with label sensor is active. Cut length control without material sensor: A "0"-"" edge at binary input DI2 "Start" (process output data PO:0) starts automatic mode. The "" signal must be present at DI2 (PO:0) for the entire duration of automatic mode. The material length is recorded starting from the "0"-"" edge at DI2 "Start." Terminal control: From the cut length table ( Startup), select the required cut length in binary coded form via binary inputs DI... DI7. The operating mode (cut length control with/without material sensor, or cut length control with label sensor) is set at startup and cannot be changed during live operation. To set another operating mode, you have to perform startup again. Bus control with one process data word ( PD): From the cut length table ( Startup), select the required cut length in binary coded form via process output data PO:... PO:. The operating mode (cut length control with/without material sensor, or cut length control with label sensor) is set at startup and cannot be changed during live operation. To set another operating mode, you have to perform startup again. Bus control with three process data words ( PD): You can set any cut length via fieldbus. You can also switch to another operating mode via fieldbus (cut length control with/without material sensor, cut length control with label sensor) during running operation. Cut length control with material sensor: A "0"-"" edge at binary input DI2 "Start" (process output data PO:0) starts automatic mode. The "" signal must be present at DI2 (PO:0) for the entire duration of automatic mode. The material length is counted starting from the "0"-"" edge on DIØ2 "Sensor" (= material sensor). Terminal control: From the cut length table ( Startup), select the required cut length in binary coded form via binary inputs DI... DI7. The operating mode (cut length control with/without material sensor or cut length control with label sensor) is set at startup and cannot be changed during live operation. To set another operating mode, you have to perform startup again. 2 Manual MOVIDRIVE MDXB Flying Saw Application

13 Project Planning Functional description Bus control with one process data word ( PD): From the cut length table ( Startup), select the required cut length in binary coded form via process output data PO:... PO:. The operating mode (cut length control with/without material sensor or cut length control with label sensor) is set at startup and cannot be changed during live operation. To set another operating mode, you have to perform startup again. Bus control with three process data words ( PD): You can set any cut length via fieldbus. You can also switch to another operating mode via fieldbus (cut length control with/without material sensor, cut length control with label sensor) during running operation. Cut length control with label sensor: A "" signal at binary input DI2 "Start" (process output data PO:0) starts automatic mode. The "" signal must be present at DI2 (PO:0) for the entire duration of automatic mode. When the drive reaches the reversing position, the "pulling a gap" function can be used to move the saw blade away from the cut edge. A "" signal at binary input DI (process output data PO:) starts the "pulling a gap" function. You set the size of the gap during startup. Repositioning can be initiated once the drive reaches the reversing position. A "" signal at binary input DI4 "Repositioning" (process output data PO:2) moves the drive back to the home position. This "" signal can remain permanently set. The saw carriage is started again once the cut length is reached or with the next signal edge at binary input DIØ2 "Sensor." Manual MOVIDRIVE MDXB Flying Saw Application

14 Project Planning Determining the material travel and web speed. Determining the material travel and web speed The web speed must be known to set the cut length for the sawing process. The web speed can be determined in two ways: A slip-free encoder is mounted on the material web as closely as possible to the "flying saw." This encoder is connected as external encoder (= master encoder ) to X4: of the saw carriage drive. The incremental distance information from the external encoder is used for measuring the speed and the material travel ( Following Figure). [X4] 70AXX The ratio between the travel resolution of the motor encoder and the external encoder must be less than 20: to determine the web speed and the material travel with sufficient accuracy. The incremental travel information of the motor encoder on the material feed drive is used for determining the web speed and the material travel. For this purpose, an X4-X4 connection is required from the MOVIDRIVE drive inverter on the web drive to the MOVIDRIVE drive inverter on the saw carriage drive ( Following Figure). [X4] [X4] 702AXX 4 Manual MOVIDRIVE MDXB Flying Saw Application

15 Project Planning Process data assignment.4 Process data assignment You can also control the "flying saw" application module via a bus. All MOVIDRIVE fieldbus options as well as the system bus (SBus) provided as standard are supported. The virtual terminals in control word 2 are used for bus control ( MOVIDRIVE Fieldbus Unit Profile). Note the following: The "input/output card type DIOB" option is not to be installed for bus control. For bus control with process data worlds ( PD): The values of PO2 "Setpoint cut length" and PO "Minimum reversing position" are transferred to the inverter with the scaling "0. " user travel unit." Figure 7: Data exchange via process input and output data PO = Process output data PO = Control word 2 PO2 = Setpoint cut length (IPOS PO DATA) PO = Minimum reversing position (IPOS PO DATA) PE = Process input data PI = Status word 2 PI2 = Actual cut length (IPOS PI DATA) PE = Actual position of the saw drive (IPOS PI DATA) 494AEN Minimum reversing position: Earliest possible position of the saw carriage at which the drive can be decoupled and it is possible to move back to the home position. Manual MOVIDRIVE MDXB Flying Saw Application

16 Project Planning Process data assignment Process output data Assignment of the process output data words: PO: Control word 2 Virtual input terminals Fixed assignment PA: / DI7 PA:4 / DI PA: / DI PA:2 / DI4 PA: / DI PA:0 / DI2 PA:9 / DI PA:8 / DI0 Controller inhibit/ Enable Enable/ Rapid stop Enable/stop /Hold control Ramp switchover Parameter set switchover Error reset Reserved Assignment of the binary inputs DI0... DI7: Binaryinputs Jogmode Reference travel Positioning Automatic mode (Terminal or bus with PD) (Bus with PD) DIØ "0" "" "0" "" DI "0" "0" "" "" DI2 - Start reference travel DI Jog+ - Start Positioning Home or parked position Start automatic mode Pulling a gap DI4 Jog Repositioning DI Rapid speed - - Cut length 2 0 trol operating Cut length con- mode DI Cut length 2 sor operating Material sen- mode DI Cut length 2 2 operating Mark sensor mode PO2: Setpoint cut length [0. user unit] PO: Minimum reversing position [0. user unit] Manual MOVIDRIVE MDXB Flying Saw Application

17 Project Planning Safe stop Process input data Assignment of the process input data words: PI: Status word 2 PI: / DO7 PI:4 / DO PI: / DO PI:2 / DO4 PI: / DO PI:0 / DO2 PI:9 / DO PI:8 / DO0 Virtual output terminals Fixed definition Assignment of the binary outputs DO0... DO7: Jogmode Binary outputs Reference travel Positioning Automatic mode (Terminal or bus with PD) DOØ "0" "" "0" "" DO "0" "0" "" "" DO2 Reserved Reserved Home or parked position Synchronous DO Reserved Reserved Reserved Gap has been pulled DO4 Reserved Reserved Reserved Cut length bit 0 DO Output stage Enabled Inverter Ready PO data Enabled Current ramp generator set Current parameter set Fault/warning CW limit switch active CCW limit switch active (Bus with PD) Cut length control with label sensor operating mode Reserved Reserved Reserved Cut length bit Material sensor operating mode Reserved Reserved Reserved Cut length bit 2 Mark sensor operating DO mode DO7 Reserved Reserved Position reached Start position PI2: Cut length set [0. user unit] PI: Actual position of the saw drive [0. user unit]. Safe stop A "Safe stop" can only be achieved by safe disconnection of the jumpers at terminal X7 (with safety switch or safety PLC). The "Safe stop active" state is indicated by a "U" in the 7-segment display. In the application module, this state is treated in the same way as the "CONTROLLER INHIBIT" state. Manual MOVIDRIVE MDXB Flying Saw Application 7

18 Project Planning SBus send object. SBus send object For more information on the "Safe stop" function, refer to the following publications: MOVIDRIVE MDX0B / B Safe Disconnection - Conditions MOVIDRIVE MDX0B/B Safe Disconnection - Applications You have the option of setting up an SBus send object for transferring the cyclical actual position of the drive. In this way, the "flying saw" can be used as a master for the "Drive- Sync" application module or any IPOS plus program. Activating the SBus send object To set up the SBus send object, set the IPOS plus variable H SwitchSBUS to "" and restart the IPOS plus program ( following screenshot). 00AXX Settings for the SBus objects The send and synchronization objects are initialized automatically once the IPOS plus program has been restarted. The content of the send object is set to IPOS plus encoder. Send object Synchronization object ObjectNo 2 CycleTime Offset 0 0 Format 4 0 DPointer IPOS encoder - 8 Manual MOVIDRIVE MDXB Flying Saw Application

19 Installation Software 4 4 Installation 4. Software MOVITOOLS The "Flying saw" application module is part of the MOVITOOLS software (version 4.20 and higher). Proceed as follows to install MOVITOOLS on your computer: Insert the MOVITOOLS CD into the CD-ROM drive of your PC. The MOVITOOLS setup menu is started. You will be guided through the installation process: Follow the instructions. You can now use the Program Manager to start MOVITOOLS. Proceed as follows to perform startup for the inverter using the MOVITOOLS Manager: Select the language you want in the "Language" selection field. In the "PC Interface" selection field, select the PC port (e.g. COM ) to which the inverter is connected. In the "Device Type" field, select "Movidrive B". In the "Baudrate" field, select the baud rate set on the basic unit with the DIP switch S (standard setting "7. kbaud"). Press the <Update> button to display the connected inverter. Figure 8: MOVITOOLS window 098AEN Application version The "flying saw" application module can only be used on MOVIDRIVE units in application version (...-0T). The application modules cannot be used on units in the standard version (-00). Manual MOVIDRIVE MDXB Flying Saw Application 9

20 Installation 4 Wiring diagram for MOVIDRIVE MDXB 4.2 Wiring diagram for MOVIDRIVE MDXB SBus DC24 V - = + DC24 V + = - DIØØ DIØ DIØ2 DIØ DIØ4 DIØ DCOM VO24 DGND ST ST2 TF DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ2 VO24 VI24 DGND DIØ DI DI2 DI DI4 DI DI DI7 DCOM DGND DOØ DO DO2 DO DO4 DO DO DO7 DGND DEHB 9 9 DGND SC SC2 8 8 X2: 2 X: RS-48 - X0: X22: X2: DERB 9 9 System bus reference System bus high System bus low /Controller inhibit Enable/Rapid stop Sensor cutting mark Immediate cut/ Reset /CW limit switch /CCW limit switch Refer. X:DIØØ...DIØ DC+24 V output Reference potential binary signals RS-48 + TF-/TH input Reference potential binary signals /Brake Relay contact /Fault NO contact relay NC contact relay Drive reference DC+24 V output DC+24 V input Reference potential binary signals 8 MOVIDRIVE IPOS input: Mode 2^0 IPOS input: Mode 2^ IPOS input: acc. to table Binary input assignments IPOS input: acc. to table Binary input assignments IPOS input: acc. to table Binary input assignments IPOS input: acc. to table Binary input assignments IPOS input: acc. to table Binary input assignments IPOS input: acc. to table Binary input assignments Refer. X22: DIØ...DI7 Reference potential binary signals IPOS output: Mode 2^0 IPOS output: Mode 2^ IPOS output: acc. to table Binary output assignments IPOS output: acc. to table Binary output assignments IPOS output: acc. to table Binary output assignments IPOS output: acc. to table Binary output assignments IPOS output: acc. to table Binary output assignments IPOS output: acc. to table Binary output assignments Reference potential binary signals X4: External encoder input (HIPERFACE, sin/cos or DC--V-TTL) or X4-X4 connection (Connection operating instructions MOVIDRIVE MDXB) MDXB X: Motor encoder: For DEHB:HIPERFACE, sin/cos or DC V TTL For DERB: Resolver -pole, AC. V eff, 4 khz (Connection operating instructions MOVIDRIVE MDXB) DIOB DERB 9 X4 X 9 8 DEHB X4 X Figure 9: Wiring diagram: MOVIDRIVE MDXB with option DIOB and DEHB or DEB. 702AEN 20 Manual MOVIDRIVE MDXB Flying Saw Application

21 Installation Wiring diagram for MOVIDRIVE MDXB 4 Assignment of the binary inputs DI0... DI7: Inputs Jog mode Reference travel Positioning Automatic mode (terminal) DIØ "0" "" "0" "" DI "0" "0" "" "" DI2 - Start reference travel Start positioning Start automatic mode DI Jog+ - Home or parked Pulling a gap position DI4 Jog Repositioning DI Rapid speed - - Cut length 2 0 DI Cut length 2 DI Cut length 2 2 Assignment of the binary outputs DO0... DO7: Outputs Jog mode Reference travel Positioning Automatic mode (terminal) DOØ "0" "" "0" "" DO "0" "0" "" "" DO2 Reserved Reserved Home or parked Synchronous position DO Reserved Reserved Reserved Gap has been pulled DO4 Reserved Reserved Reserved Cut length bit 0 DO Reserved Reserved Reserved Cut length bit DO Reserved Reserved Reserved Cut length bit 2 DO7 Reserved Reserved Position reached Start position Manual MOVIDRIVE MDXB Flying Saw Application 2

22 Installation 4 Bus installation for MOVIDRIVE MDXB 4. Bus installation for MOVIDRIVE MDXB Overview For bus installation, comply with the information in the relevant fieldbus manuals supplied with the fieldbus interfaces. Refer to the MOVIDRIVE MDX0B/B operating instructions for information on installing the system bus (SBus). DFP2B RUN BUS FAULT nc ADDRESS 9 X0 DFI 2B M 0,M U L CC BA RD FO FO2 TR X/OUT X2/IN X/OUT X0/IN DFI B M 4 0,M U L RC BA RD TR X0 X DFC B ON OFF R nc S 2 9 X X0 DFD B MOD/ Net PIO BUS- OFF 0 NA() NA(4) NA() S NA(2) NA() NA(0) DR() DR(0) PD(4) PD() PD(2) PD() PD(0) F F2 F 2 4 BIO S2 X0 P R O F I PROCESS FIELD BUS B U S Device Net SBus Figure 0: Bus types 27BXX 22 Manual MOVIDRIVE MDXB Flying Saw Application

23 Installation Bus installation for MOVIDRIVE MDXB 4 PROFIBUS (DFP2B) For more detailed information, refer to the "MOVIDRIVE MDXB Fieldbus interface DFP2B PROFIBUS DP" manual. This manual can be ordered from SEW-EURODRIVE. You can download the unit master data files (GSD) and type files for MOVIDRIVE MDXB from the SEW homepage (under the heading "Software") to facilitate startup. Technical data DFP2B RUN BUS FAULT nc ADDRESS Option PROFIBUS type DFP2B fieldbus interface Part number Resources for startup and diagnostics MOVITOOLS software and DBG0B keypad Protocol option PROFIBUS DP and DP-V to IEC 8 Supported baud rates Connection Bus termination Station address GSD file DP identity number Max. number of process data Weight Automatic baud rate detection from 9. kbaud... 2 MBaud 9-pin Sub-D socket Assignment to IEC 8 Not integrated, must be implemented in the PROFIBUS connector , can be set using DIP switch SEWA00.GSD 00 hex = 2479 dec 0 process data 0.2 kg (0.44 lb) X0 274BXX. Green LED: RUN 2. Red LED: BUS FAULT. DIP switch for setting the station address 4. 9-pin Sub-D socket: bus connection Pin assignment [2] 9 RxD/TxD-P RxD/TxD-N CNTR-P DGND (MV) VP (PV/00mA) DGND (MV) [] [] Figure : Assignment of 9-pin sub D plug to IEC 8 27AXX () 9-pin sub-d connector (2) Twist the signal wires together! () Conductive connection is necessary between the plug housing and the shield! Manual MOVIDRIVE MDXB Flying Saw Application 2

24 Installation 4 Bus installation for MOVIDRIVE MDXB INTERBUS with fiber optic cable (DFI2B) For more detailed information, refer to the "MOVIDRIVE MDXB Fieldbus Interface DFI2B INTERBUS with Fiber Optic Cable" manual. This manual can be ordered from SEW-EURODRIVE. Technical data DFI 2B M 0,M U L CC BA RD FO FO2 TR X/OUT X2/IN X/OUT X0/IN AXX Option INTERBUS fieldbus interface type DFI2B (FO) Part number 824 Resources for startup and diagnostics MOVITOOLS software, DBG0B keypad and CMD tool Supported baud rates 00 kbaud and 2 MBaud, can be selected via DIP switch Connection Weight Remote bus input: 2 F-SMA connectors Remote bus output: 2 F-SMA connectors Optically controlled FO interface 0.2 kg (0.44 lb). DIP switches for setting the process data length, PCP length and baud rate 2. Diagnostic LEDs. FO: Remote IN 4. FO: Incoming remote bus. FO: Remote OUT. FO: Outgoing remote bus Connection assignment Position Signal Direction Wire color of FO cable FO Remote IN Receive data Orange (OG) 4 Incoming remote bus Send data Black (BK) FO Remote OUT Receive data Black (BK) Outgoing remote bus Send data Orange (OG) 24 Manual MOVIDRIVE MDXB Flying Saw Application

25 Installation Bus installation for MOVIDRIVE MDXB 4 INTERBUS (DFIB) For more detailed information, refer to the "MOVIDRIVE MDXB Fieldbus Interface DFIB INTERBUS" manual. This manual can be ordered from SEW-EURODRIVE. Technical data DFI B M 4 0,M U L RC BA 2. RD TR Option INTERBUS fieldbus interface type DFIB Part number Resources for startup and diagnostics MOVITOOLS software and DBG0B keypad Supported baud rates 00 kbaud and 2 MBaud, can be selected via DIP switch Connection Module ID Max. number of process data Weight Remote bus input: 9-pin sub-d connector Remote bus output: 9-pin Sub-D socket RS-48 transmission technology, -core shielded and twisted-pair cable E hex = 227 dec process data 0.2 kg (0.44 lb) X0. X AXX. DIP switches for setting the process data length, PCP length and baud rate 2. Diagnostic LEDs: 4 x green LED (U L, RC, BA, TR); x red LED (RD). 9-pin sub-d connector: Remote bus input 4. 9-pin Sub-D socket: Remote bus output Pin assignment Core color abbreviations to IEC 77. () (4) GN YE PK GY BN (2) () 7 2 /DO DO /DI DI COM /DO DO /DI DI COM () (2) () GN YE PK GY BN 044AXX Figure 2: Assignment of the 9-pin sub D socket of the incoming remote bus cable and the 9-pin sub D plug of the outgoing remote bus cable () 9-pin sub D socket of the incoming remote bus cable (2) Twist the signal wires together! () Conductive connection is necessary between the plug housing and the shield! (4) 9-pin sub D plug of the outgoing remote bus cable () Jumper pin with pin 9! Manual MOVIDRIVE MDXB Flying Saw Application 2

26 Installation 4 Bus installation for MOVIDRIVE MDXB CANopen (DFCB) For more information, refer to the "Communication" manual, which can be ordered from SEW-EURODRIVE (expected to be available from 0/200). Technical data DFC B ON OFF R nc S 2 X. 2. Option CANopen fieldbus interface type DFCB Part number Resources for startup and diagnostics MOVITOOLS software and DBG0B keypad Supported baud rates Setting using parameter P894: 2 kbaud 20 kbaud 00 kbaud 000 kbaud 9-pin sub D connector (X0) Connection Assignment to CiA standard 2-core twisted cable to ISO 898 Bus termination Can be activated using DIP switch (20 Ω) Address range... 27, can be selected using DIP switch Weight 0.2 kg (0.44 lb) 9. X0 284AXX. DIP switch for setting the bus terminating resistor 2. X: CAN bus connection. X0: 9-pin sub-d connector: CAN bus connection Connection MOVIDRIVE - CAN The DFCB option is connected to the CAN bus at X0 or X in the same way as the SBus in the basic unit (X2). In contrast to the SBus, SBus2 is electrically isolated and made available via option DFCB. Pin assignment (X0) () (2) () 7 2 DGND CAN High CAN Low DGND Figure : Assignment of 9-pin sub D socket of the bus cable 007AXX () 9-pin Sub-D socket (2) Twist the signal wires together! () Conductive connection is necessary between the plug housing and the shield! 2 Manual MOVIDRIVE MDXB Flying Saw Application

27 Installation Bus installation for MOVIDRIVE MDXB 4 DeviceNet (DFDB) For more detailed information, refer to the "MOVIDRIVE MDXB Fieldbus Interface DFDB DeviceNet" manual. This manual can be ordered from SEW-EURODRIVE. You can download the EDS files for MOVIDRIVE MDXB from the SEW homepage (under the heading "Software") to facilitate startup. Technical data DFD B MOD/ Net BUS- OFF 0 NA() NA(4) NA() S NA(2) NA() NA(0) DR() DR(0) PD(4) PD() PD(2) PD() PD(0) F F2 F PIO BIO S2. 2. Option DeviceNet fieldbus interface type DFDB Part number Resources for startup and diagnostics MOVITOOLS software and DBG0B keypad Supported baud rates Connection Permitted line cross section Bus termination Address range that can be set (MAC-ID) Weight Can be selected using DIP switch: 2 kbaud 20 kbaud 00 kbaud -pin Phoenix terminal Assignment according to DeviceNet specification (Volume I, Appendix A) According to DeviceNet specification Use of bus connectors with integrated bus terminating resistor (20 Ω) at the start and end of a bus segment. 0..., can be selected using DIP switch 0.2 kg (0.44 lb) 2 4. X0 280AXX. LED display 2. DIP switch for setting the node address (MAC-ID), the process data lengths and baud rate. -pin Phoenix terminal: bus connection Terminal assignment The assignment of connecting terminals is described in the DeviceNet specification Volume I, Appendix A. Terminal Description Color X0: V- (0V24) Black (BK) X0:2 CAN_L Blue (BU) X0: DRAIN Blank X0:4 CAN_H White (WH) X0: V+ (+24 V) Red (RD) Manual MOVIDRIVE MDXB Flying Saw Application 27

28 Installation 4 System bus connection (SBus ) 4.4 System bus connection (SBus ) Only if P8 "SBus baud rate" = 000 kbaud: MOVIDRIVE compact MCH4_A units must not be combined with other MOVIDRIVE units in the same system bus combination. The units may be combined at baud rates 000 kbaud. SBus wiring diagram Max. 4 CAN bus stations can be addressed using the system bus (SBus). Use a repeater after 20 or 0 stations, depending on the length of the cables and the cable capacity. The SBus supports transmission technology compliant with ISO 898. The "Serial Communication" manual contains detailed information about the system bus. This manual can be ordered from SEW-EURODRIVE. Control unit S Control unit S Control unit Systembus Systembus Systembus S 2 S 2 Terminating resistor Terminating resistor Terminating resistor S S S 4 S 4 ON OFF ON OFF X2: X2: Systembus Systembus Systembus Ref. Systembus High Systembus Low DGND SC SC2 2 Ref. Systembus High Systembus Low DGND SC SC2 2 Ref. Systembus High Systembus Low S S 2 S S 4 ON OFF X2: DGND SC 2 SC2 Figure 4: System bus connection Cable specification Use a 4-core twisted and shielded copper cable (data transmission cable with braided copper shield). The cable must meet the following specifications: Core cross section mm 2 (AWG 2... AWG 8) Line resistance 20 Ω at MHz Capacitance per unit length 40 pf/m at khz Suitable cables include CAN bus or DeviceNet cables. Shielding Connect the shield to the electronics shield clamp on the inverter or master controller and make sure it is connected over a wide area at both ends. Cable length The permitted total cable length depends on the baud rate setting of the SBus (P8): 2 kbaud 20 m 20 kbaud 0 m 00 kbaud 80 m 000 kbaud 40 m Terminating resistor 44AEN Switch on the system bus terminating resistor (S2 = ON) at the start and end of the system bus connection. Switch off the terminating resistor on the other units (S2 = OFF). There must not be any potential displacement between the units connected with the SBus. Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable. 28 Manual MOVIDRIVE MDXB Flying Saw Application

29 Installation Wiring diagram: MOVIDRIVE compact MCH4_A 4 4. Wiring diagram: MOVIDRIVE compact MCH4_A SBus SBus = + - DC24 V REF AI AI2 AI2 AGND REF2 SC SC2 DGND SC SC2 DIØØ DIØ DIØ2 DIØ DIØ4 DIØ DCOM VO24 DGND X0: X: X2: DBØØ DOØ-C DOØ-NO DOØ-NC DOØ2/AO VI24 DGND X4: X: MOVIDRIVE compact MCH +0 V n2(0...0v)/ TF-/TH input Reference potential analog signals -0 V System bus high System bus low Reference potential binary signals System bus high System bus low /Controller inhibit Enable/Rapid stop Sensor cut marks Immediate cut/reset /CW limit switch /CCW limit switch Refer. X0:DIØØ...DIØ DC+24 V input Reference potential binary signals /Brake Relay contact/fault NO relay contact/fault NC relay contact/fault Drive referencing DC+24 V input Reference potential binary signals External encoder input HIPERFACE, sin/cos or DC V TTL) or X4-X4 connection (Connection operating instructions MOVIDRIVE compact MCH) Motor enco.(hiperface, sin/cos DC V TTL (Connection operating instructions MOVIDRIVE compact MCH) X4 Encoder I/O X Encoder IN U L CC BA RD TR FO FO2 Remote IN X0 IN Remote IN X OUT Remote OUT X2 IN Remote OUT X OUT X0 X X X0 X X2 REF 2 AI AI2 4 AI2 AGND REF2 7 SC 8 SC2 9 DGND 0 SC2 SC22 DIØØ 2 DIØ DIØ2 4 DIØ DIØ4 DIØ 7 DCOM 8 VO24 9 DGND DBØØ 2 DOØ-C DOØ-NO 4 DOØ-NC DOØ2 VI24 7 DGND MCH 42A P R O F I PROCESS FIELD BUS B U S 9 X0:(MCH4A) PROFIBUS-DP connection (Connection operating instructions MOVIDRIVE compact MCH) X0: (MCH42A) LWL Remote IN Receive data X: (MCH42A) LWL Remote IN Send data X2: (MCH42A) LWL Remote OUT Receive data X: (MCH42A) LWL Remote OUT Send data INTERBUS-lwl connection (Connection operating instructions MOVIDRIVE compact MCH ) Figure : Wiring diagram: MOVIDRIVE compact MCH4_A 7022AEN Manual MOVIDRIVE MDXB Flying Saw Application 29

30 Installation 4 Wiring diagram: MOVIDRIVE compact MCH4_A PROFIBUS-DP (MCH4A) pin assignment Refer to the instructions in the MOVIDRIVE compact (MCV/MCS or MCH) operating instructions. () (2) RxD/TxD-P (B/ B) RxD/TxD-N(A/ A ) 8 CNTR- P 4 DGND (MV) VP (PV) DGND (MV) 9 () 049AXX Figure : Assignment of 9-pin sub D plug to EN 070 V2 () X0: 9-pin sub-d connector (2) Twist the signal wires together! () Conductive connection is necessary between the plug housing and the shield! INTERBUS FO (MCH42A) pin assignment Refer to the instructions in the MOVIDRIVE compact MCH operating instructions. OG BK BK OG X4 X L U CC BA RD TR FO FO2 X0 X X2 X X0 X X OG BK X4 X L U CC BA RD TR FO FO2 X0 X X2 X Figure 7: FO connection assignment 0208AXX Connection Signal Direction Wire color of FO cable X0 FO Remote IN Receive data Orange (OG) X (Incoming remote bus) Send data Black (BK) X2 FO Remote OUT Receive data Black (BK) X (outgoing remote bus) Send data Orange (OG) 0 Manual MOVIDRIVE MDXB Flying Saw Application

31 Installation Wiring diagram: MOVIDRIVE compact MCH4_A 4 System bus (SBus) MCH The "System bus (SBus)" manual contains detailed information. This manual can be ordered from SEW-EURODRIVE. A maximum of 4 CAN bus stations can be connected using the system bus (SBus). The SBus supports transmission technology compliant with ISO 898. Only if P8 "SBus baud rate" = 000 kbaud: MOVIDRIVE compact MCH4_A units must not be combined with other MOVIDRIVE units in the same system bus combination. The units may be combined at baud rates 000 kbaud. Control unit Control unit Control unit X0: X0: X0: System bus high System bus low Reference potential System bus high System bus low SC SC2 DGND SC2 SC22 System bus high System bus low Reference potential System bus high System bus low SC SC2 DGND SC2 SC22 System bus high System bus low Reference potential System bus high System bus low SC 7 SC2 8 DGND 9 SC2 0 SC22 System bus ON OFF System bus ON OFF System bus ON OFF Terminating resistor S 2 Terminating resistor S 2 Terminating resistor S 2 S S S Figure 8: MOVIDRIVE compact MCH4_A system bus connection Cable specification Use a 2-core twisted and shielded copper cable (data transmission cable with braided copper shield). The cable must meet the following specifications: Core cross section 0.7 mm 2 (AWG 8) Line resistance 20 Ω at MHz Capacitance per unit length 40 pf/m at khz Suitable cables include CAN bus or DeviceNet cables. Shielding Connect the shield at both ends to the electronics shield clamp of the inverter or the master controller and ensure the shield is connected over a large area. Also connect the ends of the shield to DGND. Cable length The permitted total cable length depends on the baud rate setting of the SBus (P8): 2 kbaud 20 m 20 kbaud 0 m 00 kbaud 80 m 000 kbaud 40 m Terminating resistor 020AEN Switch on the system bus terminating resistor (S2 = ON) at the start and end of the system bus connection. Disconnect the terminating resistor at the other devices (S2 = OFF). There must not be any potential displacement between the units connected with the SBus. Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable. Manual MOVIDRIVE MDXB Flying Saw Application

32 I Startup General information 0 Startup. General information Correct project planning and installation are the prerequisites for successful startup. For detailed project planning information, refer to the MOVIDRIVE MDX0/B and MOVIDRIVE compact manuals. Check the installation, including the encoder connection, by following the installation instructions in the MOVIDRIVE operating instructions and in this manual ( Sec. Installation)..2 Preliminary work Perform the following steps before startup: Connect the inverter to the PC via the serial port. With MDXB: Xterminal via UWS2A option with PC-COM With MCH4_A: TERMINAL via USS2A option with PC-COM Install the MOVITOOLS SEW software (version.0 and higher). Start up the inverter using "MOVITOOLS/Shell." MDXB or MCH4_A with asynchronous motor: CFC operating modes MDXB or MCH4_A with synchronous motor: SERVO operating modes Select the menu path "MOVITOOLS/Shell/Startup/Select Technology Function...". Figure 9: Starting up the inverter 09AEN 2 Manual MOVIDRIVE MDXB Flying Saw Application

33 Startup Starting the "Flying saw" program I 0 Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/". Select the "ISynch" technology function. Figure 20: Select the "ISynch" technology function 092AEN. Starting the "Flying saw" program General information Start "MOVITOOLS/Shell." Select "Startup/Flying saw." Figure 2: Starting the "Flying saw" program AEN Manual MOVIDRIVE MDXB Flying Saw Application

34 I Startup Starting the "Flying saw" program 0 Initial startup Step : Control signal source, fieldbus parameters and process data assignment The startup windows will appear immediately if the "flying saw" is started for the first time. Control via terminals: Figure 22: Setting the control signal source 09AEN Control signal source:"terminals" is set automatically for terminal control (that is, option DIOB is installed). 4 Manual MOVIDRIVE MDXB Flying Saw Application

35 Startup Starting the "Flying saw" program I 0 Control via SBus / fieldbus with PD or PD (fieldbus option, e.g. DFP2B, is installed; option DIOB is not installed): 7AEN Figure 2: Setting the control signal source, fieldbus parameters and process data assignment Control signal source: "FIELDBUS" or "SBUS" is set automatically with bus control. Fieldbus parameters: Set the fieldbus parameters. Fixed parameters are blocked and cannot be changed. Process data assignment: Set the functions of process output data word PO2. You can set one of the following functions: No function: Setting for cut length control and for operation with PD. The cut lengths are available as table values. Setpoint cut length: Setting for operation with PD and cut length control. The cut length is specified as a variable via the bus. If "No function" is set, then process output data word PO also has no function. If "Setpoint cut length" is set, PO has the "Minimum reversing position" function. The minimum reversing position is the earliest possible position of the drive at which it can be decoupled and it is possible to move back to the home position. Manual MOVIDRIVE MDXB Flying Saw Application

36 I Startup Starting the "Flying saw" program 0 Step 2: Calculating the master scaling Figure 24: Setting parameters for calculating the master scaling 094AEN Diameter of driving wheel or spindle pitch: Select whether you have to enter "Diameter of driving wheel" or "Spindle pitch." Enter the value in [mm]. The value must not exceed two decimal places. Gear ratio (i gear unit): Enter the gear ratio of the gear unit. The value must not exceed three decimal places. Additional gear ratio (i additional gear): Enter the gear ratio of the additional gear if you are using one. Enter the value if you are not using an additional gear. The value must not exceed three decimal places. Encoder resolution [Inc]: Enter the resolution of the encoder in increments according to the nameplate. Calculate the master scaling: Click the <Calculation> button. The program then calculates the pulses per distance in [increments/mm]. Manual MOVIDRIVE MDXB Flying Saw Application

37 Startup Starting the "Flying saw" program I 0 Stiffness for synchronous drive control: You can set the stiffness of the control loop used for synchronous drive control. The default setting is. Set a value less than if the slave drive tends to oscillate. Set a value greater than if the slave cannot follow the master (lag error). Make changes in small steps, for example 0.0. The usual range of values is An entry in the "Stiffness synchronous drive control" has an effect on the parameter P228 Feedforward filter. When the unit is started again, P228 will be overwritten. User unit [Inc/...]: The user unit "mm" is set by default. You must enter a larger user travel unit, for example "cm", for travel distances in excess of.0 m. You will then have to change the conversion factor manually, e.g. "0" instead of "" for the user travel unit "cm" instead of "mm." Step : Calculating the master scaling Figure 2: Setting parameters for calculating the slave scaling 09AEN Manual MOVIDRIVE MDXB Flying Saw Application 7

38 I Startup Starting the "Flying saw" program 0 Diameter of driving wheel or spindle pitch: Select whether you have to enter "Diameter of driving wheel" or "Spindle pitch." Enter the value in [mm]. The value must not exceed two decimal places. Gear ratio (i gear unit): Enter the gear ratio of the gear unit. The value must not exceed three decimal places. Additional gear ratio (i additional gear): Enter the gear ratio of the additional gear if you are using one. Enter the value if you are not using an additional gear. The value must not exceed three decimal places. Calculate the slave scaling: Click the <Calculation> button. The program then calculates the pulses per distance in [increments/mm]. Changing direction of rotation: Use this setting if the slave runs in the opposite direction to the master. Do not use parameter P0 "Change direction of rotation." Diagonal cut: If you are using a diagonal saw, enter the required angle between the saw feed direction and the material feed direction. The correction value enables you to align the cut angle exactly. Enter a maximum of ±0 % as the correction angle; the resolution is 0.0 %. If you are not using a diagonal saw, enter the value 0 for both the angle and the correction. The value must not exceed two decimal places. 8 Manual MOVIDRIVE MDXB Flying Saw Application

39 Startup Starting the "Flying saw" program I 0 Step 4: Jog mode, reference travel and positioning Figure 2: Setting parameters for jog mode, reference travel and positioning 09AEN Jog mode: Set the "Rapid speed", "Slow speed" and "Ramp" parameters. Reference travel: Define the positions of the software limit switches, the reference offset and the reference travel type. The reference offset can be used to change the machine zero point without having to adjust the reference position. You can set the following reference travel types: Type 0: Referencing to the next encoder zero pulse Type : Referencing to the CW limit switch (falling edge of the limit switch) Type 4: Referencing to the CCW limit switch (falling edge of the limit switch) Type or type 8: No reference travel, current position is machine zero point Positioning parameters: Set parameters "Positioning speed", "Positioning ramp", "Home position" and "Parking position." The home position is the rest position for the "flying saw." The sawing procedure starts from the home position. You can use the parking position to move flying saw out of the working area for maintenance work. Important: Set parameter P02 Maximum speed ca. 0 % above the maximum travel speed. Manual MOVIDRIVE MDXB Flying Saw Application 9

40 I Startup Starting the "Flying saw" program 0 Step : Entering parameters for the saw In this startup window, you define how the "flying saw" will be controlled. The settings "Cut length control with / without material sensor" and "Cut length control with label sensor" that are described in this section only apply to terminal control and fieldbus control with PD ( Example to example ). Example 4 applies to fieldbus control with PD. Example : Cut length control without material sensor You specify the cut length. The position of the material is measured either using an external encoder on the web or the motor encoder of the web drive. With control via terminals (MDXB with DIOB option) or via bus (fieldbus or system bus) with one process data word ( PD), you can specify a maximum of eight cut lengths at startup. You must select the cut length for the particular sawing procedure in binary code using binary inputs DI, DI and DI7 (terminal control) or the process output data PO:, PO:4 and PO: (bus control with PD). Figure 27: Cut length control without material sensor (terminal or bus with PD) 097AEN 40 Manual MOVIDRIVE MDXB Flying Saw Application

41 Startup Starting the "Flying saw" program I 0 Engaging distance: Enter the distance in [mm] for the startup cycle process. During the startup cycle process, the slave drive (= saw carriage) is brought into synchronous operation with the master drive (material feed). Cut length [mm]: Enter the required cut length. You can specify up to 8 different cut lengths. Choose the required cut length using the binary inputs DI... DI7 (terminal control) or the process output data PO:... PO: (bus control with PD). Binary input or process output data Cut length no. PO DI or PO: "0" "" "0" "" "0" "" "0" "" DI or PO:4 "0" "0" "" "" "0" "0" "" "" DI7 or PO: "0" "0" "0" "0" "" "" "" "" This cut length table is not required for control via fieldbus with three process data words ( PD). Specify the variable cut length using the process output data word PO2 via the fieldbus. Manual MOVIDRIVE MDXB Flying Saw Application 4

42 I Startup Starting the "Flying saw" program 0 Example 2: Cut length control with material sensor Specify the cut length in the same way as for cut length control without material sensor. Control is effected by a sensor behind the saw drive. The sensor signal is sent to binary input DIØ2. The saw carriage is started depending on the set cut length when the material reaches this sensor. Note the following rule when specifying the cut length: Cut length Sensor distance + Engaging distance (Sensor distance = Distance between home position of the saw and material sensor) Figure 28: Cut length control with material sensor (terminal or bus with PD) 098AEN You must enter the following values in addition to cut length control: Material sensor distance: Enter the distance between the home position of the saw and the material sensor in [mm]. Sensor delay time: Enter the delay of the material sensor in [ms]. This value affects the startup cycle mode control of the saw drive. 42 Manual MOVIDRIVE MDXB Flying Saw Application

43 Startup Starting the "Flying saw" program I 0 Example : Cut length control with label sensor Cut marks must be made on the material to be sawn. A sensor must detect the marks. The sensor signal is sent to binary input DIØ2 and it triggers the sawing procedure. Figure 29: Cut length control with label sensor (terminal or bus with PD) 099AEN Label sensor distance: Enter the distance between the home position of the saw and the label sensor in [mm]. Sensor delay time: Enter the delay of the label sensor in [ms] ( data sheet of the sensor). This value affects the startup cycle mode control of the saw drive. Manual MOVIDRIVE MDXB Flying Saw Application 4

44 I Startup Starting the "Flying saw" program 0 Example 4: For fieldbus control with PD, enter the vairable cut length using process output data word PO2. Figure 0: Setting parameters for control via fieldbus with PD 00AEN 44 Manual MOVIDRIVE MDXB Flying Saw Application

45 Startup Starting the "Flying saw" program I 0 Step : Repositioning and pulling a gap (with terminal control or fieldbus control with PD) Figure : Setting parameters for repositioning and "pulling a gap" (time-controlled) 0AEN Parameters for repositioning: The saw drive must be moved back to the home position after the sawing procedure is complete. This process is called repositioning. You have to set various parameters for this process. Smooth repositioning: "Yes" or "No." "Yes": repositioning takes place with the lowest possible acceleration and as smoothly as possible. This setting reduces stress on the mechanism and cuts down the waiting time in the home position. Max. repositioning speed: Enter the value in [/min] for the maximum motor speed at which repositioning should take place. Set parameter P02 Maximum speed ca. 0 % above the maximum repositioning speed. Min. repositioning ramp: Enter the value in [s] of the minimum ramp time for accelerating the repositioning drive. Minimum reversing position (only for terminal control or fieldbus control with PD): Enter the value in [mm] of the position from which the saw drive responds to the repositioning signal. Important: For fieldbus control with PD, the minimum reversing position is specified via the fieldbus Manual MOVIDRIVE MDXB Flying Saw Application 4

46 I Startup Starting the "Flying saw" program 0 Pulling a gap: The "pulling a gap" function pulls the saw blade away from the material after the sawing procedure is complete. In this way, you can implement what is referred to as "cut edge protection." Pulling back the saw blade prevents additional marks on the cut edge. In addition, you can use this function for separating the cut material so that it can be processed more easily subsequently. Pulling a gap: "time-controlled" or "position-dependent". "Time-controlled" means that the gap is established using the values for "Synchronization speed" and "Synchronization ramp." The setting "position-dependent" means that the gap is established using the value for "master distance." Gap: Enter the size of the gap in [mm]. Synchronization speed (with "time-controlled" only): Motor speed for time-controlled "pulling a gap." Note that the "Synchronization speed" must be faster than the web speed. Synchronization ramp (with "time-controlled" only): Acceleration ramp for timecontrolled "pulling a gap." Master distance (with "position-dependent" only): The "pulling a gap" function is completed by the time the material has covered this distance. 02AEN Figure 2: Setting parameters for repositioning and "pulling a gap" (position-dependent) 4 Manual MOVIDRIVE MDXB Flying Saw Application

47 Startup Starting the "Flying saw" program I 0 Step 7: Saving changes The program prompts you to save your entries. The saved startup data is now available in your file system for further processing. Figure : Saving changes 04444AEN Download Press "Download". All necessary settings are made automatically in the inverter and the "Flying saw" IPOS plus program is started. Figure 4: Download window 0AEN Manual MOVIDRIVE MDXB Flying Saw Application 47

48 I Startup Starting the "Flying saw" program 0 Starting the monitor After the download, the program asks you if you want to start the monitor. Figure : Monitor Yes/No 0884AEN Select "Yes" to switch to the monitor where you can start it in the required operating mode. Select "No" to switch to MOVITOOLS/Shell. 48 Manual MOVIDRIVE MDXB Flying Saw Application

49 Startup Starting the "Flying saw" program I 0 Monitor The monitor with the status display appears immediately if the "flying saw" is restarted after initial startup has already been performed. Operation without bus: You can select between "Status" and "State." Operation with fieldbus/system bus: In addition to "Status" and "State," you can also display "Fieldbus process data " and "Fieldbus process data 2." Status Figure : "Flying saw" monitor, status display 09AEN Repeated startup Press "Startup" if you want to repeat the startup. The startup windows will appear ( Initial startup). Manual MOVIDRIVE MDXB Flying Saw Application 49

50 I Startup Starting the "Flying saw" program 0 State The "State" display presents a state chart with the states of the "flying saw." The chart shows the current state and in what direction a change of condition is possible. Figure 7: "Flying saw" monitor, state display 094AEN 0 Manual MOVIDRIVE MDXB Flying Saw Application

51 Startup Starting the "Flying saw" program I 0 Operation with fieldbus/system bus For operation with the fieldbus/system bus, you can also display the fieldbus process data. Fieldbus process data For operation with fieldbus/system bus ( PD): Figure 8: "Flying saw" monitor, fieldbus process data 09AEN Manual MOVIDRIVE MDXB Flying Saw Application

52 I Startup Starting the "Flying saw" program 0 Fieldbus process data 2 For operation with fieldbus/system bus ( PD): Figure 9: "Flying saw" monitor, fieldbus process data 2 04AEN 2 Manual MOVIDRIVE MDXB Flying Saw Application

53 Startup Starting the "Flying saw" program I 0 For operation with fieldbus ( PD): Figure 40: "Flying saw" monitor, fieldbus process data 2 0AEN Manual MOVIDRIVE MDXB Flying Saw Application

54 I Startup Starting the "Flying saw" program 0 Control in the monitor In addition to simple monitor operation, you can also simulate control in the "Fieldbus process data 2" display. "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/." To do so, select the "Control" radio button above "PO: Control word." You can now activate and deactivate the individual bits of the control word (PO) and specify values for the process output data words PO2 and PO. Click the button "Send PO" to send these control words to the inverter. Figure 4: Control simulation 097AEN The inverter now performs the travel command in accordance with these specifications. DIØØ "/CONTROLLER INHIBIT" = "0" must be set to switch from "Control" to "Monitor." The "Monitor" option must be active to exit the "flying saw" program. 4 Manual MOVIDRIVE MDXB Flying Saw Application

55 Startup Parameters and IPOSplus variables I 0.4 Parameters and IPOS plus variables The following parameters and IPOS plus variables are set automatically during startup and are loaded into the inverter during the download: Parameter number P... Index Description Setpoint source Control signal source Feedforward filter (DRS) Synchronous speed Synchronous ramp 00 8 Binary input DI0 0 8 Binary input DI Binary input DI Binary input DI Binary input DI Binary input DI0 (MDXB only) Binary input DI07 (MDXB only) Binary input DI0 84 Binary input DI Binary input DI2 84 Binary input DI Binary input DI4 84 Binary input DI 84 Binary input DI Binary input DI Binary output D Binary output D Binary output D00 (MDXB only) Binary output D004 (MDXB only) Binary output D00 (MDXB only) 0 82 Binary output D00 8 Binary output D Binary output D02 8 Binary output D0 4 8 Binary output D04 87 Binary output D0 88 Binary output D Binary output D Operating mode Parameter lock SBus address SBus timeout delay 8 80 SBus baud rate Manual MOVIDRIVE MDXB Flying Saw Application

56 I Startup Parameters and IPOSplus variables 0 Parameter number P... Index Description Fieldbus timeout delay 8 80 Response fieldbus timeout Setpoint description PO Setpoint description PO Setpoint description PO Actual value description PI Actual value description PI Actual value description PI PO data enable Reference offset Reference travel type CW SW limit switch CCW SW limit switch Modulo function IPOS plus variable H0 H H2 H H4 H H H7 H8 H9 H0 H H2 H H4 H H H7 H8 H9 H20 H2 H22 Description Control signal source for IPOS program PO2 description Slave type Slave value i gear unit slave Additional i gear slave Slave pulses Distance slave Diagonal angle Master type Master value i gear unit master i additional gear master Master pulses Distance master Stiffness MFilterTime GFMaster GFSlave Slave unit Slave 2 unit Master unit Master 2 unit H2 H27 H28 H29 H0 Rapid speed Slow speed Jog ramp CW software limit switch - user CCW software limit switch - user Manual MOVIDRIVE MDXB Flying Saw Application

57 Startup Parameters and IPOSplus variables I 0 IPOS plus variable H H2 H H4 H H H7 H8 H9 Description Use hardware limit switch Reference offset - user Reference travel type - user Travel speed Ramp Home position - user Home position Parked position - user Parked position H4 Automatic mode for IPOS program H42 Engaging distance - user H4 Engaging distance H44 Label sensor distance - user H4 Label sensor distance H4 Sensor delay time - user H47 Sensor delay time H48 Number of cut lengths for IPOS program H49 Cut length - user H0 Cut length H Cut length 2 - user H2 Cut length 2 H Cut length - user H4 Cut length H Cut length 4 - user H Cut length 4 H7 Cut length - user H8 Cut length H9 Cut length - user H0 Cut length H Cut length 7 - user H2 Cut length 7 H Cut length 8 - user H4 Cut length 8 H Number of actual cut lengths H Automatic mode - user H70 H7 H72 H7 H74 H7 H7 H77 H78 H79 Smooth repositioning Travel speed Ramp Minimum reversing position - user Minimum reversing position Maximum reversing position - user Maximum reversing position Minimum cut length - user Minimum cut length Maximum master speed - user Manual MOVIDRIVE MDXB Flying Saw Application 7

58 I Startup Parameters and IPOSplus variables 0 IPOS plus variable H80 H8 H82 H8 H84 H8 H8 Description Maximum master speed Speed unit Pulling a gap Gap - user Gap Master distance gap - user Master distance gap H90 H9 H92 H9 H94 Bus type for GetSys command Master encoder resolution Diagonal cut correction Material sensor distance - user Material sensor distance H00 H H2 MasterSource Slave value (diameter of the drive wheel or spindle slope) with new scaling Master value (diameter of the drive wheel or spindle slope) with new scaling Do not alter these parameters and IPOS plus variables after startup! 8 Manual MOVIDRIVE MDXB Flying Saw Application

59 Startup Recording IPOSplus variables I 0. Recording IPOS plus variables IPOS plus variables can be recorded during operation using the "Scope" program in MOVITOOLS This is only possible for the MOVIDRIVE MDXB inverter. The two 2-Bit IPOS plus variables H474 and H47 are available for recording. Two pointer variables (H2/H2) to H474 and H47 can be used to record any IPOS plus variable using the "Scope" program: H2 Scope474Pointer H2 Scope47Pointer The number of the IPOS plus variable that is to be recorded in "Scope" must be entered in the variable window of the IPOS Assembler or Compiler in one of the pointer variables H2 or H2. Example The IPOS plus variable H Current motor position is to be recorded. Proceed as follows: In the "Scope" program, enter the value in variable H2 in the variable window. 082AXX In the "Scope" program, choose [File] / [New]. Set channel to IPOS variable H474 LOW and channel 4 to IPOS variable H474 HIGH. The "Scope" program now records the value of the IPOS plus variable H. 0827AEN The pointer variables are copied to the IPOS plus variable H474 or H47 in TASK of the IPOS plus. The speed (commands / ms) of Task is dependent on the processor utilization of MOVIDRIVE MDXB. The time (ms) needed in Task to copy the values from the pointer variables to the IPOS plus variables H474 and H47 is stored in variable H002. If the value is zero, the copying process lasts less than ms. Manual MOVIDRIVE MDXB Flying Saw Application 9

60 Operation and Service Starting the drive Operation and Service. Starting the drive Following the download, switch to the "flying saw" monitor by selecting "Yes." You can set the operating mode using terminals DIØ and DI in terminal control or bits 8 and 9 of "PO: control word" in bus control. Note the following points when starting the drive. This procedure applies to all operating modes: Binary inputs DIØØ "/CONTROLLER INHIBIT" and DIØ "ENABLE/RAPID STOP" must receive a "" signal. Only with operation via fieldbus/system bus: Set the control bit PO:0 "CON- TROLLER INHIBIT/ENABLE" to "0" and the control bits PO: "ENABLE/RAPID STOP" and PO:2 "ENABLE/STOP" to "." Operating modes Terminal (for bus operation, virtual terminal in control word PO) Operating mode DIØ (PO:8) DI (PO:9) Jog mode "0" "0" Reference travel "" "0" Positioning "0" "" Automatic mode "" "" Jog mode (DIØ = "0", DI = "0"): Direction of rotation as seen onto the A-side of the motor. DI = "": The motor is turning clockwise. DI4 = "": The motor is turning counterclockwise. DI = "0"/"": Jog mode in slow speed/rapid speed With regard to the direction of rotation, take into account whether you are using a 2 or -stage gear unit. Reference travel (DIØ = "", DI = "0"): Reference travel is started by DI2 = "." The reference position is determined using reference travel. The reference offset set during startup can be used to change the machine zero point without having to adjust the limit switches. The following formula applies: Machine zero = reference position + reference offset Positioning (DIØ = "0", DI = ""): Positioning is started by DI2 = "." DI = "0"/"": Movement to home position/parking position. Positioning is used for moving between the home and parking position under position control. 0 Manual MOVIDRIVE MDXB Flying Saw Application

61 Operation and Service Jog mode Automatic mode (DIØ = "", DI = "") Automatic mode is started by DI2 = "." The drive is moved to the home position by DI4 = "." Terminal control or fieldbus with one process data word ( PD): During startup of the "flying saw," you define whether cut length control or cut length control with label sensor is active in automatic mode. Fieldbus with process data words ( PD): You can change between the automatic modes cut length control or cut length control with label sensor during operation..2 Jog mode DIØ (PO:8) = "0" and DI (PO:9) = "0" Specify the direction of rotation as seen onto the drive side of the motor. With regard to the direction of rotation, take into account whether you are using a 2 or -stage gear unit. DI = "" = Motor turns clockwise (CW). DI4 = "" = Motor turns counterclockwise (CCW). DI = "0" = Jog mode at slow speed. DI = "" = Jog mode at fast speed. The speeds for slow speed / rapid speed and the ramp are set during startup of the "flying saw." Figure 42: Jog mode 02AEN Manual MOVIDRIVE MDXB Flying Saw Application

62 Operation and Service Reference travel. Reference travel DIØ (PO:8) = "" and DI (PO:9) = "0" DI2 = "" starts reference travel. The reference position is determined using reference travel. The reference offset set during startup can be used to change the machine zero point without having to adjust the limit switches. The following formula applies: Machine zero = reference position + reference offset Figure 4: Reference travel 028AEN 2 Manual MOVIDRIVE MDXB Flying Saw Application

63 Operation and Service Positioning.4 Positioning DIØ (PO:8) = "0" and DI (PO:9) = "" DI2 = "" = starts positioning. DI = "0" = Positioning to home position. DI = "" = Positioning to parking position. Positioning is used for moving between the home and parking position under position control. Both positions as well as the travel speed and ramp are set during startup. Figure 44: Positioning 029AEN Manual MOVIDRIVE MDXB Flying Saw Application

64 Operation and Service Automatic mode. Automatic mode DIØ (PO:8) = "" and DI (PO:9) = "" DI2 = "" = Starts automatic mode. DI4 = "" = Starts repositioning. Terminal control or control via fieldbus with process data word ( PD): During startup of the "flying saw," you define whether cut length control or cut length control with label sensor is active in automatic mode. For control via fieldbus with PD, you can change between the automatic modes cut length control or cut length control with label sensor during operation. Cut length control The setpoint cut length is specified in three ways when cut length control is active:. In terminal control, using binary code via binary inputs DI... DI7. A maximum of eight different cut lengths are possible. 2. In control via fieldbus or system bus with PD, the cut length is specified using binary code via process output data PO:, PO:4 and PO:.. In control via fieldbus with PD, the cut length and the minimum reversing position are specified via the process output data PO2 and PO. Figure 4: Automatic mode with cut length control 020AEN 4 Manual MOVIDRIVE MDXB Flying Saw Application

65 Operation and Service Automatic mode Sequence of cut length control Note the following sequence for cut length control: Apply "" signals to binary inputs DIØØ "/Controller inhibit" and DIØ "Enable/rapid stop." Only for control with fieldbus/system bus: Set the following control bits: PO:0 "Controller inhibit/enable" = "0" PO: "Enable/rapid stop" = "" PO:2 "Enable/Stop" = "" Terminal control or control via fieldbus with process data word ( PD): Select the required cut length via DI... DI7 or PO:... PO:. Control via fieldbus with process data words ( PD): Specify the cut length via process output data word PO2 and set bit PO: "Length control" = "". Start automatic mode with DI2 (PO:0) "Start" = "." The "" signal must be active for the entire duration of positioning. Apply a "" signal to binary input DI4 (PO:2) "Repositioning." The signal must be present at least until the home position is reached. The drive now moves to the home position and waits there until the set material length is reached. With cut length control without material sensor, the material length is recorded starting from the "0"-"" edge at DI2 "Start." With cut length control with material sensor, the material length is recorded starting from the "0"-"" edge at DIØ2 "Sensor." When the material length has been reached, the drive automatically engages and synchronizes itself with the master position. Binary output DO2 (PI:0) "Drive synchronous" is set to "" during synchronous operation. Once the drive reaches the set reversing position, movement back can be triggered by a "" signal at binary input DI4 (PO:2) "Repositioning." The drive disengages and moves back to the home position under position control. When the drive reaches the home position, binary output DO7 (PI:) "Home position reached" is set to "." The drive comes to a standstill subject to position control. Note the following: The "" signal can be permanently present at binary input DI4 (PO:2) "Repositioning." The drive disengages when reaching the minimum reversing position and moves back to the home position. The drive remains in synchronous operation if DI4 (PO:2) "Repositioning" remains set to "0." Use the "pulling a gap" function if you want to separate the material following the cut. Proceed as follows: Apply a "" signal to binary input DI4 (PO:) "Gap." Once the minimum reversing position is reached, an offset corresponding to the value entered during startup is established. The "" signal can be permanently present. Once the drive has reached the offset value, binary output DO (PI:) "Gap finished" is set to "." The drive remains in synchronous operation. Fault F42 "Lag fault" is signaled if the cut length is set to so small a value that the material feed has already exceeded the cut length by the time the home position is reached. Remedy: Less feed. The cut length is adopted the first time the system is started after the automatic mode is selected and then every time the saw moves synchronously. If a new cut length is set during synchronous travel, the new length is only effective as of the next cut but one. Manual MOVIDRIVE MDXB Flying Saw Application

66 Operation and Service Automatic mode Cut length control with label sensor The setpoint cut length is determined by the distance between labels when the cut length control with label sensor is active. The labels must be located on the material to be cut and are picked up by a sensor. Figure 4: Automatic mode with cut length control with label sensor 022AEN Manual MOVIDRIVE MDXB Flying Saw Application

67 Operation and Service Automatic mode Sequence of cut length control with label sensor Note the following sequence for cut length control with label sensor: Apply "" signals to binary inputs DIØØ "/Controller inhibit" and DIØ "Enable/rapid stop." Only for control with fieldbus/system bus: Set the following control bits: PO:0 "Controller inhibit/enable" = "0" PO: "Enable/rapid stop" = "" PO:2 "Enable/Stop" = "" Start automatic mode with DI2 (PO:0) "Start" = "." The "" signal must be active for the entire duration of positioning. Apply a "" signal to binary input DI4 (PO:2) "Repositioning." The signal must be present at least until the home position is reached. The drive now moves to the home position until a "0"-"" signal edge on binary input DIØ2 "Sensor" starts the sawing procedure. The drive automatically engages and synchronizes itself with the material to be cut. Binary output DO2 (PI:0) "Drive synchronous" is set to "" during synchronous operation. Once the drive reaches the set reversing position, movement back can be triggered by a "" signal at binary input DI4 (PO:2) "Repositioning." The drive disengages and moves back to the home position under position control. When the drive reaches the home position, binary output DO7 (PI:) "Home position reached" is set to "." The drive comes to a standstill subject to position control. Note the following: The "" signal can be permanently present at binary input DI4 (PO:2) "Repositioning." The drive disengages when reaching the minimum reversing position and moves back to the home position. The drive remains in synchronous operation if DI4 (PO:2) "Repositioning" remains set to "0." Use the "pulling a gap" function if you want to separate the material following the cut. Proceed as follows: Apply a "" signal to binary input DI4 (PO:) "Gap." Once the minimum reversing position is reached, an offset corresponding to the value entered during startup is established. The "" signal can be permanently present. Once the drive has reached the offset value, binary output DO (PI:) "Gap finished" is set to "." The drive remains in synchronous operation. Manual MOVIDRIVE MDXB Flying Saw Application 7

68 Operation and Service Cycle diagrams. Cycle diagrams The following conditions apply to the cycle diagrams: Startup has been performed correctly DIØØ "/CONTROLLER INHIBIT" = "" (no lock) DIØ "ENABLE/RAPID STOP" = "" With control via fieldbus/system bus, you must set the following bits in control word PO: PO:0 = "0" (CONTROLLER INHIBIT/ENABLE) PO: = "" (ENABLE/RAPID STOP) PO:2 = "" (ENABLE/STOP) Jog mode DIØ DI DI DI4 DI n [/min] n2 n 0 -n -n2 () (2) () (4) Figure 47: Cycle diagram: Jog mode 02AXX DIØ = Mode selection DI = Mode selection DI = Clockwise DI4 = Counterclockwise DI = Slow speed/rapid speed DBØØ= /Brake () = Start jog mode, clockwise (2) = Switch mode slow speed rapid speed () = Switch mode rapid speed slow speed (4) = Start jog mode, counterclockwise n = slow speed for jog mode (set during startup) n2 = fast speed for jog mode (set during startup) 8 Manual MOVIDRIVE MDXB Flying Saw Application

69 Operation and Service Cycle diagrams Referencing mode [] [2] [] [4] PA:8 PA: 0ms PA:2 DIO: PE:2 n [/min] P90 P902 0 P902 Figure 48: Cycle diagram: Referencing mode PA:8 = Start PA: = Mode Low PA:2 = Mode High DI0 = Limit switch PE:2 = IPOS reference 494BXX [] = Start of reference travel (reference travel type ) [2] = Drive reaches reference cam [] = Drive leaves reference cam [4] = When the drive is at a standstill, PE:2 "IPOS reference" is set. The drive is now referenced. Manual MOVIDRIVE MDXB Flying Saw Application 9

70 Operation and Service Cycle diagrams Positioning DIØ DI DI2 DI n [/min] n 0 -n DO 7 () (2) () (4) Figure 49: Cycle diagram: Positioning 0440AXX DIØ = Mode selection DI = Mode selection DI2 = Start positioning DI = Select target for positioning "0" = Home position, "" = Parking position DO7 = Target position reached () = Start positioning (2) = Target = Home position reached () = Parking position is Target (4) = Target = Parking position reached 70 Manual MOVIDRIVE MDXB Flying Saw Application

71 Operation and Service Cycle diagrams Automatic mode Cut length control without material sensor For control via terminals or fieldbus / system bus with PD. DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DI / PA: DI / PA:4 DI7 / PA: DO2 / PE:0 DO / PE: DO7 / PE: [] [2] [] [4] [] [] [7] [8] [9] Figure 0: Cycle diagram: Automatic cut length control without material sensor 702AXX DIØ = Mode selection () = Automatic mode selection DI = Mode selection (2) = Start automatic mode, cut lengths selected with DI, DI, DI7 are used DI2 = Start automatic mode () = Start repositioning (with DI4) DI = Pulling a gap (4) = Home position reached (DO7) DI4 = Repositioning () = Material feed reaches cut length, engaging process starts DI = Cut length in binary code 2 0 () = Synchronous speed reached (DO2), cut lengths selected with DI, DI, DI7 are used for the following cut DI = Cut length in binary code 2 (7) = Minimum reversing position has been reached, start to pull a gap DI7 = Cut length in binary code 2 2 (8) = Gap has been pulled (DO), start repositioning DO2 = Drive in synchronous operation (9) = Home position reached (DO7) DO = Pulling a gap finished DO7 = Home position reached Manual MOVIDRIVE MDXB Flying Saw Application 7

72 Operation and Service Cycle diagrams For control via fieldbus with PD. DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DI / PA: DI / PA:4 DI7 / PA: DO2 / PE:0 DO / PE: DO7 / PE: [] [2] [] [4] [] [] [7] [8] [9] Figure : Cycle diagram: Automatic cut length control without material sensor 702AXX DIØ = Mode selection DI = Mode selection DI2 = Start automatic mode DI = Pulling a gap DI4 = Repositioning DI = Cut length control DI = Material sensor DI7 = Label sensor DO2 = Drive in synchronous operation DO = Pulling a gap finished DO7 = Home position reached () = Automatic mode selection (2) = Start automatic mode, assume cut length, assume cut length control (DI) () = Start repositioning (with DI4) (4) = Home position reached (DO7) () = Material feed reaches cut length, engaging process starts () = Synchronous speed reached (DO2), cut length assumed for following cut, cut length control assumed (DI) (7) = Minimum reversing position has been reached, start to pull a gap (8) = Gap has been pulled (DO), start repositioning (9) = Home position reached (DO7) 72 Manual MOVIDRIVE MDXB Flying Saw Application

73 Operation and Service Cycle diagrams Cut length control with material sensor For control via terminals or system bus / fieldbus with PD. Klemme DI02 DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DI / PA: DI / PA:4 DI7 / PA: DO2 / PE:0 DO / PE: DO7 / PE: [] [2] [] [4] [] [] [7] [8] [9] [0] Figure 2: Cycle diagram: Automatic cut length control with material sensor DIØ2 = Material sensor DIØ = Mode selection DI = Mode selection DI2 = Start automatic mode DI = Pulling a gap DI4 = Repositioning 7024AXX () = Automatic mode selection (2) = Start automatic mode, cut lengths selected with DI, DI, DI7 are used () = Start repositioning (with DI4) (4) = Home position reached (DO7) () = Material sensor detects front edge of the material () = Material feed reaches cut length, engaging process starts DI = Cut length in binary code 2 0 (7) = Synchronous speed reached (DO2), cut lengths selected with DI, DI, DI7 are used for the following cut DI = Cut length in binary code 2 (8) = Minimum reversing position has been reached, start to pull a gap DI7 = Cut length in binary code 2 2 (9) = Gap has been pulled (DO), start repositioning DO2 = Drive in synchr: operation (0) = Home position reached (DO7) DO = Pulling a gap finished DO7 = Home position reached Manual MOVIDRIVE MDXB Flying Saw Application 7

74 Operation and Service Cycle diagrams For control via fieldbus with PD. Klemme DI02 DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DI / PA: DI / PA:4 DI7 / PA: DO2 / PE:0 DO / PE: DO7 / PE: [] Figure : Cycle diagram: Automatic cut length control with material sensor DIØ2 = Material sensor DIØ = Mode selection DI = Mode selection DI2 = Start automatic mode DI = Pulling a gap DI4 = Repositioning DI = Length control DI = Material sensor DI7 = Label sensor DO2 = Drive in synchronous operation DO = Pulling a gap finished [2] [] [4] [] [] [7] [8] [9] [0] 7027AXX DO7 = Home position reached () = Automatic mode selection (2) = Start automatic mode, assume cut length, assume control with material sensor (DI) () = Start repositioning (with DI4) (4) = Home position reached (DO7) () = Material sensor detects front edge of the material () = Material feed reaches cut length, engaging process starts (7) = Synchronous speed reached (DO2), cut length assumed for following cut, control with material sensor assumed (DI) (8) = Minimum reversing position has been reached, start to pull a gap (9) = Gap has been pulled (DO), start repositioning (0) = Home position reached (DO7) 74 Manual MOVIDRIVE MDXB Flying Saw Application

75 Operation and Service Cycle diagrams Cut length control with label sensor For control via terminals or system bus / fieldbus with PD. Klemme DI02 DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DO2 / PE:0 DO / PE: DO7 / PE: [] [2] [] [4] [] [] [7] [8] [9] [0] Figure 4: Cycle diagram: Automatic cut length control with label sensor 702AXX DIØ2 = Label sensor DIØ = Mode selection DI = Mode selection DI2 = Start automatic mode DI = Pulling a gap DI4 = Repositioning DO2 = Drive in synchronous operation () = Automatic mode selection (2) = Start automatic mode () = Start repositioning (with DI4) (4) = Home position reached (DO7) () = Label sensor detects cutting mark () = Material feed reaches the offset set during startup (7) = Synchronization speed reached (DO2) DO = Pulling a gap finished (8) = Minimum reversing position has been reached, start to pull a gap DO7 = Home position reached (9) = Gap has been pulled (DO), start repositioning (0) = Home position reached (DO7) Manual MOVIDRIVE MDXB Flying Saw Application 7

76 Operation and Service Cycle diagrams For control via fieldbus with PD. Klemme DI02 DI0 / PA:8 DI / PA:9 DI2 / PA:0 DI / PA: DI4 / PA:2 DI / PA: DI / PA:4 DI7 / PA: DO2 / PE:0 DO / PE: DO7 / PE: [] [2] [] [4] [] [] [7] [8] [9] [0] Figure : Cycle diagram: Automatic cut length control with label sensor 7028AXX DIØ2 = Label sensor () = Automatic mode selection DIØ = Mode selection (2) = Start automatic mode, assume control with label sensor (DI7) DI = Mode selection () = Start repositioning (with DI4) DI2 = Start automatic mode (4) = Home position reached (DO7) DI = Pulling a gap () = Label sensor detects cutting mark DI4 = Repositioning () = Material feed reaches the offset set during startup, engaging process starts DI = Length control (7) = Synchronization speed reached (DO2), assume control with label sensor (DI7) DI = Material sensor (8) = Minimum reversing position has been reached, start to pull a gap DI7 = Label sensor (9) = Gap has been pulled (DO), start repositioning DO2 = Drive in synchronous operation (0) = Home position reached (DO7) DO = Pulling a gap finished DO7 = Home position reached 7 Manual MOVIDRIVE MDXB Flying Saw Application

77 Operation and Service Fault information.7 Fault information The fault memory (P080) stores the last five fault messages (faults t-0 to t-4). The oldest fault message is deleted whenever more than five fault messages have occurred. The following information is stored when a malfunction occurs: Fault that occurred Status of binary inputs/outputs Operating status of the inverter Inverter status Heat sink temperature Speed Output current Active current Unit utilization DC link voltage ON hours Enable hours Parameter set Motor utilization. There are three switch-off responses depending on the fault; the inverter remains blocked in fault status: Immediate switch-off: The unit can no longer brake the drive; the output stage goes to high resistance in the event of a fault and the brake is applied immediately (DBØØ "/Brake" = "0"). Rapid stop: The drive is braked with the stop ramp t/t2. The brake is applied once the stop speed is reached (DBØØ "/Brake" = "0"). The output stage goes to high resistance after the brake reaction time has elapsed (P72 / P7). Emergency stop: The drive is braked with the emergency ramp t4/t24. The brake is applied once the stop speed is reached (DBØØ "/Brake" = "0"). The output stage goes to high resistance after the brake reaction time has elapsed (P72 / P7). Reset An error message can be acknowledged by: Switching the power supply off and on again. Recommendation: Observe a minimum switch-off time of 0 s for the input contactor K. Reset via binary input DIØ. Startup of the "Flying saw" causes this binary input to be assigned with the "Reset" function. Only for control with fieldbus/system bus: "0" " "0" signal at bit PO: in control word PO. Press the reset button in the MOVITOOLS Manager. Figure : Reset with MOVITOOLS AEN Manual reset in MOVITOOLS/Shell (P840 = "YES" or [Parameter] / [Manual reset]). Manual reset with DBG0B (MDXB) or DBGA (MCH4_A). Timeout active If the inverter is controlled via a communication interface (fieldbus, RS-48 or SBus) and the power was switched off and back on again or a fault reset was performed, then the enable remains ineffective until the inverter receives valid data again via the interface, which is monitored with a timeout. Manual MOVIDRIVE MDXB Flying Saw Application 77

78 Operation and Service Fault messages.8 Fault messages Display The fault or warning code is displayed in binary-coded format. The following display sequence is adhered to: Flashes, ca. s Display off, ca. 0.2 s Tens, ca. s Display off, ca. 0.2 s Ones, ca. s Display off, ca. 0.2 s 008AXX Following a reset or if the fault or warning code resumes the value 0, the display switches to the operating display again. List of faults The following table shows a selection from the complete fault list ( MOVIDRIVE operating instructions). Only those faults are listed that can occur specifically with this application. A dot in the "P" column indicates that the response is programmable (P8_ Fault response). The factory set fault response appears in the "Response" column. Fault Designation Response P Possible cause Measure code 00 No error - 07 U Z overvoltage 08 n-monitoring Immediate switch-off Immediate switch-off DC link voltage too high Extend deceleration ramps Check connection leads to the braking resistor Check technical data of braking resistor Reduce load Speed controller or current controller Increase deceleration time setting (P0 or (in VFC operating mode without P0). encoder) operating at setting limit due Check encoder connection, swap A/A and B/B to mechanical overload or phase failure pairs if necessary in the power supply or motor. Check encoder voltage supply Encoder not connected correctly or Check current limitation incorrect direction of rotation. Extend ramps if necessary n max is exceeded during torque control. Check motor cable and motor Check mains phases 78 Manual MOVIDRIVE MDXB Flying Saw Application

79 Operation and Service Fault messages Fault Designation Response P Possible cause Measure code 0 IPOS-ILLOP Emergency stop 4 Encoder Immediate switch-off 2 EEPROM Rapid stop fieldbus Timeout Limit switch was hit TF trip Option missing setpoint deviation EEPROM checksum Rapid stop Emergency stop No response Immediate switch-off Immediate switch-off Immediate switch-off Incorrect command detected during running of IPOS plus program. Incorrect conditions during command execution. Encoder cable or shield not connected correctly Short circuit/broken encoder wire Encoder defective Access to the EEPROM of the memory card has failed No communication between master and slave within the projected response monitoring. A limit switch was reached in IPOS plus operating mode. Motor too hot, TF sensor has tripped TF sensor of motor not connected or connected incorrectly Connection of MOVIDRIVE and TF on motor interrupted No jumper between X0: and X0:2. Type of option card not allowed. Setpoint source, control signal source or operating mode not permitted for this option card. Incorrect encoder type set for DIPA. Encoder connected incorrectly Acceleration ramps too short P component of positioning controller too small Incorrectly set speed controller parameters Value of lag fault tolerance too small Inverter electronics disrupted, possibly due to effect of EMC or a defect. Check the content of the program memory and, if necessary, correct. Load the correct program into the program memory. Check program sequence ( IPOS plus manual) Check encoder cable and shield for correct connection, short circuit and broken wire. Activate factory settings, perform reset and reset parameters. Contact SEW service if the error occurs again. Replace memory card. Check communications routine of the master Extend fieldbus timeout time (P89)/deactivate monitoring Check travel range. Correct user program. Let motor cool off and reset error Check connections/link between MOVIDRIVE and TF. If a TF is not connected: Jumper X0: with X0:2. Set P8 to "NO RESPONSE" Use correct option card. Set correct setpoint source (P00). Set correct control signal source (P0). Set correct operating mode (P700 or P70). Set the correct encoder type. Check encoder connection Extend ramps Set P component to higher value Reset speed controller parameters Increase lag fault tolerance Check wiring of encoder, motor and mains phase. Check whether mechanical system components can move freely or if they are blocked Send unit in for repair. Manual MOVIDRIVE MDXB Flying Saw Application 79

80 Compatibility Between MOVIDRIVE A / B / compact 7 Important notes 7 Compatibility Between MOVIDRIVE A / B / compact 7. Important notes The "Flying saw" application module for MOVIDRIVE MDXB offers a number of additional functions that are not available with MOVIDRIVE MD_0A or MOVIDRIVE compact. This section provides you with information on the differences between the application module when using a MOVIDRIVE MD_0A or MOVIDRIVE compact unit and gives you important information on project planning. Project planning for MOVIDRIVE MD_0A / MOVIDRIVE compact The "Flying saw" application module must have encoder feedback, which means it can only be used with the following drive inverters: MOVIDRIVE MDV0A / MDS0A MOVIDRIVE compact MCV / MCS MOVIDRIVE compact MCH4A /MCH42A Compatibility between the hardware terminals Compared to MOVIDRIVE MD_0A, MOVIDRIVE MDXB has two extra digital inputs (DI0, DI07) and three additional digital outputs (DO0, DO04, DO0). The additional hardware inputs and outputs are set to "No function" during initial startup and are not processed in the program. Software limit switches The function to move clear of the software limit switches is only possible as of the following firmware versions for MOVIDRIVE MD_0A, MOVIDRIVE compact MCx / MCH: MOVIDRIVE MD_0A: MOVIDRIVE compact MCx: MOVIDRIVE comapct MCH: Recording IPOS plus variables Recording IPOS plus variables using the MOVITOOLS program "Scope" is only possible with MOVIDRIVE MDXB. SBus send object for DriveSync slave If you use MOVIDRIVE MD_0A or MOVIDRIVE compact MCx / MCH, you do not have the option of setting up an SBus send object to transfer the actual position. It is also not possible to connect the "DriveSync" application module via fieldbus. 80 Manual MOVIDRIVE MDXB Flying Saw Application

81 Compatibility Between MOVIDRIVE A / B / compact Wiring diagrams Wiring diagrams MOVIDRIVE compact MCH4_A 24 V - = + DIØØ DIØ DIØ2 DIØ DIØ4 DIØ DCOM VO24 DGND X: X2: DBØØ DOØ-C 2 DOØ-NO DOØ-NC 4 DOØ2/AO VI24 DGND 7 /Controller inhibit Enable/Rapid stop Reset Reference cam /Limit switch CW /Limit switch CCW Ref. X0:DIØØ...DIØ +24V output Reference potential binary signals /Brake Relay contact ready NO relay contact NC relay contact /Fault +24V input Reference potential binary signals UL CC BA RD TR FO FO2 X4: Remote IN X0 IN External encoder input (HIPERFACE, sin/cos or V TTL) or X4-X4 connection (Connection operating instructions MOVIDRIVE compact MCH) X: Motor enc. (HIPERFACE, sin/cos or V TTL) (Connection operating instructions MOVIDRIVE compact MCH) X4 Encoder I/O X Encoder IN Remote IN X OUT Remote OUT X2 IN Remote OUT X OUT X X DIØØ 2 DIØ DIØ2 4 DIØ DIØ4 DIØ 7 DCOM 8 VO24 9 DGND DBØØ 2 DOØ-C DOØ-NO 4 DOØ-NC DOØ2 VI24 7 DGND MCH 42A X X2 P R O F I PROCESS FIELD BUS B U S 9 X0: (MCH4A) PROFIBUS DP connection (Connection operating instructions MOVIDRIVE compact MCH) X0: (MCH42A) LWL Remote IN Receive data X: (MCH42A) LWL Remote IN Send data X2: (MCH42A) LWL Remote OUT Receive data X: (MCH42A) LWL Remote OUT Send data INTERBUS FO connection Connection operating instructions MOVIDRIVE compact MCH) Figure 7: MOVIDRIVE compact MCH4_A 29AEN Manual MOVIDRIVE MDXB Flying Saw Application 8

82 Compatibility Between MOVIDRIVE A / B / compact 7 Wiring diagrams MOVIDRIVE compact MCV / MCS = V REF AI REF2 AI2 SC AI2 SC2 X0: AGND DIØØ DIØ DIØ2 DIØ DIØ4 DIØ DCOM VO24 DGND DOØ-C DOØ2 DOØ-NO DBØØ DOØ-NC DGND VI V -0 V System bus High TF-/TH input System bus Low Reference potential analog signals /Controller inhibit Enable/Rapid stop Reset Reference cam /Limit switch CW /Limit switch CCW Ref. X0:DIØØ...DIØ +24V output Reference potential binary signals Relay contact ready /Fault NO relay contact /Brake NC relay contat Reference potential binary signals +24V input RUN BUS FAULT 9 X4: (MCV/MCS) External encoder input, Incremental encoder V TTL, (Connection operating instructions MOVIDRIVE compact MCV/MCS) REF REF2 Sc SC Ai AI2 AI2 9 DIØØ 9 0 AGND 9 X: (MCV/MCS) Motor encoder: Incremental encoder (MCV) or resolver (MCS) (Connection operating instructions MOVIDRIVE compact MCV/MCS) 9 X4 X ENCODER I/O ENCODER IN PROFIBUS DP X0 DIØ2 DIØ4 DCOM DGND DOØ2 2 DIØ 4 DIØ DIØ 7 8 VO DOØ-C P R O F I PROCESS FIELD BUS B U S 9 X0: (MCV/MCS4A) PROFIBUS DP connection (Connection operating instructions MOVIDRIVE compact MCV/MCS4A) 9 DBØØ DGND 2 22 DOØ-NO 2 24 DOØ-NC MCV4A X0 VI24 Figure 8: MOVIDRIVE compact MCV / MCS 27AEN 82 Manual MOVIDRIVE MDXB Flying Saw Application

83 Compatibility Between MOVIDRIVE A / B / compact Wiring diagrams 7 24 V - = + DIØØ DIØ DIØ2 DIØ DIØ4 DIØ DCOM VO24 DGND ST ST2 9 9 X: X0: TF DGND DBØØ DOØ-C DOØ-NO DOØ-NC DOØ2 VO24 VI24 DGND X4: X: /Controller inhibit Enable/Rapid stop Reset Reference cam /Limit switch CW /Limit switch CCW Ref. X:DIØØ...DIØ +24V output Reference potential binary signals RS48+ RS48- Input external encoder, incremental encoder V TTL TF input Reference potential binary signals /Brake Relay contact ready NO relay NC relay /Fault +24V output +24V input Reference potential binary signals MOVIDRIVE (Connection MOVIDRIVE operating instructions) Motor encoder: Incremental encoder (MDV) or resolver (MDS) (Connection MOVIDRIVE operating instructions) X0 X X2 DIP S S MDV (MDS) X4 X ma «V R ON «OFF X2 X X0 Supply out 24V= X ENCODER IN/OUT ENCODER IN (Resolver IN) V + = - DIØ DI DI2 DI DI4 DI DI DI7 DCOM DGND DOØ DO DO2 DO DO4 DO DO DO7 DGND X0: X: DIPA IPOS input IPOS input IPOS input IPOS input IPOS input IPOS input IPOS input IPOS input Ref. X22:DIØ...DI7 Reference potential binary signals IPOS output IPOS output IPOS output IPOS output IPOS output IPOS output IPOS output IPOS output Reference potential binary signals SSI interface Gray code 9 X2: Absolute encoder Connection "Positioning with Absolute encoder and Absolute Encoder Card DIPA" manual) Figure 9: MOVIDRIVE MDV / MDS0_A 28AEN Manual MOVIDRIVE MDXB Flying Saw Application 8

84 8 Index 8 Index A Application example...7 Areas of application... Automatic mode...4 Cut length control...4 Cut length control with label sensor... Automatic mode, cut length control with material sensor...7 B Bus control...22 C Compatibility between MOVIDRIVE A / B / compact...80 Compatibility of hardware terminals...80 Notes on project planning...80 Recording IPOS plus variables...80 Software limit switches...80 Wiring diagram for MOVIDRIVE compact MCV / MCS...82 Wiring diagram for MOVIDRIVE MDV / MDS...8 Compatibility between MOVIDRIVE A _ B / compact Wiring diagram for MOVIDRIVE compact MCH_4A...8 Cut length control...4 Cut length control with label sensor... Cycle diagram Automatic mode, cut length control with material sensor (bus with PD)...74 Automatic mode, cut length control without material sensor (bus with PD)...72 Automatic mode, cut length control without material sensor (terminal or bus with PD)... 7, 7 Jog mode...8 Positioning...70 Cycle diagrams...8 Automatic cut length control with label sensor (bus with PD)...7 Automatic mode, cut length control with label sensor (terminal or bus with PD)...7 Referencing mode...9 F Fault information...77 Shutdown response, emergency stop...77 Shutdown response, immediate switch-off...77 Shutdown response, rapid stop...77 Fault messages Display...78 List of faults...78 Flying saw, description... Functional characteristics... 0 Functional description... 0 I Identification... 8 Identifying the application program... 8 Important notes... 4 Explanation of the icons... 4 Initial startup... 4 Installation Application version... 9 CANopen (DFCB)... 2 DeviceNet (DFDB) INTERBUS (DFIB)... 2 INTERBUS with FO (DFI2B) MCH4_A MDXB with bus control MOVITOOLS software... 9 PROFIBUS (DFP2B)... 2 System bus connection (SBus) Wiring diagram MDXB with terminal control (DIOB) Installing MOVITOOLS... 9 J Jog mode... M Malfunction information Reset Monitor Control simulation... 4 Fieldbus process data display... Fieldbus process data 2 display (bus control with PD)... 2 Fieldbus process data 2 display (bus control with PD)... Operation with fieldbus/system bus... State display... 0 Status display O Operating modes Automatic mode... 4 Jog mode... Positioning... operating modes Reference travel... 2 P Parameters and IPOS plus variables... Positioning... Process data assignment... Process input data... 7 Process output data... Project planning 84 Manual MOVIDRIVE MDXB Flying Saw Application

85 Index 8 Automatic mode...2 Inverter, motor and encoder...9 Jog mode... Material travel, web speed...4 Operating modes... 9, PC and software...9 Positioning...2 Prerequisite...9 Process data assignment... Process input data...7 Process output data... Reference travel... Safe stop...7 R Recording IPOS plus variables...9 Reference travel...2 S Safe stop...7 Safety notes... Setting up an SBus send object...8 Starting the drive...0 Startup...2 Calculating the master scaling... Calculating the slave scaling...7 Control signal source, fieldbus parameters, process data assignment (bus control)... Control signal source, fieldbus parameters, process data assignment (terminal control)...4 Downloading startup data...47 General information...2 Initial startup...4 Parameters and POS plus variables... Parameters for the saw (terminal control, bus control with PD)...40 Preliminary work...2 Setting parameters for jog mode, reference travel, positioning...9 Setting parameters for repositioning and pulling a gap...44 Starting the program... System bus (SBus) Connection...28 System description... T Terminal control...20 Timeout...77 W Wiring diagram MDXB with terminal control (DIOB)...20 MOVIDRIVE compact MCH4_A...29 Wiring diagrams MOVIDRIVE compact MCH_4A...8 MOVIDRIVE compact MCV / MCS MOVIDRIVE MDV / MDS... 8 Manual MOVIDRIVE MDXB Flying Saw Application 8

86 Address List Address List Germany Headquarters Production Sales Service Competence Center France Production Sales Service Assembly Sales Service Bruchsal Central Gear units / Motors Central Electronics North East South SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-74 Bruchsal P.O. Box Postfach 02 D-742 Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße D-77 Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-74 Bruchsal SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße D-082 Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg D-089 Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße D-8 Kirchheim (near München) West SEW-EURODRIVE GmbH & Co KG Siemensstraße D-4074 Langenfeld (near Düsseldorf) Drive Service Hotline / 24 Hour Service Additional addresses for service in Germany provided on request! Haguenau Bordeaux Lyon Paris SEW-USOCOME 48-4, route de Soufflenheim B. P. 208 F-70 Haguenau Cedex SEW-USOCOME Parc d activités de Magellan 2, avenue de Magellan - B. P. 82 F-07 Pessac Cedex SEW-USOCOME Parc d Affaires Roosevelt Rue Jacques Tati F-920 Vaulx en Velin SEW-USOCOME Zone industrielle 2, rue Denis Papin F-7790 Verneuil I Etang Additional addresses for service in France provided on request! Tel Fax sew@sew-eurodrive.de Tel Fax sc-mitte-gm@sew-eurodrive.de Tel Fax sc-mitte-e@sew-eurodrive.de Tel Fax sc-nord@sew-eurodrive.de Tel Fax sc-ost@sew-eurodrive.de Tel Fax sc-sued@sew-eurodrive.de Tel Fax sc-west@sew-eurodrive.de SEWHELP Tel Fax sew@usocome.com Tel Fax Tel Fax Tel Fax Algeria Sales Alger Réducom, rue des Frères Zaghnoun Bellevue El-Harrach 200 Alger Tel Fax Argentina Assembly Sales Service Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote Ruta Panamericana Km 7, 9 Garin Tel Fax sewar@sew-eurodrive.com.ar 8 09/200

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