WIENER, Plein & Baus, Ltd. LCLS Service Training. WIENER Training- LCLS 10/06 - Tim Hoagland 1
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1 WIENER, Plein & Baus, Ltd. LCLS Service Training WIENER Training- LCLS 10/06 - Tim Hoagland 1
2 Agenda 1. Company Introduction 2. WIENER crates used at SLAC / LCLS 3. VME 6023 Crates 1. Bin Specifications 2. Fan Tray 3. Backplanes 4. Power Supplies 5. Software Interfaces 4. VME Mini Crates 1. Bin Specifications 2. Power Supplies WIENER Training- LCLS 10/06 - Tim Hoagland 2
3 WIENER Company Information Located 25 Km East of Cologne in Burscheid Germany. ~30 Employees for production, design, and quality control Most development is driven by the Nuclear & HEP community. WIENER Training- LCLS 10/06 - Tim Hoagland 3
4 WIENER-US 1997 Wiener Plein & Baus in Springfield, OH established WIENER USA: 3 employees for sales, administration and service + maintenance, Sales / Support and Maintenance: Mid / East : West: Andreas Ruben Tim Hoagland Order processing / Shipping: Katrin Ruben South East: SETS WIENER Training- LCLS 10/06 - Tim Hoagland 4
5 Determined by the needs of experimental physics Allows for the high level of flexibility and reliability. Crate styles 4000 Series: only Europe 5000 Series: BABAR, STAR, CDF (2) 6000 Series: since 2000 MINOS VME crates, PL6021) US CMS / LHC VME crates D0 - crates, PL500 Tevatron BLM VME crates WIENER VME Crates WIENER Training- LCLS 10/06 - Tim Hoagland 5
6 Crates at SLAC / LCLS BABAR DIRAC crates : 5000 Series Crates SSRL : 6000 Series Crates (some with Split backplanes) VME Mini Crates (both old and new style) LCLS: VME 6000 Series Crates (JLAB mechanics) New Style VME Mini Crates WIENER Training- LCLS 10/06 - Tim Hoagland 6
7 LCLS Crates 6023 JLab 19 wide x 11U height with 21 slots. VME-64x backplane Front air intake (with filter) and rear air exhaust Ethernet and CANbus remote control Full(6U) transition cage Low noise, 3U power supply mounted behind Fantray 3 fan fantray with intelligent control and alphanumeric display WIENER Training- LCLS 10/06 - Tim Hoagland 7
8 LCLS Crates 195x VME Mini 19 wide x 5U height, 7 slots VME64x Backplane Side air intake and rear exhaust Ethernet and CANbus control Integrated power-supply 6U transition cage Mechanics and Power supply redesigned in 2005 to provide more reliability and increase the ease of maintenance Uses same power supply concepts as 21 slot crates but different parts WIENER Training- LCLS 10/06 - Tim Hoagland 8
9 VME crate components 21 Slot VME crates are made up of 4 parts: Bin: Provides the mechanical support for the VME cards, backplane, fantray, power supply and rack mounting hardware. Backplane: A variety of backplanes are available, VME, VME430, VME64x, VXI, VXS, PXI, CPCI or customer provided. Fantray: Provides cooling for the VME modules plugged into the crate and the interface between remote monitoring applications and the power supply. Power Supply: Provides power to the Backplane and the fantray. WIENER Training- LCLS 10/06 - Tim Hoagland 9
10 Each crate component has it s own serial Number (Power supply, Fan tray, & Bin). Serial Number, Part number, & Type are given on label For power supplies, input and output power is also included Serial Number decoding Crate Components (year manufactured) Week manufactured Production Number WIENER Training- LCLS 10/06 - Tim Hoagland 10
11 Bin Features Very rigid mechanical construction with 5mm side panels according to IEEE1101.1, , Additional transversal stiffing members, screwed to the module guides for heavy duty Stripline technology backplane installed. Current distribution by multilayer- current- sheet, keeps cool even at highest currents All connectors are Metric! WIENER Training- LCLS 10/06 - Tim Hoagland 11
12 Bin Details 5mm side panel powerful locked to the transversal members by allen-screws, zero tolerance mechanics Machined for recessed mounting brackets WIENER Training- LCLS 10/06 - Tim Hoagland 12
13 2 Bin configurations 6023 Crates 6021 Crates WIENER Training- LCLS 10/06 - Tim Hoagland 13
14 6023 For 6U and 9U cards flexible divided 20 slot or 21 slot 9U format only Power Supply situated behind Fan Tray in bottom full access to rear J1/J2 (and J3 for 9U format) 3U Fan Tray space with plenum chamber for airflow homogenization Power Supply and Fan Tray easy to exchange WIENER Training- LCLS 10/06 - Tim Hoagland 14
15 6021 For 6U and 9U cards 21 slot or flexible divided 20 slot 6U / 9U Power Supply in top behind J1 free access to rear J2/J3 2U Fan Tray space Power Supply and Fan Tray easy to exchange WIENER Training- LCLS 10/06 - Tim Hoagland 15
16 Bins, 9U & Split Crates Bins are available for 6U or 9U VME cards Possible to split the the card cage between 6U & 9U cards providing any combination. WIENER Training- LCLS 10/06 - Tim Hoagland 16
17 Bins, Power Protection Memory (PPM) EEProm behind between fantray and power supply ensures proper power supply configuration. If power supply is plugged into crate with different configuration than the configuration stored in EEPROM, crate won t start. Wrong power supply gives plug and play error. WIENER Training- LCLS 10/06 - Tim Hoagland 17
18 Backplanes WIENER provides a range of standard VME Backplanes or can install customer provided backplanes 21 slot crates can have split backplanes: 1x21 slot backplane 2x10 slot backplanes 3x 7 slot backplanes WIENER Training- LCLS 10/06 - Tim Hoagland 18
19 Backplanes, VME64x (LCLS) 10 layers stripline technology Crostalk minimizing design 18 ground power-bugs,each for 60A, minimize DC ground shift Active automatic daisy chain 8 plugs for temperature sensors (automatic temp. watching of selected slots!) Optional assembling for chained block transfer CBLT multicast cycles MCST WIENER Training- LCLS 10/06 - Tim Hoagland 19
20 Fan Tray Units (UEL) Front plug-in, optimized design with air compression chamber 3, 4, 6 or 9 Long live high performance DC fans (MTBF>65,000 hours) Integrated monitoring, diagnostic and control individually controlled (pulse / current measurement), fan fail circuit Adjustable, temperature controlled fan speed (8 bin temp. sensors + 1 air inlet) µp + alphanumeric display, status LED s Programmable hot-swapping Interfaces for remote access (RS232, CAN-bus, Ethernet,) WIENER Training- LCLS 10/06 - Tim Hoagland 20
21 Fan Tray plugs into the front of the VME crate, below the VME card cage Fan tray can be hot swapped Provides the remote interface to the crate LEDs report status of the power supply and VME Backplane Alphanumeric display panel reports: Power supply information Fan speed information IP/CANbus information Fan Trays WIENER Training- LCLS 10/06 - Tim Hoagland 21
22 Fan Tray Operation Switches LED s DC-On (Trip-off reset) Power Mode select (programming) Fan speed Fan speed Auto off Auto off Local Remote address adj. Status Sys reset (protected) Fan fail Overheat Sys fail WIENER Training- LCLS 10/06 - Tim Hoagland 22
23 Fan Tray Display Features Display: All voltages (sense levels at backplane) and currents Fan speed (RPM) Temperatures (optional 8 sensors above modules) UV / OV / OC Trip-points (programming mode) Operation time of Power Supply and Fan Tray Programming: Voltage trip off points Umin, Umax, Unom, Imax, Ilim Auto power on, fan hot swapping Temperature display, temperature limits Networking configuration Failures diagnose: over- under voltage (per channel) over temperature, fan fail, AC-fail internal failure (check sums, etc.) monitor self-test WIENER Training- LCLS 10/06 - Tim Hoagland 23
24 Power Supplies *NEVER REMOVE POWER SUPPLY COVER* Removing the cover exposes: 385VDC High Power Capacitors (can be charged even when unplugged) WIENER Training- LCLS 10/06 - Tim Hoagland 24
25 Power Supplies (UEP) WIENER VME crates include high power, low noise switching power supplies. The power supply is microprocessor controlled and with software adjustable outputs. Through software it is possible to set voltage windows, set current limits, set temperature limits, and calibrate channels. The software interface is a valuable tool in determining the cause of a power supply failure. WIENER Training- LCLS 10/06 - Tim Hoagland 25
26 Power Supply Details Single / dual output power modules ( W/channel) programmable voltage / current settings up to 8 independent DC outputs world wide auto-range AC input, with power factor correction, up to 3 kw(3u) / 6 kw (6U) output power Voltages ramp up 50ms, synchronic and monotone Voltage ramp down by fast output discharge (crow bar) Extremely low noise and low ripple <15mVpp <10mVpp typ. WIENER Training- LCLS 10/06 - Tim Hoagland 26
27 Power Supply Structure MNPFC16 AC mains input auto range, PFC primary switcher 5 power slots MUH6021 micro processor module aux power supply MEH single channel power module MDL / MDH dual channel power module WIENER Training- LCLS 10/06 - Tim Hoagland 27
28 Power Supply, MNPFC MNPFC is main rectifier for the power supply with power factor correction. Supplies 385V DC to power the rest of the modules in the power supply. Has a small relay which clicks when AC power is connected. WIENER Training- LCLS 10/06 - Tim Hoagland 28
29 Power Supply, MUH MUH board is the microprocessor board which controls the power supply. It contains the CANbus and RS232 interface electronics used to communicate with the power supply Contains an EEPROM which holds the power supply configuration and calibration data WIENER Training- LCLS 10/06 - Tim Hoagland 29
30 Power Supply, Power Modules The power modules produce the output voltages A variety of modules exist to cover from 2-30V. Single channel modules (MEH) provide the highest power. MDL modules are low power dual channel modules MDH modules are high power dual channel modules Modules can be run in series or parallel for higher power or voltages. WIENER Training- LCLS 10/06 - Tim Hoagland 30
31 Power Supply, Module Types Type Voltage Range Channels Peak Power / channel MEH 2V 7V 1 115A / 550W MEH 6V... 10V 1 80A / 550W MEH 7V 16V 1 46A / 550W MEH 12V 30V 1 23A / 550W MEH 30V 60V A / 650W MDH 2V 7V 2 30A / 210W MDH 7V 16V 2 20A / 250W MDL 7V 24V A / 275W WIENER Training- LCLS 10/06 - Tim Hoagland 31
32 Software Control CANbus EPICS (BABAR) Ethernet SNMP Built in webserver OPC Server RS232 (power supply only) Diagnose power supply problems Adjust power supply parameters WIENER Training- LCLS 10/06 - Tim Hoagland 32
33 RS232: Software interfaces internal communication between UEP / UEL CPU s External monitoring / programming (no UEL!) CAN-bus: Built into UEP MUH For remote monitoring & control Ethernet UEL CPU (new version) Translated to CAN-bus internally Front RS232 / USB UEL CPU WIENER Training- LCLS 10/06 - Tim Hoagland 33
34 Software Interface- CANbus CANbus was developed by the automotive industry for slow engine control. Is now a popular bus in Physics and industry. Allows full control and monitoring of crates on the bus. CANbus address is set via switches on UEL front panel. Currently BABAR is using CANbus (along with EPICS) to monitor DIRAC crates WIENER Training- LCLS 10/06 - Tim Hoagland 34
35 Software Interface- Ethernet IP Address is set via UEL front panel switches. Built in webserver allows access from any web browser. (Password protected) Supports SNMP to allow quick data collection from many crates. WIENER Training- LCLS 10/06 - Tim Hoagland 35
36 Software Interfaces- Ethernet(SNMP) Provides a great interface to build custom controls Use of NetSNMP allows for platform independent scripts (Win32 or Linux) Could be tied into EPICS WIENER Training- LCLS 10/06 - Tim Hoagland 36
37 Software Interface- Ethernet(OPC)!NEW! open software systems: OPC server (OLE for Process Control / Win NT/2k/XP) for CAN-bus & Ethernet WIENER Training- LCLS 10/06 - Tim Hoagland 37
38 Software Interfaces- RS232 RS232 Interface allows for quick diagnosing of power supply problems Can be used to make changes to power supply configuration Must be used with special RS232 adapter WIENER Training- LCLS 10/06 - Tim Hoagland 38
39 VME Mini-Crate Integrated Power Supply and Fan Tray Same Power Supply setup, Special modules Same software interfaces and control WIENER Training- LCLS 10/06 - Tim Hoagland 39
40 Mini Crate Airflow Transition Card cage Fan Backplane Power Supply VME Card cage WIENER Training- LCLS 10/06 - Tim Hoagland 40
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