Replacing Spare Parts

Transcription

1 D/06/A2/ Products Solutions Services Installation Instructions Promag 100, Promag C 400, Promag 300, 500, 500 digital Promass 100, CNGmass, LNGmass, LPGmass, Promass 300, 500, 500 digital Instruction is valid for the following spare part kits: Order number Device component (Content) Order number Device component (Content) XPD0005- Kit electronics module Promass 100 (1 electronics module complete) Kit cover ultracompact, stainless 4404 (1 cover, 1 profile gasket) XPD0019- Kit electronics module CNG/LNG/LPGmass Exi (1 electronics module Exi complete) Kit seal housing compact, Alu 1 O-ring mm, 1 profile gasket) Kit Ex-i barrier (1 Barriere Ex i with terminal connection) Kit seal housing compact, stainless (2 profile gasket) Kit terminal connection for Ex-i barrier (2 terminal connection 4pole) Kit seal housing ultra compact, stainless (2 profile gasket) Kit T-DAT (1 T-DAT-transmitter complete) Kit cover, sight glass, compact, Alu (1 cover with screen, 1 O-ring 113,90 3,53) Kit cover compact, Alu ( 1 cover Alu, 1 O-ring mm) Kit cover, sight glass, compact, 4301 (1 cover with screen, 1 profile gasket) Kit cover compact, stainless 4301 (1 cover, 1 profile gasket) Kit cover, sight glass, compact, 4404 (1 cover with screen, 1 profile gasket) Kit cover compact, stainless 4404 (1 cover, 1 profile gasket) Kit cover, sight glass, ultracompact, 4301 (1 cover with screen, 1 profile gasket) Kit cover ultracompact, stainless 4301 (1 cover, 1 profile gasket) Kit cover, sight glass, ultracompact, 4404 (1 cover with screen, 1 profile gasket) The order number of the spare part set (on the packaging label) can differ from the product number (on the label directly on the spare part)! The order number of the relevant spare part set can be established by entering the material number of the spare part in the spare parts finder. We recommend that the Installation Instructions be kept with the packaging at all times.

2 Appropriate Use The spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only. Only original spare parts supplied by Endress+Hauser shall be used with the measuring device. The verification has to be done via W@M Device Viewer, this procedure is explained below. For some devices there is an overview of the correct spare parts inside the connection compartment cover. If the spare part is listed there, the verification is no longer required. Enter the serial number (Ser. No.), search for product data and click on spare parts. Ser. No.: Order code Description Display of all suitable spare parts. =? Check the order number of the spare part. Does the order number of spare part correspond to the order number in the spare part list? = Yes, the spare part can be used. A = NO, the spare part may not be used. Authorized personnel The person who carries out the repair is responsible for safety during the work, the quality of work completed and safety of the device after repair. Approval of the measuring device Group of persons authorized to carry out repairs without approval 1, 2, 3 with approval (e.g. IECEx) 1, 2, 3 1 = Trained customer technician 2 = Service technician authorized by Endress+Hauser 3 = Endress+Hauser (send measuring device back to manufacturer) 2 Endress+Hauser

3 Safety instructions Check whether the spare part matches the identification label on the measuring device, as explained on the first page. The spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only. Comply with national regulations governing mounting, electrical installation, commissioning, maintenance and repair procedures. Requirements with regard to specialized technical staff for the mounting, electrical installation, commissioning, maintenance and repair of the measuring devices: trained in instrument safety familiar with the individual operation conditions of the devices for Ex-certified measuring devices: also trained in explosion protection The measuring device is energized. Danger: Risk of electric shock! Open the measuring device in a de-energized state only. In the case of Ex-certified measuring devices: Only open in a de-energized state (once a delay of 10 minutes has elapsed after switching off the power supply) or in environments which do not have a potentially explosive atmosphere. In the case of measuring devices in safety-related applications in accordance with IEC or IEC 61511: After repair recommission in accordance with Operating Instructions. Document the repair procedure. Before removing the device: set the process in a safe condition and purge the pipe of dangerous materials. Hot surfaces! Risk of injury! Before commencing work, allow the system and measuring device to cool down to a touchable temperature. In the case of measuring devices in custody transfer, the custody transfer status no longer applies once the lead seal has been removed. Follow the Operating Instructions for the device. Risk of damaging electronic components! Ensure you have a working environment protected from electrostatic discharge. After removing the electronics cover, there is a risk of electric shock as shock protection is removed! Switch off the measuring device before removing internal covers. Modifications to the measuring device are not permitted. Only open housing for a brief period. Avoid the penetration of foreign bodies, moisture or contaminants. Caution! When replacing amplifier boards, I/O boards or submodules, ensure compatibility with existing software. The process for reading out the software revision number is described in the Operating Instructions (device functions). If the software of the board is not compatible, it should be updated using an operating software package (e.g. Field Care). In the event of functional changes, notify the plant owner/ operator. Replace defective seal/gaskets with genuine parts from Endress+Hauser only. If threads are damaged or defective, the measuring device must be repaired. Threads (e.g. of the cover for the electronics and connection compartments) must be lubricated. Use an acid-free, nonhardening grease if an abrasion resistant dry lubricant is nonexistent. If spacing is reduced or the dielectric strength of the measuring device cannot be guaranteed during repair work, perform a test on completion of the work (e.g. high-voltage test in accordance with the manufacturer's instructions). Service connector: do not connect in potentially explosive atmospheres. only connect to Endress+Hauser service devices. Observe the instructions for transporting and returning the device outlined in the Operating Instructions. If you have any questions, contact your Endess+Hauser service organization. Endress+Hauser 3

4 Tool list 8 mm 3 mm T8,, mm PH2 Side cutter Safety symbols DANGER A EN DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. WARNING A EN WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. CAUTION A EN CAUTION! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury. A EN! This symbol contains information on procedures and other facts which do not result in personal injury. Symbols for certain types of information A Permitted Procedures, processes or actions that are permitted. A Forbidden Procedures, processes or actions that are forbidden. A Tip Indicates additional information. Series of steps 4 Endress+Hauser

5 Promag 100, Promass 100, CNGmass, LNGmass, LPGmass Connection housing sensor Aluminium Replacing cover with sight glass, O-ring cover 5. Disassembly display module and display module carrier Procedure as in Chap. 3 mm Re-assembly A A Re-assembly A Replacing cover blind, O-ring cover 7. Replacing T-DAT Procede as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphic below: Cut the cable tie, remove the T-DAT, plug in the new T-DAT, save it wiht cable tie. 3 mm A A Re-assembly 8. Re-assembly A A Endress+Hauser 5

6 9. Replacing electronics module, (..20 ma HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing Note! When replacing the electronics do not forget to remove the T-DAT (position in the graphic 1 below). The T-DAT is attached to the housing through a string and must be put back in place after reassembly. Otherwise the device data get lost. Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, Bild 1 and as in the graphics below. T8 A A A A ,5 Nm (1 lbf ft) A A A Re-assembly 1 Replacing electronics module (Modbus RS485), seal electronics, seal housing Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, graphic 1 and in the graphics below. T8 5,5 Nm (1 lbf ft) A A A A Re-assembly. 6 Endress+Hauser

7 Connection housing stainless steel compact and connection housing ultracompact 1 Replacing cover with sight glass, profile gasket for cover 15. Replacing cover blind, gasket for cover 8 mm 8 mm 4 Nm (3 lbf ft) A A Re-assembly A A The material property L is encraved inside the cover. If this information is missing, the material property is Re-assembly A A Replacing the T-DAT Procedure as in Chap. 1, graphic 1 or as in Chap. 3, graphic 1 and as in the graphics below: Cut the cable tie, remove the T-DAT, plug in the new T-DAT, save it wiht cable tie. The material property L is encraved inside the cover. If this information is missing, the material property is A A Re-assembly Endress+Hauser 7

8 19. Replacing electronics module (..20 ma HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing When replacing the electronics do not forget to remove the T-DAT (position 1 in the graphic 1 below).the T-DAT is attached to the housing through a string and must be put back in place after reassembly. Otherwise the device data get lost! Procedure as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphics below. T8 A A A A ,5 Nm (1 lbf ft) A A Re-assembly 2 Replacing electroncs module (Modbus RS485), seal electronics, seal housing Procedure as in Chap. 1, graphic 1 or as in Chap. 3,graphic 1 and in the graphic below. 5,5 Nm (1 lbf ft) 0,8 Nm (0.6 lbf ft) A A A A Re-assembly 8 Endress+Hauser

9 2 Replacing Ex i-barrier and terminal connection 1 2 L 1 L+ Power supply 24V DC 26 B Safe area 27 A Modbus RS485 A Power Lift panel for bus termination Communication A 2 Safety Barrier Promass 100 with terminals 1 Non-hazardous area and Zone 2/Div. 2 2 Intrinsically safe area Safety Barrier Promass 100 Hazardous area Power supply Modbus RS485 L L+ B A A Endress+Hauser 9

10 ESC ESC + Promag C Safe of the device data A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration / Load from device, save the.xml file on the PC, load the parameter into the new electronics via function "Load to device". 25. Opening Transmitter Ph2 A A A PUSH PUSH TO TO REMOVE REMOVE A Replacing T-DAT Procedure as in Chap. 25 and in the graphics below. Cut the cable tie, remove the T-DAT, plug in the new T-DAT, save it wiht cable tie. PUSH TO REMOVE A A Re-assembly 10 Endress+Hauser

11 N sous tension I/O ESC öffnen ESC ESC Nicht unter Ne pas ouvrir sous tension I/O Power ESC Promag, Promass 300, 500 Aluminiumhousing non Ex replacing T-DAT 28. Safe of the device data HINWEIS A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration / Load from device, save the.xml file on the PC, load the parameter into the new electronics via function "Load to device". 29. Opening transmitter without display module icht unter Power Spannung öffnen Do not open when energized Ne pas ouvrir unter Nicht are 3 mm 5 Nm (8 lbf ft) A Opening transmitter with display module öffnen öffnen Spannung öffnen Do not open when energized öffnen unter unter unter Nicht Nicht Nicht + E are + E + E are + E are 3 mm A A Replacing T-DAT Procedure as in Chap. 29 or Chap. 30. A Endress+Hauser 11

12 ESC Aluminiumhousing Ex 3 Replacing T-DAT Procedure as in Chap. 30. A A Re-assembly Promag, Promass 500 digital Aluminiumhousing non Ex and Ex and Polycarbonathousing non Ex and Ex 3 Save of the device data A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration / Load from device, save the.xml file on the PC, load the parameter into the new electronics via function "Load to device". 35. Replacing T-DAT A A Re-assembly 12 Endress+Hauser

13 Promag, Promass 500 digital Sensor junction housing ultracompact hygienic stainless 37. Replacing cover, profile gasket for cover 8 mm A A The material property L is encraved inside the cover. If this information is missing, the material property is Re-assembly Promass 500 digital Sensor junction housing ultracompact hygienic stainless 39. Replacing interface gasket 8 mm 4 Nm (3 lbf ft) 3 (0.12) 5. A A A ,5 Nm (1 lbf ft) A A Re-assembly Endress+Hauser 13