Technical Information HAW562
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- Oliver Simpson
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1 TI00K/09/EN/ Products Solutions Services Technical Information HAW56 Surge arresters for DIN rail according to EN 6075 Application Surge arresters are used to weaken residual currents from upstream lightning protection steps and to limit system-induced or system-generated overvoltage surges. HAW56 units are primarily used in process automation and in measuring and communication technology within the chemicals, pharmaceuticals, water and wastewater sectors as well as in the food industry. Your benefits Increased plant availability as surge arrester is perfectly matched to the electronic components involved in process automation and process measuring technology. Application in Ex areas - optionally available with intrinsically safe approvals. SIL (optional) Direct and indirect shield grounding Investment intensive measuring instruments protected. Vibration and shock tested according to EN
2 HAW56 Function and system design Operating principle Available versions The HAW56 surge arrester is used to protect electronic components from being destroyed by overvoltage. It ensures that overvoltage surges which occur in signal cables (e.g. to 0 ma), in communication lines (Field buses) and in power lines are safely passed into the ground. The functionality of the transmitter or the electronics component to be protected is not affected. Operation of power supply protection units: Using the impedance-free connection of the protection unit, interference voltage drops cannot be introduced on the power lines. Operation of signal cable protection units: Low and matched disconnection impedance between the individual protection steps within the unit guarantee high compatibility with the system to be protected. For power lines: HAW56-AAB to protect power lines in non-ex areas, voltage range 0-55 V HAW56-AAC to protect power lines in non-ex areas, voltage range V For signal cables and communication lines: HAW56-AAA to protect signal cables in non-ex areas HAW56-8DA with Ex ia approval to protect signal cables HAW56-AAD to protect communication lines (RS85, Modbus, Profibus DP) in non-ex areas HAW56-AAE protection module for Prosonic FMU90 in non-ex areas System construction Field device HAW56-AAB/-AAC Power supply HAW569 -CBC HAW56-AAA/ -AAE/-8DA I/O HAW569 -AAB/-DAB Cabinet Field device, e.g. temp. sensor Overview of system construction, HAW56 and HAW569 A0053-EN Application Overvoltage protection of various measurement instrumentation seen in the example of a water treatment plant. Conditions for the installation of surge arresters in a water treatment plant are: Lightning protection of plant and buildings Lightning protection of the main power supply distribution circuits in accordance with local regulations Low impedance foundation grounding Linked grounding of all buildings and plant (, 3)
3 HAW56 Rough/fine screen Pump house Storm overflow tank Sand/fat in Plant control Prelim clar.tank Outfall shaft Final clar. tank Activated sludge Denitrification Linked grounding (schematic diagram) A00506-EN Level + quant. Storm overflow tank Quantity Pump works Pressure Rough/fine screen ph value + temp. Level Sand/fat in Fecal matter reception Outfall shaft Final clar. tank Plant control Activated sludge Prelim clar. tank Denitrification ph value + temperature O -value Quantity 3 Water treatment example (schematic diagram) A00507-EN 3
4 HAW56 Fitting out measuring points in a water treatment plant Sample measuring point Measuring point requirements Connection diagram Storm overflow tanks Level and overflow quantity Level measurement: 0/ to 0 ma Overflow quantity measurement: 0/ to 0 ma Prosonic S FMU90 transducer with Prosonic FDU9x sensors x HAW56-AAA for 0/ to 0 ma remote signal x HAW56-AAB or HAW56-AAC for power supply to the transducer x HAW56-AAE for the sensor signal cable Connection diagram, (, 5) Pumping system Quantity Quantity measurement: 0/ to 0 ma Prosonic S FMU90 transducer with Prosonic FDU9x level measurement sensors x HAW56-AAA for 0/ to 0 ma signals x HAW56-AAB or HAW56-AAC for power supply to the transducer x HAW56-AAE for the sensor signal cable Connection diagram, ( 5, 5) Pump station Level measurement Prosonic S FMU90 transducer with Prosonic FDU9x level measurement sensor x HAW56-AAE for the sensor signal cable Use indirect shield grounding. x HAW56-AAB or HAW56-AAC for power supply to the transducer Connection diagram 3, ( 6, 6) Sewage inlet Level Level measurement: Prosonic S FMU90 transducer with Prosonic FDU9x level measurement sensor PROFIBUS DP signal x HAW56-AAD for PROFIBUS DP signal. Connection diagram, ( 7, 6) Pipe Intrinsically safe pump pressure monitoring 0 Pressure measurement: to 0 ma Cerabar S pressure transmitter x HAW56-8DA for to 0 ma remote signal in Ex area. Connection diagram 5, ( 8, 6) Inlet prelim. clarification pit ph value + temperature ph value measurement: 0/ to 0 ma Temperature measurement: 0/ to 0 ma Liquisys M CPM53 transmitter with CYA6 and CPS measuring sensors x HAW56-AAA for 0/ to 0 ma remote signal x HAW56-AAB or HAW56-AAC for power supply to the transducer Connection diagram 6, ( 9, 7) Denitrification Recirculation quantity Flow measurement: 0/ to 0 ma Promag 50 W flowmeter x HAW56-AAA for 0/ to 0 ma remote signal x HAW56-AAB or HAW56-AAC for power supply to the transducer Connection diagram 7, ( 0, 7) Activation pit Dissolved oxygen Oxygen content measurement: 0/ to 0 ma Liquisys M CPM53 transmitter with COS measuring sensor x HAW56-AAA for 0/ to 0 ma remote signal x HAW56-AAB or HAW56-AAC for power supply to the transducer Connection diagram, ( 5, 5) and Connection diagram 7, ( 0, 7) Outfall ph value and temperature See inlet prelim. clarification See inlet prelim. clarification Connection diagram, (, 5) and Connection diagram 6, ( 9, 7) Other application example: Flow measurement E.g. Coriolis Promass 8, 83, 80; T-mass, Prosonic 9F or 9w, 93W HAW569-CBC for power supply and signal cable Example: Proline Prosonic Flow 9W, Connection diagram 8, (, 7)
5 HAW56 Prosonic S FMU90 x Measurement signal, x HAW56-AAA Cable shield red black yellow ' ' ' 3' ' ' 3' ' 3 ' 3' FDU 66 B(P) 65 A(N) ' ' 3 ' 3' FDU ' ' x Sensor signal, x HAW56-AAE: - Signal ground, - Signal lines 3 - n.c. Power supply L / + N / - V : HAW56-AAB 30 V : HAW56-AAC Connection diagram : Level measurement with Prosonic S FMU90 with Prosonic FDU9x level sensors A00508-EN x Measurement signal, x HAW56-AAA Cable shield ' ' 3' ' red black yellow 9 Power supply 0 5 L / + 3 ' 3' FDU ' ' x Sensor signal, x HAW56-AAE: - Signal ground, - Signal lines 3 - n.c. N / - Prosonic S FMU90 V : HAW56-AAB 30 V : HAW56-AAC 5 A00509-EN Connection diagram : Level measurement with Prosonic S FMU90 with Prosonic FDU9x level measuring sensor 5
6 HAW56 red black yellow 3 ' 3' FDU ' ' x Sensor signal, x HAW56-AAE: - Signal ground, - Signal lines 3 - n.c. 9 Power supply 0 5 L / + N / - Prosonic S FMU90 V : HAW56-AAB 30 V : HAW56-AAC 6 A EN Connection diagram 3: Level measurement with Prosonic S FMU90 with Prosonic FDU9x level measuring sensor Prosonic S FMU90 red black ( cable shield) yellow 3 ' 3' FDU ' ' 3 ' 3' FDU ' ' x Sensor signal, x HAW56-AAE: - Signal ground, - Signal lines 3 - n.c. x PROFIBUS DP, x HAW56-AAD Cable shield ' ' 3' ' A(N) 66 B(P) Power supply L / + N / - V : HAW56-AAB 30 V : HAW56-AAC 7 Connection diagram : Level measurement with PROFIBUS DP signal A EN ' ' Cable shield 3' ' to 0 ma, x HAW56-8DA Cerabar S 8 Connection diagram 5: Pressure measurement with Cerabar S pressure transmitter A EN 6
7 HAW56 x Measurement signal, x HAW56-AAA Cable shield ' ' ' 3' ' ' 3' ' Power supply 3 L / Liquisys M CPM 53 N / - V : HAW56-AAB 30 V : HAW56-AAC 9 Connection diagram 6: ph value and temperature measurement with M CPM53 with CYA6 and CPS measuring sensors A00500-EN Cable shield ' ' 3' ' Power supply 6 L / + 7 N / - to 0 ma, x HAW56-AAA Promag 50 W V : HAW56-AAB 30 V : HAW56-AAC 0 Connection diagram 7: Flow measurement with Promag 50 W A0050-EN Black Blue Red Brown Green/Yellow N (L-) L (L+) Power supply Pulse output Connection diagram 8: Flow measurement, e.g. Coriolis Promass 8, 83, 80; T-mass, Prosonic 9F or 9w, 93W A0050-EN 7
8 HAW56 Power supply Electrical connection HAW56-AAA, HAW56-AAD, HAW56-8DA ' ' protected 3 3' ' HAW56-AAA, HAW56-AAD, HAW56-8DA internal circuitry A EN HAW56-AAB, HAW56-AAC protected 3 HAW56-AAB, HAW56-AAC internal circuitry A EN 8
9 HAW56 HAW56-AAE ' ' protected 3 ' 3' HAW56-AAE internal circuitry A EN Connection instructions Correct installation: HAW56-AAA, -AAD, -AAE, -8DA U p U r I a L R 5 Correct installation of HAW56-AAA, -AAD, -AAE, -8DA; L and R of the cable have no influence on U r ; U p = U r ; I a current transfer A00507 Incorrect installation : HAW56-AAA, -AAD, -AAE, -8DA U p U r I a L U L R U R 6 Incorrect installation : HAW56-AAA, -AAD, -AAE, -8DA; L and R of the cable worsen U r ; U r = U p + U R + U L ; I a current transfer A
10 HAW56 Incorrect installation : HAW56-AAA, -AAD, -AAE, -8DA 7 Incorrect installation : HAW56-AAA, -AAD, -AAE, -8DA; Due to incorrect cable installation, interference is transmitted from unprotected cables to the protected cables. A00507 Correct installation : Series wiring HAW56-AAB, -AAC *) L PE/ N *) TT system Device to be protected RCD 8 Series wiring HAW56-AAB, HAW56-AAC A00508-EN A ground fault circuit interrupter must be provided in the TT system. The back-up fuse must be F 5 A gg if serial wiring is selected. Parallel wiring must be selected for back-up fuses F > 5 A. 0
11 HAW56 Correct installation : Parallel wiring HAW56-AAB, -AAC *) L PE/ N Device to be protected *) TT system RCD 9 Parallel wiring HAW56-AAB, HAW56-AAC A00508-EN A ground fault circuit interrupter must be provided in the TT system. A second F 5 A gg back-up fuse must be provided for back-up fuse F > 5 A gg. No second F back-up fuse is required for F 5 A gg back-up fuses. SPD class HAW56 -AAA -AAB -AAC -AAD -AAE -8DA Type P Type 3 P3 Type P Supply voltage Nominal voltage HAW56 -AAA -AAB -AAC -AAD -AAE -8DA V 60 V 30 V 5 V Terminal : V DC Terminal : 80 V DC V Maximum continuous voltage HAW56 -AAA -AAB -AAC -AAD -AAE -8DA DC: 33.0 V 75 V 55 V 6.0 V Terminal : 33.0 V AC: 3.3 V. V 5.0 V DC Terminal : 3.3 V 80 V DC Current consumption HAW56 -AAA -AAB -AAC -AAD -AAE -8DA Nominal current [I L ].0 A 5 A 5 A.0 A Terminal : 0.5 A Terminal : 3 A 500 ma at T amb 80 C (76 F) C nominal discharge current [I n ] (8/0) per line 0 ka ka 3 ka 0 ka 0 ka 5 ka
12 HAW56 HAW56 -AAA -AAB -AAC -AAD -AAE -8DA C nominal discharge current [I n ] (8/0) total Short circuit withstand capability at mains-side overcurrent protection with 5 A gl/gg (I SCCR ) D lightning surge current [I imp ] (0/350) per line D lightning surge current [I imp ] (0/350) total 0 ka ka 5 ka 0 ka 0 ka 0 ka 6 ka eff 6 ka eff.5 ka.5 ka.5 ka ka 9 ka 9 ka 7.5 ka ka Voltage protection level HAW56 -AAA -AAB -AAC -AAD -AAE -8DA Line/line 5 V at I imp L - N: 00 V L - N: 50 V 5 V 5 V Line/PG 550 V at I imp L/N - PE: 730 V L/N - PE: 500 V 550 V 600 V 00 V Response times HAW56 -AAA -AAB -AAC -AAD -AAE -8DA Line/line ns L - N: 5 ns L - N: 5 ns ns ns ns Line/PG 00 ns L/N - PE: 00 ns L/N - PE: 00 ns 00 ns 00 ns 00 ns Limit frequency HAW56 -AAA -AAB -AAC -AAD -AAE -8DA 7.8 MHz 00 MHz Terminal : MHz Terminal : 5 MHz 7.7 MHz (50 Ohm) 3. MHz (00 Ohm) Series impedance per line HAW56 -AAA -AAB -AAC -AAD -AAE -8DA.0 Ohm Ohm Terminal :.8 Ohm Terminal +: directly connected.0 Ohm Capacitance HAW56 -AAA -AAB -AAC -AAD -AAE -8DA Line/line.0 nf pf nf Line/PG 5 pf pf - 6 pf Maximum line side overcurrent protection Shield grounding Only for unit types HAW56-AAB and HAW56-AAC: 5 A gg or B 5 A As a rule, cable shielding must be grounded across its entire length. The shielding should be grounded by means of direct shield grounding at least at both ends of the cable. If direct grounding of the shield at both ends is not possible or desired, e.g. to avoid low-frequency equalizing currents, indirect shield grounding should be provided at one end. Equalizing currents are thus avoided yet EMC requirements are still met. Indirect shield grounding occurs via a gas discharge tube installed in the overvoltage protection module.
13 HAW Direct and indirect shield grounding Cable shielding Direct shield grounding 3 Indirect shield grounding A00507 Both direct and indirect shield grounding is possible using the shield grounding terminal available as an accessory (not for HAW56-AAB, -AAC, -AAE). The insulating strip included in the delivery is fitted on one of the two connector pins for this purpose. The free pin then provides the required shield grounding... Screen Ø 3-0 ( ) 0 (.57) 7 7 (0.8) 6 (0.7) (.0) mm (in) Cable tie Secure cable shield with clamp Indirect shield grounding Direct shield grounding 3/3' /' 3/3' /' Insulating cap Shield grounding with HAW56 A00505-EN 3
14 HAW56 Installation Installation instructions Mounting location Installation on 35 mm top hat rail to EN 6075 Installation on top hat rail, drawing as example A Multiple unit installation 3 Multiple unit installation A0050 Environment Ambient temperature range 0 to +80 C ( 0 to +76 F) Humidity 5 to 95 % Storage temperature See "Ambient temperature range" Degree of protection IP 0
15 HAW56 Mechanical construction Dimensions HAW56-AAA, HAW56-AAD, HAW56-AAE, HAW56-8DA 90 (5.5) 7 (0.8) 5 (.77) (0.7) 3 (.69) 65.5 (.58) Dimensions in mm (dimensions in inches in brackets) A HAW56-AAB, HAW56-AAC protected 90 (5.5) 7 (0.8) 5 (.77) 8 (0.7) 3.5 (.7) 66 (.6) 5 Dimensions in mm (dimensions in inches in brackets) A Weight HAW56-AAA, HAW56-AAD, HAW56-AAE, HAW56-8DA HAW56-AAB, HAW56-AAC 60 g (. oz.) 30 g (.59 oz.) Material HAW56-AAA, HAW56-AAD, HAW56-AAE, HAW56-8DA HAW56-AAB, HAW56-AAC Polyamide PA 6.6 Thermoplast UL 9 V-0 Terminals HAW56-AAA, HAW56-AAD, HAW56-AAE, HAW56-8DA HAW56-AAB, HAW56-AAC Single strand cables 0.08 to mm² (8 to AWG) 0.5 to mm² ( to AWG) Multi strand cables 0.08 to.5 mm² (8 to AWG) 0.5 to.5 mm² ( to AWG) 5
16 HAW56 Human interface Display elements HAW56-AAB/HAW56-AAC Green display (= functional) in sight window. The energy transfer of the units is controlled by the integrated thermal monitoring system. In the event of a defect (= red display window - means thermal overload) this monitoring system will automatically separate the surge arrester from the power source. All other HAW56 units do not have any display elements. NOTICE Defective surge arrester Electric units connected are then no longer protected from overvoltages. Replace surge arrester immediately. HAW56-AAA, HAW56-AAD, HAW56-AAE, HAW56-8DA These units do not have any display elements. NOTICE Defective surge arrester Signal cable short circuit. The short circuit is rectified when the defective protection module is taken out of the carrier. Electric units connected are no longer protected from overvoltages. Replace surge arrester immediately. Certificates and approvals CE mark Ex approval Other standards and guidelines The measuring system meets the legal requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Information about currently available Ex versions (ATEX, FM, CSA, etc.) can be supplied by your E+H Sales Center on request. All explosion protection data are given in separate documentation which is available upon request. IEC 600: Safety requirements for electrical equipment for measurement, control and laboratory use IEC 636: Electromagnetic compatibility (EMC requirements) HAW56-AAB / -AAC IEC 663- EN 663- HAW56-AAA / -AAD / -AAE / -8DA IEC 663-: A, B, C, C3, D Ordering information Detailed ordering information is available from the following sources: In the Product Configurator on the Endress+Hauser website: Select country Instruments Select device Product page function: Configure this product From your Endress+Hauser Sales Center: Product Configurator - the tool for individual product configuration Up-to-the-minute configuration data Depending on the device: Direct input of measuring point-specific information such as measuring range or operating language Automatic verification of exclusion criteria Automatic creation of the order code and its breakdown in PDF or Excel output format Ability to order directly in the Endress+Hauser Online Shop 6
17 HAW56 Accessories Shield grounding terminal Only for HAW56-AAA, HAW56-AAD and HAW56-8DA, ( ). Order as an additional option in the product structure for HAW56 or separately via order code: RK0-AN Field housing Protective housing with integrated carrier rail to install up to four HAW56 devices: Integrated DIN rail; ground connection; GORE-TEX filter; sealing screws and plastic M0 cable entries; material: die-cast aluminum, epoxy coating, degree of protection IP 66/NEMAx. Order as an additional option in the product structure for HAW56 or separately via order code: RK0-AO 00 (3.9) 66 (.99) 8 (5.0) 0 (.33) 6 (5.75) 60 (6.3) 5 (0.59) 6 (.8) 8 (3.9) 6 Dimensions in mm (dimensions in inches in brackets) A00503 Mounting bracket for mounting the protective housing on a wall or pipe: Order as an additional option in the product structure for HAW56 or separately via order code: RK0-AP 56 (6.) 96 (3.78) 7 (.83) 60 (.36) 7 Dimensions in mm (dimensions in inches in brackets) A0050 Documentation Brochure 'System components: Indicators with control unit for field and panel mounting, power supplies, barriers, transmitters, energy managers and surge arresters (FA06K/09) Operating Instructions HAW56-AAB, HAW56-AAC (BA0030K/09/a) Operating Instructions HAW56-AAA, HAW56-AAD, HAW56-8DA (BA00303K/09/a) Operating Instructions HAW56-AAE (BA00306K/09/a) Ex-related supplementary documentation: ATEX / IECEx II ()GD [Ex ia] IIC: XA000K/09/a3 7
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