SYSTEM-40-BAC BTU MEASUREMENT SYSTEM Installation and Operation Guide

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1 SYSTEM-40-BAC BTU MEASUREMENT SYSTEM Installation and Operation Guide Belcher Road South, Largo, FL USA Tel +1 (727) Fax +1(727)

2 SAFETY INFORMATION This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please read this manual thoroughly. Regarding this Manual: This manual should be passed on to the end user. Before use, read this manual thoroughly to comprehend its contents. The contents of this manual may be changed without prior notice. All rights reserved. No part of this manual may be reproduced in any form without ONICON s written permission. ONICON makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose. All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors are found, please inform ONICON. ONICON assumes no responsibilities for this product except as stated in the warranty. If the customer or any third party is harmed by the use of this product, ONICON assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages. Safety Precautions: The following general safety precautions must be observed during all phases of installation, operation, service, and repair of this product. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. ONICON Incorporated assumes no liability for the customer s failure to comply with these requirements. If this product is used in a manner not specified in this manual, the protection provided by this product may be impaired. The following symbols are used in this manual:! WARNING Messages identified as Warning contain information regarding the personal safety of individuals involved in the installation, operation or service of this product.! CAUTION Messages identified as Caution contain information regarding potential damage to the product or other ancillary products. i IMPORTANT NOTE Messages identified as Important Note contain information critical to the proper operation of the product. System-40-BAC BTU Meter Manual 03/ Page 2

3 TABLE OF CONTENTS 1.0 INTRODUCTION PURPOSE OF THIS GUIDE TYPICAL SYSTEM-40 BTU METER STANDARD FEATURES AND SPECIFICATIONS ADDITIONAL REQUIRED HARDWARE WORKING ENVIRONMENT WARRANTY & SERIAL NUMBER UNPACKING CHECKING THAT YOU HAVE RECEIVED EVERYTHING INSTALLATION SITE SELECTION INSTALLING THE FLOW SENSOR INSTALLING THE TEMPERATURE SENSORS Direct Insertion Temperature Sensors REMOTE MOUNTING THE CALCULATOR ENCLOSURE POWER & SIGNAL WIRING CONNECTIONS SYSTEM-40 START UP & COMMISSIONING START UP Single and Dual Mode Display Pages Additional Display Pages COMMISSIONING Commissioning Following Inital Power-up SEALING THE METER DIAGNOSTIC FUNCTIONS BACnet MS/TP BACnet OBJECT TYPES PROTOCOL IMPLEMENTATION STATEMENT DEVICE OBJECT ANALOG INPUT(S) ANALOG VALUE(S) BINARY VALUE(S) MULTI STATE VALUE TREND LOG MULTIPLE A-1 SYSTEM-40-BAC WIRING DIAGRAM A-2 CHANGING BACNET SETTINGS OR METER PROGRAMMING AFTER COMMISSIONING A-3 CONDITIONS OF SALE System-40-BAC BTU Meter Manual 03/ Page 3

4 System-40-BAC BTU Meter Manual 03/ Page 4

5 SECTION 1.0: INTRODUCTION 1.1 PURPOSE OF THIS GUIDE The purpose of this guide is to provide installation and commissioning procedures, and basic operating and servicing instructions for the ONICON SYSTEM-40 BTU Meter.! WARNING Only qualified service personnel should attempt to install or service this product. Serious injury may result from the improper Installation or use of this product. 1.2 TYPICAL SYSTEM-40 BTU METER ONICON S System-40 is a true heat (Btu) computer, which accepts data from several sensors, performs a series of computations with that data, and displays and/or transmits the results as an indication of the amount of heat (Btu s) being transferred per unit time or as a totalized amount. OUTPUT / POWER CONTROL SYSTEM BACnet MS/TP OUTPUT 24 AC/DC POWER CHILLED WATER RETURN RETURN TEMP FAN COIL UNIT OR AIR HANDLING UNIT UP TO THREE PULSE INPUTS WATER METER GAS METER ELECTRIC METER ETC CHILLED WATER SUPPLY Made in USA 385 KBTU/HR SYSTEM-40 BTU METER Integral mount shown Bracket provided for remote mount within 5 ft. 1.3 STANDARD FEATURES AND SPECIFICATIONS Single mode Btu calculations, in either the heating or cooling mode, are totalized, and displayed. Two-pipe dual mode Btu calculations in both the heating mode and the cooling modes, are totalized and displayed. System-40-BAC BTU Meter Manual 03/ Page 5

6 GENERAL SPECIFICATIONS* CALIBRATION Flow meter and temperature sensors are individually calibrated to N.I.S.T and or international metrological standards, followed by a complete system calibration. Field commissioning is also available. ACCURACY FLOW Meets EN1434 Class 1 accuracy requirements ± 1% of reading over 25:1 turndown ± 2% of reading over 100:1 turndown Overall turndown exceeds 500:1 Repeatability: ± 0.2% TEMPERATURE Field serviceable MID certified matched pair of 2-wire 1000Ω platinum RTDs Calibrated to a differential measurement uncertainty of ± 0.18 F Meets EN1434/C900.1 accuracy requirements for 3K sensors CALCULATOR Computation error: 30 F t Meets EN1434 Class 1 requirements with 3K minimum t ELECTRICAL POWER SUPPLY REQUIREMENTS VAC, 50/60 Hz, 15 VA maximum VDC, 15 W maximum CLOCK /CALENDAR Real-time clock / calendar with lithium battery back-up. Estimated battery life 10 years PROGRAMMING Factory programmed for specific application. Field programming available through the user interface or via serial interface using a PC. MEMORY Nonvolatile FLASH memory retains all program parameters and totalized values in the event of power loss. NETWORK CONNECTION Isolated RS485 serial interface Unit load = ¼ Recommended devices per segment = 32 MECHANICAL FLOW SENSOR Individually wet calibrated inline flow sensor with direct path wetted ultrasonic flow transducers. IP65 inline flow body with male BSPP (straight) threads. Wetted components: Brass (Lead free) PEEK EPDM (FKM optional) METER COUPLINGS Brass couplings with BSPP nut and male NPT threads Wetted components: Brass (Lead free) EPDM (FKM optional) TEMPERATURE SENSOR PAIR 2-wire platinum RTDs with 1.5m (4.9ft) cables Screw in direct insertion RTDs with M10 (straight) threads Wetted components: Stainless steel CALCULATOR Detachable enclosure with user interface and backlit display includes a 5ft extension cable and remote mounting bracket IP65 polycarbonate plastic enclosure Wetted components: None *Specifications subject to change without notice AUXILIARY PULSE INPUTS Three totalizing pulse inputs for use with sinking open collector or dry contact outputs Pulse duration: 50 ms minimum Sinking current: 1 ma maximum System-40-BAC BTU Meter Manual 03/ Page 6

7 1.4 ADDITIONAL REQUIRED HARDWARE Customer supplied line size threaded tee. The standard System-40 BTU meter is provided with a single NPT bushing for use with a line size tee when installing the remote temperature sensor in the pipe opposite the flow sensor pipe. 1.5 WORKING ENVIRONMENT The SYSTEM-40 was designed for installation and use indoors in residential, commercial and light industrial environments that are free of corrosive liquids and fumes, temperature extremes and excess vibration. The operating ambient air temperature range is -13 F to 131 F. The electrical power should be relatively clean, free of excess high frequency noise and large voltage transients. 1.6 WARRANTY & SERIAL NUMBER Warranty ONICON s 2-year No-fault warranty reduces start-up costs by extending coverage for incidental damage during installation. Certain exclusions apply. Please refer to ONICON s Conditions of Sale for details. Serial Number The serial number of your SYSTEM-40 is located on the top of the calculator enclosure. The serial number is a unique identifier for the product. Please have this number available when contacting ONICON for assistance. SECTION 2.0: UNPACKING The SYSTEM-40 is generally shipped in one package unless optional hardware or equipment is ordered. Notify the freight carrier and ONICON if any items are damaged in transit. 2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING The following items have been provided with your SYSTEM-40 BTU Meter: (2) Line size process connection meter couplings with male NPT threads and sealing gaskets (shipped attached to meter) (1) Line size NPT x M10 bushing for remote temperature sensor * (1) SYSTEM-40 BTU Meter Installation and Operation Guide (1) SYSTEM-40 BTU Meter Certificate of Calibration *Optional installation hardware may be provided in place of this fitting Please notify ONICON if any of these items are missing. System-40-BAC BTU Meter Manual 03/ Page 7

8 SECTION 3.0: INSTALLATION The SYSTEM-40 BTU Meter should be installed by experienced plumbers, electricians, and others with related knowledge and experience in the heating, cooling, and fluid metering fields. ONICON technical support personnel are available via telephone or to provide technical assistance before, during and after installation. On-site field engineering, installation, and service are also available at an additional cost. The installer should use good trade practices and must adhere to all state and local building, or other, applicable codes. Before you begin, clean the external surfaces of all pipes at the installation sites so that they are free of debris, foreign matter, solids, leak inhibitors, and chemically aggressive substances. Flush the entire system so that it is free of flux, solder, pipe and tube cuttings and any other free moving debris. 3.1 SITE SELECTION Careful attention to the site selection for the system components will help the installers with the initial installation, reduce start-up problems, and make future maintenance easier. For example, do not install the flow sensor where it will be difficult for personnel to perform periodic maintenance. When selecting a site for mounting the system components, consider the criteria under Section 1.5: WORKING ENVIRONMENT, as well as the following. The following limitations apply to the installation of the meter: The flow sensor body must be correctly oriented with respect to the direction of flow in the pipe. Meters installed with reversed flow will not function. The System-40 is provided with 4.9ft (1.5m) cable lengths for the flow sensor and temperature sensors. Do not alter the cable lengths. Doing so will void the calibration and may invalidate the warranty. The maximum operating pressure for the flow sensor body, the direct insertion temperature sensors and the temperature sensor adapter bushings is 400psi. Ball valves provided for use with direct insertion temperature sensors have a maximum pressure rating of 232psi. Thermowells provided with the System-40 have a maximum pressure rating of 400psi. At fluid temperatures above 212 F the calculator enclosure should be remote mounted. Do not install the meter in close proximity to strong sources of electromagnetic interference (e.g. electric motors, VFD s, etc.) i IMPORTANT NOTE Proper site selection is critical to the performance of this Btu meter. Both the flow sensor and the remote temperature sensor must be properly located within the piping system in order to ensure an accurate energy measurement. System-40-BAC BTU Meter Manual 03/ Page 8

9 3.2 INSTALLING THE FLOW SENSOR When properly installed, the flow sensor will only measure flow associated with that portion of the piping system for which the energy measurement is being made. The flow sensor may be installed in either the supply or return pipe of the heat exchange circuit. Before you install the meter, the entire piping system should be flushed and free of debris. Please refer to the diagrams below when selecting the installation location. While many installation locations require little, if any, straight unobstructed pipe upstream or downstream of the sensor location, it is always recommended that the sensor be located with as much straight pipe upstream of the sensor as possible. C B D A Flow Direction G E & F Flow Direction A. This is a recommended position for the flow sensor. B. This is a recommended position for the flow sensor. C. Avoid installation locations where air can become trapped in the piping system. D. This is an acceptable installation location for closed loop pressurized systems. E. Do not install the sensor downstream of modulating valves or partially open valves. Fully open isolation valves (e.g. ball valves) are OK. F. Do not install the flow sensor at the inlet of a pump or anywhere else where the operating pressure in the pipe may drop below ambient pressure levels. To prevent cavitation, the minimum recommended operating pressure at the installation location should be at least 5psig. G. Avoid installing the meter downstream of multiple bends out of plane with each other where there are less than 10 diameters of straight unobstructed pipe between bends. System-40-BAC BTU Meter Manual 03/ Page 9

10 The flow sensor is installed with threaded meter couplings and flat sealing gaskets as shown below. Orient the sensor body by aligning the flow direction arrow with the direction of flow in the pipe. Retaining Nut Coupling Seal i Flow Direction IMPORTANT NOTE The sensor port is always on the downstream end of meter. The flow sensor body must be correctly oriented with respect to the direction of flow in the pipe. Meters installed with flow in the reverse direction will not function. The calculator enclosure may be rotated around the axis of the flow sensor into three different positions. To rotate, temporarily slide the enclosure off the flow sensor mounting brackets. Remove the two retaining screws and reposition the mounting brackets as required. Reinstall the enclosure with the display properly oriented for viewing. Mounting tracks on the back of the enclosure allow for mounting in any orientation. Slide calculator enclosure to remove from sensor mounting brackets Slide Enclosure Mounting Tracks Retaining Screw Retaining Screw i IMPORTANT NOTE When installing the meter in a vertical pipe with upward flow you must rotate the enclosure back plate 180 when rotating the display 90. To accomplish this, temporarily remove the 4 cover screws and rotate the backing plate. System-40-BAC BTU Meter Manual 03/ Page 10

11 Orient the meter as shown below. The meter may be installed with upward or downward flow in vertical pipes in closed loop pressurized systems. Avoid any installation locations where the pipe may not be completely full. Preferred Orientation for Horizontal Housing Back View Side View Back View Side View Do not orient meter as shown above System-40-BAC BTU Meter Manual 03/ Page 11

12 3.3 INSTALLING THE TEMPERATURE SENSORS When properly installed, the temperature sensors will only measure the inlet and outlet temperatures of the heat exchange circuit where the energy measurement is being made. Before you install the sensors, the entire piping system should be flushed and free of debris Direct Insertion Temperature Sensors System-40 BTU meters configured with direct insertion temperature sensors are provided with one sensor pre-installed in the flow sensor body. The second sensor must be installed in the pipe opposite that of the flow sensor as shown below. The tapered sensors are provided with an M10 threaded fitting and a flat sealing gasket. For standard installations, an M10 x NPT bushing is provided for use with a customer supplied line size tee. The torque required to properly install the temperature sensors is 4lb-ft.! CAUTION The platinum RTD sensors provided with the System-40 are calibrated with the attached cables. Altering these cable lengths will result in significant measurement errors and void the meter calibration. RETURN TEMP FAN COIL UNIT OR AIR HANDLING UNIT SUPPLY KBTU/HR 385 KBTU SYSTEM-40 Made in USA BTU METER Customer supplied line size tee Sealing Gasket M10 x NPT provided Temperature Sensor System-40-BAC BTU Meter Manual 03/ Page 12

13 3.4 REMOTE MOUNTING THE CALCULATOR ENCLOSURE The System-40 is provided with a mounting bracket and the cables required for remote mounting the calculator. All 3 cables are 4.9ft (1.5m) in length. These cable lengths must not be altered. The remote mounting bracket is shown below. It has two mounting holes designed to accommodate #10 screws. It also has parallel slots that allow for the use of pipe clamps when mounting the enclosure on a stanchion or pipe. The bracket may be used as a template for marking locations for holes. Slot for Pipe Clamps Slide Tracks Slide Tracks System-40-BAC BTU Meter Manual 03/ Page 13

14 i IMPORTANT NOTE Open isolation valves, leak test and purge the piping system of air prior to wiring the meter. 3.5 POWER AND SIGNAL WIRING CONNECTIONS The System-40 is provided with 4 glands on the right hand side of the enclosure for power and signal cables. Each includes a strain relief for securing the cabling and a sealing cap. The power cable should enter the enclosure through the bottom gland. Do not remove the sealing caps from unused cable glands. To access the wiring connections, remove the 4 cover screws shown below. Cover Screws Cover Screws Install power cable here Remote (external) Temperature Sensor Name Terminal # Description 1000 ohm TB2-1 RTD signal wire Not used TB2-2 No Connection Not used TB2-3 No Connection 1000 ohm RTD TB2-4 RTD signal wire Flow (internal) Temperature Sensor* Name Terminal # Description 1000 ohm TB3-1 RTD signal wire Not used TB3-2 No Connection Not used TB3-3 No Connection 1000 ohm RTD TB3-4 RTD signal wire * This sensor must be in the same pipe as the flow sensor. TB3 TB H3 GRD H5 2 1 DS3 TB8 TB7 TB6 TB5 R8 H2 SERIAL SW6 SW7 SW2 SW1 External RTD Internal RTD (Flow) SERIAL 10 9 COMMISSIONING 24V AC/DC (+) 24V COMMON (-) AUX 1 (+) AUX 1 (-) AUX 2 (+) AUX 2 (-) AUX 3 (+) AUX 3 (-) C34 C TB1 R6 MICROPROCESSOR RESET RS485 (+) RS485 (-) RS485 COMMON TB4 R60 DS2 JMP5 1 3 CAUTION INSTALL + SIDE UP CR2032 BATTERY BAT1 RS485 Termination 1-2 = 120 Ω 2-3 = None Power and Signal Inputs (18-22 AWG wire) Name Terminal # Description 24V ac/dc (+) TB Vac, 50/60Hz, 15 VA max. 24V ac/dc Common (-) TB Vdc, 15W max. Aux Pulse Input # 1 (+) Aux Pulse Input # 1 (-) Aux Pulse Input # 2 (+) Aux Pulse Input # 2 (-) Aux Pulse Input # 3 (+) Aux Pulse Input # 3 (-) TB1-3 TB1-4 TB1-5 TB1-6 TB1-7 TB1-8 For use with open collector sinking and dry contact ouputs Pulse Duration: 50ms min. Sinking Current: 1mA max. RS485 (20-24 AWG wire) Name TB4 Description RS485 B (+) RS485 A (-) RS485 Common RS485 Termination Resistor Name JMP5 Description 120 ohm Position ohm Position 2 TB4-1 TB4-2 TB4-3 Jumper Position 1 & 2 = 120 ohms None Position 3 Jumper Position 2 & 3 = No Termination RS485 Unit Load = 1/4 Recommended Devices per Segment = 32 System-40-BAC BTU Meter Manual 03/ Page 14

15 SECTION 4.0: SYSTEM-40 START-UP AND COMMISSIONING 4.1 START-UP When power is first applied to the meter the display will be illuminated and the following start screen will appear. Momentarily press SEL (select) to access the operating mode (User Screens) display pages. Verify that the meter is functional by stepping through the display pages and confirming the flow rate and temperature data is within expected norms. Momentarily press or BACK to change the displayed page. A complete list of the display pages is provided on the following page. Alarm Indication Unit of Measure When reviewing the displayed data, note the factory programmed engineering units on each display page (e.g. kbtu, gallons, kbtu/h, gpm, F, etc.). Note any changes that may be necessary. These will need to be made during commissioning. When reviewing the Supply and Return temperature display pages note which one has the word FLOW in the lower left corner of the page. This is an indication of the flow sensor location in the piping system. Verify the actual location of the flow sensor in the piping system. It is critical that the correct location (supply or return) be programmed into the meter.! CAUTION During start-up and commissioning, the FLOW location must be properly identified as being in the supply or return pipe of the heat exchange circuit. The sensor s position must then be programmed into the meter. Failure to do so will result in significant errors in both the flow and energy measurements. To return to the commissioning mode from the user screens, momentarily press MENU. The following page will appear. Momentarily press to return to the start screen. System-40-BAC BTU Meter Manual 03/ Page 15

16 4.1.1 Single and Dual Mode Display Pages System-40-BAC BTU Meter Manual 03/ Page 16

17 4.1.2 Additional Display Pages System-40-BAC BTU Meter Manual 03/ Page 17

18 4.2 COMMISSIONING The last step in the installation process is commissioning the meter. Commissioning is a 2 step process. The first step is to review the mechanical installation to confirm that the flow sensor and temperature sensor(s) are properly located in the piping system. The second step is a review of the meter program settings. Both steps must be completed in order to finish the installation. A simple commissioning checklist is shown below. A copy of this may be found online at www. onicon.com/system-40/xxxx. Commissioning Checklist Part 1 Mechanical installation Confirm that the flow sensor is properly located in the piping system (Sec. 3.1 & 3.2). Confirm that the flow sensor is properly oriented with respect to flow direction (Sec. 3.2). Confirm that the temperature sensor(s) is properly located in the piping system (Sec. 3.3). Part 2 Programming Confirm that the flow sensor location in the piping system (supply or return) is programmed into the meter (Sec. 4.1 & 4.2.1). Verify that the Units of Measure Settings in the meter are correct (Sec. 4.1 & 4.2.1). Confirm that there are no alarm indications and the meter is functional (Sec. X.X) Commissioning following initial power-up During initial power-up, the following display pages will appear the commissioning option is selected. The settings shown below allow the installer to set BACnet parameters, the flow sensor location (supply or return pipe) and the date and time. If the factory pre-programmed engineering units for flow, energy and temperature are correct, press SAVE to exit commissioning once the correct date has been set. Momentarily press if you wish access the remaining commissioning mode display pages shown on the next page. System-40-BAC BTU Meter Manual 03/ Page 18

19 Commissioning Short Commissioning Units of Measure Settings Set Meter Mode Aux Input 2 Next to complete Install or adjust settings. Single Counts Single or Dual BACnet Address Medium Aux Input Water Counts Instance Number Flow Target Date gpm Select Units MM/DD Reset Month/Day Baud Rate Volume BACK Set Meter gallons Select Units SAVE repeats Meter Set SAVE completes install with current settings Meter Location Energy Supply kbtu Select Units Set Time Energy Rate HH:MM:SS Btu/hr Select Units Set Date Temperature YYYY:MM:DD F Select Units BACK SAVE Set Meter edits units of measure SAVE completes install with current settings Num Aux Inputs Aux Input 1 Counts System-40-BAC BTU Meter Manual 03/ Page 19

20 4.3 SEALING THE METER Once commissioning is complete install the two security seals provided with the meter as shown below. Security Seals 5.0: DIAGNOSTIC FUNCTIONS The ONICON System-40 has self diagnostic functions that continually monitor key operating parameters. A list of the alarm messages is shown below. Displayed Message System Fault Reverse Flow Signal Fault Dt< Minimum Empty Pipe Flow RTD Open Flow RTD Short Remote RTD Open Remote RTD Short Low Flow High Flow Description System Fault is displayed with an error code. This message indicates a hardware malfunction. The meter will not calculate energy in this state. Flow is reversed through the meter. The meter will not calculate energy in this state. This is a warning message that the flow signal is weak. It may indicate entrained air in the flow stream. This is a warning message that the delta temperature is low. The pipe is empty. The temperature sensor in the flow body is reading open. The meter will not calculate energy in this state. The temperature sensor in the flow body is reading as a short circuit. The meter will not calculate energy in this state. The remote temperature sensor is reading open. The meter will not calculate energy in this state. The remote temperature sensor is reading as a short circuit. The meter will not calculate energy in this state. The flow reading is below the minimum flow threshold of the meter (e.g gpm for ½ meter). The meter will not calculate energy in this state. This is a warning message that the flow reading is above the maximum flow rate of the meter (e.g. 15 gpm for ½ meter). System-40-BAC BTU Meter Manual 03/ Page 20

21 SECTION 6.0: BACnet MS/TP BACnet MS/TP, serial interface connections are connected at terminal block TB4. Transceiver: 2-wire, half-duplex (1/4 unit load) BACnet address (MAC address) range: (Default: 017) Device Instance: 0-4,194,303 (Default: 57017) Baud rate: 9600, 19200, or (Default: 38400) Termination: 120 ohms or none (Default: none) Biasing: None Flow control: None 6.1 BACnet OBJECT TYPES BACnet Object Type# of Objects Implemented Device 1 Analog Input 10 Analog Value 22 Binary Value 10 Multistate Object 1 Trend Log Multiple PROTOCOL IMPLEMENTATION STATEMENT BACnet Protocol Revision: 10 Device Profile (Annex L): BACnet Application Specific Controller (B-ASC) MS/TP master (Clause 9), baud rate(s): 9600, 19200, & Device Address Binding: No BBMD support registration by Foreign Devices: No Character Set Supported: ANSI X3.4 BACnet Interoperability Building Blocks Supported (Annex K): Data Sharing-ReadProperty-B (DS-RP-B) Data Sharing - ReadProperty Multiple - B (DS-RPM-B) Data Sharing-WriteProperty-B (DS-WP-B) Data Sharing - WriteProperty Multiple - B (DS-WPM-B) Device Management-Dynamic Device Binding-B (DM-DDB-B) Device Management-Dynamic Object Binding-B (DM-DOB-B) Device Management-DeviceCommunicationControl-B (DM-DCC-B) Device Management-Time Synchronization-B (DM-TS-B) Device Management - UTC Time Synchronization B (DM-UTS-B) Trending - View and Modify Multiple Values - I B (T-VMMV-I-B) Standard Object Types Supported: Device Object Analog Input Object Analog Value Object Binary Value Object Multi-State Value Trend Log Multiple System-40-BAC BTU Meter Manual 03/ Page 21

22 6.3 DEVICE OBJECT Property Default Value Read-only or Comment Writable Object Identifier Writable 0-4,194,303 Object Name System-40-XXXXXX Read-only Object Type Device Read-only System Status Operational Read-only Vendor Name ONICON Inc. Read-only Model Name System-40-BAC Read-only Firmware Rev Read-only Location Customer Location Writable 32 char. Max Description Customer Description Writable 32 char. Max Protocol Version 1 Read-only Protocol Revision 10 Read-only Services Supported Read property, Read property Read-only multiple, Write property, Write property multiple, Read range, Who-has, I have, Who-is, I-am, Device communications control, Time synchronization, UTC time synchronization Object Types Supported Analog input, Analog value, Binary Read-only input, Device, Multi-state value, Trend log multiple Object List (Device, 57017), (analog input, 1 Read-only 10), (analog value, 1 22), (binary value, 1 10), (trend log multiple, 1), (multi state value, 1) Max ADPU Length 480 Read-only Local Time Device current time Read-only Local Date Device current date Read-only UTC Offset -300 Writable Daylight Savings Status False Writable APDU Timeout 6000 Read-only # of APDU Retries 3 Writable Max Master 127 Read-only Device Address Binding Read-only Active Database Revision 1 Read-only System-40-BAC BTU Meter Manual 03/ Page 22

23 6.4 ANALOG INPUT(S) Property Default Value Read-only or Writable Object Identifier Analog-input,1 to analog-input,10 Read-only Object Name Various Read-only Object Type Analog-input Read-only Present Value REAL Writable Description Analog-input,# Name Read-only Status Flags (F,F,F,F) Read-only Event State normal Read-only Reliability No-fault-detected Read-only Out-of-Service FALSE Writable Update interval 100 Read-only Units Various Read-only Min-Present-Value Read-only Max-Present-Value Read-only Resolution Read-only Comment 6.5 ANALOG VALUE(S) Property Default Value Read-only or Writable Object Identifier Analog-value,1 to analog-value,22 Read-only Object Name Various Read-only Object Type Analog-value Read-only Present Value REAL Writable Description Analog-value,# Name Read-only Status Flags (F,F,F,F) Read-only Event State normal Read-only Reliability No-fault-detected Read-only Out-of-Service FALSE Writable Units Various Read-only Priority Array {NULL, NULL, NULL, NULL, Read-only NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL} Relinquish Default 0 Read-only Comment System-40-BAC BTU Meter Manual 03/ Page 23

24 6.6 BINARY VALUE(S) Property Default Value Read-only or Writable Object Identifier Binary-value,1 to binary-value,10 Read-only Object Name Various Read-only Object Type Binary-value Read-only Present Value 0 Writable Description Binary-value,# Name Read-only Status Flags (F,F,F,F) Read-only Event State normal Read-only Reliability No-fault-detected Read-only Out-of-Service FALSE Writable Elapsed Active Time Various Read-only Priority Array (NULL, NULL, NULL, NULL, Read-only NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL, NULL) Relinquish Default 0 Read-only Comment 6.7 MULTI STATE VALUE Property Default Value Read-only or Writable Object Identifier Multi-state-value,1 Read-only Object Name Meter Status Read-only Object Type multi-state-value Read-only Present Value 1 Writable Description Multi-state-value,# Name Read-only Status Flags (F,F,F,F) Read-only Event State normal Read-only Reliability No-fault-detected Read-only Out-of-Service FALSE Writable Number of States 11 Read-only State Text Normal, Low Supply Temperature, Read-only High Supply Temperature, Low Return Temperature, Delta T< Minimum, High Energy Rate, Low Signal Quality, Comm Error, Low Supply Voltage, System Fault Relinquish Default 0 Read-only Comment System-40-BAC BTU Meter Manual 03/ Page 24

25 6.8 TREND LOG MULTIPLE Property Default Value Read-only or Comment Writable Object Identifier Trend-log-multiple,1 Read-only Object Name Log Data Read-only Object Type Trend-log-multiple Read-only Description Trend-log-multiple,# Name Read-only Status Flags (F,F,F,F) Read-only Event State normal Read-only Reliability No-fault-detected Read-only Enable TRUE Writable Log Device Property Read-only See Note Below Logging Type POLLED Read-only Log Interval 9000 Writable Stop When Full FALSE Read-only Buffer Size 480 Read-only Log Buffer Read-only Record Count 0 Writable Total Record Count 0 Read-only Note: Log Device Property Log intervals can be set over a range of 30 seconds to 60 minutes. The following objects can be logged: Analog-input, 1 Energy Rate Analog-input, 2 Volume Rate Analog-input, 3 Supply Temperature Analog-input, 4 Return Temperature Analog-input, 5 Delta Temperature Analog-value, 1 Volume Total Mode 1 Analog-input, 2 Volume Total Mode 2 Analog-value, 9 Volume Total Mode 1 Analog-input, 10 Volume Total Mode 2 Multi-state-value, 1 Meter Status System-40-BAC BTU Meter Manual 03/ Page 25

26 APPENDIX A A-1 SYSTEM-40-BAC WIRING DIAGRAM A-2 CHANGING BACNET SETTINGS OR METER PROGRAMMING AFTER COMMISSIONING A-3 CONDITIONS OF SALE System-40-BAC BTU Meter Manual 03/ Page 26

27 SYSTEM-40-BAC WIRING DIAGRAM Remote (internal) Temperature Sensor Name Terminal # Description 1000 ohm TB3-1 RTD signal wire Not used TB3-2 No Connection Not used TB3-3 No Connection 1000 ohm RTD TB3-4 RTD signal wire Flow (external) Temperature Sensor* Name Terminal # Description 1000 ohm TB2-1 RTD signal wire Not used TB2-2 No Connection Not used TB2-3 No Connection 1000 ohm RTD TB2-4 RTD signal wire * This sensor must be in the same pipe as the flow sensor. DS3 TB8 TB7 TB6 TB5 R8 H2 SERIAL SW6 SW7 SW2 SW1 C34 C33 R6 TB3 TB External RTD Internal RTD (Flow) COMMISSIONING MICROPROCESSOR RESET CAUTION INSTALL + SIDE UP CR2032 BATTERY BAT1 H3 24V AC/DC (+) 24V COMMON (-) AUX 1 (+) AUX 1 (-) AUX 2 (+) AUX 2 (-) AUX 3 (+) AUX 3 (-) RS485 (+) RS485 (-) RS485 COMMON R60 DS2 GRD 2 1 H5 SERIAL TB1 TB4 1 3 JMP5 RS485 Termination 1-2 = 120 Ω 2-3 = None RS485 Termination Resistor Name JMP5 Description Power and Signal Inputs (18-22 AWG wire) Name Terminal # Description 24V ac/dc (+) TB Vac, 50/60Hz, 15 VA max. 24V ac/dc Common (-) TB Vdc, 15W max. Aux Pulse Input # 1 (+) TB1-3 Aux Pulse Input # 1 (-) TB1-4 For use with open collector sinking and dry contact ouputs Aux Pulse Input # 2 (+) TB1-5 Aux Pulse Input # 2 (-) TB1-6 Pulse Duration: 50ms min. Aux Pulse Input # 3 (+) TB1-7 Sinking Current: 1mA max. Aux Pulse Input # 3 (-) TB ohm Position 1 Jumper Position 1 & ohm Position 2 = 120 ohms None Position 3 Jumper Position 2 & 3 = No Termination RS485 (20-24 AWG wire) Name TB4 Description RS485 B (+) TB4-1 RS485 Unit Load = 1/4 RS485 A (-) TB4-2 Recommended Devices per Segment = 32 RS485 Common TB4-3 System-40-BAC BTU Meter Manual 03/ Page A-1

28 Changing BACnet Settings or Meter Programming After Commissioning BACnet settings and meter programming can be changed after commissioning is complete. In order to accomplish this it will be necessary to re-open the enclosure (Refer to section 3.5). Once the cover is open locate the commissioning button. Briefly press commissioning once to re-enter the BACnet and date/time settings menu shown below. Press the button at any time to save changes and exit. BACnet Address To re-enter the Units of measure setting menu pages shown below, press and hold the commissioning button for 5 seconds. Press button at any time to save the changes and exit. Units of Measure Settings Meter Location Supply Instance Number Mode Single Single or Dual Medium Water Aux Input 2 Counts Aux Input 3 Counts Baud Rate Flow gpm Select Units Target Date MM/DD Reset Month/Day Set Date YYYY:MM:DD Volume gallons Select Units Set Time Energy kbtu Select Units HH:MM:SS Energy Rate Btu/hr Select Units Temperature F Select Units Num Aux Inputs Aux Input 1 Counts System-40-BAC BTU Meter Manual 03/ Page A-2

29 CONDITIONS OF SALE 1. ACCEPTANCE: The following Conditions of Sale apply to all sales of ONICON s products. These provisions shall apply even if ONICON fails to object to provisions appearing on, incorporated by, referenced in, or attached to Buyer s purchase order form. Buyer s acceptance of delivery of ONICON s products constitutes its acceptance of these Conditions of Sale. 2. DELIVERY AND TITLE: All product shipments are Ex Works shipping point and title passes to the Buyer at the time ONICON delivers the merchandise to the carrier. Risk of loss or damage to the product passes to the Buyer at the time ONICON delivers the product to the carrier. The Buyer immediately upon receipt should inspect all shipments, and should there be any evidence of damage or loss in transit, Buyer must file claims or tracers upon carrier. ONICON will assist in tracing shipments upon request. 3. LIMITED WARRANTY: ONICON warrants that for a period of two (2) years following the date of original shipment of an ONICON product: (i) the product will conform to ONICON s standard written specifications applicable to such product in effect on the date of Buyer s order, or as modified by ONICON s quotation or Buyer s purchase order accepted by ONICON, (ii) the product will be free from defects in workmanship, and (iii) that ONICON has title to the product prior to shipment to the Buyer; provided, however, that the warranties provided herein shall be void and may not apply in the event Buyer misuses or damages a product, including, but not limited to, any use by the Buyer of a product for an application other than one of a type approved by ONICON. ONICON s sole liability and Buyer s sole remedy for any breach of the foregoing warranty is for ONICON to repair or replace, at ONICON s option, any defective product that is returned to ONICON during the warranty period. EXCEPT AS MAY BE SPECIFICALLY AGREED BY ONICON IN WRITING IN RELATION TO EACH SALE, NO OTHER WARRANTIES SHALL APPLY, WHETHER EXPRESSED, IMPLIED OR STATUTORY, AND THERE SHALL BE NO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 4. REMEDIES: ONICON s OBLIGATION UNDER THE FOREGOING WARRANTIES IS LIMITED SOLELY TO REPAIR OR REPLACEMENT, AT ONICON s OPTION, OF DEFECTIVE OR NONCONFORMING PRODUCTS. ONICON SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR SPECIAL DAMAGES WHETHER FOUND ON CONTRACT, TORT OR ANY OTHER THEORY OF LAW. No products shall be returned to ONICON without its prior consent and transportation and insurance costs shall be prepaid. Any repair or replacement of ONICON s products under the foregoing warranty will be at no charge to the Buyer provided such repair is done at the ONICON factory or authorized service center. ONICON products that are repaired or replaced under this warranty will be returned to Buyer via the same method of shipment use to return the product to ONICON. Repair or replacement of ONICON products is conditioned upon ONICON s acknowledgement of any alleged defect or nonconformance during the warranty period and issuance of a Return Authorization number. All product returns must reference the Return Authorization number on the outside of the shipping carton and on any paperwork referencing the return. 5. PRICES AND PAYMENT TERMS: The prices set forth in the most recent quote or acknowledgement as applicable, supersede all previous prices or quotations. All quotations are subject to change or withdrawal without notice except as may be specifically noted on the face of the quotation. The prices shown do not include sales, excise or government charges payable by ONICON to Federal, State, or local authority. Any such tax or charge now or hereafter imposed upon the sale or shipment of the products under this contract will be added to the purchase price. Buyer agrees to reimburse ONICON for such tax or charge or provide ONICON with an acceptable exemption certificate. Payment of invoices will be due 30 days from the date of shipment of the products contained therein. In the event that payment of an invoice is not received by the invoice due date, ONICON will assess a late fee not to exceed 1.5% per month or 18% per year, or the maximum allowable by law whichever is lower. 6. CANCELLATION: Buyer may cancel its order, or any part of it, by sending written notice of cancellation to ONICON and paying a reasonable cancellation fee as determined by ONICON. The reasonable cancellation fee will reflect, among other factors, the expenses already incurred and commitments made by ONICON, sales and administrative costs and profit as determined by ONICON. If Buyer received a reduced price based on the quantity of products ordered, but has not purchased the applicable quantity at the time of cancellation, Buyer will pay the price it would have paid had ONICON s sale price been based on the quantity actually purchased. 7. CHANGES: If Buyer makes any changes in its drawings, designs, or specifications applicable in any contract with ONICON that cause an increase or decrease in the cost of performance of the contract, or if such changes result in rework or obsolescence, an equitable adjustment shall be made to the contract. Such changes are subject to ONICON s prior written consent. 8. EXCUSABLE DELAY: ONICON shall under no circumstance be responsible for failure to fill any order or orders when due to: fires, floods, riots, strikes, freight embargoes or transportation delays, shortage of labor, inability to secure fuel, material supplies, or power at current price or on account of shortages thereof, acts of God or of the public enemy, any existing or future laws or acts of the Federal or State Government (including specifically, but not exclusively, and orders, rules or regulations issued by any official or agency of any such government) affecting the conduct of ONICON s business with which ONICON in its judgment and discretion deems it advisable to comply as a legal or patriotic duty, or due to any cause beyond ONICON s reasonable control. 9. PATENTS: ONICON shall defend all suits or proceedings brought against Buyer or its customers arising from claimed infringements of any patent, trademark, service mark or copyright for any product furnished by ONICON and shall indemnify it against all costs, fees, and damages on the condition Buyer promptly notifies ONICON in writing and provides information and assistance to enable ONICON to conduct the defense, provided that ONICON shall have no such obligation in case of infringement resulting from ONICON s conformance to special requirements of Buyer. If ONICON is not able to settle any such suit or proceeding on acceptable terms, ONICON may, at its option, require return of the infringing product and refund the purchase price to Buyer less a reasonable allowance for depreciation or use. 10. FAIR LABOR STANDARDS ACT: ONICON represents that all products delivered under this contract are furnished in accordance with the applicable provisions of the Fair Labor Standards Act as amended. 11. APPLICABLE LAW: This document and any resulting contract shall be governed by and construed in accordance with the laws of the State of Florida. The courts of the State of Florida and the federal courts located in Florida shall have jurisdiction and venue with respect to litigation to this contract. In the event of litigation, the prevailing party shall be entitled to recover attorney s fees and costs from the non-prevailing party, including appellate attorney s fees. 12. MODIFICATIONS: These Conditions of Sale along with the prices, quantities, delivery schedules and other provisions and instructions in applicable quotations by ONICON or Buyer s purchase orders accepted by ONICON shall constitute the entire agreement between ONICON and Buyer pertaining to any resulting contract. They can be modified only in writing. System-40-BAC BTU Meter Manual 03/ Page A-3

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