AC30 Variable Speed Drive For the Open- and Closed-Loop Control of Pump, Fan and General Purpose Applications kw Standard Drive

Transcription

1 For the Open- and Closed-Loop Control of Pump, Fan and General Purpose Applications kw Standard Drive

2 WARNING USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. 2

3 Pump, Fan and General Purpose AC Drive - AC30 Series Drive Overview... 5 Technical Characteristics Electrical Characteristics Environmental Characteristics Standards and Conformance Dimensions Connections Accessories and Options Operator Keypad Data Storage and Cables Mounting and Filter Kits Communication Interfaces Input and Output Cards Anciliary Parts Parker Drive Quicktool (PDQ) Software Order Code Accessories Related Products Round Frame Three-Phase Induction Motors Square Frame Three-Phase Induction Motors

4 Parker Hannifin The global leader in motion and control technologies A world class player on a local stage Global Product Design Parker Hannifin has more than 40 years experience in the design and manufacturing of drives, controls, motors and mechanical products. With dedicated global product development teams, Parker draws on industry-leading technological leadership and experience from engineering teams in Europe, North America and Asia. Local Application Expertise Parker has local engineering resources committed to adapting and applying our current products and technologies to best fit our customers needs. Manufacturing to Meet Our Customers Needs Parker is committed to meeting the increasing service demands that our customers require to succeed in the global industrial market. Parker s manufacturing teams seek continuous improvement through the implementation of lean manufacturing methods throughout the process. We measure ourselves on meeting our customers expectations of quality and delivery, not just our own. In order to meet these expectations, Parker operates and continues to invest in our manufacturing facilities in Europe, North America and Asia. Electromechanical Worldwide Manufacturing Locations Europe Littlehampton, United Kingdom Dijon, France Offenburg, Germany Filderstadt, Germany Milan, Italy Asia Wuxi, China Chennai, India North America Rohnert Park, California Irwin, Pennsylvania Charlotte, North Carolina New Ulm, Minnesota Local Manufacturing and Support in Europe Parker provides sales assistance and local technical support through a network of dedicated sales teams and authorized technical distributors throughout Europe. For contact information, please refer to the Sales Offices on the back cover of this document or visit Offenburg, Germany Milan, Italy Littlehampton, UK Electromechanical Manufacturing Parker Sales Offices Distributors Dijon, France 4

5 AC30 Variable Speed Drive Pump, Fan and General Purpose AC Drive - AC30 Series Drive Overview Description AC30 drive has been designed to provide users with exceptional levels of control, from simple open-loop pumps and fans through to closed-loop process line applications. Its flexible and highly modular construction enables a wide range of communications and I/O modules to be easily added as required. The AC30 has been designed with simplicity in mind, but this doesn t compromise its functionality. Integrated macros for a range of applications and PLC functionality enable more capable users to create sophisticated control that would previously have required a separate PLC. Designed for operation in environment class 3C3 and 3C4 for Hydrogen Sulphide (H 2 S) as standard (tested at 25 ppm for 1200 hours), temperatures up to 50 C with optional integrated EMC filter to C2 1 st environment and DC link choke to reduce line harmonics. AC30V also complies with RoHS substance restrictions in accordance with EC Directive 2011/65/EU Features Flexibility Simplicity Technical Characteristics - Overview Ratings Normal Duty Heavy Duty ] ] 1 D 2 D 2 D D D D E E F F 22 G 22 G G Reliability 5

6 Overview Designed with you in mind Throughout every stage of the design process, our engineering teams worked to equip the AC30 with a wealth of features that benefit both OEMs and End-users alike. Working with the three principles of Flexibility, Simplicity and Reliability, our engineers have created a product that not only delivers class-leading performance but also offers excellent usability in a host of motor control applications. Engineered cooling improves reliability (R) (R) (R) Compact footprint, chassis or through-panel mounting (F)(S) (F) Flexibility (F) A fully featured list of standard functionality along with the use of common control and option modules allows users to put the drive to work in many different open- or closed-loop applications without having to invest significant time and effort in re-engineering motor control systems. Unobstructed access to power and dynamic brake terminals (S) (F) (S) Simplicity (S) From the clear and concise backlit LCD display to the power terminal covers that can be removed with the drive in the cabinet, AC30 has been engineered to make the process of operating and maintaining the drive as easy as possible. Suitable for harsh environments 2(F)(R) Reliability (R) Although no one can guarantee problems will never happen, our engineers have taken every possible step to reduce the likelihood of them occurring, as well as including a number of features in the AC30 that will ensure any loss of productivity is minimised and production restarted as safely and as soon as possible. Suited to all environments (F) (F)(R) (F)(R) Expandable I/O capabilities (F) (F) (S)(R) 6

7 Overview IEC61131 PLC functionality included (F) (S) Ethernet connectivity and inbuilt diagnostic web pages (S) Simplified configuration and data storage with SD cards s (S) Graphical keypad The tactile IP55 keypad can be mounted either on the drive itself or remotely and provides access to all drive functions. The backlit LCD display can be configured to present information in any one of a number of different languages, or even in your own custom language with your own user-defined units. Simple setup wizard and macros Field-fittable communications (F) Intuitive and easy to use, multi-function graphical keypad (S) Safe-Torque-Off (STO) for safety critical applications (F)(R) Keypad Remote Mounting The graphical keypad can be mounted remotely to the drive with the use of a connecting cable. When remote mounting, a blanking cover can be fitted to the drive in place of the keypad. 7

8 Overview Simple and effective pump and fan control Saving energy through speed control Pumps and fans are widely used throughout industry. Some estimates suggest that a large proportion of these can be as much as 20 % oversized for the application they are used in. When these are operated at a constant speed, a significant amount of the power consumed by the motor is wasted, costing your company considerable amounts of money and creating additional CO 2 emissions. Matching the speed of pumps and fans to process demands with the AC30V ensures that the motor will always operate at the optimal speed to deliver just the right amount of air or fluid. This can result in significant energy savings. A 20 % reduction in speed will actually reduce energy consumption by almost 50 % and payback can be achieved in less than 18 months in many cases. Speed control = Savings Improved power factor and service life Pumps and fans that continuously operate at maximum speed inevitably have shorter life spans and are subject to unnecessary wear and tear. Variable speed drives can help improve service life while also reducing energy consumption and improving the power factor of your installations. In addition to the cut in energy costs, you ll also see significant savings with maintenance and repair bills and a noticeable reduction in noise pollution as well. Control by flow regulation, motor run at maximum speed Control by AC30 variable speed drive A B C D Electricity supply E F Motor G 22 kw /Year A B C D E F G 11.3 kw /Year Total annual energy saving =

9 Overview Designed to put you in control of your energy savings AC30 is supplied complete with a raft of features designed to simplify pump and fan control. In addition to quick setup, dedicated pump and fan macros, there are a number of other features dedicated to energy-saving pump and fan control such as: Automatic belt breakage detection Catching a spinning load - "fly-catching" PID Control Intelligent pump profiles Essential services (Fire mode) Energy optimisation Engineered for any motor Skip frequencies Timed run function Process Timers Closed-loop operation 9

10 Overview Application Macros Making use of pre-defined control logic, application macros enables users to quickly configure the AC30 for control of one of a number of pre-defined functions. Information is presented to the user in a template format which can then be simply and easily populated with the specifc details of the application. This removes the complexity of designing the application logic from scratch. Basic Speed Control Automatic/Manual Control Preset Speed Control Raise / Lower PID Control Torque Control Fan Control Pump Control Hydraulic Pump Applications Parker Drive Developer - IEC PLC Functionality 10

11 Overview Applications With over 30 years experience of designing and building AC and DC drives and systems, Parker has a wealth of expertise in a host of different industries. The AC30 has been built on this experience and incorporates many flexible and innovative features, making it ideally suited for use in many industrial and commercial applications. Additional communications, expanded I/O and pulse encoder feedback option modules extend the capabilities of the AC30 still further, making it an extremely flexible and capable solution for all types of open- and closed-loop motor control requirements. Industrial Pump Control Industrial Fan Control Conveyor Control Air Compressor Control Machine Spindle Hydraulic Pump Control 11

12 Technical Characteristics Technical Characteristics Power Ratings Normal Duty Ratings Heavy Duty Ratings Order Code kw/hp Output Current A rms kw/hp Output Current A rms 400 VAC 480 VAC 400 VAC 480 VAC D D D D D D E 21 E 21 F F G G G Frame 12

13 Technical Characteristics Electrical Characteristics Power Supply Rated Input Voltage Input Frequency Maximum Switching Frequency Overload: Heavy Duty Overload: Normal Duty Output Frequencies Earth Leakage Current 400 V Nominal Environmental Characteristics Operating Temperature Storage Temperature Shipping Temperature Product Enclosure Rating (Cubicle mounted) (Through-panel mounted) Altitude Operating Humidity Atmosphere Climatic Conditions Chemically Active Substances Operating Vibration 2 Standards and Conformance Overvoltage Category Pollution Degree North America/Canada Europe EMC Compatibility RoHS Compliance 13

14 Technical Characteristics Dimensions Panel Mounting Dimensions [mm] Model Max. Weight [kg] H H1 H2 W W1 W2 D Fixings Through Panel Mounting Model H H1 H2 W W1 W2 D D1 Fixings Dimensions [mm] 14

15 Technical Characteristics Connections Power connections Term. Description L1 L2 L3 DB+ DB- DC+ DC- M1 M2 M3 Safe Torque Off (STO) Term. Label Description AC30 Series STO Users must conduct a risk assessment to identify the appropriate STO wiring scheme and ensure that all safety requirements are met. It is the user's responsibility to ensure the safe and correct use of the STO function of the AC30 Series. User's should read and fully understand chapter 6 (Safe Torque Off) of the product user manual. Manual No. HA501718U001 15

16 Technical Characteristics Control wiring connections Term. Label Term. Label X12 X11 JOG AC30 Series 16

17 Accessories and Options Accessories and Options Operator Keypad Order Code Description LA501991U300 Description: Data Storage and Cables Order Code IF CM501989U010 CM501989U011 CM501989U012 Description Mounting and Filter Kits Order Code BO501911U001 BO501911U002 BO501911U003 BO501911U004 BO501911U005 LA501935U001 LA501935U002 LA501935U003 LA501935U004 LA501935U005 Description 17

18 Accessories and Options Communication Interfaces 7003-PB-00 Supported Protocols Communication Speed Max. number of devices Supported Messages PROFIBUS DP-V1 communication interface 7003-DN-00 Supported Protocols Communication Speed Max. number of devices Supported Messages DeviceNet communication interface 7003-CB-00 Profile Communication Speed Max. number of devices Supported Messages CANopen communication interface 7003-PN-00 Supported Protocols Communication Speed Max. number of devices Supported Messages PROFINET I/O communication interface 7003-IP-00 Supported Protocols Communication Speed Max. number of devices Supported Messages Ethernet IP communication interface 7003-RS-00 Supported Protocols Communication Speed Max. number of devices Supported Messages RS485 / Modbus RTU communication interface 18

19 Accessories and Options Communication Interfaces 7003-BN-00 Supported Protocols Communication Speed Max. number of devices Supported Messages BACnet MSTP communication interface 7003-BI-00 Supported Protocols Communication Speed Max. number of devices Supported Messages BACnet/IP communication interface 7003-CN-00 ControlNet communication interface Supported Protocols Communication Speed Max. number of devices 99 Supported Messages 7003-EC-00 Supported Protocols Communication Speed Max. number of devices Supported Messages EtherCAT communication interface 7003-IM-00 Supported Protocols Communication Speed Max. number of devices Supported Messages Ethernet TCP communication interface 19

20 AC30 Variable Speed Drive Accessories and Options Input and Output Cards General Purpose I/O Module Description: Connection Details: Terminal Label Motor Thermistor Input Module Description: 20

21 Accessories and Options Real Time Clock and Motor Thermistor Input Module Description: Pulse Encoder Feedback Module Description: X22/01 X22/ A /A B /B +V -V SCN SCN X24/01 X24/02 X24/03 X24/04 X24/05 X24/06 X24/07 X24/08 Terminal Description 21

22 Accessories and Options Anciliary Parts Ouput Chokes Order Code CO55931 CO57283 CO57284 Motor Power Normal Duty [kw] 11 Choke Inductance [mh] Current [A rms] 2 22 CO57285 CO CO CO57960 CO EMC Filters Order Code CO CO CO465188U070 Contact your local sales office Motor Power Normal Duty Frame Size [kw] D D D D D D E 11 E F F 22 G G G 22

23 Accessories and Options Braking Resistors Order Code Power Rating [W] Resistance [Ω] Continuous Current [A] CZ CZ CZ CZ Parker Drive Quicktool (PDQ) Software Description 23

24 Order Code Order Code V 4 D 0004 B F T10 M00 1 Device Family 31V Voltage 4 3 Frame Size and Current Rating D0004 D0005 D0006 D0008 D0010 D0012 E0016 E0023 F0032 F0038 G0045 G0060 G0073 H0087 H0105 H0145 Versatile Control Module Versatile Control Module - 30V-... Order Code Description Order code Power Stack Only 4 Brake Switch B 5 EMC Filter N E F 6 Graphical Keypad Environmental Coating (2) S E 8 Special Options 0000 Accessories Graphical Keypad Order Code I/O Options Order Code Description Communication Interfaces Order Code Description Description 24