Ultra3000 Digital Servo Drives

Transcription

1 The Ultra000, Ultra000i, Ultra000-SE, Ultra000-DN, and Ultra000X-DN drives make up a family of flexible, high-performance digital servo drives for a variety of motion control applications and architectures. The wide range of power platforms, connectivity options and functions makes the Ultra000 digital servo drive family an attractive solution for a variety of machine control architectures including Logix, SLC, and third-party machine and motion control systems. In addition, the Ultra000i indexing, Ultra000-SE, Ultra000-DN, Ultra000X-DN drives are positioning drives designed for applications requiring either simple or complex motion profiles. Only the -SE and 098-DSD-HVxxx-SE (SERCOS interface) drives are part of the Kinetix Integrated Motion solution. Topic Ultra000 Digital Servo Drive Architectures 1 Ultra000 Digital Servo Drive Components Ultra000 Digital Servo Drive Specifications 4 Ultra000 Digital Servo Drive Dimensions 41 Ultra000 Connector, Indicator, and Switch Locations 44 Ultra000 Digital Servo Drive Catalog Numbers 47 Ultra000 Digital Servo Drive Architectures Page Drive Type Drive Cat. No. Command Interface SERCOS interface drive -SE and 098-DSD-HVxxx-SE Fiber-optic SERCOS ring Analog drive and 098-DSD-HVxxx Analog command interface Digital drive with DeviceNet interface Indexing drive Indexing DeviceNet interface drives -DN and 098-DSD-HVxxx-DN X and 098-DSD-HVxxxX X-DN and 098-DSD-HVxxxX-DN DeviceNet communication interface Standalone control Publication GMC-SG001O-EN-P March 010 1

2 Ultra000 Digital Servo Drive Specifications This section contains general power, physical/environmental, power dissipation, controller, I/O, operating modes command sources, serial communication, network communication, feedback, and connector specifications for the Ultra000 digital servo drives. Specifications apply to these Ultra000 drive models: SE indicates the -SE SERCOS interface drive DN indicates the -DN DeviceNet interface drive X indicates the X indexing drive X-DN indicates the X-DN indexing DeviceNet interface drive Power Specifications 098-DSD-005x-xx, 098-DSD-010x-xx, and 098-DSD-00x-xx Ultra000 (0V) Drives Attribute AC input voltage (1) AC input frequency AC input current () () Nom (rms) 0V AC (0-pk) max inrush (4) (1) Specification is for nominal voltage. The absolute limits are ±10%, or 88 65V rms. Value 098-DSD DSD DSD V rms Single-phase 47 6 Hz 5 A 100 A - Series A or B 0 A - Series C () The 098-DSD-005x-xx, 098-DSD-010x-xx, and 098-DSD-00x-xx (0V) drives are limited to: Series A or B - one contactor cycle every two minutes. Series C - one contactor cycle every 10 s for up to two minutes, not to exceed 1 cycles in five minutes. () Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended (refer to Fuse Specifications on page 7). (4) In-rush current limiting circuitry is enabled within s after removal of AC line power. 9 A 100 A - Series A or B 0 A - Series C Continuous output current (rms) 1.8 A.5 A 7.1 A Continuous output current (0-pk).5 A 5.0 A 10 A Peak output current (rms) 5. A 10.6 A 1. A Peak output current (0-pk) 7.5 A 15 A 0 A Bus capacitance 1410 µf 1880 µf 1880 µf Internal shunt resistance N/A N/A N/A Shunt on N/A N/A N/A Shunt off N/A N/A N/A Bus overvoltage 400V DC 400V DC 400V DC Energy absorption capability 115V AC input 0V AC input Continuous power output 115V AC input 0V AC input 9 J 8 J 0.5 kw 0.5 kw 15 J 51 J 0.5 kw 1.0 kw 18 A 100 A - Series A or B 0 A - Series C 1.0 kw.0 kw 4 Publication GMC-SG001O-EN-P March 010

3 Chapter 9 Fuse Specifications Use class CC, G, J, L, R, or T fuses, with current ratings as indicated in the table below. The table below lists fuse examples recommended for use with the Ultra000 (0V and 460V) drives. Fuse Examples for Ultra000 Drives Drive Cat. No. 098-DSD-005 Input Voltage Input Type (1) Part numbers shown are examples of Bussmann fuses. FNQ-R-6 Class CC (1) Recommended Fuse LPJ-6SP 098-DSD-010 FNQ-R-10 LPJ-10SP 098-DSD-00 FNQ-R-0 LPJ-0SP Input Power 098-DSD-00 0V AC FNQ-R-0 LPJ-0SP 098-DSD-075 FNQ-R-0 LPJ-0SP 098-DSD-150 N/A LPJ-60SP Auxiliary Input Power FNQ-R-10 LPJ-10SP 098-DSD-HV00 KTK-R-5 LPJ-5SP 098-DSD-HV050 KTK-R-8 LPJ-8SP Class J (1) 098-DSD-HV100 Input Power KTK-R-0 LPJ-17-1/SP 460V AC 098-DSD-HV150 KTK-R-0 LPJ-0SP 098-DSD-HV0 N/A LPJ-5SP 098-DSD-HVxxx Auxiliary Input Power FNQ-R-10 LPJ-10SP Circuit Breaker Specifications While circuit breakers offer some convenience, there are limitations for their use. Circuit breakers do not handle high current inrush as well as fuses. Make sure the selected components are properly coordinated and meet acceptable codes including any requirements for branch circuit protection. Evaluation of the short-circuit available current is critical and must be kept below the short-circuit current rating of the circuit breaker. Circuit Breaker Examples for Ultra000 (460V) Drives Drive Cat. No. 098-DSD-HV DSD-HV DSD-HV DSD-HV DSD-HV0 Input Voltage 460V Circuit Breakers 140M-F8E-C16 140M-F8E-C0 140M-F8E-C 140M-F8E-C45 N/A Publication GMC-SG001O-EN-P March 010 7

4 In the figure below, -xxx is replaced by -00, -075, or -150 to represent the Ultra000, 7.5, and 15 kw drives respectively., X, -SE, -DN, X-DN Dimensions (0V) A B C 7.08 (8.94) 49.5 (1.75) 1.47 (1.05) (14.) Dimensions are in Unit shown is the 098-DSD-00 B C J Ultra000 Drives A B C J 098-DSD-00, 098-DSD-00X, 098-DSD-00-SE, 098-DSD-00-DN, 098-DSD-00X-DN (.6) 50.8 (.0) 0. (0.8) 4.84 (9.6) 098-DSD-075, 098-DSD-075X, 098-DSD-075-SE, 098-DSD-075-DN, 098-DSD-075X-DN (5.41) 88.9 (.5) 4.89 (0.96) (9.7) 098-DSD-150, 098-DSD-150X, 098-DSD-150-SE, 098-DSD-150-DN, 098-DSD-150X-DN (7.44) 19.7 (5.5) 4.6 (0.97) (9.49) 4 Publication GMC-SG001O-EN-P March 010

5 Ultra000 Connector, Indicator, and Switch Locations This section provides the connector, indicator, and switch locations for the (X indicates indexing, -SE indicates SERCOS interface, -DN indicates DeviceNet interface, and X-DN indicates indexing DeviceNet interface). 098-DSD-005, 098-DSD-010, 098-DSD-00 Ultra000 (0V) Connectors and X Ultra000 and Ultra000 Indexing Drives -SE Ultra000 SERCOS Interface Drives -DN and X-DN Ultra000 DeviceNet and DeviceNet Indexing Drives Item Description Item Description Item Description 1 Motor power connections 6 CN 9-pin serial port connector 11 SERCOS node address switches AC input power connections 7 DC bus connections for active shunt resistor kit CN 15-pin motor feedback connector 1 Data rate switch 8 CN1 44-pin user I/O connector 1 SERCOS receive (Rx) connector 4 Logic power 9 Module status indicator 14 SERCOS transmit (Tx) connector 5 Seven-segment fault status indicator 10 Network status indicator 15 DeviceNet interface connector For CN1, CN, and CN connector options, refer to Breakout Components and Connector Kits beginning on page Publication GMC-SG001O-EN-P March 010

6 Chapter DSD-00, 098-DSD-075, and 098-DSD-150 Ultra000 (0V) Connectors 5 4 External Shunt Internal TB U Motor V W 8 DC Bus + - L VAC 50/60 Hz L L 9 L1 AUX L/N AUX 14 DeviceNet V- TB Can_L Shield Can_H V+ and X Ultra000 and Ultra000 Indexing Drives -SE Ultra000 SERCOS Interface Drives -DN and X-DN Ultra000 DeviceNet and DeviceNet Indexing Drives Item Description Item Description 1 AC input power connections (1) DC bus connections for active shunt resistor kit (1) The 098-DSD-00x-xx drives do not have an L power terminal. 9 CN1 44-pin user I/O connector 10 Module status indicator Motor power connections 11 Network status indicator 4 Passive shunt resistor connections 1 SERCOS node address switches 5 Seven-segment fault status indicator 1 Data rate switch 6 Logic power 14 SERCOS receive (Rx) connector 7 CN 9-pin serial port connector 15 SERCOS transmit (Tx) connector 8 CN 15-pin motor feedback connector 16 DeviceNet interface connector For CN1, CN, and CN connector options, refer to Breakout Components and Connector Kits beginning on page 418. Publication GMC-SG001O-EN-P March

7 Chapter 1 Motion Control Accessories Motor/Actuator Cable Selection These tables provide flying-lead motor cable catalog numbers for drive/motor combinations. Most motor brake wires are in the power cable, so a separate brake cable is not required (except where noted). IMPORTANT The MP-Series low-inertia motors on this page are equipped with DIN connectors (specified by 4 or 7 in the catalog number) and are not compatible with cables designed for motors equipped with bayonet connectors (specified by in the catalog number). The motors with bayonet connectors (for example, MPL-A10P-xxxAA) are being discontinued and require 090-XXNFMP-Sxx (bayonet) cables. For help with migration or to select bayonet cables, contact your Rockwell Automation sales representative. MP-Series (Bulletin MPL) Motor Feedback Cables Motor Cat. No. Compatible Drive Cat. No. Feedback Type Feedback Cable Cat. No. MPL-A15xxx-V/Ex4xAA, MPL-Axxx-V/Ex4xAA MPL-B15xxx-V/Ex4xAA, MPL-Bxxx-V/Ex4xAA MPL-Axxx-M/Sx7xAA, MPL-A5xxx-M/Sx7xAA MPL-Bxxx-M/Sx7xAA, MPL-B9xxx-M/Sx7xAA MPL-A15xxx-Hx4xAA, MPL-Axxx-Hx4xAA MPL-B15xxx-Hx4xAA, MPL-Bxxx-Hx4xAA MPL-Axxx-Hx7xAA, MPL-A4xxx-Hx7xAA, MPL-A45xxx-Hx7xAA 094-BCxx-Mxx-S or 094-BMxx-S 098-DSD-HVxxx 098-IPD-xxx 094-BCxx-Mxx-S or 094-BMxx-S 098-DSD-HVxxx 098-IPD-HVxxx 099-BMxx-S 094-BCxx-Mxx-S or 094-BMxx-S 098-DSD-HVxxx 098-IPD-xxx Multi-turn High-resolution Absolute or Single-turn High-resolution Encoder Feedback Incremental (1) Feedback (1) Not all MP-Series low-inertia motors are available with incremental and resolver feedback options. 090-CFBM4DF-CDAFxx (continuous-flex) 090-CFBM7DF-CDAFxx (continuous-flex) 090-CFBM4DF-CDAFxx (continuous-flex) 090-CFBM7DF-CDAFxx (continuous-flex) MPL-Bxxxx-Rx4xAA 094-BCxx-Mxx-S or 094-BMxx-S Resolver Feedback (1) 090-CFBM4DF-CEAAxx (standard) Cable length xx is in meters. Refer to Standard Cable Lengths beginning on page Publication GMC-SG001O-EN-P March 010