Model CDS 1000 Installation & Operation

Transcription

1 Model CDS 1000 Installation & Operation SUBJECT TO CHANGE Web Site: Turbines, Inc.-All Rights Reserved CDS 1000-QRG.xls

2 Table of Contents Section Pg Warranty 3 Installation 4 Operation 5 Programming 6-9 Specifications 10 Troubleshooting 11 Illustrations Turbines, Inc.-All Rights Reserved CDS 1000-QRG.xls

3 Limited Warranty Turbines Inc. of Altus Oklahoma provides the following statement of warranty and is subject to the following terms and conditions. No other warranty or guaranty express or implied shall be operative or binding upon the company at any time, or under any circumstances. Turbines Inc. shall warranty that the product(s) described hereunder shall be free from material defect, shall be of the first quality, manufactured in accordance with the standards and practices of the highest workmanship and materials, for a period not to exceed 12 months (one year) following date of purchase by the end user, subject to limitations as described: Article 1: The warranty shall be limited to equipment for which the company has been fully paid. In the event of nonpayment, the company reserves the right to void any warranties that may otherwise apply. Article 2: This warranty shall specifically exclude any deterioration or effects resulting from the normal wear and tear of the equipment or components thereof. Article 3: This warranty shall specifically exclude damage that has resulted from improper installation of, improper maintenance of, unauthorized change or modification to, improper operation of, and/or misuse or abuse of the subject equipment. Article 4: At the manufacturer s sole option, any equipment covered hereunder shall be either repaired or replaced at the manufacturer s expense during the term of the warranty, subject to said equipment being shipped prepaid to the manufacturer s principle place of business, Turbines Inc., Highway 283 North, Altus, Oklahoma, USA o equipment shall be accepted unless first authorized in writing by the manufacturer. Non-warranty damage shall be repaired solely at the customer s expense. Article 5: In no event shall the manufacturer s liability exceed the original cost of said equipment at the time of original purchase. The manufacturer shall, under no circumstances and/or at any time, assume any liability for merchantability, or any damages or contingent liabilities that may arise from the purchase or use of said equipment by any parties. Article 6: This warranty is non-transferable and shall apply exclusively to the original end purchaser or end user of said equipment. Article 7: The expected useful service life of said equipment shall vary dependent, among other factors, upon proper use, handling and maintenance Turbines, Inc.-All Rights Reserved Page 3 CDS 1000-QRG.xls

4 Turbines, Inc. PO BOX Altus, OK U.S.A. Call us Toll Free: or (508) * Fax: (580) Web Site: * Karen@turbinesincorporated.com shane@turbinesincoporated.com, kevin@turbinesincorporated.com, terrie.n@turbinesincorporated.com Complete Delivery System Thank You for your purchase. For best equipment performance, please following these simple installation/operation/programming instructions. Installation 1. Ensure that you have removed all equipment from the shipping box. 2. Verify you received everything listed on the packing list. 3. Mount the CDS 1000 at a height & angle ensuring ease of accessibility and visibility. 4. Apply a thin layer of Oxygen safe lubricant to the knob threads to avoid corrosion. 8. Allow slack in each cable to permit the CDS 1000 to rotate forward for rear panel access. 7. Install cables and connect to rear panel. Ensure that each connector is "handtight". 6. Apply a thin layer of Oxygen safe lubricant to the connector threads to avoid corrosion. 5. Avoid installing the unit under piping that defrosts or near pumps that spray liquid. 9. Terminate the "POWER" cable at the battery or most direct input source to avoid interference. 10. NOTE: The "POWER" is polarity insensitive. 11. We recommend that "POWER" be direct to source. 12. Install the 1000ohm probe. (downstream of the turbine) and connect the temperature cable. 16. Your equipment is now ready for use. Proceed to "Operation" Press CDS 1000 ON/OFF Button and observe LED lights are on or flashing. 14. Install the Turbine Meter and connect the signal cable or connect signal cable to your existing meter. 13. Install the piping. (If you did not purchase piping, skip to next) For detailed instructions for assembly and disassembly of your Turbine Meter, download manual from our website: Turbines, Inc.-All Rights Reserved Page 4 CDS 1000-QRG.xls

5 Operation Temperature Indicator Rate Indicator Observe "BLUE" LED illuminated. Indicates unit is powered "ON" Observe "WHT" LED illuminated or flashing. Indicates unit is receiving signal from turbine meter Displays "Grand total" (non-resettable) Displays "Batch total" (resettable) Observe "RED" LED "OFF". If Illuminated, Press "D" for alarm list. Press to see unit DETAILS list and perform Battery TEST Press to enter "PROVE" mode. Password required. To exit "PROVE", power unit "OFF" Press to RESET totalizer to ZERO Press to PRINT (only if printer is used) Press to see list of "Current Alarms" Indicates "Pump Cooldown Timer". Only appears during countdown and if enabled. System power (ON/OFF) Indicates "System Maintenance alarm Press D for alarm list. To Pressure device (4-20mA) To 1000 ohm RTD To pump control box To Pickup coil (turbine meter) To RS232 To Battery Consult Factory for WIRING CONFIGURATIONS NiMH Battery Mounting Bracket 2009-Turbines, Inc.-All Rights Reserved Page 5 CDS 1000-QRG.xls

6 Programming Your Model CDS 1000 is factory set. You should only use this programming guide to change your parameters or turn on additional features. For problems, call Power unit "OFF". NOTE: Press "ESC" to exit any screen, press "ENT" to enter, "CLR" to delete N/A indicates "PRIVILEGED" access ONLY! Press and hold "ESC". While holding, press and release "ON/OFF" for about 1 second to access the Initialization Options Menu 1] Set Clock & Language 1] Set clock 1] Set time Hours (0-23)? Type value, press "ENT" Minutes (0-59)? Type value, Date (1-31)? Type value, press "ENT" Month (1-12)? Type value, press "ENT" Year (0-99)? Type value, press "ENT" 2] DST start 3] DST end Sunday of mth (0-5)? Sunday of mth (0-5)? Month (1-12)? Month (1-12)? 2] Select language Press English 2 - Francais 2] Adjustment Mode (enter passcode) (default 1000) 1] Calibration 2] Configuration 1] Avg. Kfactor 2] Linearizer Table 3] Linearizer 1] Compensation 2] Product 3] Units of measure 4] Digits right of Decimal Enter Setting Press "0" OFF, "1" ON Press 1-8 1] Ratemeter 2] Totalizer 3] Temperature Press "ENT" (Not normally used, to use reference full technical manual for instructions. Linearizer (option 3) must be "ON") Press "0" OFF, "1" ON (Must be "ON") Press 1-8 Press = LOX 2 = LIN 3 = LAR 4 = LCO2 5 = LN2O 6 = CC02 7 = MAPP 8 = LPG 1 = Kelvin 2 = Centigrade 3 = Fahrenheit Press 0-2 5] Dual Coil Press "0" NO, "1" YES 6] Printer Checking Press "0" NO, "1" YES (Must be "ON" for Turbines Inc. printer) 1 = Gal (Gallons) 2 = Liter (Liters) 3 = Lbs (Pounds) 4 = Lbs x 10 5 = kg (Kilograms) 6 = Scf (Standard cubic feet) 7 = Scf x = m3 (Cubic meters) Next Page 2009-Turbines, Inc.-All Rights Reserved Page 6 CDS 1000-QRG.xls

7 Options 4-9 Factory Use Only 3] Change System Settings (enter password) 1] Flowmeter size 2] Alarm and timer settings 3] Serial numbers Press 1-9 (default 1000) (to change printer settings, enter "77468") 1]Totalize during alarm 2] Pump cooldown timer 3] Pump cooldown delay 4] Intermittent temp. tolerance 5] Pump ON during alarm 6] Count while temp fail 1 = 1/2" 2 = 5/8" 3 = 3/4" 4 = 1.0" 5 = 1 1/4" 6 = 1 1/2" 7 = 2.0" 8 = 3.0" 9 = 4.0" Press "0" NO, "1" YES Press "0" OFF, "1" ON Enter Setting in seconds, press "ENT" Enter Setting in seconds, press "ENT" Press "0" NO, "1" YES Press "0" OFF, "1" ON (Max 9999) (Max 9999) 1]Flowmeter 2] Plant 3] Trailer 4] N/A 5] N/A 6] BT Authentication # (1234 for standard printer) (Max 9999) 4] User Passcode 5] Maintenance Factory set to "1000". To change, type new value (up to 16 digits), press "ENT" 1] System maintenance due 2] System maintenance just performed 3] Turbines hrs until maintenance 4] Turbine maintenance just performed 5] Pump has until maintenance 6] Pump maintenance just performed 6] "N/A" or "Printer Type" when printer password is used. All other menu options display "N/A" until unit resets except 0] Goto page 2 (select for ticket set up). 1] Disabled 2] N/A 3] N/A 4] Predefined with Titles 5] Turbines w/o titles Enter setting "DDMMYY" Press "1" YES, "0" NO Enter Setting in hours, press "ENT" Press "1" YES, "0" NO Enter Setting in hours, press "ENT" Press "1" YES, "0" NO Select to disable "PRINT" Displays titles. Example- Total: 0000 Doesn't display titles Example (Max 9999) (Max 9999) Next Page 6] & 7] are blank 2009-Turbines, Inc.-All Rights Reserved Page 7 CDS 1000-QRG.xls

8 SKIP TO NEXT PAGE IF YOU ARE NOT PERFORMING TICKET SETUP 3] Change System Settings continued when password is initialized 0] Goto page 2 1] N/A 2] Print format 1/2 3] Print format 2/2 4] Print comm 1] Baud rate 2] EOL character Use Bluetooth 1] Product 2] Temp. 3] Temp. UOM 4] Date 5] Time 6] TCF 7] Start 8] Stop 9] Total 1] Deliv UOM 2] Deliv info 3] Copy # 4] Meter # 5] Trailer # 6] Serial # 7] Delivery # 8] Title 9] Lines/page Press 1-4 Press 1-4 Press "1" YES, "0" NO 1 = = = = 9600 Select and enter the value for the position/order to display on the ticket: Example "01.01" is the first position An unused value will print blank Select and enter the value for the position/order to display on the ticket: Example "01.01" is the first position An unused value will print blank 1 = none 2 = CR (center) 3 = LF (left) 4 = CR+LF 5] Print timeout Enter Setting in seconds, press "ENT" 6] Spare 7] Spare 8] N/A 9] N/A 0] Return to page 1 Press "ESC" to EXIT. System will display "R", meaning it is resetting. Pressing and holding "ESC" immediately following pressing "ESC" to EXIT will return the system back to the main menu. If you do not return back to the main menu, power unit off and start over Turbines, Inc.-All Rights Reserved Page 8 CDS 1000-QRG.xls

9 3] Change System Settings continued... 7] System Alarm Log Definitions Low Power Low input power below 8.75v Low Batt Backup battery voltage below 8.5v Coil Short P/U Coil resistance below 250 ohms Coil Open P/U Coil resistance above 2500 ohms RTD Short Probe resistance below 100 ohms RTD Open Probe resistance above 2000 ohms Tloop Short Temperature loop current above 35mA Tloop Open Temperature loop current below 4mA Ploop Short Pressure loop current above 35mA Ploop Open Pressure loop current below 4mA (Press any key to continue) Example 8] System Activity 9] N/A Turbine hrs: 10.9 Pump hrs: 15 System hours: 25.6 Power cycles: 55 Backup Batt sec: 125 Last System PM: 1-Apr-10 Last Turbine PM: Last Pump PM: (Press any key to continue) Options 4-9 Factory Use Only 0] Goto page 2 1] View audit trail 1] Calibration event log 2] Configuration event log 3] Event counters Example Apr-10 14:29 -Lin. table Apr-10 10:51 -Lin. Table -Factor = Apr-10 15:54 -Lin. table Apr-10 11:54 -Lin. table -Factor = Mar-10 13:11 -Lin. table (Press any key to continue) Example Apr-10 11:00 -DP = Apr-10 10:51 -Product = LOX -DP = Apr-10 15:54 -Product = LIN Apr-10 11:54 -Product = LAR 2] N/A 3] N/A 4] N/A 5] N/A 4] Print Example Calibration Counter - 5 Configuration counter - 4 (Press any key to continue) (Press any key to continue) 6] Spare 7] Spare 8] N/A 9] N/A 0] Return to page Turbines, Inc.-All Rights Reserved Page 9 CDS 1000-QRG.xls

10 HARDWARE Specifications Amplifier Input Frequency range Hz Sensitivity Impedance Noise immunity Pickup coil failure detection 15mv 10 Hz (min) 100mv 500 Hz (min) 400mv 2.5 KHz (min) Approx. 10k ohms High frequency roll off, 2.5 KHz 500µA excitation to read coil resistance via internal circuit ohms full scale. Sensor Inputs Temperature probe 1000 ohm platinum RTD probe 8mA constant current sensor excitation, 200 ohms full scale ratio metric and chopper stabilized to avoid drift Power Sensors Continuous monitoring of main power, backup battery & sensors. Outputs Pump Control (1) Form C 2A relay Alarm (1) Form C 2A relay Communications RS232 & Bluetooth Indicators Front panel LED Power (blue), Flow (white), Alarm (red) Keypad Display 16 button keypad, 4 softkey (A, B,C,D), ON/OFF button. Oil resistant, sealed. 240x128 full graphic LED with back light Automatic LCD bias control, self-regulating non-sweating temperature activated heater Power External 9-26 VDC, self-resetting fuse 0.6A with heater OFF, 1.6A with heater ON Transient protection Internal Rechargeable NiMH battery pack. Maintains power for up to 10 seconds after power loss. Typical service live: up to 5 years Physical & Environmental Operating temperature -40 to +50ºC, humidity 5-95% non-condensating Sealed, shock vibration tested enclosure 9.75(L) X 7.50 (H) X 3.75 (W) max size and 4 lbs max weight Miscellaneous SOFTWARE System Integrity Sensor Resolution Math Processing Overall Error Power Management Real time clock with daylight savings time, dual 8 MHz CPU's, 1M Flash/64K RAM, Watchdog timer, 8 channel 12 bit Hi-speed ADC. Buffered serial port, FIFO CPU communication. Built-in diagnostics for all hardware. Power-on self test Constant system monitoring of inputs and sensors RTD -.04 ohms approx Loop-.006mA approx. Internal floating point, 15 digits of precision. Calculations carried out in FP for max precision.0001% max (excludes uncertainty of temperature & pressure probe) CPU extinguishes backlight when operating on internal battery. Auto shutdown after 10 sec power loss 2009-Turbines, Inc.-All Rights Reserved Page 10 CDS 1000-QRG.xls

11 Troubleshooting 1) Observe "ALARM" list by pressing "D". 2) Check the following: a) all connections are secure b) Cables are not split or frayed c) Power source is connected to the truck battery d) No water is present in connectors 3) NOTE: If "Totalize During Alarm is "OFF", disable. Got to "Programming and follow instructions: 3) Changes System Setting 2) Alarm & Timer Settings 4) Then proceed as follows: 4-1) Low Power a) Check source connection. b) Check cable. 4-2) Low Batt a) Check battery connection b) Replace battery 4-3) Coil Short a) Check signal cable connection b) Check cable continuity-no reading, replace cable c) Cable passed- check coil ohms- no reading or out of range, replace coil 4-4) Coil Open a) Check signal cable connection b) Perform signal test Remove pickup coil from turbine meter. Reconnect signal cable to coil. With a screw driver, rapidly scratch coil below the threads on the smooth surface. Observe "signal" light slightly illuminates. If yes, go to "observe turbine meter for failure" c) Check coil ohms- no reading or out of range, replace coil 4-5) RTD Short a) Check probe cable connection b) Check cable continuity- no reading, replace cable c) Cable passed- check probe ohms- no reading or out of range, replace temperature probe. 4-6) RTD Open a) Check probe cable connection b) Check cable continuity- no reading, replace cable c) Cable passed- check probe ohms- no reading or out of range, replace temperature probe. 4-7) Maintenance Due Go to "Programming" follow instructions to reset maintenance. 3) Changes System Setting 5) Maintenance 5) Check turbine meter a) Remove turbine from line and observe the following: 1) Rotor spins freely, if NO, STOP, consult factory 2) No wobble, it YES, STOP, consult factory 3) internals appear in tack, if NO, STOP, consult factory For all other issues, contact factory Turbines, Inc.-All Rights Reserved Page 11 CDS 1000-QRG.xls

12 Illustrations 2009-Turbines, Inc.-All Rights Reserved Page 12 CDS 1000-QRG.xls

13 Illustrations 2009-Turbines, Inc.-All Rights Reserved Page 13 CDS 1000-QRG.xls