Nexo cordless nutrunner Cordless nutrunner & Accessories

Transcription

1 Cordless nutrunner & Accessories 1

2 Integrated Controller Controller and amplifier are integrated into the tool Wireless transfer of results data to receiving server Simple integration into an existing infrastructure High process reliability 2

3 Easy to read graphic display Direct access to information Immediate display of the result status (OK/NOK) of the tightening event Very robust display glass assures minimum risk for injuries Selective day or night vision Picture viewer 3

4 Browser based operating system Operating system is located and operating in the tool Display of the operating software via any web browser, without a need for any software installation Use of any web browser enabled device to access the software Simple handling, direct access Easy set up Firmware + HMI 4

5 Adjustable tightening position illumination Definition of different color and intensity levels for various tightening situations Settings for flashing or static LEDs for OK or NOK results 5

6 Stay-Alive functionality during battery exchange Stay alive function of up to 20 seconds (pending wireless traffic level, network connectivity etc.) Controller is getting temporary power from the integrated power supply during battery exchange with minimal impact on cycle time No time loss due to reboot of the controller 6

7 Quick access to information Configuration and result data can be stored on integrated MicroSD card Quick access to display information in multiple languages Manual, homologation data, machine capability certificate, documentation stored on the MicroSD card Quick diagnostics via wireless access or cable connection (MicroUSB interface) 7

8 Backup / restore function 1. NEXO OS 2. HMI (with V1200 and later) 8

9 Backup / restore function Restore Backup 9

10 The intelligent battery management system Individual cell monitoring Cooling Construction with cell holder Integrated Intelligence Cell selection Voltage levels in individual cells are ge2ng balanced and prevent overhea6ng of in line cells Colling vents allow for air flow during charging of ba;ery Construc6on with shock preven6on in the posi6oning of individual cells Communication between tool and charger Individual cells are selected for best quality to assure highest cycles for industrial use 10

11 Nexo cordless nutrunner Angle head nutrunner Available with an integrated barcode scanner NXA011S-36V 3,0-11 Nm 850 rpm NXA015S-36V 3,0-15 Nm 600 rpm NXA030S-36V 9,0-30 Nm 310 rpm NXA050S-36V Nm 185 rpm NXA065S-36V Nm 135 rpm NXV012T-36V 1,8 12 Nm 880 rpm 11

12 Nexo cordless nutrunner pistolgrip nutrunner Available with an integrated barcode scanner NXP012QD-36V 1,8-12 Nm 880 rpm 12

13 Nexo cordless nutrunner PE Components Available with an integrated barcode scanner *** 1,8-12 Nm 880 rpm *** 1,8-12 Nm 880 rpm NXA100S-36V 3,0-100 Nm 80 rpm 13

14 Barcode Scanner Barcode scanner integrated into the tool controller Input size up to 256 bytes Use of the barcode as ID code Use of the scan to select programs or jobs Identification of the part Activation of scan via red tool buttons below the display 14

15 Accessories NX-BP36V Slide-in battery pack NX-BC36V Charger NXAMT Turnable suspension NXPR Suspension (for pistol) NX-A2 Programming adapter NX-SD MicroSD-card NX-ACCESS Access point NX-PT Tool holder NXPH Extra handle NX-R Colored rings 15

16 Nexo cordless nutrunner Accessories NX-BP36V Mounting aid NX-BC36V Tool holder NXAP030 Protective insulation for battery assembly NXPP012 Protective insulation for battery assembly NXPAH1 Right-angle protection cover NXPAH2 Right-angle protection cover NX-HD Holder for accessories 16

17 Operating System NEXO-OS V

18 Nexo cordless nutrunner Nexo main menu Intuitive web browser All in One Software Online configuration Diagnosis 18

19 Nexo cordless nutrunner Mode functionality Mode functions like cycle counter, Open Protocol, scanner, different ID Input, VW-XML ID Code tied to the result data Configuration of up to two ID-Inputs Selection of tightening program or tightening job via scanning of barcode (ASCII Codes) 19

20 Nexo cordless nutrunner Tightening program Standard programming of tightening process with target and monitoring functions of - torque, angle and time Global settings in Start step Intuitive programming requires minimal training, reduces errors Simple straight forward parameter settings Up to twelve programming steps 20

21 Nexo cordless nutrunner Job functionality Definition and execution of process sequences involving programs and action steps (e.g scans) Parameterization of jobs via steps Up to 256 jobs possible with each job containing up to 20 steps Configuration of ID-Input steps Importing and exporting of jobs 21

22 Operating System NEXO-OS V

23 Nexo cordless nutrunner Additional settings for Standard Nexo result (1) Starting with V1200 the following additional settings are possible: hardware = tool code (e.g. NXA030S-36V) mac0 = MAC address of the tool ip0 = IP address of the tool sw version= software version sw build = build version of software ( e.g. SP2, FT8) total angle threshold nom = targeted total angle value starting from threshold total angle threshold act = actual value achieved for angle starting from threshold last step column =last step result column number last step result row = last step result row number 23

24 Nexo cordless nutrunner Additional settings for Standard Nexo result (2) step type = step type points = measuring points of curve angle scale = multiplication factor for angle values torque scale = multiplication factor for torque values time scale = multiplication factor for time values à Upon delivery all previous settings (as in NxFw1100) are active and above additional settings can be activated 24

25 Nexo cordless nutrunner With FTPS there are two connectivity modes: Explicit mode ç This mode is supported in the Nexo! In this mode The FTPS client is explicitly asking for a secure connection to üthe server each time and establishes a mutually accepted encryption code for the transmission. If the client does not ask for an encryption the FTPS server can accept or reject the connection Implicit mode ç This mode is not supported in the Nexo! In this implicit mode the connection is immediately encrypted and there are is no negotiation possible about the connection modus. The FTPS server û expects a TLS/SSL note (hello) from the FTPS client at the beginning of the communication. Without this hello note the server will not start or maintain a connection 25

26 Nexo cordless nutrunner Standard Nexo-> HTTP-PQM In combination with the Process Quality Manager via the HTTP the result data can be transferred from the tool controller to the PQM. Settings for the transfer: - User Agent: SYS350 - Content type: application/json 26

27 Nexo cordless nutrunner New engineering units Nm Ftlb Inlb Kpm Kgfm Kgm The new engineering units can be set globally as a default setting in the configuration menu or can be set individually for programs in the program menu 27

28 Nexo cordless nutrunner Display of connectivity status: All active data services online. At least one data service not online. No data service online. 28

29 Nexo cordless nutrunner Assignment of PLC signals to the display of the tool Menu > Actual Values You can assign PLC signals to three location on the tool display and select those via the corresponding red menu buttons underneath the display. To visualize the signals put the display in Actual Values setting 29

30 Nexo cordless nutrunner Confirm connectivity status of the Nexo to various protocols Menu->Services->FTP and see the IP address the server the Nexo is connected to 30

31 Nexo cordless nutrunner Standard Nexo result parameters With V1200 the selection of the parameters that are transferred via the standard Nexo Format under FTP, NX-SD, NFS are possible Sample of a.json file 31

32 Nexo cordless nutrunner HTTP settings in the Standard Nexo format Settings à Standard Nexo à HTTP 32

33 Nexo cordless nutrunner VW-XML protocol Note: That this version of the XML is applicable only for VW 33

34 Nexo cordless nutrunner New MIDs in Rexroth Open Protocol MID 0127 Abort Job MID 0410 request AutoDisable Setting MID 0411 response Autodisable Setting 34

35 Thanks for your attention! 35