RELIANCE ELECTRIC SP600 AC DRIVE THE NEW BENCHMARK OF DRIVE VALUE

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Ruth Summers
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1 RELIANCE ELECTRIC SP600 AC DRIVE THE NEW BENCHMARK OF DRIVE VALUE

2 Optimal power system performance and life is the bottom line with a system composed of components from Reliance Electric and DODGE. These components are designed to work together in any demanding industrial application. REDEFINING POWER SYSTEM VALUE The capability of a power system to reliably deliver speed and torque depends on the quality and durability of each of its components. With power-system components from Reliance Electric and DODGE members of the Rockwell Automation family you can enjoy an unprecedented level of confidence and peace-of-mind. Bearings, couplings, gear reducers, gearmotors and a wide assortment of mechanical power transmission products from DODGE. PowerMatched variable-speed motors and drives from Reliance Electric. The Reliance Electric/Rockwell Automation design team is redefining how drives are developed. From basic studies of material performance in our laboratories-including research in IGBT transistor switching technology our scientists and engineers are developing AC drives that set a new standard in quality, performance, and reliability. 2

With more than 90 years of experience in developing variable-speed drives for almost every type of application imaginable, we know how unforgiving the industrial environment can be.

3 You know Reliance Electric as the premier North American supplier of dependable, variable-speed drive solutions. We are proud to add to this reputation with the introduction of the SP600, the first in a new family of full-featured, highly functional and flexible AC drives. With more than 90 years of experience in developing variable-speed drives for almost every type of application imaginable, we know how unforgiving the industrial environment can be. This real-world, plant-floor knowledge and expertise is reflected in the design and manufacturing of the SP600 AC Drive. Dirty power is an industrial fact of life. The SP600 is designed to deliver reliable performance under a wide range of frequency variations, voltage dips and surges. Each SP600 undergoes a program of performance and highly accelerated life-cycle testing in addition to voltage transient testing of up to 5000 volts. With standardized communications modules, the SP600 can be easily modified in the field for control and monitoring on many open industrial networks. In spite of its innovative performance and broad feature set, the SP600 maintains the traditional Reliance Electric drives heritage for easy set up, configuration and operation. Operators will comfortably and quickly migrate from the SP600 to future Reliance Electric drives thanks to the common configuration and control techniques being established by this new drive family. Conformance with global standards UL, cul, CE and C-Tick-ensures international acceptability and out-of-the-box performance anywhere in North America, Europe and Australia. PRECISE POWER AND CONTROL PowerMatched Motors and Drives from Reliance Electric assure you of the optimal power/control solutions for any application in any industry. With the widest variety of motors and options specifically designed for use with today s AC drives, you get the performance, mounting and protection characteristics you need. The added benefit of single-source responsibility from the recognized motor and drive leader means you will maximize your uptime, productivity and peace-of-mind. 3

PERFORMANCE ON DEMAND The functionality and versatility of the SP600 makes it an ideal AC drive solution for a broad range of speed-regulated applications.

4 PERFORMANCE ON DEMAND The functionality and versatility of the SP600 makes it an ideal AC drive solution for a broad range of speed-regulated applications. The full-featured SP600 AC Drive delivers the performance and flexibility benefits of more expensive AC drives, without the complexity or the cost. Consider the benefits of having both Sensorless Vector Control and V/Hz operation, two modes of operation that are standard, out-of-the-box, in every SP600 AC Drive! With the SP600, you also get many additional benefits including: A scalable motor overload protection circuit, from 110% to 400% of rated motor current, allows you to match any motor to any oversized SP600 AC Drive to meet the performance needs of hard to start applications, while maintaining proper scaling of the motor s protection circuit. A unique, built-in Intelligent Thermal Management (ITM) system monitors the SP600 thermal condition. In the event of a potential over-temperature fault the drive automatically adjusts operating variables, such as carrier frequency and/or speed, to reduce the drive s temperature, allowing the process to be maintained without faults and with minimal reduction in throughput. Built-in snubber braking circuitry and optional drive-mounted resistor kits save panel space and lower installation costs. Embedded PI control allows the SP600 to be adapted to a variety of process application requirements. This is made possible by the two analog inputs standard on every SP600 model. Use one input for speed set point and the second input for process trim to maintain constant pressure or flow in any centrifugal fan or pump system. The SP600 standard I/O provides for two relay outputs to indicate fault, alarm or drive-ready conditions. In the event of a power dip, the drive automatically decelerates into a regenerative mode for energy recovery to avoid a low DC bus fault. It then returns to the preset speed reference when AC line power returns to normal. With synchronous-start capability, the SP600 automatically identifies the rotating speed of the motor after recovering from a momentary power loss and accelerates the rotating load back to desired speed. 4

SENSORLESS VECTOR AND V/Hz MODES OF OPERATION Choose from two independent V/Hz curves an energy saving Fan & Pump curve for variable torque applications and a Custom curve selection for both linear

5 SENSORLESS VECTOR AND V/Hz MODES OF OPERATION Choose from two independent V/Hz curves an energy saving Fan & Pump curve for variable torque applications and a Custom curve selection for both linear and shaped curves in more complex constant torque applications such as textile machinery. Two independent Sensorless Vector Control curves can be selected, Standard SVC for good constant torque operation or SVC Economy, which lowers motor magnetizing current for energy savings during periods of steady speed operation. SVC PERFORMANCE EXAMPLES In this case a 5 HP SP600 Drive, with a continuous rating of 8.0 amps, supplies up to 12 amps (150% overload) to a 1750 rpm base speed, 5 HP Reliance XE Motor. The motor has a nameplate rating of 6.4 amps, resulting in 200% torque production at the motor shaft. With the same 5 HP drive and motor, low-speed torque regulation remains excellent, as shown by the vertical traces, indicating the highly predictable performance of the SP600. Allowing the motor to take full advantage of the drive s current capacity results in extra torque production during momentary overloads. 5

6 Every frame size is available in a variety of mounting and enclosure configurations to enhance the versatility and flexibility of the SP600. Each frame is available in either NEMA 1 (convertible to IP20) or NEMA 4X/12 (IP66/54) enclosures. NEMA 1 enclosed SP600 Drives for wall mounting can be easily converted to an IP20 panel-mount configuration by simply removing a cover plate. For harsher applications where dust, moisture and corrosion are concerns, washdown-duty enclosures will meet both NEMA 4X/12 requirements. For panel mounted installation, the SP600 is available in a flange mounted design. This through-cabinet design allows heat from normal drive operation to be dissipated externally from the cabinet. In addition to reducing panel size requirements, this design reduces hardware and installation costs and provides greater reliability by eliminating the need for auxiliary cooling fans or air conditioning. PACKAGING PERFECTION 6

SP600 with space-saving flange mounting design is ideal for OEM s or panel builders. Heatsinks are treated with a corrosion proof process to assure longevity in harsh environments.

7 SP600 with space-saving flange mounting design is ideal for OEM s or panel builders. Heatsinks are treated with a corrosion proof process to assure longevity in harsh environments. Snubber braking resistor kits are easily mounted on the backside of the drive heatsink to control speed overshoot and to regulate deceleration by avoiding high DC bus faults. Designed to meet ANSI/NSF and NEMA 4X/12 (IP66/54) standards, this enclosure will withstand direct sprays of up to 1000psi at 6 inches during washdown operations. Dust particles as small as 22 microns are prevented from entrance to provide contamination free operations. 7

SIMPLE, FAST & FAMILIAR The SP600 LCD OIM (Operator Interface Module) is easy to understand and use and offers an unprecedented breadth of functionality.

Navigation through the parameter structure is simplified by allowing operators to access parameters by group (such as motor data, speed references I/O, communications and diagnostics), parameter

8 SIMPLE, FAST & FAMILIAR The SP600 LCD OIM (Operator Interface Module) is easy to understand and use and offers an unprecedented breadth of functionality. With a few simple keystrokes, operators have access to parameters for configuration, start-up, operation and troubleshooting. Navigation through the parameter structure is simplified by allowing operators to access parameters by group (such as motor data, speed references I/O, communications and diagnostics), parameter number, or by identifying parameters that have changed from the factory-set defaults. No drive is easier or quicker to set up, operate and monitor than the SP600 the first drive with an icon-based operator interface. Every member of the new Reliance Electric AC drive family will have the same basic look and feel of the SP600. Operational Status Line indicates drive direction, operating status, alarm annunciation, auto/manual mode, and password log-in status. Once you are comfortable with the simple operating procedures of the SP600, you will be equally at home with future Reliance Electric AC drives family members. The SP600 allows you to work the way you want to, without unnecessary complexity. Motor/drive control parameters are grouped into three access levels to reduce set up time and simplify operation: Basic Access, the drive default Read-only access control of configuration and set-up parameters allows operators to view settings, but not change values. Drive performance can be monitored by motor amps, motor speed and motor voltage. Application specific operating values can be displayed in user-defined scaling and text, to exactly match the user s process-related production units. level, gives you access to 30 basic control parameters. Standard Access provides access to 60 parameters. Advanced Access gives you LED OIM, complementing the LCD version, provides basic information on one six-digit display. The LCD OIM displays text in any of six languages English, German, Spanish, Italian, Portuguese, or French on a multi-line, easy-to-read, backlit access to all parameters. graphic display. Both icons and international symbols on the OIM assist in the drives use in global applications. For application flexibility, an LED or LCD OIM can be locally mounted on the SP600 while a remote LCD is connected in tandem for use from a remote location. Dialog/Info Line shows device selected and error text. Screen Data Display shows one, two or three lines of text containing specific information or data relating to process variables. Function Key Line identifies the function or purpose assigned to each of the four function keys. 8

Quick Start Utility, accessible from the prompting screens, the drive can be Parameters can be viewed in factory Start Up Icon, provides operators with a quickly and easily set up without in-depth

Main Menu Icons allow access, through drop-down menus of subdirectories, to all supported drive functions and supported devices.

9 Quick Start Utility, accessible from the prompting screens, the drive can be Parameters can be viewed in factory Start Up Icon, provides operators with a quickly and easily set up without in-depth defined groups, in numerical order, set of the most commonly programmed knowledge of parameter structure. or by those which have changed parameters. With Quick Start self- from factory default values. Main Menu Icons allow access, through drop-down menus of subdirectories, to all supported drive functions and supported devices. Start Up Icon provides access to Quick Start utility that allows for fast, easy set-up involving only seven parameter groups. Parameter Icon provides quick access to drive and peripheralcomponent parameters. Control Source Icon allows control and reference selection. Diagnostics Icon provides information on faults and alarms. Function Keys provide configurable hotkey functionality for quick and easy drive Display Icon allows operators to configure the OIM for language, monitoring, function keys and other considerations. Memory Icon allows operators to load and save different parameter sets into the OIM and, subsequently, into the drive; or to restore factory-set defaults. Device Select Icon allows operators to identify and select the drive or peripheral device from which to obtain data. Password Icon provides protection against modification of any writeable parameter by an unauthorized user and select parameter access levels. configuration and set up and process operation. For configuration and set up, each of the four function keys provides access to factory-assigned operations. When operating, each function key provides a shortcut to operator-defined process operations such as preset speeds, auto/manual operation and fault log information. Each function key is allowed to have two user assigned functions allowing eight possible assignments, eliminating the need for hardwired pushbuttons and switches. Drive Monitoring information can be reported on the LCD OIM in terms of output frequency, motor amps, speed or voltage; or in operator-defined terms such as gallons-per-minute, cans-per-hour or bagelsper-minute. Both units and text are definable by the user. 9

10 10 CONNECTIONS ARE EASY

11 Communication versatility of the SP600 matches its performance flexibility. With optional internal communications modules allowing direct connectivity with common, standard plant-floor networks, the SP600 can be seamlessly integrated into any manufacturing process. Open networks and communications modes supported include: DeviceNet ControlNet RS485 Many others CONFIGURE AND MONITOR FROM YOUR PC An optional RS232 Serial Converter provides direct communication between your SP600 and your PC. With V S Utilities software running on your PC, you can set up, diagnose, monitor and analyze the performance of your application. When multiple SP600 Drives are connected on a network, users can monitor as well as configure all of the drives from a single drive connection. 11

GLOBAL SERVICES, REGIONAL SUPPORT Wherever you are, whatever your needs, Rockwell Automation is there to help with your drive needs and concerns.

12 GLOBAL SERVICES, REGIONAL SUPPORT Wherever you are, whatever your needs, Rockwell Automation is there to help with your drive needs and concerns. From any of 13 Regional Drive Centers our experienced, knowledgeable sales and application engineers can help you develop your optimal, engineered drive solution. Rockwell Automation Global Technical Services provides comprehensive training and support for all Reliance drive products. PERFORMANCE DRIVEN To find out how Reliance Electric products can help you meet the demands of your application, call or fax today: Toll free (1-888-DRIVES 0) Fax To obtain the latest information on Reliance Electric products, services, career opportunities, and contacts worldwide, visit us online at: To order Drives online (in USA): Rockwell Automation/ Reliance Electric Drives Tungsten Road Cleveland, OH All trademarks, company names and product names referred to throughout this publication are for identification only and remain the property of their respective companies. Reach us now at Rockwell Automation, a business of Rockwell International Corporation (NYSE: ROK), brings together leading brands in industrial automation, including Dodge mechanical power transmission products, Reliance Electric motors and drives, Allen-Bradley controls and Rockwell Software. Rockwell Automation s unique Complete Automation approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners, distributors and solution providers around the world. Headquarters for Dodge and Reliance Electric Headquarters for Allen-Bradley and Rockwell Software Americas Rockwell Automation 6040 Ponders Court Greenville, SC USA Tel: (1) Fax: (1) Europe Rockwell Automation Brühlstraße 22 D Elztal-Dallau Germany Tel: (49) Fax: (49) Asia Pacific Rockwell Automation 55 Newton Rd. #11-01/02 Revenue House Singapore Tel: (65) Fax: (65) Americas Rockwell Automation 1201 South Second Street Milwaukee, WI USA Tel: (1) Fax: (1) Europe Rockwell Automation SA/NV Avenue Herrmann Debroux, Brussels, Belgium Tel: (32) Fax: (32) Asia Pacific Rockwell Automation 27/F Citicorp Centre 18 Whitfield Road Causeway Bay, Hong Kong Tel: (852) Fax: (852) Rockwell International Corporation DODGE, Reliance Electric, SP600, ITM,V S Utilities and PowerMatched are trademarks of Rockwell Automation. This material is not intended to provide operational instructions. Appropriate Rockwell Automation instruction manuals and precautions should be studied prior to installation, operation or maintenance of equipment. Printed in USA D M

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