PIO E84 OHT EMULATOR USER S MANUAL

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1 PIO E84 OHT EMULATOR USER S MANUAL CanTops

2 < Table of Contents > 1. About our Products 1) Product Overview 2) Product Feature 3) Product code 2. Product Specification 1) I/O Operating Signal Display 2) Others 3. Major Connector Function 1) DSUB Connector 2) MOLEX Connector 4. Apparatus Specification 1) Apparatus Drawing 5. Usage after Connection with IR-PIO 1) Operating Method and Sequence 2) IR-PIO Data Communication Configuration Diagram 6.. Usage after Connection with RF-PIO 1) Operating Method and Sequence 2) RF-PIO Data Communication Configuration Diagram Appendix : Emulation Setting 1) Usage 2

3 1. About our Products(1) 1) Product Overview The PIO E84 OHT EMULATOR is a device to input/output data signals automatically for communications with the PIO(slave) attached to the equipment without OHT through connection with the OHT PIO(master) according to the SEMI-E84 communication standard. This device is used to test the operation of communications with equipment. 2) Product Feature Communication and emulation with equipment on behalf of OHT Confirmation of input/output between PIO(master) and PIO(slave) through LED Connected to the PIO DSUB 25 pin for use(i/o connection) Setting of emulator functions through DSUB 9-pin serial connection Use of the emulation start/error reset button switch Power supply with a 24V adaptor 3) Product Code Item name CTS-E84S-MC01 CTS-PMAN-AA01 Connection type E84 OHT auto signal generator E84 manual and auto simulator 3

4 2. Product Specification(1) 1) I/O Operating Signal Display Division EMUL. LED Operating signal OUT 1 Orange Valid OUT 2 Orange CS_0 OUT 3 Orange - OHT signal OUT 4 Orange - OUT 5 Orange TR_REQ OUT 6 Orange BUSY OUT 7 Orange COMPT OUT 8 Orange CT IN 1 Red L_REQ IN 2 Red U_REQ IN 3 Red - EQP signal IN 4 Red READY IN 5 Red - IN 6 Red - IN 7 Red HO_AVBL IN 8 Red ES I/O LED DISPLAY E84 OHT EMUL. DSUB 25P(F) DSUB 9P(F) Power Con. Sens. Con. < EMULATOR configuration > 4

5 2. Product Specification(2) Division EMULATOR LED Operating signal Communication status Green Master PIO communication standby : EMULATOR LED On Master PIO communication start : EMULATOR LED Off Operating status Green EMULATI normal operation: Flashing in a 0.25 sec interval EMULATI error generation: Flashing in a 0.05 sec interval EMULATI FOUP sensor detection standby: LED On 2) Others Use environment Storage environment Operating environment Storage temperature: -25 ~ 70 C Storage humidity: 5~95 %RH(However, there shall be no dew condensation) Operating temperature: 0 ~ 40 C Operating humidity:35~85 %RH (However, there shall be no dew condensation) Vibration: 4~150 Hz, 4.9m/s 2 or less Power terminal Component Input voltage DC24V ±10% ( DC 18~26V ) Consumed current Power terminal DSUB 9 pin(female) Sensor switch 20mA or 24V 24V adaptor 1:1 cross connected cable Start switch(push s/w) 5

6 3. Major Connector Function 1) DSUB connector Division DSUB 25P (Female) DSUB 9P (Female) Major function I/O communication with PIO Data communication timeout time setting RF-PIO requires separate ID setting work. 2) MOLEX connector Division Molex 4p (Sens.) Molex 2p (Power supply) Specification Pin information Housing Terminal NC GND +24V Sens V GND - - 6

7 4. Apparatus Specification 1) Apparatus drawing 7

8 5. Usage after Connection with IR-PIO(1) 1) Operating Method and Sequence 1 Connect the OHT IR-PIO(Master) DUSB 25P(M) to the DUSB 25P(F) connector of the PIO EMULATOR, and then connect the adaptor connector to the MOLEX 2p(power connector). (Power input) 2 Check the, LED in the PIO EMULATOR and the IR-PIO(Master).(Before starting data communication) Division Output LED status Communication timing PIO EMULATOR On Flashing in a 0.25 sec interval 0.25 sec 초 IR-PIO(Master) Off Flashing in a 0.05 sec interval 3 Data communication timeout and port setting for the PIO EMULATOR(DSUB 9P(F), using a serial port) - Data communication timeout : Basic setting is provided during shipment to be used without separate change. For the basic value and resetting of data communication timing for the equipment, refer to the emulation setting method in the appendix. - Port setting : The E84 communication uses only CS_0 to require no separate setting. 4 Install the IR-PIO(Master) such that its transmission/reception window may coincide with the equipment IR-PIO(Slave). 8

9 5. Usage after Connection with IR-PIO(2) 5 Push the switch connected to the MOLEX 4P(Sens.). (Data communication start) - When / once after switch connection : Load/Unload only once - When keeping the switch : Repeated Load/Unload in a regular period 6 Check the / LED in the PIO EMULATOR and the IR-PIO(Master).(During data communication) Division Output LED status Communication timing Off PIO EMULATOR Flashing in a 0.25 sec interval, and LED On only in a FOUP operation section 0.25sec 초 Foub FOUB operation 이재동작 0.25sec 초 IR-PIO(Master) On Flashing in a 0.25 sec interval 1회 st 2 nd 회 3 rd 회 0.25sec 초 EMULATOR display in case of an error Division EMUL. output LED status Communication timing On PIO EMULATOR Flashing in a 0.05 sec interval Turning / the Start button during reoperation after an error converts it into the initial state. (Resetting of the state in a 0.25sec interval) 9

10 5. Usage after Connection with IR-PIO(3) 2) IR-PIO data communication configuration diagram OHT signal progress direction Equipment signal progress direction The E84 communication uses only CS_0 to require no separate setting of ports. OHT signal OHT signal display inputted by PIO Equipment signal Equipment signal display received by IR Equipment signal display inputted by PIO OHT signal display received by IR PIO EMUL. communication state Before starting the EMUL. communication PIO EMUL. operating state PIO(Master) operating state PIO(Master) IR communication state Before starting the PIO(M)communication PIO(Slave) operating state PIO(Slave) IR communication state Before starting the PIO(S)communication After starting the EMUL. communication Equipment signal input PIO(Master) input After starting the PIO(M)communication 1회 2회 3회 0.5초 After starting the PIO(S)communication 1 회 2 회 3 회 0.25 초 PIO(Slave) input 1회 2회 3회 0.5초 PIO(Slave) output Equipment signal output Equipment OHT signal input OHT signal output PIO(Master) output When / once after switch connection : Load/Unload only once When keeping the switch : Repeated Load/Unload in a regular period Turning / the Start button during reoperation after an error converts it into the initial state. (Resetting of the state in a 0.25sec interval) 10

11 6. Usage after Connection with RF-PIO(1) 1) Operating Method and Sequence 1 Connect the DUSB 25P(F) connector of the PIO EMULATOR to the OHT RF-PIO(Master) DUSB 25P(M), and then connect the adaptor connector to the MOLEX 2p(power connector). (Power input) 2 Check the, LED in the PIO EMULATOR and the RF-PIO(Master).(Before starting data communication) Division Output LEDstatus Communication timing On PIO EMULATOR RF-PIO(Master) Flashing in a 0.25sec interval Off Flashing in a 0.05sec interval 0.25sec 초 3 Data communication timeout and port setting for the PIO EMULATOR(DSUB 9P(F), using a serial port) - Data communication timeout : Basic setting is provided during shipment to be used without separate change. For the basic value and resetting of data communication timing for the equipment, refer to the emulation setting method in the appendix. - Port setting : The E84 communication uses only CS_0 to require no separate setting. 11

12 6. Usage after Connection with RF-PIO(2) 4 Connect the USB to RS232 cable to the DSUB 9 pin of PIO EMULATOR and the note PC. USB to RS232 cable < PIO EMULATOR> DSUB 9P < Note PC > 5 Execute the communication program, and then enter the same ID and channel as the equipment PIO. Ex) Input : <B=569A :10> Reply : [B=569A :10] Input to check the setting value: <B> Reply of the set and stored value : [B=569A :10] 6 Connect the DSUB 9P cross cable to the EMULATOR DSUB9 pin and the RF-PIO DSUB9 pin. Use the cable provided by Cantops. Input 키보드로 with keyboard 입력 Refer to the data communication configuration diagram. Reply 자동으로 on the screen 화면에 automatically 응답 7 Push the switch connected to the MOLEX 4P(Sens.). (Data communication start) - When / once after switch connection : Load/Unload only once - When keeping the switch : Repeated Load/Unload in a regular period COM PORT setting Baud rate : Data bits : 8 Parity Type : None Stop bits : 1 Flow control : None 12

13 6. Usage after Connection with RF-PIO(3) 8 Check the / LED in the PIO EMULATOR and the RF-PIO(Master).(During data communication) Division Output LED status Communication timing Off PIO EMULATOR Flashing in a 0.25 sec interval, and LED On only in a FOUP operation section 0.25sec 초 Foub FOUB operation 이재동작 0.25sec 초 RF-PIO(Master) On Flashing in a 0.5 sec interval 1회 st 2 nd 회 3 rd 회 0.5sec 초 EMULATOR display in case of an error Division EMUL. output LED status Communication timing PIO EMULATOR On Flashing in a 0.05 sec interval Turning / the Start button during reoperation after an error converts it into the initial state. (Resetting of the state in a 0.25sec interval) 13

14 6. Usage after Connection with RF-PIO(4) 2) RF-PIO data communication configuration diagram OHT signal 신호진행 progress 방향 direction Equipment 설비신호진행 signal 방향 progress direction Set the same ID and channel before operation as the equipment RF-PIO(Slave). The E84 communication uses only CS_0 to require no separate setting of ports. OHT OHT signal 신호 < PIO OHT EMULATOR > < RF-PIO(Master) > OUT 5 IN Equipment signal display received by RF RF로수신된설비신호표시 설비 Equipment 신호 signal OUT 5 IN RF Communication OHT PIO로 signal 입력된 display RF 통신OHT signal RF로수신 display 된 inputted OHT 신호 by 표시PIO received OHT 신호 by 표시 RF < RF-PIO(Slave) > OUT 5 IN Equipment PIO로입력된 signal display 설비신호 inputted 표시 by PIO Before starting the EMUL. communication After starting the EMUL. communication PIO EMUL. communication 통신상태 state SENS. 전원 +24v PIO EMUL. operating state PIO EMUL. 동작상태 Equipment signal input 설비신호입력 DSUB 25P(F) PIO(Master) PIO(Master) RF communication RF 통신상태 state DSUB 9P(M)_ Cross Cable PIO(Master) output PIO(Master) 출력 DSUB 25P(M) PIO(Master) operating 동작상태state PIO(Slave) 출력 OHT 신호입력 PIO(Slave) RF 통신상태 Before PIO(S) starting 통신 the PIO(S) 개시전communication PIO(M) Before starting 통신개시 the PIO(M) 전 communication 1초 After PIO(S) starting 통신 the PIO(S) 개시communication 후 PIO(M) After starting 통신 the 개시PIO(M) 후 communication 1회 2회 3회 0.5초 PIO(Slave) RF communication state PIO(Slave) output OHT signal input PIO(Slave) operating 동작상태 state PIO(Slave) input 입력 Equipment 설비신호출력signal output Equipment 설비 1 초 OHT 신호 signal 출력 output PIO(Master) 입력 input When / once after switch connection : Load/Unload only once When keeping the switch : Repeated Load/Unload in a regular period Turning / the Start button during reoperation after an error converts it into the initial state. (Resetting of the state in a 0.25sec interval) 14

15 Appendix : Emulation Setting(1) 1) Usage Component installation USB to RS232 cable < PIO EMULATOR > DSUB 9P < Note PC > 1 Select the Emulation Setting tab. 2 Set the Port Serial com port. 3 Click the Open (If the port opens, then it converts into the CLOSE display.)

16 Appendix : Emulation Setting(2) 4 Set the data communication timeout time and port. PIO OHT emulator timeout time setting : 100ms/1 Ex) 10=1sec - Errors take place if the communication is delayed beyond the set time. E84 OHT emulator port(cs) selection 0 : Set to only CS_0 READ : Read the value set to the PIO EMULATOR. WRITE : Store the value changed by the program setting into the PIO EMULATOR. 16

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