Operating Manual Touchpad CHALLENGER TPi

Size: px

Start display at page:

Download "Operating Manual Touchpad CHALLENGER TPi"

Darcy Ball
6 years ago
Views:

1 Operating Manual Touchpad CHALLENGER TPi GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 1

2 List of Contents List of Contents... 2 Introduction... 2 Available Challenger TPi models... 2 Assembly... 3 Pin Connections... 3 Technical Data... 4 Safety Instructions... 5 General Instructions... 6 Introduction The Challenger Touchpad (TPi) is an intrinsically safe touchpad for the application in zone 0 / zone 22. The touchpad utilizes semi conductive touchpad technology which ensures its operation with fingers, with gloves, with touch pens or similar. It serves to control an ASD (Application Supporting Device) e.g. a PC terminal and it has been designed for the application in an explosion-endangered area. It is equipped with a PS/2 data interface for connection to an intrinsically safe data interface. CHALLENGER TPi is a Microsoft -compatible touchpad and it is also compatible with the standard Microsoft mouse driver. Available Challenger TPi models Various models of Challenger TPi can be supplied: TPi Touchpad TPi-B6 Touchpad with barrier for max. 6.25V TPi-B12 Touchpad with barrier for max. 12.5V GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 2

3 Assembly To ensure the international protection IP66 the touchpad module has to be installed in a housing min. certified according to IP66 (with a cut-out of 153mm x 84mm and/or 6 x 3.3 ). The touchpad module is inserted into the housing cut-out with its front side to the exterior and fastened from the inside via a minimum of four mounting clips which are evenly distributed over the external circumference of the touchpad housing in such a way that the module is tight fitting. The electrical connection can be seen in the wiring diagram # and the license. Pin Connections Connection Significance K42-1 and/or brown and/or 1 Supply circuit +UB K42-2 and/or white and/or 2 Supply / Data circuit GND K42-3 and/or yellow and/or 3 Data K42-4 and/or green and/or 4 Clock Please find the pin numbering in the pin identification plate which is attached near the pin. Details can be found in the wiring diagram # and the license. GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 3

4 Technical Data International ignition protection: Zone 0 Zone 1 Zone 22 II 1 G EEx ia IIC T4 II 2 G EEx ia IIC T4 II 3 D T60 C IP6X Ex ia IIC T4 Ex ia IIC T4 Ex T60 C IP6X Operating temperature: Ta: -20 C C Ta: -40 C C Ta: -25 C C (10 to 90% rel. humidity, n. (-4 F to 140 F) (-40 F to 158 F) (-13 F to 140 F) c.) License: TÜV 04 ATEX 2458 TÜV 04 ATEX 2458 TÜV 04 ATEX 2648X Housing material: Sheet steel / aluminum Housing dimensions: see drawings International Protection Encl.:Front side IP66 (NEMA 4X) with expert installation. Connection supply: Pin K44 2 x ( )mm² rigid / flexible or connecting line Connection interface: Pin K44 2 x ( )mm² rigid / flexible or connecting line Storage temperature: -20 C C (-4 F to 140 F), 10 to 90% rel. humidity, n. cond. Type TPi: Supply voltage: Via intrinsically safe supply unit with the technical data: U max 5.5 V, P max 1000mW, I min > 3 ma C imax 12uF, L i negligible Type TPi-B6: Supply voltage: Via intrinsically safe supply unit with the technical data: U max 6.25 V, I min > 3 ma C i, L i negligible Type TPi-B12: Supply voltage: Via intrinsically safe supply unit with the technical data: U max 12.5 V, I min > 3 ma C i, L i negligible Technical Data Data Via intrinsically safe interface with the technical data: circuit all TPi types: Ui max 5.5 V U o 5.5V, I o 71mA, P o 98mW C i, L i negligible Resistance of the senor area Resistant to most detergents Further details can be found in the license. GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 4

5 Safety Instructions General Safety Instructions The instructions stated in this chapter are to be followed accurately to ensure a safe and reliable operation. The license and the special conditions included in it are to be observed. Follow the national safety regulations and the accident prevention regulations. The installation is only to be performed by specialists. These specialist must be familiar with the characteristics of explosion-endangered facilities. Incorrect or inadmissible application as well as non-observance of the instructions of this operating manual make the guarantee void. Only use this device for the approved purpose. Conversions and modifications to the device are inadmissible. The housing is only to be opened by the company Gecma Components GmbH. Assembly The national assembly and installation regulations are to be observed. The generally accepted rules of engineering are to be observed. The entire equipment is to be connected and operated correctly and properly according to the applicable standards, guidelines and installation instructions. The housing is to be grounded via grounding equipment. Grounding must be effected with a core cross section of at least 4mm². The device is only to be connected in a de-energized condition. The intrinsically safe line system with supply and signal lines has to be effected in such a way that no error must be considered between the individual circuits, see IEC , If a touchpad for use in a dust atmosphere is to be replaced, the device and/or the housing, in which the touchpad is installed, is to be de-energized first and if necessary cooled according to the regulations. Before opening the device and/or housing and during period in which the device and/or the housing is open, the environment of the device and/or housing has to be kept dust-free to such an extent that no dust can enter the interior of the housing. When installing new components observe that all seals are in a flawless condition and function properly. Before putting the device into operation make sure that the device has been installed as prescribed and that the device and its wiring are not damaged. If the power supply of the device is not intrinsically safe, the license will become void and it must not be operated as an intrinsically safe device. If the device was operated intrinsically safely with a low level of international protection (e.g. ib), it must not be operated afterwards in applications for a higher level of international protection (e.g. ia). Operation The device is only to be operated in an undamaged and clean condition. If the device has suffered any damages which might affect the international protection (e.g. cracks, holes or broken components) it must be taken out of service immediately. The device can only be put into operation again after the defect components have been exchanged. When the touchpad is damaged, do not touch it any longer! Risk of injury! If the device is to be used in a dust atmosphere dust layers >5mm have to be removed. In the event of non-observance & non-compliance the stipulated explosion protection cannot be guaranteed and/or the guarantee will become void! Modifications require the written approval by the company GeCma Components GmbH. GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 5

6 General Instructions Before starting the assembly read the entire operating manual! In cases of doubt (in the form of mistranslation) the German operating manual is to be applied. We do not assume liability for misprints and errors in this operating manual. Should you have any questions or suggestions please feel free to contact us any time: GeCma Components GmbH Heisenbergstraße D Kerpen Tel.: +49 (0)22 37 / Fax: +49 (0)22 37 / mailto:info@gecma.com Technical progress The manufacturer reserves the right to adjust all technical data without special announcement according to the technical progress. Repair work, hazardous material The description of the respective fault(s) is in any case to be included with the devices which are sent to GeCma Components GmbH for repair. The following measures are to be taken before sending a device in for repair: Please remove the entire adhering medium residue. Pay special attention to sealing grooves and gaps which might contain medium residue. We have to ask you to refrain from sending the device back if it is impossible for you to definitely guarantee that all health-endangering material has completely been removed. Costs which arise due to inadequate cleaning of the device for a potential disposal or for personal injury (cauterisation, etc.) will be charged to the proprietor of the device. Used trademarks AT, IBM and PS/2 are registered trademarks of the International Business Machines Corporation. Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation. All other trademarks mentioned and depicted in the text are trademarks of the respective owners and are recognized as registered. GECMA COMPONENTS GMBH TEL FAX. +99 MANUAL TPI REV 1.4 EN.DOC A.J. 6

13 Translation Translation TÜV CERT (1) EC Design Test Certificate (2) Devices and safety systems for use in accordance with regulations in areas at risk from explosion guideline 94/9/EC (3) EC design test certificate number: TÜV 04 ATEX 2458 (4) Device: Challenger Touchpad Typ TPi (5) Manufacturer: Gecma Components GmbH (6) Address: Heisenbergstr D Kerpen (7) The construction of this device and the different permitted version are specified in the appendix to this design test certificate. (8) The TÜV NORD CERT GmbH & Co.KG, TÜV CERT certification agency, certifies - as appointed office no in accordance with the guideline of the council of the European Community of 23rd March 1994 (94/9/EC) the fulfilment of fundamental safety and health requirements for the design and manufacture of devices and safety systems for correct use in areas at risk from explosion, in accordance with Appendix II of the guideline. The results of the test are set out in the confidential test report no. 04 YEX (9) The basic safety and health requirements are met by conformity with EN 50014: A1 + A1 EN 50020:2002 EN 1127:1997 EN 50284:1999 (10) If there is an X sign behind the certification number, special conditions for the safe use of the device in the appendix to certificate are referred to. (11) This EC design test certificate only relates to the design and testing of the specified device in accordance with guideline 94/9/EC. Further requirements of these guidelines apply for the manufacturing and the bringing into circulation of this device. These requirements are not covered by this certificate. (13) Annex (14) EC Type Test Certificate No. TÜV 04 ATEX 2458 (15) Description of the equipment: The Challenger Touchpad (TPi) is an intriniscally safe operating device, e.g. for controlling a pointer on a display. It features a PS2 data interface for connection to an intrinsically safe data transmission unit. Behind the front plate the electronic components are protected with a housing of at least IP 20. The protection from front is IP65. Is a higher enclosureprotection necessary the unit have to be mountet in a suitable hausing. The connection can be made via a premanufactured terminal strip or K44 connection. The maximum cablelength is 50m. Refer following text. In the frontplate can be mountet, beside the sensorsurface, up to two buttons. The permitted ambient temperature range for each type can be found in the following table: Electrical Data Type TPi Category Ambient Temperature Range 1-20 C to 60 C 2-40 C to 70 C Supply Current and Interface Circuit (Terminals K44-1 or cable brown or 1; K44-2 or cable white or 2 Data: Terminals K44-3 or cable yellow or 3 Clock: Terminal K44-4 or cable green or 4) In explosion protection type intrinsically safety EEx ia IIC/IIB Only for connection to certified intrinsically safe circuits Ui = 5.5 V P i = 950mW C i = 12uF The effective internal inductance are negligibly small. (12) The marking of the device must contain the following information: II 1 G EEx ia IIB T4 and II 2 G EEx ib IIC T4, resp. TÜV NORD CERT GmbH & Co. KG Hannover, TÜV CERT certification body Am TÜV 1 D Hannover Phone: Fax: The Challenger Touchpad Typ TPi are suitable for mount and connecting to the under DMT 00 ATEX E 089 X with 1. supplement, certificatet devices Challenger KB, KB-2*, KMU, KMU-2*, MTD, MTD-2* and under TÜV 03 ATEX 2251 certificatet devices KB-FPi and KB-2D-FPi instead of Challenger TB and Challenger M. Becouse of the protectionlevel and category of the in the top listed devices the protectionlevel of the intrinsically safe circuits are ib and category 2 of the complete equipment. The maximum permitted cablelength are 5m sd./- illegible The Head This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 1 of 3 This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 2 of 3

14 Translation Translation Annex to EC Type Test Certificate No. TÜV 03 ATEX 2458 (16) The test documents are listed in test report no. 04 YEX First Supplement for TÜV CERT EC Design Test Certificate TÜV 04 ATEX 2458 (17) Particular requirement: None (18) Fundamental safety and health requirements: None in addition Device: Challenger Touchpad Typ TPi, TPi-B6 and TPi-B12 Manufacturer: Gecma Components GmbH Address: Heisenbergstr D Kerpen The Challenger Touchpad type TPi will be expanded with the types TPi-B6 and TPi-B12 Additional the mechanical construction modified. Optional a button can be located to the Electrical Data When use in category 1 G the circuits must be protected by protectionlevel ia. Type TPi Supply Current and Interface Circuit (Terminals K44-1 or cable brown or 1; K44-2 or cable white or 2, Data: Terminals K44-3 or cable yellow or 3 Clock: Terminal K44-4 or cable green or 4) In explosion protection type intrinsically safety EEx ia IIC/IIB Only for connection to certified intrinsically safe circuits Ui = 5.5 V Pi = 950 mw C i = 12uF The effective internal inductance are negligibly small. Type TPi-B6 Supply Current Circuit (Terminals K44-1 or cable brown or 1; K44-2 or cable white or 2) In explosion protection type intrinsically safety EEx ia IIC/IIB Only for connection to certified intrinsically safe circuits Ui = 6,25 V U o = Ui of datacircuit I o = 84 ma (short term) I o = Ui of datacircuits but 47 ma (static) P o = P i of datacircuit but 64mW Characteristic curve: linear The effective internal capacitances and inductance are negligibly small. This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 3 of 3 This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 1 of 3

15 Translation Translation Annex to 1. supplement of EC Type Test Certificate No. TÜV 03 ATEX 2458 Annex to 1. supplement of EC Type Test Certificate No. TÜV 03 ATEX 2458 Interface circuit (Data: Terminals K44-3 or cable yellow or 3 Clock: Terminal K44-4 or cable green or 4) In explosion protection type intrinsically safety EEx ia IIC/IIB Ui = 5.5 V U o = Ui of datacircuit I o = 169 ma (short term) I o = I i of datacircuit but 47mA (static) P o = P i of datacircuit but 64mW Characteristic curve: linear The effective internal capacitances and inductance are negligibly small. TÜV NORD CERT GmbH & Co. KG Hannover, TÜV CERT certification body Am TÜV 1 D Hannover Phone: Fax: sd./- illegible The Head Type TPi-B12 Supply Current Circuit (Terminals K44-1 or cable brown or 1; K44-2 or cable white or 2) In explosion protection type intrinsically safety EEx ia IIC/IIB Only for connection to certified intrinsically safe circuits Ui = 12,5 V U o = Ui of datacircuits I o = 169 ma (short term) I o = Ii of datacircuits but 47 ma (static) P o = P i of datacircuit but 64mW Characteristic curve: linear The effective internal capacitances and inductance are negligibly small. Interface circuit (Data: Terminals K44-3 or cable yellow or 3 Clock: Terminal K44-4 or cable green or 4) In explosion protection type intrinsically safety EEx ia IIC/IIB Only for connection to certified intrinsically safe circuits Ui = 5.5 V U o = Ui of supplycircuit I o = 321 ma (short term) I o = I i of datacircuit but 107mA (static) P o = P i of datacircuit but 334mW Characteristic curve: linear The effective internal capacitances and inductance are negligibly small. Note the rules for connecting intrinsically safe circuits. The intrinsically safe circuits are galvanic together connected. All other specifications valid without changes. The test documents are listed in test report no. 04 YEX f. This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 2 of 3 This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 3 of 3

17 Translation Translation TÜV CERT (1) Declaration of conformity (2) Devices and safety systems for use in accordance with regulations in areas at risk from explosion guideline 94/9/EC (3) EC design test certificate number: TÜV 04 ATEX 2648 X (4) Device: Challenger Touchpad Typ TPi, TPi-B6 and TPi-B12 (5) Manufacturer: Gecma Components GmbH (6) Address: Heisenbergstr D Kerpen (7) The construction of this device and the different permitted version are specified in the appendix to this design test certificate. (8) The TÜV NORD CERT GmbH & Co.KG, TÜV CERT certification agency, certifies - as appointed office no in accordance with the guideline of the council of the European Community of 23rd March 1994 (94/9/EC) the fulfilment of fundamental safety and health requirements for the design and manufacture of devices and safety systems for correct use in areas at risk from explosion, in accordance with Appendix II of the guideline. The results of the test are set out in the confidential test report no. 04 YEX b. (9) The basic safety and health requirements are met by conformity with EN : A1 :2002 (10) If there is an X sign behind the certification number, special conditions for the safe use of the device in the appendix to certificate are referred to. (11) This EC design test certificate only relates to the design and testing of the specified device in accordance with guideline 94/9/EC. Further requirements of these guidelines apply for the manufacturing and the bringing into circulation of this device. These requirements are not covered by this certificate. (12) The marking of the device must contain the following information: II 3 D T60 C IP 6X (13) Annex (14) EC Type Test Certificate No. TÜV 04 ATEX 2648 X (15) Description of the equipment: The Challenger Touchpad type TPi, TPi-B6 and TPi-B12 is an dustproofed operating device, e.g. for controlling a pointer on a display. It features a PS2 data interface for connection to an intrinsically safe data transmission unit. The electrical connection realized with terminals or with a premounted cable, whereby the electrical connection normally realized inside the additional enclosure. In the frontplate can be mountet up to two buttons. The operationtemperature specified to -25 C up to 6 0 C. Electrical Data Supply Current Circuit (Terminals K44-1 or cable brown or 1; K44-2 or cable white or 2) Interface circuit (Data: Terminals K44-3 or cable yellow or 3 Clock: Terminal K44-4 or cable green or 4) To connect to circuits with follow max. values under normal conditions: U = 5,5V for type TPi U = 6,25V for type TPi-B6 U= 12,5V for type TPi-B12 To connect to circuits with follow max. values under normal conditions: U = 5,5V (16) The test documents are listed in test report no. 04 YEX b. (17) Particular requirement: The Touchpad must be installed in this way that it is protected against high mechanic danger. The Challenger Touchpad must be mounted into a enclosure which fulfill the requirements of category 3D EN as minimum. (18) Fundamental safety and health requirements: None in addition TÜV NORD CERT GmbH & Co. KG Hannover, TÜV CERT certification body Am TÜV 1 D Hannover Phone: Fax: sd./- illegible The Head This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 1 of 2 This certificate must only be circulated without any modification. Excerpts or changed require the approval of TÜV NORD CERT GmbH & Co. KG Page 2 of 2

Manual Mouse Module CHALLENGER Mi-PS2 / Mi-PS2-B

Manual Mouse Module CHALLENGER Mi-PS2 / Mi-PS2-B GECMA.COMPONENTS GMBH WWW.GECMA.COM TEL. +49 2237 6996-0 FAX -99 MANUAL MI_PS2_B REV 1.3 EN.DOC 31.01.07 A. J. 1 List of contents List of contents... 2