Welcome to Bosch Rexroth

Transcription

1 We are the Drive & Control Company Welcome to Bosch Rexroth DC/MKT Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

2 Rexroth Tightening System 350 Bosch Rexroth Tightening Systems Introduction and History 2

3 Introduction Tightening History of Bosch Rexroth 1982 First electric tightening system with electronic speed selection 1988 First tightening system with flexible step sequence programming 1992 World's first fully-digital tightening system 1993 First digital hand-held nutrunner Smart Tool 1998 Compact tightening system for multi-channel applications 2000 First digital tightening system for up to 40 channels, without a control cabinet 2003 First digital tightening system with common platform for stationary spindles 2008 Tightening system 350 with integrated logic 3

4 Rexroth Tightening System 350 The Rexroth Tightening Spindles 4

5 Rexroth Tightening System 350 Industrial Tightening Product Overview NOK OK System 350 Corded Servo Ergospin & Fixtured Tools Nexo Wireless Servo Classic Exact Bluetooth Clutch Exact Ion Clutch Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

6 Identifying customers Needs Torque critical /process reliability/costs-scale Process reliability Level 1 Compressed air and electrical tools with mechanical coupling OK/NOK monitoring and cycle counter Process and or Customer critical applications These tools are Bosch Production tools used for customers who want a indication ( via clutch shut off) that a preset torque has been achieved. Level 2 Controlled DC tool with direct measurement of torque and angle of turn using a Transducer Documentation of tightening results, data networking Function and or Safety critical applications These are Rexroth tools for customers who require precise torque measurement (via transducer) and documentation of torque, angle, time,date etc. C $300 - $500 $500 - $3000 A/B A $13K $20K+ Joint C-B-A classification/costs 6

7 Rexroth Tightening System 350 Class Leading Tool Accuracy Published overview describing tool accuracy and repeatability Accuracy of the complete tool +/- 2% at 6 sigma for fixtured tool. +/- 4% at 6 sigma for hand tool. Class leading digital transducer accuracy of rated at +/- ½% Values are directly comparable with those of our competitors (6s-area) Measured in accordance with International test standards 7

8 Rexroth Tightening Technology Rexroth Fixtured tightening spindles Manual tightening of a passenger car transmission Semiautomatic tightening of a brake disc Fully automatic wheel tightening; all connector cables are fully suitable for use with robots! 8

9 Rexroth Tightening Technology The Modular Tightening Spindle Spindle bearing Feed output drive Offset output drive Angle head Modular principle Completely modular design Provides flexibility, e.g. for tight hole templates Saves on storage costs Standard tool mounts and the greatest possible efficiency for an optimum spindle design Output drives with integrated measurement transducers Torque measurement directly at the bolt Maintenance Free design 9

10 Rexroth Tightening System 350 Modular Tightening Spindle Construction - Allows quick exchange/reconfiguration/reuse EC Motor Planetary gearbox Measurement transducer Output Drive 10

11 Rexroth Tightening System 350 EC-Motor Brushless DC Servo Motor ü Maintenance-free Compact design ü Tight bolt patterns possible Quiet, encapsulated motor ü Worker-friendly workplace Excellent dynamics ü Tightening parameters are reliably met ü Fast changes in speed and direction of rotation Aerospace Grade connections directly on the motor housing. ü Short downtime during exchange 11

12 Rexroth Tightening System 350 Planetary Gearbox Endurance-tested for 1 million load cycles ü Long service life Compact design ü Compact bolt circles possible Modular couplings with spline ü Fast exchange Multiple Gearboxes available for each motor provide options for various torque and speed ranges. 12

13 Rexroth Tightening System 350 Digital Transducer Non-contact dynamic action transducer ü Reliable T / A evaluation ü Maintenance-free Twin-track Optical Encoder ü High angle resolution (.25 degree) ü Measures in CW and CCW Digital measurement transmission ü Reliable measurement transfer via CAN technology Robust Industrial Design ü Capable of operation in a typical automotive production environment. ü Highest level of resistance to EMC interference Spline couplings ü Fast exchange 13

14 Rexroth Tightening System 350 Output Drives Output drive options for every tightening application ü Special output drives for increased transverse forces, e.g. for wheel tightening ü Various lengths with axial compensator ü Offset output drives for tight hole patterns Maintenance-free for 1 million full-load cycles ü Long service life Easy assembly due to flange connection ü Fast installation Standard tool mounts 14

15 Rexroth Tightening Technology ErgoSpin hand-held nutrunners Steering wheel on an Audi TT Frequency converter at ABB in Ladenburg Hydraulic valves at Rexroth in Lohr 15

16 Rexroth Tightening Technology ErgoSpin hand-held nutrunner Options for for maximum flexibility: SlimLine For cramped tightening positions GripLine With an integrated protective cover VarioLine Flexible connection of crowfoot wrenches and special output drives Pistol nutrunner For hard-to-reach areas or cases where a right angle tool is not acceptable. 16

17 Rexroth Tightening System 350 ErgoSpin Highlights Angle heads are mechanically coded ü Highest process reliability Non-contact transducer ü Maintenance-free Calculation of torque, angle, gradient in nutrunner ü System security Turning connection on angle head in 15 grid ü Ergonomics LEDs visible all around ü Clear display Digital data transfer cable length up to 100 m ü System reliability and flexibility 17

18 Rexroth Tightening System 350 Flexibly Programmable Tool Button Button is flexibly programmable Examples: Use as NOK button ü Worker is alerted to NOK Use as line stop ü Line stops if NOK 18

19 Rexroth Tightening System 350 ErgoSpin GripLine Right-angle nutrunner with plasticcovered angle head ü Protection against scratches ü Protection against accidental contact with rotating parts ü Second handle during assembly 19

20 Rexroth Tightening System 350 ErgoSpin SlimLine Right-angle nutrunner with slim angle head ü Access to hard-to-reach areas 20

21 Rexroth Tightening System 350 ErgoSpin VarioLine VarioLine hand-held nutrunner ü Extended application options in combination with handling devices ü Can be used as a tightening spindle with output drive adapters ü Fully suitable for robot use ü Maintenance-free for 1 million fullload cycles 21

22 Rexroth Tightening System 350 ErgoSpin VarioLine Configurations 22

23 Rexroth Tightening System 350 ErgoSpin Pistolgrip Nutrunner Square Quick-change chuck Square and zero-play gearing for free connection of special output drives 23

24 Rexroth Tightening System 350 Cables - 100% Digital Signal Transfer Up to 100 m cable length ü Enables flexible design Rexroth standard products ü Fast delivery Stable light alloy Aerospace plug ü Sturdy and EMC-capable Endurance-tested for over 1 mil. bending cycles ü High durability, even in robot and cable drag applications Adjustable angle connector ü Simple to integrate ü Fully covered under 2 year warranty 24

25 Rexroth Tightening System 350 Control and Power Electronics 25

26 Rexroth Tightening System 350 Modular System Chassis Options Available in 19 Rack or Fully integrated IP54 SB356 enclosures One system platform for all tightening jobs Mixed operation of tightening spindles and ErgoSpin hand-held nutrunner Scalable and open for extensions Up to 40 tightening channels by combining multiple card racks/ system boxes or networked Compact Systems Up to 6 tightening channels per system box/card rack 26

27 Rexroth Tightening System 350 System Box SB356 - Solution for up to 6 tools Standard 6 Tool IP 54 control box Up to 6 tightening channels per system box Expandable network up to 15 linked boxes / 40 tools Flexible voltage of 380 V to 500 V 3~ IP54/Nema 12 protection Onboard disconnect and overload Onboard cooling to 45C One system box for all slide-in modules Status LED s are visible through door. 27

28 28 Rexroth Tightening System 350 Control Units SE352/SE352M Control up to 2 tightening channels with a single control unit Automatic recognition of servo amplifier, motor, and transducer ü Fast, secure commissioning 99 programs, up to 40 steps ü Flexible programming of tightening processes ü Rework strategy Firmware in flash memory ü Update via PC possible Programming interface on board Integrated error memory ü Fast error diagnosis In SE350M: Free slot for type B interface modules

29 Rexroth Tightening System 350 Servo Amplifier: LTS350D & LTE350D LTS350D: (NEW) Servo amplifier for all Fixtured tools LTE350D: (New) Servo amplifier for all ErgoSpin hand-held nutrunners Integrated Display Digital data transfer ü Reliable control of EC motor Integrated motor contactor ü Motor stop function Compatible with the cables and tools for Systems 300/310 Same dimensions as those for LT35x and LTU350/1 29

30 Rexroth Tightening System 350 Communication Units KE350/KE350G IL Coordination of up to 40 tightening channels ü One central interface ü One IP address Integrated sequence control: 48 applications, 8 applications can be run simultaneously ü Simple realization of complex tightening jobs, e.g. rework Numerous data protocols via Ethernet and field buses in standard FW ü Future-proof connections KE350G IL with integrated logic acc. to IEC

31 Rexroth Tightening System 350 IMenip, IMmtcp, IMpnio, IMpdp and IMdev Supports all common industry standards IMpdp PROFIBUS DP IMdev DeviceNet IMenip Ethernet/IP IMmtcp ModbusTCP IMpnio PROFINET IO Standardized hardware and software interface ü Flexible configuration of control and data signals ü Same configuration interface Data communication along with the control signals ü Simple configuration ü Can be used with any PLC 31

32 Rexroth Tightening System 350 Compact System CS351: Single Channel Solution ErgoSpin or Tightening Spindles Compact and powerful solution ü Robust Industrial Design ü IP54/Nema12 ü EMC level IV ü Ethernet, USB connections ü 24V and field bus options ü 115V/230V Operation ü 99 Programs / 48 Steps ü Integrated Mass Storage: ü Statistic Results ü up to 150 Torque Graphs ü Upgradable firmware ü Class Exclusive IL available 32

33 Rexroth Tightening System 350 Programming Software All in One Configure, program, and analyze with BS Electric Drives and Controls YYYY-MM-DD; Dept.; Name 15

34 Rexroth Tightening System 350 BS350 Programming Software All in one Windows operating systems Automatic recognition of electronic components Configuration Programming Analysis Fast and simple entry of tightening process parameters Comprehensive selection of target and monitoring functions available Start nutrunners without intervening in the PLC Evaluation options using graphs and statistics 34 à

35 Rexroth Tightening System 350 Programming Tightening Functions 9 target functions Upper torque Lower torque Relative torque, upper Relative torque, lower Angle Input Time Yield point Gradient 17 monitoring functions Torque Relative torque Torque max. value Torque min. value Torque average value Torque range Redundancy torque Angle Total angle Redundancy angle Gradient Gradient average value Time Stick slip Tightening from above Tightening from below Yield point à 35

36 Rexroth Tightening System 350 Programming Complex Processes Flowchart style programming Icon based Interface Branches for complex requirements Jumping Multi stage spindle synchronization Automatic or manual reworking ð Most complex tightening applications can be realized directly within the controller no additional PLC needed. ð If additional PLC functionality is required for application (example - machine control), consider the IL Integrated logic option! 36 à

37 Rexroth Tightening System 350 Analysis Tools Integrated within the BS350 Clear display of the most important statistical data Data directly from the tightening channel Histogram, Scatter Diagram, CP/ CPK Xbar / RBar Torque/Angle Curves ð No time-consuming search for results in databases ð No additional costs 37 à

38 Title of presentation Intelligent Class Exclusive integrated PLC available! 38

39 Rexroth Tightening Technology Tightening system with integrated logic Freely programmable logic in acc. with IEC Simple automation solutions throughout the tightening process Completely integrated in the tightening controller No need for an additional external controller 39

40 Modular Spindle Platform Easy to reconfigure, expand, install, and service 40

41 The Most Intelligent Communication Reliable data transfer System reliability Fully digital data transfer No drift or Calibration issues 41

42 Title of presentation 4EE - Efficiency and Energy Savings Digital Motor & Amplifier Designs for class leading efficiency 42

43 Title of presentation Best In Class Warranty 1 million tightening cycles under full load 2 Year Unlimited Cycle Coverage 43

44 Platform 350 Feature Summary Feature Summary Common Platform for fixturized & handtools Digital, maintenance free transducer technology Reliable Digital Data Transfer - CAN bus automotive technology - Immune to noise/cable wear Robotic grade cable up to 100m (330feet) Software package with statistic included Best in class tool accuracy Beveled hardened gear construction 1 million cycle /24 month warranty - Durability Tested under full load for 1 million cycles - Includes servo Cable! - Maintenance free 44 44

45 Rexroth Tightening Systems Title NEXO of Cordless presentation Nutrunner DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

46 Nexo Tightening System of Torque and Angle Control Nexo: Wireless Transducerized Tools Safety critical applications A Function critical applications B Customer critical applications C DC servo based battery tool developed for industrial applications. Provides full control & measurement of Torque Angle, and cycle time. Integrated Controller & HMI Maintenance free Transducer and Servo technology Developed for Safety and Function critical applications: Conforms to safety critical (VDI2862) Class leading accuracy Class leading 2-yr warranty Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

47 Bosch Rexroth Tightening Technology Smart, Flexible, Reliable: Tightening Technology from Rexroth Introducing NEXO, the Cordless & Integrated WiFi Tightening System NEXO Cordless WiFi Tightening System Safety critical rated wireless transducerized servo technology = amount of flexibility The highest degree of process reliability due to integrated torque and angle monitoring Reliability via integrated controller, amplifier, and data storage / transmission data storage Wifi capable operation - even in dead spots Information for operators is visible via a clear color HMI display What distinguishes NEXO Cordless Tightening System? ü Integrated Controller and HMI no reliance on external controllers ü No cycle time loss during data transmission ü 100% availability of the controller even during replacement of the battery pack LI Capacitor ü No time loss due to rebooting ü Absolute flexibility due to independence from terminal devices RMRusk Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

48 Rexroth Tightening Systems Title Fully of Integrated presentation Controller Integrated controller 6 Nm NOK 2000 OK ü Easy installation ü Reduced investment, because no external controller needed ü Process reliability even in Wifi dead spots ü Minimal impact on wireless traffic Controller and power electronics are fully integrated into the nutrunner 100% functionality without external controller Controller handles all fastening and monitoring functions. Can be further integrated to an external data collection or supervisory system In case of a dead spot, Nexo buffers data and transmits it as soon as a connection with the network has been re-established DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

49 Rexroth Tightening Systems Integrated Color HMI Impact resistant graphics display ü Direct access to tightening information ü Clear tool results for operator ü Quick parameterization on site ü Composite protective screen Direct availability of tightening related information such as results, targets, errors, ect. Quick parameterization directly on the tool A clear composite screen ensures robustness and limits the danger of injury Headlamp composite extreme scractch and impact resistance. Glass free cover limits risk of injury DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

50 Rexroth Tightening Systems Integrated Browser Based O/S Browser-based software ü Easy set-up, no additional software ü Software fed directly from the controller to the terminal like a website. ü Flexibility due to independence from terminal devices or PC O/S. ü Minimum training time easy to use The operating software is online via an Internet browser (e.g. Firefox) and can be used without local installation Access to the browser-based software is independent of the operating system or terminal device Programming of individual tightening tasks is done via convenient, iconsupported tools DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

51 Rexroth Tightening Systems Patented Lithium Ion Capacitor Stay-alive ü No cycle time loss with battery changee. ü 100% availability of the controller even during replacement of the battery pack ü No time loss due to rebooting Stay-alive function of 20 seconds During battery exchange, the integrated controller is powered by the lithium-ion capacitor, allowing it to maintain communication and build count information. As soon as a fully charged slide-in battery pack is inserted, the capacitor is recharged for reuse DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

52 Rexroth Tightening Systems Maintenance Free Design Maintenance Free Design ü Maintenance free digital T/A transducer technology ü Brush free / maintenance free DC Servo Motor technology ü 100% Digital ü Solid State controls & amplification Maintenance free digital transducer requires no regular calibration Low TCO Maintenance free Servo Motor technology Brush / wear free EC design No motor tuning required DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

53 Rexroth Tightening Systems Premium Battery Technology by Rexroth 36V slide-in battery pack NX-BP36V ü Powerful Li-Ion ü Including capacity Indicator ü Two locking keys to secure the battery inside the tool ü Two locking keys to secure the battery inside the tool ü Exclusive to Nexo Servo Tools 36 V charger NX-BC36V ü Worldwide voltage compatibility ü Burst Charge Capability DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

54 Rexroth Tightening Systems Direct Connection via Ethernet: Wired access ü Access at any time ü Quick diagnosis via a standard MicroUSB interface ü Configuration back-up on MicroSD card The nutrunner and interface configurations are backed up on the inserted NX-SD MicroSD card Access to the on-board controller is via the MicroUSB on the NX-A Ethernet adapter By closing the integrated interface cover, the nutrunner can operate in the IP 40 protection class DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

55 Rexroth Tightening Systems Easy Integration To Existing Infrastructure Nexo cordless nutrunners are the first tools of its kind to be integrated into the existing infrastructure of a production environment. Wi-Fi An integrated Access transmitter Point securely sends data to the receiving station such as a standard end user Wi-Fi access point An integrated Wifi Antenna securely sends data to any wifi capable device such as a standard end Wi-Fi access point 2.4-GHz and 5-GHz Wi-Fi networks are supported in the highest security protocols. Wi-Fi 2.4 GHz Wi-Fi 5 GHz GHz GHz GHz 2.4-GHz and also 5-GHz Wi-Fi standard networks Wi-Fi are supported Access Point IEEE

56 Rexroth Tightening Systems Benefit: Reduced Costs and Complexity Full operation without additional external controller Uses standard access points in 2.4 and 5 GHz WLANs DC-IA/SWT3 - Judith Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in

57 NEXO-OS V1100 Barcode Scanner Variants All Nexo tools will be available with Barcode Scanners, NXAXXX-B Can be integrated to select the tightening process / Job, or simply as an identifier DC-IA/SWT3-Haller Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in