EMC PARTNER. ESD MODULAR HANDHELD TESTER Electrostatic Discharge Testing
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1 EMC PARTNER ESD MDULAR HANDHELD TESTER Electrostatic Discharge Testing
2 This document has been optimized for electronic media Accredited Calibration Quality at EMC PARTNER is based on an IS 9001 management system. This is the foundation for an IS accreditation verified by the Swiss Calibration Service (SCS). SCS No. 146 is the accreditation number of EMC PARTNER AG. Locally accredited but recognized worldwide through affiliation with the ILAC organisation
3 THE ESD TESTING SLUTIN PWER AT YUR FINGER TIPS WESHALB BRAUCHT ES EINEN STYLE GUIDE? Electrostatic Discharge (ESD) is the most common test procedure applied to any electronic or electrical equipment. Used extensively to test: Commercial products Industrial systems Military electronics Automotive electronics Fuses and detonators Railway electronics Avionic equipment qualification Telecom equipment Electronic components The easily changeable and fully calibrated discharge networks, quickly adapt ESD3000 to the requirements of any new application. Light and easy to use. 3
4 EASILY EXPANDABLE ESD3000 is designed with the user in mind. The modular design allows configuration according to customer wishes, addition of more networks when adding applications and easy extension from 16kV to 30kV using the same generator. Automatic network recognition means ESD3000 is always ready. ESD DMx ESD DNx Discharge Modules (DMx) Discharge Networks (DNx) up to 16kV Air / 10kV Contact Discharges up to 30kV Air- and Contact Discharges ESD3000 required Available Extensions DM1 (150pF, 330 hm) DM4 (100pF / 1500 hm) DM6 (100pF / 1500 hm) Rechargable Long-life batteries Up to 3 test tips (Sharp, Round, Corona) Charger & Firmware update cable Handy, robust carrying case 4 + RM32 ESD3000 & RM32 required Available Extensions DN1 (150pF / 330 hm) DN2 (330 pf, 2000 hm) DN3 (150 pf, 2000 hm) DN4 (500 pf, 5000 hm) DN5 (500 pf, 500 hm) DN6 (330 pf, 330 hm)
5 AVAILABLE MDULES Commercial & Industrial IEC / ITU-T K.44 ESD3000DM1 (150pF, 330 hm) Component Test IEC / JEDEC 22-A114 / MIL-STD-750D ESD3000DM6 (100pF / 1000 hm) Automotive IS / SAEJSSI-IS/FRD AB/AC /GMW 3097 ESD3000DN1(150pF / 330 hm) ESD3000DN2 (330pF / 2000 hm) ESD3000DN3 (150pF / 2000 hm) ESD3000DN6 (330pF / 330 hm) Military MIL-STD-883 / GR78-CRE ESD3000DM4 (100pF / 1500 hm) STANAG 4239 / IS / MIL-STD-1512 ESD3000DN4 (500pF / 5000 hm) MIL-STD-331C / MIL-DTL-23659D / STANAG 4239 ESD3000DN5 (500pF / 500 hm) MIL-STD-1576 ESD3000DN32-MIL3 (500pF / 0 hm) 5
6 UNIQUE FEATURES The original 30kV battery powered generator with a unique system of changeable modules. Flexibility and power combined. 6 AA battery powered Electronic polarity change Long life standard battery. Up to 8 hours on full battery charge. Readily available in any store. Single key press switches polarity before and during the test. Extend testing capability Compact solution Add calibrated modules to maintain the system value. Unique modules and accessories for special applications. Ergonomic hand held tester without additional base unit. Program directly on generator.
7
8 Technical Specifications 8
9 GR78-CRE IEC JEDEC 22-A114 JS-001 MIL-STD-750 IS D-160 S25 MIL-STD-461G CS118 GMW3097 STANAG4239 MIL-STD-331 MIL-STD-1576 ESD3000 Modules Accessories DN2 DN3 MIL3 MIL-STD-883 DN6 DN5 DN4 ITU-T K.44 DN1 RM32 DM6 DM1 IEC ESD3000 DM4 Mainframe ESD3000 MDULES 9
10 IS ESD-VCP50 IEC ESD-TARGET2 IEC ESD-TARGET2 DN ESD-VERI-V ESD-STAND ED2 ESD-HCP-AUT DM-EXT MIL MIL SAFETY-S MIL MIL TC-MIG24 ED MIL MIL ESD3000 CNH12 PTLINK TEMA IEC MIL3 IS EARTH CABLE DN6 DN5 DN3 DN4 DN2 IS DN1 RM32 DM6 DM4 DM1 ESD3000 Mainframe ACCESSRIES FR DIFFERENT MDULES IEC IEC IS IS IS = ptional Accessories, see product details ESD3000 Modules Accessories 10
11 1. ESD3000 MAINFRAME AND MDULES 1.1. TECHNICAL SPECIFICATINS ESD3000 Mainframe To be used with modules Construction Control Maximum voltage Voltage steps Discharge polarity Discharge modes Discharge frequency CD Discharge frequency AD Counter Discharge detection Holding time Trigger Ramps Reporting with TEMA Dimensions mainframe equipped Power supply all modules from this document are compatible fully portable, no additional basic unit LCD and 6 menu buttons, 1 trigger button 16 kv or 30 kv, depending on modules chosen 100 V - test positive, negative, alternating contact discharge (CD) and air discharge (AD) max. 20 Hz, (pulse every 0.05, 0.1, s) 30 Hz or more, for ex. with DM1, DN1, other pre-selectable, 1 to selectable, count pulses or count discharges 5s manual, automatic, remote voltage, polarity automatic report sequence, amplitude, polarity for ex. with DM1 and tip 340 x 130 x 70 mm 730 g, w/o battery pack and module 1050 g, with battery pack, DM1 and AD tip 10 x AA rechargeable batteries or mains 10 batteries, mains adapter, ground cable 2 m, 3 test tips (AD, AD2, CD), carrying case, RS232 cable, E3Loader for remote control at least a DM module, or a DN module + RM32 ESD3000 Modules Accessories 11
12 ESD3000DM1 Standards ther standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω First I peak into 2 Ω CD Current at 30 ns Current at 60 ns ptional IEC (latest), ITU-T K.44 MIL-STD-461G CS118, D-160 Section pf ± 10 % 330 Ω ± 10 % kv ± 5 % kv ± 5 % 0.8 ± 25 % kv kv (± 15 %) 4 2 kv kv (± 30 %) 2 2 kv kv (± 30 %) ESD-TARGET2 ESD3000DM4 Standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω I peak into 2 Ω (CD) MIL-STD-883, GR78-CRE, MIL-STD pf ± 10 % 1500 Ω ± 10 % kv ± 5 % kv ± 5 % < kv kv, kv ESD3000DM6 Standards Storage capacitor Discharge resistor Voltage range CD Current rise time into 2 Ω RC time constant IEC , JS pf ± 10 % 1500 Ω ± 10 % kv ± 10 % kv 150 ± 20 ns ESD3000 Modules Accessories 12
13 30 KV These extensions need the module ESD3000RM32 ESD3000DN1 Standards ther standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω First I peak into 2 Ω CD Current at 30 ns Current at 60 ns in ESD3000RM32 ptional IEC , IS MIL-STD-461G CS118, D-160 Section pf ± 10 % 330 Ω ± 10 % 1 30 kv 1 30 kv 0.8 ± 25 % kv kv 4 2 kv kv 2 2 kv kv ESD3000RM32 Detachable module for faster tr (<700ps) ESD-TARGET2 DN, ESD-HCP-AUT ESD3000DN2 Standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω First I peak into 2 Ω CD RC time constant ptional IS 10605, GMW pf ± 10 % 2000 Ω ± 10 % 2 30 kv ± 5 % 2 30 kv ± 5 % ns kv kv (- 0 / + 30 %) 600 ± 130 ns ESD3000RM32 ESD-TARGET2 DN ESD3000DN3 Standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω First I peak into 2 Ω CD RC time constant ptional IS 10605, GMW pf ± 10 % 2000 Ω ± 10 % 2 30 kv ± 5 % 2 30 kv ± 5 % ns kv kv (- 0 / + 30 %) 300 ± 60 ns ESD3000RM32 ESD-TARGET2 DN ESD3000 Modules Accessories 13
14 ESD3000DN4 Standards Storage capacitor Discharge resistor Voltage range CD I rise time into 2 Ω CD ptional STANAG4239, IS14304, MIL-STD-1512, MIL-STD pf ± 10 % 5000 Ω ± 10 % 2 30 kv ± 5 % ns ESD3000RM32 ESD3000 SAFETY-S, DM-EXT, TC-MIG24ED ESD3000DN5 Standards Storage capacitor Discharge resistor Voltage range CD I rise time into 2 Ω CD ptional STANAG4239, MIL-STD-1512, MIL-STD pf ± 10 % 500 Ω ± 10 % 2 30 kv ± 5 % ns ESD3000RM32 ESD3000 SAFETY-S, DM-EXT, TC-MIG24ED ESD3000DN6 Standards Storage capacitor Discharge resistor Voltage range AD Voltage range CD Current rise time into 2 Ω RC time constant ptional IS 10605, GMW pf ± 10 % 330 Ω ± 10 % 2 30 kv ± 5 % 2 30 kv ± 5 % ns 300 ± 130 ESD3000RM32 ESD-TARGET2 DN, ESD-HCP-AUT ESD3000DN32-MIL3 Standard Storage capacitor Discharge resistor Voltage range CD MIL-STD pf 0Ω 2 30 kv ± 5 % ESD3000RM32 ESD3000 Modules Accessories 14
15 1.2. PWER, CLIMATIC CNDITINS, SHIPPING WEIGHT, DIMENSINS ESD3000 mainframe Mains adapter Power consumption V (50/60 Hz) N < 20 VA, standby < 5 VA Temperature range Humidity Air pressure C % non-condensing kpa Shipping weight Carrying case dimensions 2.4 kg plus selected modules 46 x 41 x 17 cm in delivery User manual Calibration certificate with conformity declaration factory calibration for selected modules ESD3000 Modules Accessories 15
16 2. ACCESSRIES FR ESD TECHNICAL SPECIFICATINS EARTH CABLE Impedance Length Connectors connection of HCP or VCP to ground plane 2 x 470 kω ± 1 % 2m 2 x banana plugs ESD-VCP50 Spacer in between Coupling plane points Dimensions indirect ESD application as per standard 10 cm wooden spacer 50 x 50 cm one on each side 50 x 50 x 10 cm 8 kg 2 m earth cable (with 2 x 470 kω) ESD-TARGET2 Standard Input impedance Input voltage Frequency range Current range Transfer function Diameter Thickness Fixing IEC latest current target for calibration of ESD generator 2Ω max. 10 kv CD ± 0.5 db up to 1 GHz, ± 1.2 db up to 4 GHz 0 50 A standard, could be extended 0.2 V / 1 A with 20 db 70 mm 40 mm 398 g including attenuator 8 x M3 screws, included in delivery 20 db att., 50 Ω coax. cable (1 m) with SMA out ESD-TARGET2 DN Standard Input impedance Input voltage Frequency range Current range Transfer function Diameter Thickness Fixing IEC latest current target for calibration of ESD generator 2Ω max. 30 kv CD ± 0.5 db up to 1 GHz, ± 1.2 db up to 4 GHz A standard, could be extended 0.2 V / 1 A with 20 db, 0.02 V / 1 A with 40 db 70 mm 40 mm 398 g including attenuator 8 x M3 screws, included in delivery 40 db att., 50 Ω coax. cable (1 m) with SMA out ESD3000 Modules Accessories 16
17 ESD-VERI-V Input impedance Input voltage range utput voltage range utput connector Dimensions target for ESD DC voltage measurement 20 GΩ 3 pf 0 32 kv V BNC 17 cm height, 5.5 cm diameter 433 g earth conductor ESD-STAND Ed2 Height Position Dimensions stand for supporting ESD gun, fixed point test cm, adjustable 360 adjustable 64 x 17 x 12 cm (packed) 4 kg cable holder for calibration ESD-HCP-AUT Length Insulation distance Test level Dimensions coupling plane as per IS annex F 1500 mm 50 mm 8 20 kv, as per standard 180 x 120 x 5 cm 2.2 kg EARTH CABLE ESD3000DM-EXT Compatibility Cable length Can be used with 1 m extension cable for ESD3000 modules DM and DN modules 1 ± 0.05 m 0.5 kg including accessories DN modules ESD3000 SAFETY-S Standard Voltage Dimensions To be used with MIL-STD-1512 safety switch for testing explosive devices max. 30 kv CD 20 x 16 x 12 cm 2 kg including accessories mains adapter ESD3000DM-EXT, TC-MIG24 ED ESD3000 Modules Accessories 17
18 TC-MIG24 ED for testing explosive devices Voltage insulation EUT dimensions EUT weight Safety circuit Signal lamps Control of signal lamps Dimensions test cabinet max. 36 kv max. 20 x 30 x 20 cm max. 5 kg door interlock red and green lamps built-in for example with ESD3000 SAFETY-S 47 x 43.5 x 25.4 cm 8 kg connection cable 25pol/ESD3000 SAFETY-S ESD3000 CNH12 Loop diameter Loop current allowed Discharge mode selection Current at 15 kv setting Current at 30 kv setting Dimensions Magnetic field loop for ESD3000 test system 12 cm > 100 A contact discharge (CD) 50 A, with RM32 and DN1 108 A, with RM32 and DN1 33 x 13 x 1 cm 0.2 kg including accessories ESD3000RM32, ESD3000DN1 or other DN ESD3000-PTLINK Length Interface Baud rate (insulating) optical cable ESD computer 10 m RS232, requires USB adapter 9600 bps 0.2 kg tranceiver with mains adapter USB-RS 232 ADAPTER USB-RS232 ADAPTER Adapter type Input utput Cable length adapter between RS232 and USB interfaces passive, no power supply RS232 male USB 0.35 m 0.2 kg TEMA License Capabilities with ESD3000 Compatibility control software for ESD3000 system 1 license for 1 generator Sequences, reporting, remote control Windows XP, 7, 8, 10 ESD3000-PTLINK, USB-RS 232 ADAPTER ESD3000 Modules Accessories 18
19
20 For further information please do not hesitate to contact your local EMC PARTNER AG representative. Visit our website for more information and contact details. For further information please do not hesitate to contact your local EMC PARTNER AG representative. Your will find a complete list of representatives on our website Swiss Headquarters Your local representative EMC PARTNER AG Baselstrasse 160 CH Laufen Phone Fax Web sales@emc-partner.ch Information and specifications in this document are an indication of capability only. Version 2.1.Subject to change without notice. EMC PARTNER AG publishes only the English version of this document. Translation into other languages is not guaranteed to be a true representation of content or specification. by EMC PARTNER AG. No changes or reproduction without permission of EMC PARTNER AG allowed.
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