Technical Information Proline Promag E 100

Transcription

1 TI01159D/06/EN/ Products Solutions Services Technical Information Proline Promag E 100 Electromagnetic flowmeter The economical flowmeter with an ultra-compact transmitter Application The measuring principle is virtually independent of pressure, density, temperature and viscosity Fully suitable for basic applications in the chemical and process industry Device properties Nominal diameter: max. DN 600 (4") Ex approvals for Zone Liner made of PTFE Robust, ultra-compact transmitter housing Local display available Your benefits Cost-effective sensor ideal solution for basic requirements Energy-saving flow measurement no pressure loss due to cross-section constriction Maintenance-free no moving parts Space-saving transmitter full functionality on the smallest footprint Time-saving local operation without additional software and hardware integrated web server Integrated verification Heartbeat Technology

2 Table of contents Document information... 3 Symbols used... 3 Function and system design... 4 Measuring principle... 4 Measuring system... 5 Device architecture... 6 Safety... 6 Input... 6 Measured variable... 6 Measuring range... 6 Operable flow range... 8 Input signal... 8 Output... 8 Output signal... 8 Signal on alarm Low flow cut off... 1 Galvanic isolation... 1 Protocol-specific data... 1 Power supply Terminal assignment Pin assignment, device plug... 1 Supply voltage... 3 Power consumption... 3 Current consumption... 3 Power supply failure... 3 Electrical connection... 4 Ensuring potential equalization... 8 Terminals... 8 Cable entries... 8 Cable specification... 8 Performance characteristics... 9 Reference operating conditions... 9 Maximum measured error Repeatability Temperature measurement response time Influence of ambient temperature Installation Mounting location Orientation... 3 Inlet and outlet runs... 3 Adapters Environment Ambient temperature range Storage temperature Degree of protection Shock resistance Vibration resistance Mechanical load Electromagnetic compatibility (EMC) Process Medium temperature range Conductivity Pressure-temperature ratings Pressure tightness Flow limit Pressure loss System pressure Vibrations Mechanical construction Design, dimensions Weight... 4 Measuring tube specification Materials Fitted electrodes Process connections Surface roughness Operability Operating concept Local display Remote operation Service interface Certificates and approvals CE mark C-Tick symbol Ex approval Certification PROFIBUS Modbus RS485 certification EtherNet/IP certification Pressure Equipment Directive Other standards and guidelines Ordering information Application packages Cleaning Heartbeat Technology Accessories... 5 Device-specific accessories... 5 Communication-specific accessories... 5 Service-specific accessories System components Supplementary documentation Standard documentation Supplementary device-dependent documentation Registered trademarks Endress+Hauser

3 Document information Symbols used Electrical symbols Symbol Meaning Direct current A terminal to which DC voltage is applied or through which direct current flows. Alternating current A terminal to which alternating voltage is applied or through which alternating current flows. Direct current and alternating current A terminal to which alternating voltage or DC voltage is applied. A terminal through which alternating current or direct current flows. Ground connection A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. Protective ground connection A terminal which must be connected to ground prior to establishing any other connections. Equipotential connection A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice. Symbols for certain types of information Symbol Meaning Permitted Indicates procedures, processes or actions that are permitted. Preferred Indicates procedures, processes or actions that are preferred. Forbidden Indicates procedures, processes or actions that are forbidden. Tip Indicates additional information. Reference to documentation Refers to the corresponding device documentation. Reference to page Refers to the corresponding page number. Reference to graphic Refers to the corresponding graphic number and page number. Visual inspection Symbols in graphics Symbol Meaning 1,, 3,... Item numbers,, Series of steps A, B, C,... Views A-A, B-B, C-C,... Sections Flow direction Endress+Hauser 3

4 Symbol -. Meaning Hazardous area Indicates a hazardous area. Safe area (non-hazardous area) Indicates the non-hazardous area. Function and system design Measuring principle Following Faraday's law of magnetic induction, a voltage is induced in a conductor moving through a magnetic field. U e I v B I L A Ue B L I v Induced voltage Magnetic induction (magnetic field) Electrode spacing Current Flow velocity In the electromagnetic measuring principle, the flowing medium is the moving conductor. The voltage induced (U e ) is proportional to the flow velocity (v) and is supplied to the amplifier by means of two measuring electrodes. The flow volume (Q) is calculated via the pipe cross-section (A). The DC magnetic field is created through a switched direct current of alternating polarity. Formulae for calculation Induced voltage U e = B L v Volume flow Q = A v 4 Endress+Hauser

5 Measuring system One device version is available: compact version, transmitter and sensor form a mechanical unit. Transmitter Promag 100 A Device versions and materials: Compact, aluminum coated: Aluminum, AlSi10Mg, coated Configuration: Via operating tools (e.g. FieldCare) Additionally for device version with onsite display: Via Web browser (e.g. Microsoft Internet Explorer) Also for device version with 4-0 ma HART, pulse/frequency/switch output: Via Web browser (e.g. Microsoft Internet Explorer) Also for device version with EtherNet/IP output: Via Web browser (e.g. Microsoft Internet Explorer) Via Add-on Profile Level 3 for automation system from Rockwell Automation Via Electronic Data Sheet (EDS) Sensor Promag E Nominal diameter range: DN 15 to 600 (½ to 4") A Materials: Sensor housing: Aluminum, AlSi10Mg, coated DN 15 to 300 (½ to 1"): aluminum, AlSi10Mg, coated DN 350 to 600 (14 to 4"): carbon steel with protective varnish Measuring tubes 1) : stainless steel, / Liner: PTFE Electrodes: stainless steel, (F316L); Alloy C,.460 (UNS N060); tantalum Process connections: carbon steel, A105/FE410WB ) /HII/S35JRG/ S75JR; Alloy C,.460 (UNS N060) Seals: as per DIN EN Ground disks: stainless steel, (316L); Alloy C,.460 (UNS N060); tantalum; titanium 1) For flanges made of carbon steel with Al/Zn protective coating (DN 15 to 300 (½ to 1")) or protective varnish (DN 350 to 600 (14 to 4")) ) With Al/Zn protective coating (DN 15 to 300 (½ to 1")) or protective varnish (DN 350 to 600 (14 to 4")) Endress+Hauser 5

6 Device architecture Possibilities for integrating measuring devices into a system 1 Control system (e.g. PLC) EtherNet/IP 3 PROFIBUS DP 4 Modbus RS ma HART, pulse/frequency/switch output 6 Non-hazardous area 7 Non-hazardous area and Zone /Div. A Safety IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Input Measured variable Direct measured variables Volume flow (proportional to induced voltage) Electrical conductivity Calculated measured variables Mass flow Corrected volume flow Measuring range Typically v = 0.01 to 10 m/s (0.03 to 33 ft/s) with the specified accuracy Electrical conductivity: 5 to µs/cm/cm Flow characteristic values in SI units Nominal diameter Recommended flow Factory settings min./max. full scale value (v ~ 0.3/10 m/s) Current output full scale value 1) (v ~.5 m/s) Pulse value 1) (~ pulse/s) Low flow cut off (v ~ 0.04 m/s) [mm] [in] [dm 3 /min] [dm 3 /min] [dm 3 ] [dm 3 /min] 15 ½ 4 to to to Endress+Hauser

7 Nominal diameter Recommended flow Factory settings min./max. full scale value (v ~ 0.3/10 m/s) Current output full scale value 1) (v ~.5 m/s) Pulse value 1) (~ pulse/s) Low flow cut off (v ~ 0.04 m/s) [mm] [in] [dm 3 /min] [dm 3 /min] [dm 3 ] [dm 3 /min] 40 1 ½ 5 to to to to to to to 600 m 3 /h 150 m 3 /h 0.03 m 3.5 m 3 /h to m 3 /h 300 m 3 /h 0.05 m 3 5 m 3 /h to 1700 m 3 /h 500 m 3 /h 0.05 m m 3 /h to 400 m 3 /h 750 m 3 /h 0.1 m 3 10 m 3 /h to m 3 /h 1000 m 3 /h 0.1 m 3 15 m 3 /h to 400 m 3 /h 1 00 m 3 /h 0.15 m 3 0 m 3 /h to 5400 m 3 /h m 3 /h 0.5 m 3 5 m 3 /h to 6600 m 3 /h 000 m 3 /h 0.5 m 3 30 m 3 /h to 9600 m 3 /h 500 m 3 /h 0.3 m 3 40 m 3 /h 1) HART only Flow characteristic values in US units Nominal diameter Recommended flow Factory settings min./max. full scale value (v ~ 0.3/10 m/s) Current output full scale value 1) (v ~.5 m/s) Pulse value 1) (~ pulse/s) Low flow cut off (v ~ 0.04 m/s) [in] [mm] [gal/min] [gal/min] [gal] [gal/min] ½ to to ½ 40 7 to to to to to to to to to to to Endress+Hauser 7

8 Nominal diameter Recommended flow Factory settings min./max. full scale value (v ~ 0.3/10 m/s) Current output full scale value 1) (v ~.5 m/s) Pulse value 1) (~ pulse/s) Low flow cut off (v ~ 0.04 m/s) [in] [mm] [gal/min] [gal/min] [gal] [gal/min] to to ) HART only To calculate the measuring range, use the Applicator sizing tool ( 53) Operable flow range Over 1000 : 1 Recommended measuring range "Flow limit" section ( 37) Input signal External measured values To increase the accuracy of certain measured variables or to calculate the corrected volume flow, the automation system can continuously write different measured values to the measuring device: Operating pressure to increase accuracy (Endress+Hauser recommends the use of a pressure measuring device for absolute pressure, e.g. Cerabar M or Cerabar S) Medium temperature to increase accuracy (e.g. itemp) Reference density for calculating the corrected volume flow Various pressure transmitters and temperature measuring devices can be ordered from Endress +Hauser: see "Accessories" section ( 53) It is recommended to read in external measured values to calculate the following measured variables: Corrected volume flow HART protocol The measured values are written from the automation system to the measuring device via the HART protocol. The pressure transmitter must support the following protocol-specific functions: HART protocol Burst mode Fieldbuses The measured values can be written from the automation system to the measuring via: PROFIBUS DP Modbus RS485 EtherNet/IP Output Output signal Current output Current output Maximum output values Load 4-0 ma HART (active) DC 4 V (no flow).5 ma 0 to 700 Ω Resolution 0.38 µa 8 Endress+Hauser

9 Damping Assignable measured variables Adjustable: 0.07 to 999 s Volume flow Mass flow Corrected volume flow Flow velocity Conductivity Corrected conductivity Temperature Electronic temperature Pulse/frequency/switch output Function Version Maximum input values Voltage drop Can be set to pulse, frequency or switch output Passive, open collector DC 30 V 5 ma For 5 ma: DC V Pulse output Pulse width Maximum pulse rate Pulse value Assignable measured variables Adjustable: 0.05 to 000 ms Impulse/s Adjustable Volume flow Mass flow Corrected volume flow Frequency output Output frequency Damping Adjustable: 0 to Hz Adjustable: 0 to 999 s Pulse/pause ratio 1:1 Assignable measured variables Volume flow Mass flow Corrected volume flow Flow velocity Conductivity Corrected conductivity Temperature Electronic temperature Switch output Switching behavior Switching delay Binary, conductive or non-conductive Adjustable: 0 to 100 s Endress+Hauser 9

10 Number of switching cycles Assignable functions Unlimited Off On Diagnostic behavior Limit value: Off Volume flow Mass flow Corrected volume flow Flow velocity Conductivity Corrected conductivity Totalizer 1-3 Temperature Electronic temperature Flow direction monitoring Status Empty pipe detection Low flow cut off PROFIBUS DP Signal encoding Data transfer NRZ code 9.6 kbaud 1 MBaud Modbus RS485 Physical interface Terminating resistor In accordance with EIA/TIA-485-A standard Integrated, can be activated via DIP switch on the transmitter electronics module EtherNet/IP Standards In accordance with IEEE 80.3 Signal on alarm Depending on the interface, failure information is displayed as follows: Current output 4-0 ma Failure mode Selectable (as per NAMUR recommendation NE 43): Minimum value: 3.6 ma Maximum value: ma Defined value: 3.59 to.5 ma Actual value Last valid value HART Device diagnostics Device condition can be read out via HART Command 48 Pulse/frequency/switch output Pulse output Failure mode Choose from: Actual value No pulses 10 Endress+Hauser

11 Frequency output Failure mode Choose from: Actual value Defined value: 0 to Hz 0 Hz Switch output Failure mode Choose from: Current status Open Closed PROFIBUS DP Status and alarm messages Diagnostics in accordance with PROFIBUS PA Profile 3.0 Modbus RS485 Failure mode Choose from: NaN value instead of current value Last valid value EtherNet/IP Device diagnostics Device condition can be read out in Input Assembly Local display Plain text display Backlight With information on cause and remedial measures Red backlighting indicates a device error. Status signal as per NAMUR recommendation NE 107 Operating tool Via digital communication: HART protocol PROFIBUS DP Modbus RS485 EtherNet/IP Via service interface Plain text display With information on cause and remedial measures Additional information on remote operation ( 46) Web browser Plain text display With information on cause and remedial measures Endress+Hauser 11

12 Light emitting diodes (LED) Status information Status indicated by various light emitting diodes The following information is displayed depending on the device version: Supply voltage active Data transmission active Device alarm/error has occurred EtherNet/IP network available EtherNet/IP connection established Low flow cut off Galvanic isolation Protocol-specific data The switch points for low flow cut off are user-selectable. The following connections are galvanically isolated from each other: Outputs Power supply HART Manufacturer ID Device type ID 0x11 0x3A HART protocol revision 7.0 Device description files (DTM, DD) HART load Information and files under: Min. 50 Ω Dynamic variables Read out the dynamic variables: HART command 3 The measured variables can be freely assigned to the dynamic variables. Measured variables for PV (primary dynamic variable) Off Volume flow Mass flow Corrected volume flow Flow velocity Temperature Electronic temperature Measured variables for SV, TV, QV (secondary, tertiary and quaternary dynamic variable) Volume flow Mass flow Corrected volume flow Flow velocity Temperature Electronic temperature Totalizer 1 Totalizer Totalizer 3 Device variables Read out the device variables: HART command 9 The device variables are permanently assigned. A maximum of 8 device variables can be transmitted: 0 = volume flow 1 = mass flow = corrected volume flow 3 = flow velocity 4 = conductivity 5 = corrected conductivity 6 = temperature 7 = electronic temperature 8 = totalizer 1 9 = totalizer 10 = totalizer 3 1 Endress+Hauser

13 PROFIBUS DP Manufacturer ID Ident number 0x11 0x1561 Profile version 3.0 Device description files (GSD, DTM, DD) Information and files under: Output values (from measuring device to automation system) Input values (from automation system to measuring device) Supported functions Configuration of the device address Analog output 1 (fixed assignment) External density Digital output 1 to (fixed assignment) Digital output 1: switch positive zero return on/off Digital output : start verification Totalizer 1 to 3 Totalize Reset and hold Preset and hold Stop Operating mode configuration: Net flow total Forward flow total Reverse flow total Identification & Maintenance Simplest device identification on the part of the control system and nameplate PROFIBUS upload/download Reading and writing parameters is up to ten times faster with PROFIBUS upload/download Condensed status Simplest and self-explanatory diagnostic information by categorizing diagnostic messages that occur DIP switches on the I/O electronics module Via operating tools (e.g. FieldCare) Modbus RS485 Protocol Modbus Applications Protocol Specification V1.1 Device type Slave Slave address range 1 to 47 Broadcast address range 0 Function codes Broadcast messages 03: Read holding register 04: Read input register 06: Write single registers 08: Diagnostics 16: Write multiple registers 3: Read/write multiple registers Supported by the following function codes: 06: Write single registers 16: Write multiple registers 3: Read/write multiple registers Endress+Hauser 13

14 Supported baud rate Data transfer mode Data access 1 00 BAUD 400 BAUD BAUD BAUD BAUD BAUD BAUD BAUD ASCII RTU Each device parameter can be accessed via Modbus RS485. For Modbus register information EtherNet/IP Protocol Communication type Device profile Manufacturer ID Device type ID Baud rates Polarity Supported CIP connections Explicit connections I/O connections Configuration options for measuring device Configuration of the EtherNet interface Configuration of the device address Device Level Ring (DLR) The CIP Networks Library Volume 1: Common Industrial Protocol The CIP Networks Library Volume : EtherNet/IP Adaptation of CIP 10Base-T 100Base-TX Generic device (product type: 0xB) 0x49E 0x103A Automatic ¹⁰ ₁₀₀ Mbit with half-duplex and full-duplex detection Auto-polarity for automatic correction of crossed TxD and RxD pairs Max. 3 connections Max. 6 connections Max. 6 connections (scanner) DIP switches on the electronics module for IP addressing Manufacturer-specific software (FieldCare) Add-on Profile Level 3 for Rockwell Automation control systems Web browser Electronic Data Sheet (EDS) integrated in the measuring device Speed: 10 MBit, 100 MBit, auto (factory setting) Duplex: half-duplex, full-duplex, auto (factory setting) DIP switches on the electronics module for IP addressing (last octet) DHCP Manufacturer-specific software (FieldCare) Add-on Profile Level 3 for Rockwell Automation control systems Web browser EtherNet/IP tools, e.g. RSLinx (Rockwell Automation) No Fix Input RPI 5 ms to 10 s (factory setting: 0 ms) Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0x66 56 T O configuration: 0x64 3 Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0x66 56 T O configuration: 0x Endress+Hauser

15 Input only Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0xC7 - T O configuration: 0x64 3 Input only Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0xC7 - T O configuration: 0x64 3 Input Assembly Current device diagnostics Volume flow Mass flow Corrected volume flow Totalizer 1 Totalizer Totalizer 3 Configurable Input RPI 5 ms to 10 s (factory setting: 0 ms) Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0x66 56 T O configuration: 0x65 88 Exclusive Owner Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0x66 56 T O configuration: 0x65 88 Input only Multicast Instance Size [byte] Instance configuration: 0x O T configuration: 0xC7 - T O configuration: 0x65 88 Input only Multicast Instance Size [byte] Instance configuration: 0x69 - O T configuration: 0xC7 - T O configuration: 0x65 88 Configurable Input Assembly Volume flow Corrected volume flow Mass flow Electronic temperature Totalizer 1 to 3 Flow velocity Volume flow unit Corrected volume flow unit Mass flow unit Temperature unit Unit totalizer 1-3 Flow velocity unit Verification result Verification status The range of options increases if the measuring device has one or more application packages. Endress+Hauser 15

16 Fix Output Output Assembly Activation of reset totalizers 1-3 Activation of reference density compensation Activation of temperature compensation Reset totalizers 1-3 External density Density unit External temperature Activation verification Start verification Configuration Configuration Assembly Only the most common configurations are listed below. Software write protection Mass flow unit Mass unit Volume flow unit Volume unit Corrected volume flow unit Corrected volume unit Density unit Reference density unit Temperature unit Pressure unit Length Totalizer 1-3: Assignment Unit Measuring mode Failure mode Alarm delay 16 Endress+Hauser

17 Power supply Terminal assignment Overview: housing version A A A Housing version: compact, aluminum coated 1 Connection version: 4-0 ma HART, pulse/frequency/switch output 1.1 Signal transmission: pulse/frequency/switch output 1. Signal transmission: 4-0 ma HART 1.3 Supply voltage Connection version: Modbus RS485, PROFIBUS DP.1 Signal transmission. Supply voltage 3 Connection version: EtherNet/IP 3.1 Signal transmission 3. Supply voltage Transmitter Connection version 4-0 ma HART with pulse/frequency/switch output Order code for "Output", option B Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Outputs Power supply Possible options for order code "Electrical connection" Option A Terminals Terminals Option A: coupling M0x1 Option B: thread M0x1 Option C: thread G ½" Option D: thread NPT ½" Option A Device plug Terminals Option L: plug M1x1 + thread NPT ½" Option N: plug M1x1 + coupling M0 Option P: plug M1x1 + thread G ½" Option U: plug M1x1 + thread M0 Endress+Hauser 17

18 Order code for "Housing" Connection methods available Outputs Power supply Possible options for order code "Electrical connection" Option A Device plug Device plug Option Q: x plug M1x1 Order code for "Housing": Option A: compact, coated aluminum _ _ 1 L + _ 1 L Terminal assignment 4-0 ma HART with pulse/frequency/switch output 1 Power supply: DC 4 V Output 1: 4-0 ma HART (active) 3 Output : pulse/frequency/switch output (passive) A Order code for "Output" Terminal number Power supply Output 1 Output (L-) 1 (L+) 7 ( ) 6 (+) 5 ( ) 4 (+) Option B DC 4 V 4-0 ma HART (active) Pulse/frequency/switch output (passive) Order code for "Output": Option B: 4-0 ma HART with pulse/frequency/switch output 18 Endress+Hauser

19 PROFIBUS DP connection version For use in the non-hazardous area and Zone /Div.. Order code for "Output", option L Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Option A Terminals Terminals Option A: coupling M0x1 Option B: thread M0x1 Option C: thread G ½" Option D: thread NPT ½" Option A Device plug Terminals Option L: plug M1x1 + thread NPT ½" Option N: plug M1x1 + coupling M0 Option P: plug M1x1 + thread G ½" Option U: plug M1x1 + thread M0 Option A Device plug Device plug Option Q: x plug M1x1 Order code for "Housing": Option A: compact, coated aluminum 6 7 B A 1 L + _ 1 L 3 PROFIBUS DP terminal assignment 1 Power supply: DC 4 V PROFIBUS DP A00716 Terminal number Order code for "Output" Power supply Output (L-) 1 (L+) 6 (RxD/TxD-P) 7 (RxD/TxD- N) Option L DC 4 V B A Order code for "Output": Option L: PROFIBUS DP, for use in non-hazardous areas and Zone /div. Endress+Hauser 19

20 Modbus RS485 connection version Order code for "Output", option M Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Option A Terminals Terminals Option A: coupling M0x1 Option B: thread M0x1 Option C: thread G ½" Option D: thread NPT ½" Option A Device plug Terminals Option L: plug M1x1 + thread NPT ½" Option N: plug M1x1 + coupling M0 Option P: plug M1x1 + thread G ½" Option U: plug M1x1 + thread M0 Option A Device plug Device plug Option Q: x plug M1x1 Order code for "Housing": Option A: compact, coated aluminum 6 7 A B 1 L + _ 1 L 4 Modbus RS485 terminal assignment 1 Power supply: DC 4 V Modbus RS485 A Order code for "Output" Terminal number Power supply Output (L-) 1 (L+) 7 (B) 6 (A) Order code for "Output": Option M: Modbus RS485 Option M DC 4 V Modbus RS485 0 Endress+Hauser

21 EtherNet/IP connection version Order code for "Output", option N Depending on the housing version, the transmitters can be ordered with terminals or device plugs. Order code for "Housing" Connection methods available Output Power supply Possible options for order code "Electrical connection" Option A Device plug Terminals Option L: plug M1x1 + thread NPT ½" Option N: plug M1x1 + coupling M0 Option P: plug M1x1 + thread G ½" Option U: plug M1x1 + thread M0 Option A Device plug Device plug Option Q: x plug M1x1 Order code for "Housing": Option A: compact, coated aluminum 1 L + _ 1 L 5 EtherNet/IP terminal assignment 1 Power supply: DC 4 V EtherNet/IP A Order code for "Output" Terminal number Power supply Output (L-) 1 (L+) Device plug M1x1 Order code for "Output": Option N: EtherNet/IP Option N DC 4 V EtherNet/IP Pin assignment, device plug Order codes for the M1x1 connectors, see the "Order code for electrical connection" column: 4-0 ma HART, pulse/frequency/switch output ( 17) PROFIBUS-DP( 19) Modbus RS485 ( 0) EtherNet/IP ( 1) Supply voltage For all connection versions (device side) Pin Assignment Coding Plug/socket 1 L+ DC 4 V A Plug A L- DC 4 V 5 Grounding/shielding Endress+Hauser 1

22 The following is recommended as a socket: Binder, series 763, part no Alternatively: Phoenix part no SAC-5P-M1MS With the order code for "Output", option B: 4-0 ma HART, pulse/frequency/switch output With the order code for "Output", option N: EtherNet/IP When using the device in a hazardous location: Use a suitably certified socket. 4-0 ma HART with pulse/frequency/switch output Device plug for signal transmission (device side) Pin Assignment Coding Plug/socket ma HART (active) A Socket A ma HART (active) 3 + Pulse/frequency/switch output (passive) 4 - Pulse/frequency/switch output (passive) 5 Grounding/shielding Recommended plug: Binder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. PROFIBUS DP For use in the non-hazardous area and Zone /Div.. Device plug for signal transmission (device side) Pin Assignment Coding Plug/socket 1 B Socket A A PROFIBUS DP 3 4 B PROFIBUS DP 5 Grounding/shielding Recommended plug: Binder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. MODBUS RS485 Device plug for signal transmission (device side) Pin Assignment Coding Plug/socket 1 B Socket A A Modbus RS B Modbus RS485 5 Grounding/shielding Recommended plug: Binder, series 763, part no When using the device in a hazardous location: Use a suitably certified plug. Endress+Hauser

23 EtherNet/IP Device plug for signal transmission (device side) Pin Assignment Coding Plug/socket Tx D Socket + Rx 3 - Tx 4 A Rx Recommended plug: Binder, series 763, part no Phoenix, part no SACC-M1MSD-4Q When using the device in a hazardous location: Use a suitably certified plug. Supply voltage Power consumption Transmitter For device version with all communication types: DC 0 to 30 V The power unit must be tested to ensure it meets safety requirements (e.g. PELV, SELV). Transmitter Order code for "Output" Option B: 4-0mA HART, pulse/frequency/switch output Option L: PROFIBUS DP Option M: Modbus RS485 Option N: EtherNet/IP Maximum Power consumption 3.5 W 3.5 W 3.5 W 3.5 W Current consumption Transmitter Order code for "Output" Maximum Current consumption Maximum switch-on current Option B: 4-0mA HART, pul./ freq./switch output 145 ma 18 A (<0.15 ms) Option L: PROFIBUS DP 145 ma 18 A (<0.15 ms) Option M: Modbus RS ma 10 A (<0.8 ms) Option N: EtherNet/IP 145 ma 18 A (<0.15 ms) Power supply failure Totalizers stop at the last value measured. Depending on the device version, the configuration is retained in the device memory or in the plug-in memory (HistoROM DAT). Error messages (incl. total operated hours) are stored. Endress+Hauser 3

24 Electrical connection Connecting the transmitter A 1 A A Housing version: compact, aluminum coated 1 Cable entry or device plug for signal transmission Cable entry or device plug for supply voltage Terminal assignment ( 17) Pin assignment, device plug ( 1) In the case of device versions with a connector, the transmitter housing does not need to be opened to connect the signal cable or power supply cable. Connection examples Current output 4-0 ma HART _ ma Connection example for 4-0 ma HART current output (active) 1 Automation system with current input (e.g. PLC) Cable shield, observe cable specifications ( 8) 3 Connection for HART operating devices ( 46) 4 Resistor for HART communication ( 50 Ω): observe maximum load ( 8) 5 Analog display unit: observe maximum load ( 8) 6 Transmitter A Endress+Hauser

25 Pulse/frequency output _ Connection example for pulse/frequency output (passive) 1 Automation system with pulse/frequency input (e.g. PLC) Power supply 3 Transmitter: observe input values ( 9) A Switch output 1 _ + _ + + _ 3 8 Connection example for switch output (passive) 1 Automation system with switch input (e.g. PLC) Power supply 3 Transmitter: observe input values ( 9) A Endress+Hauser 5

26 PROFIBUS DP 1 A B A B 3 A B 3 9 Connection example for PROFIBUS DP, non-hazardous area and Zone /Div. 1 Control system (e.g. PLC) Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable specifications ( 9) 3 Distribution box 4 Transmitter A00149 If baud rates > 1.5 MBaud an EMC cable entry must be used and the cable shield must continue as far as the terminal wherever possible. Modbus RS A B A B 4 A B 4 10 Connection example for Modbus RS485, non-hazardous area and Zone /Div. 1 Control system (e.g. PLC) Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable specifications ( 9) 3 Distribution box 4 Transmitter A Endress+Hauser

27 EtherNet/IP Connection example for EtherNet/IP 1 Control system (e.g. PLC) Ethernet switch 3 Observe cable specifications ( 9) 4 Connector 5 Transmitter A HART input ma Connection example for HART input (burst mode) via current output (active) 1 Cable shield, observe cable specifications ( 8) Resistor for HART communication ( 50 Ω): observe maximum load ( 8) 3 Connection for HART operating devices ( 46) 4 Analog display unit 5 Transmitter 6 Sensor for external measured variable A Endress+Hauser 7

28 ma ma Connection example for HART input (master mode) via current output (active) 1 Automation system with current input (e.g. PLC). Prerequisite: automation system with HART version 6, HART commands 113 and 114 can be processed. Cable shield, observe cable specifications ( 8) 3 Resistor for HART communication ( 50 Ω): observe maximum load ( 8) 4 Connection for HART operating devices ( 46) 5 Analog display unit 6 Transmitter 7 Sensor for external measured variable A Ensuring potential equalization!caution Electrode damage can result in the complete failure of the device! Make sure that the fluid and sensor have the same electrical potential. Pay attention to internal grounding concepts in the company. Pay attention to the pipe material or grounding. Connection examples for standard situations Connection example in special situations Terminals Cable entries Cable specification Transmitter Spring terminals for wire cross-sections0.5 to.5 mm (0 to 14 AWG) Cable gland: M0 1.5 with cable 6 to 1 mm (0.4 to 0.47 in) Thread for cable entry: NPT ½" G ½" M0 Permitted temperature range 40 C ( 40 F) to +80 C (+176 F) Minimum requirement: cable temperature range ambient temperature +0 K Power supply cable Standard installation cable is sufficient. Signal cable Current output For 4-0 ma HART: Shielded cable recommended. Observe grounding concept of the plant. Pulse/frequency/switch output Standard installation cable is sufficient. 8 Endress+Hauser

29 PROFIBUS DP The IEC standard specifies two types of cable (A and B) for the bus line which can be used for every transmission rate. Cable type A is recommended. Cable type Characteristic impedance Cable capacitance Wire cross-section Cable type Loop resistance Signal damping Shielding A 135 to 165 Ωat a measuring frequency of 3 to 0 MHz <30 pf/m >0.34 mm ( AWG) Twisted pairs 110 Ω/km Max. 9 db over the entire length of the cable cross-section Copper braided shielding or braided shielding with foil shield. When grounding the cable shield, observe the grounding concept of the plant. Modbus RS485 The EIA/TIA-485 standard specifies two types of cable (A and B) for the bus line which can be used for every transmission rate. Cable type A is recommended. Cable type Characteristic impedance Cable capacitance Wire cross-section Cable type Loop resistance Signal damping Shielding A 135 to 165 Ωat a measuring frequency of 3 to 0 MHz <30 pf/m >0.34 mm ( AWG) Twisted pairs 110 Ω/km Max. 9 db over the entire length of the cable cross-section Copper braided shielding or braided shielding with foil shield. When grounding the cable shield, observe the grounding concept of the plant. EtherNet/IP The standard ANSI/TIA/EIA-568-B. Annex specifies CAT 5 as the minimum category for a cable used for EtherNet/IP. CAT 5e and CAT 6 are recommended. For more information on planning and installing EtherNet/IP networks, please refer to the "Media Planning and Installation Manual. EtherNet/IP" of the ODVA Organization. Performance characteristics Reference operating conditions In accordance with DIN EN 9104 Fluid temperature: +8± C (+8±4 F) Ambient temperature range: +± C (+7±4 F) Warm-up period:30 min Installation Inlet run > 10 DN Outlet run > 5 DN Sensor and transmitter grounded. The sensor is centered in the pipe. To calculate the measuring range, use the Applicator sizing tool ( 53) Endress+Hauser 9

30 Maximum measured error Error limits under reference operating conditions o.r. = of reading Volume flow ±0.5 % o.r. ± 1 mm/s (0.04 in/s) Optional: ±0. % o.r. ± mm/s (0.08 in/s) Fluctuations in the supply voltage do not have any effect within the specified range. [%] % 0. % [m/s] v [ft/s] 14 Maximum measured error in % o.r. A Electrical conductivity Max. measured error not specified. Accuracy of outputs o.r. = of reading; o.f.s. = of full scale value The output accuracy must be factored into the measured error if analog outputs are used, but can be ignored for fieldbus outputs (e.g. Modbus RS485, EtherNet/IP). Current output Accuracy Max. ±0.05 % o.f.s. or ±5 µa Pulse/frequency output Accuracy Max. ±50 ppm o.r. Repeatability Temperature measurement response time Influence of ambient temperature o.r. = of reading Volume flow Max. ±0.1 % o.r. ± 0.5 mm/s (0.0 in/s) Electrical conductivity Max. ±5 % o.r. T 90 < 15 s o.r. = of reading; o.f.s. = of full scale value Current output Temperature coefficient Max. ±50 ppm/ C o.f.s. or ±1 µa/ C 30 Endress+Hauser

31 Pulse/frequency output Temperature coefficient Max. ±50 ppm o.r. /100 C Installation No special measures such as supports are necessary. External forces are absorbed by the construction of the device. Mounting location h A Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h DN To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: Highest point of a pipeline. Directly upstream of a free pipe outlet in a down pipe. Installation in down pipes Install a siphon with a vent valve downstream of the sensor in down pipes whose length h 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube. This measure also prevents the system losing prime. For information on the liner's resistance to partial vacuum ( 36) 1 h 15 Installation in a down pipe 1 Vent valve Pipe siphon h Length of down pipe A Installation in partially filled pipes A partially filled pipe with a gradient necessitates a drain-type configuration. The empty pipe detection (EPD) function offers additional protection by detecting empty or partially filled pipes. Endress+Hauser 31

32 5 DN DN A Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping). An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. The measuring device also offers the empty pipe detection function to detect partially filled measuring pipes in the event of outgassing fluids or variable process pressures. Vertical A This is the optimum for self-emptying piping systems and for use in conjunction with empty pipe detection. Horizontal 1 3 A EPD electrode for empty pipe detection Measuring electrodes for signal detection 3 Reference electrode for potential equalization The measuring electrode plane must be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles. The empty pipe detection only works if the transmitter housing is pointing upwards as otherwise there is no guarantee that the empty pipe detection function will actually respond to a partially filled or empty measuring tube. Inlet and outlet runs If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows. Observe the following inlet and outlet runs to comply with accuracy specifications: 3 Endress+Hauser

33 5 DN DN A Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders: Calculate the ratio of the diameters d/d. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/d ratio. The nomogram only applies to liquids with a viscosity similar to that of water. [mbar] m/s 7 m/s 10 6 m/s 5 m/s max. 8 4 m/s d D 1 3 m/s m/s 1 m/s d / D A Environment Ambient temperature range Transmitter 40 to +60 C ( 40 to +140 F) Sensor Liner Process connection material, carbon steel: 10 to +60 C (+14 to +140 F) Do not exceed or fall below the permitted temperature range of the liner ( 35). If operating outdoors: Install the measuring device in a shady location. Avoid direct sunlight, particularly in warm climatic regions. Avoid direct exposure to weather conditions. Endress+Hauser 33

34 Temperature tables The following interdependencies between the permitted ambient and fluid temperatures apply when operating the device in hazardous areas: Ex na, C CSA US NI SI units T a [ C] T6 [85 C] T5 [100 C] T4 [135 C] T3 [00 C] T [300 C] T1 [450 C] US units T a [ F] T6 [185 F] T5 [1 F] T4 [75 F] T3 [39 F] T [57 F] T1 [84 F] Storage temperature Degree of protection The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors. Protect the measuring device against direct sunlight during storage in order to avoid unacceptably high surface temperatures. Select a storage location where moisture cannot collect in the measuring device as fungus or bacteria infestation can damage the liner. If protection caps or protective covers are mounted these should never be removed before installing the measuring device. Transmitter and sensor As standard: IP66/67, type 4X enclosure When housing is open: IP0, type 1 enclosure Display module: IP0, type 1 enclosure Shock resistance As per IEC/EN Vibration resistance Acceleration up to g following IEC Mechanical load Electromagnetic compatibility (EMC) Protect the transmitter housing against mechanical effects, such as shock or impact. Never use the transmitter housing as a ladder or climbing aid. As per IEC/EN 6136 and NAMUR Recommendation 1 (NE 1) Complies with emission limits for industry as per EN (Class A) Device version with PROFIBUS DP: Complies with emission limits for industry as per EN Volume, IEC The following applies for PROFIBUS DP: If baud rates > 1.5 MBaud an EMC cable entry must be used and the cable shield must continue as far as the terminal wherever possible. For details refer to the Declaration of Conformity. 34 Endress+Hauser

35 Process Medium temperature range T A [ F] [ C] PTFE [ C] T F 360 [ F] A00937 T A T F Ambient temperature Medium temperature Conductivity Pressure-temperature ratings 5 μs/cm for liquids in general The following pressure-temperature ratings refer to the entire device and not just the process connection. Process connection: flange according to EN (DIN 501) [psi] [bar] PN40 PN16 PN10 PN [ C] [ F] 16 Process connection material: carbon steel, FE410WB/S35JRG A00938-EN Endress+Hauser 35

36 Process connection: flange according to ASME B16.5 [psi] [bar] Class [ C] [ F] 17 Process connection material: carbon steel, A105 A00939-EN Process connection: flange according to JIS B0 [psi] [bar] K 10K [ C] [ F] 18 Process connection material: carbon steel, S35JRG/HII A00940-EN Pressure tightness " " = no specifications possible Liner: PTFE Nominal diameter Limit values for absolute pressure in [mbar] ([psi]) for fluid temperatures: [mm] [in] +5 C (+77 F) +80 C (+176 F) +100 C (+1 F) +110 C (+30 F) 15 ½ 0 (0) 0 (0) 0 (0) 100 (1.45) (0) 0 (0) 0 (0) 100 (1.45) 3 0 (0) 0 (0) 0 (0) 100 (1.45) 40 1 ½ 0 (0) 0 (0) 0 (0) 100 (1.45) 50 0 (0) 0 (0) 0 (0) 100 (1.45) 65 0 (0) 40 (0.58) 130 (1.89) (0) 40 (0.58) 130 (1.89) (0) 135 (1.96) 170 (.47) (1.96) 40 (3.48) 385 (5.58) (1.96) 40 (3.48) 385 (5.58) 36 Endress+Hauser

37 Nominal diameter Limit values for absolute pressure in [mbar] ([psi]) for fluid temperatures: [mm] [in] +5 C (+77 F) +80 C (+176 F) +100 C (+1 F) +110 C (+30 F) (.90) 90 (4.1) 410 (5.95) (4.79) 400 (5.80) 530 (7.69) (5.80) 500 (7.5) 630 (9.14) (6.8) 600 (8.70) 730 (10.6) (7.83) 670 (9.7) 800 (11.6) No negative pressure permitted! Flow limit Pressure loss The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is between to 3 m/s (6.56 to 9.84 ft/s). Also match the velocity of flow (v) to the physical properties of the fluid: v < m/s (6.56 ft/s): for abrasive fluids (e.g. potter's clay, lime milk, ore slurry) v > m/s (6.56 ft/s): for fluids producing buildup (e.g. wastewater sludges) A necessary increase in the flow velocity can be achieved by reducing the sensor nominal diameter. For an overview of the measuring range full scale values, see the "Measuring range" section ( 6) No pressure loss occurs if the sensor is installed in a pipe with the same nominal diameter. Pressure losses for configurations incorporating adapters according to DIN EN 545 ( 33) System pressure A Never install the sensor on the pump suction side in order to avoid the risk of low pressure, and thus damage to the liner. Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are used. For information on the liner's resistance to partial vacuum ( 36) Information on the shock resistance of the measuring system ( 34) Information on the vibration resistance of the measuring system ( 34) Vibrations In the event of very strong vibrations, the pipe and sensor must be supported and fixed. Information on the shock resistance of the measuring system ( 34) Information on the vibration resistance of the measuring system ( 34) L 19 Measures to avoid device vibrations (L > 10 m (33 ft)) A Endress+Hauser 37

38 Mechanical construction Design, dimensions Compact version Order code for "Housing", option A "Compact, coated aluminum" with DN 15 to 300 (½ to 1") A C B D F G E H K L A Dimensions in SI units DN L 1) A B C D E F G H K [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ) The length (L) is always the same and does not depend on the selected pressure rating. Dimensions in US units DN L 1) A B C D E F G H K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] ½ ½ Endress+Hauser

39 DN L 1) A B C D E F G H K [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] [in] ) The length (L) is always the same and does not depend on the selected pressure rating. Order code for "Housing", option A "Compact, coated aluminum" with DN 350 to 600 (14 to 4") A C B D E F G H L A Dimensions in SI units DN L 1) A B C D F G [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ) The length (L) is always the same and does not depend on the selected pressure rating. DN E for pressure rating H for pressure rating PN 6 PN 10 PN 16 ASME PN 6 PN 10 PN 16 ASME [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Endress+Hauser 39

40 DN E for pressure rating H for pressure rating PN 6 PN 10 PN 16 ASME PN 6 PN 10 PN 16 ASME [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Dimensions in US units DN L 1) A B C D F G [in] [in] [in] [in] [in] [in] [in] [in] ) The length (L) is always the same and does not depend on the selected pressure rating. DN E for pressure rating H for pressure rating PN 6 PN 10 PN 16 ASME PN 6 PN 10 PN 16 ASME [in] [in] [in] [in] [in] [in] [in] [in] [in] Accessories Ground disk for flange connection DN 300 (1") E DN 350 (14") E D D B A C B A C t t A Endress+Hauser

41 Dimensions in SI units DN 1) A B C D E t EN (DIN), JIS PTFE [mm] [mm] [mm] [mm] [mm] [mm] [mm] ) ) ) ) ) ) ) ) Ground disks DN 15 to 50 (½ to 10") can be used for all available flange standards/pressure ratings. ) PN 10/16 3) JIS 10K/0K Dimensions in US units DN 1) A B C D E t ASME PTFE [in] [in] [in] [in] [in] [in] [in] ½ ½ Endress+Hauser 41