Removing and Replacing the Line Interface Module Internal Components

Transcription

1 Installation Instructions Removing and Replacing the Line Interface Module Internal Components Catalog Numbers 09-ALS, 09-ALS, 09-AL0S, 09-AL7S, 09-BL0S, 09-BLS, 09-BL0S, 09-BL7S, 09-XL7S-C, 09-XL7S-C, 09-AL09, 09-BL0 Topic Page About This Publication Important User Information Catalog Number Explanation Field Replaceable Components Remove/Replace the Front Cover Remove the Circuit Breakers 8 Replace the Circuit Breakers Remove the Auxiliary Contact Replace the Auxiliary Contact Remove and Replace the Fuse Block Replace the (FB) Fuses Remove the Cooling Fan Replace the Cooling Fan Block Diagrams 7 Additional Resources About This Publication Use these instructions when replacing components internal to the Bulletin 09 Line Interface Module (LIM) as specified in Field Replaceable Components on page. For installation information regarding equipment and accessories not included here, refer to Additional Resources on page or the information available for those products.

2 Removing and Replacing the Line Interface Module Internal Components Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (P). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (P). Rockwell Automation Publication 09-IN009D-EN-P - June 0

3 Removing and Replacing the Line Interface Module Internal Components Catalog Number Explanation Line interface module (LIM) catalog numbers and descriptions are listed in the following table. Table - LIM Catalog Numbers and Descriptions Cat. No. Input Voltage Current Rating Description 09-ALS 0V A 09-ALS A 0V AC auxiliary power output. Customer-configurable branch-circuit V DC power output with 0 A current capacity. 09-AL0S 0 A protection. This feature provides the Branch circuit protection and disconnect when used with the 09-AL7S 7 A option for connecting CB and CB before Variable Depth Rotary Mechanism (catalog number 09-BL0S 0V 0 A or after the main (CB) disconnect. 0G-G-RVMB). 09-BLS A Refer to the Line Interface Module Installation Power to multiple Bulletin 09 or 09 power rails. Instructions, publication 09-IN00, for Internal V DC I/O line filter. 09-BL0S 0 A more information. Internal 0V AC control line filter. 09-BL7S 7 A External (customer supplied) three-phase line filter. 09-XL7S-C 0/0V 7 A 0V AC auxiliary power input. 09-XL7S-C 0/0V 7 A 0V AC auxiliary power input. 09-AL09 0V 0 A V DC power output with 8 A current capacity. 09-BL0 0V 0 A Internal three-phase line filter. Internal 0V AC control line filter. Rockwell Automation Publication 09-IN009D-EN-P - June 0

4 Removing and Replacing the Line Interface Module Internal Components Field Replaceable Components This section provides descriptions and catalog numbers for the field-replaceable components internal to the line interface module. Table - Field Replaceable Components (09-ALxxS, 09-BLxxS, and 09-XL7S-Cx LIM modules) Cat. No. Quantity Reference Designator Description Allen-Bradley Part Number 09-ALxxS CB Circuit Breaker, -pole, 0 A 9-SPD00 () 9-SPMD00 CB Circuit Breaker, -pole, A 9-SPC0 () 9-SPMC0 Bussmann Part Number FB () Fuse, 0 A, Class CC FNQ-R-0 09-BLxxS CB Circuit Breaker, -pole, A 9-SPD00 () 9-SPMD00 CB Circuit Breaker, -pole, A 9-SPC00 () 9-SPMC00 FB () Fuse,. A, Class CC FNQ-R-. 09-XL7S-C CB Circuit Breaker, -pole, 0 A 9-SPD00 () 9-SPMD00 CB Circuit Breaker, -pole, A 9-SPC0 () 9-SPMC0 FB () Fuse, A, Class CC FNQ-R- 09-XL7S-C CB Circuit Breaker, -pole, 0 A 9-SPD00 () 9-SPMD00 CB Circuit Breaker, -pole, A 9-SPC0 () 9-SPMC0 Common Module Components FB () Fuse, 0 A, Class CC FNQ-R-0 FB Fuse Block 9-FBC0-L CBA Auxiliary Contact 9-ASPH () 89-ASCR () Fuses for FB are accessible from the front of each module. Refer to Figure and Figure for the location of FB. () CB (part number9-spxxxxx) is no longer available. It must be replaced with CB (part number 9-SPMxxxxx). () CB (part number 9-SPxxxxx) is no longer available. It must be replaced with CB (part number 9-SPMxxxxx). () CBA (part number9-asph) is no longer available. It must be replaced with CBA (part number 89-ASCR). Rockwell Automation Publication 09-IN009D-EN-P - June 0

5 Removing and Replacing the Line Interface Module Internal Components Table - Field Replaceable Components (09-AL09 and 09-BL0 LIM modules) Cat. No. Quantity Reference Designator Description Allen-Bradley Part Number Vendor Part Number 09-AL09 CB Circuit Breaker, -phase, A, 80V 9-SPD0 () 9-SPMD0 09-BL0 CB Circuit Breaker, -phase, A, 80V 9-SPD0 () Common Module Components 9-SPMD0 Finger Guard, Fan, Wire, 80 mm 87 (Qual-Tek) Fan, 80 mm (. in.), 0V UF80B-BTH (Mechatronics) CB Circuit Breaker, -phase, A, 80V 9-SPD00 () 9-SPMD00 CB Circuit Breaker, -phase, A, 80V 9-SPD00 () 9-SPMD00 () CB (part number9-spxxxxx) is no longer available. It must be replaced with CB (part number 9-SPMxxxxx). () CB (part number9-spxxxxx) is no longer available. It must be replaced with CB (part number 9-SPMxxxxx). () CB (part number9-spxxxxx) is no longer available. It must be replaced with CB (part number 9-SPMxxxxx). Rockwell Automation Publication 09-IN009D-EN-P - June 0

6 Removing and Replacing the Line Interface Module Internal Components Remove/Replace the Front Cover To perform all component removal/replacement procedures, you need to remove power from the unit and remove the front cover to gain access to the internal components. There are no tools needed to remove the front cover. Follow these steps to remove the LIM module front cover.. Remove all input power to the LIM module. ATTENTION: To avoid shock hazard or personal injury, assure that all power has been removed before proceeding. This system may have multiple sources of power. More than one disconnect switch may be required to de-energize the system.. Allow five minutes for the V power supplies to completely discharge before proceeding.. Determine where to start disassembly. For this LIM Module 09-ALxxS, 09 -BLxxS, or 09-XL7S-Cx. Open the IO (IOL) connector access door.. Disconnect the IO (IOL) connector. ATTENTION: To avoid hazard of electrical shock, verify that all voltage on the capacitors has been discharged before attempting to service, repair, or remove this unit. This product contains stored energy devices. You should only attempt the procedures in this document if you are qualified to do so and familiar with solid-state control equipment and the safety procedures in publication NFPA 70E. Do this Go to step. 09-AL09 or 09-BL0 Go to step. Rockwell Automation Publication 09-IN009D-EN-P - June 0

7 Removing and Replacing the Line Interface Module Internal Components 7. Locate the two bail fasteners (lower front cover) and rotate them one quarter turn in either direction. Line Interface Module, Front View (09-AL09 module is shown) MAIN VAC AUX VAC BRAKE-I/O VAC Closed Open Bail Fasteners 7. Slide the cover away and down from the LIM module. Line Interface Module, Right-side View (09-AL09 module is shown) 8. To replace the LIM module front cover, reverse steps and 7. Rockwell Automation Publication 09-IN009D-EN-P - June 0

8 8 Removing and Replacing the Line Interface Module Internal Components Remove the Circuit Breakers You will need a screwdriver to remove circuit breakers. Follow these steps to remove LIM module circuit breakers.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Locate the Main VAC (CB), Control VAC (CB), and Brake - I/O (CB) circuit breakers and Fuse Block (FB). Fuse block FB is present only in the 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx. Figure - Locating CB, FB, CBA, and CB (09-ALxxS and 09-XL7S-Cx) CB FB CB (assembly) Fuse access compartments (pull down to open) WIRE_0 WIRE_9 WIRE_ WIRE_ WIRE_ WIRE_ WIRE_7 COIL_A WIRE_ WIRE_ WIRE_ WIRE_ Brake and I/O (V AC) Fuse Block Control VAC (CB) WIRE_9 WIRE_8 Line Interface Module (09-ALxxS module is shown) Auxiliary Contact (CBA) IMPORTANT Main VAC (CB) in 09-ALxxS, 09-BLxxS, and 090-XL7S-Cx models is not field replaceable. IMPORTANT Figure shows CB (part number 9-SPMxxxxx) and CBA (part number 89-ASCR). CB and CBA will be in opposite locations if the respective part numbers are (9-SPxxxxx) and (9-ASPH). Rockwell Automation Publication 09-IN009D-EN-P - June 0

9 Removing and Replacing the Line Interface Module Internal Components 9 Figure - Locating CB, FB, CBA, and CB (09-BLxxS) WIRE_0 WIRE_9 WIRE_ WIRE_ WIRE_ CB FB CB (assembly) WIRE_ WIRE_ WIRE_7 Fuse access compartments (pull down to open) COIL_A WIRE_ WIRE_ WIRE_ WIRE_ WIRE_ WIRE_9 WIRE_8 Line Interface Module (09-BLxxS module is shown) Brake and I/O (V AC) Fuse Block Control VAC (CB) Auxiliary Contact (CBA) IMPORTANT Main VAC (CB) in 09-ALxxS, 09-BLxxS, and 090-XL7S-Cx models is not field replaceable. IMPORTANT Figure shows CB (part number of 9-SPMxxxxx) and CBA (part number 89-ASCR). CB and CBA will be in opposite locations if the respective part numbers are (9-SPxxxxx) and (9-ASPH). Rockwell Automation Publication 09-IN009D-EN-P - June 0

10 0 Removing and Replacing the Line Interface Module Internal Components Figure - Locating CB, CB_AUX, CB, and CB (09-AL09) CB CB CB WIRE_ L L WIRE_ L AUXSTAT_ WIRE_ WIRE_7 WIRE_8 WIRE_9 WIRE_ WIRE_ WIRE_ AUXSTAT_ Main VAC (0/0V AC) Auxiliary Contact (CB_AUX) Control VAC (CB) WIRE_ WIRE_ 0VAC_L 0VAC_L Brake and I/O (V AC) WIRE_ WIRE_ Figure - Locating CB, CB_AUX, CB, and CB (09-BL0) Line Interface Module (09-AL09 module is shown) CB CB CB WIRE_ L L WIRE_ L AUXSTAT_ WIRE_8 WIRE_9 WIRE_0 WIRE_ WIRE_ WIRE_ WIRE_7 AUXSTAT_ Main VAC (0/0V AC) Auxiliary Contact (CB_AUX) Control VAC (CB) WIRE_ WIRE_7 0VAC_L 0VAC_L Brake and I/O (V AC) WIRE_ WIRE_8 Line Interface Module (09-BL0 module is shown) Rockwell Automation Publication 09-IN009D-EN-P - June 0

11 Removing and Replacing the Line Interface Module Internal Components. Remove wiring from the top and bottom circuit breaker terminals and label each wire if not already done.. Using a screwdriver, release the spring latch beneath each circuit breaker while pulling the breaker up and away from the DIN rail..0 mm (0. in.) Removing/inserting wires Releasing the spring latch () Turn screw clockwise to tighten, counter-clockwise to loosen. () You may need two screwdrivers to release the control circuit breaker (CB) and auxiliary contact latch on 09-ALxxS, 09-BLxxS, and 09-XL7S modules at the same time. Replace the Circuit Breakers You will need a screwdriver to replace circuit breakers. IMPORTANT When replacing CB (part number 9-SPxxxxx) with the replacement CB indicated in Table, CBA will also need to be replaced. See Table for the CBA replacement part number. Follow these steps to replace LIM module circuit breakers.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Insert the screwdriver (as shown in the figure above) and release the spring latch while setting the replacement breaker into position on the DIN rail. For replacement component part numbers, refer to Table and Table on page.. Remove the screwdriver to set the latch.. Reconnect the circuit breaker wiring. Torque set screws to.. N m (0 lb in). Refer to the wire labels (as shown in the figures beginning on page 8) and/or Block Diagrams (beginning on page 7) when reconnecting the circuit breaker wiring. Rockwell Automation Publication 09-IN009D-EN-P - June 0

12 Removing and Replacing the Line Interface Module Internal Components Remove the Auxiliary Contact You will need a screwdriver to remove the CBA auxiliary contact from the CB control circuit breaker. IMPORTANT This procedure applies to only the auxiliary contact in 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx LIM modules. Other LIM modules do not have an auxiliary contact. IMPORTANT This procedure applies to only the auxiliary contact CBA (89-ASCR). Previous versions of the auxiliary contact CBA (9-ASPH) must be replaced with a new circuit breaker CB and a new auxiliary contact CBA. Follow these steps to remove the auxiliary contact.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Remove the CB assembly (refer to Remove the Circuit Breakers beginning on page 8 for instructions).. Locate the clip fastener on the bottom side of the auxiliary contact and use a screwdriver to gently pry the clip downward to release the contact. Top clip pivots in slot. 9-SP Circuit Breaker (CB) Pins align in holes. 89-ASCR Auxiliary Contact (CBA) Bottom clip latches when contact and circuit breaker are pressed together (releases when gently pried apart). Hang top clip in slot and snap together when replacing. Release clip and pivot apart to remove.. Go to Replace the Auxiliary Contact on page. Rockwell Automation Publication 09-IN009D-EN-P - June 0

13 Removing and Replacing the Line Interface Module Internal Components Replace the Auxiliary Contact You will need a screwdriver to replace the CBA auxiliary contact, which is connected to the CB control circuit breaker. For replacement component part numbers, refer to Table and Table on page. IMPORTANT This procedure applies to only the auxiliary contact in 09-ALxxS, 09-BLxxS, and 09-XL7S-Cx LIM modules. Other LIM modules do not have an auxiliary contact. IMPORTANT This procedure applies to only the auxiliary contact CBA (89-ASCR). Previous versions of the auxiliary contact CBA (9-ASPH) must be replaced with a new circuit breaker CB and a new auxiliary contact CBA. Follow these steps to replace the auxiliary contact.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Hook the replacement auxiliary contact in the top slot (refer to the figure on page for an illustration).. Align pins and press CBA and CB together until the bottom clip latches. You will hear an audible click and the sides of the breakers will be flush.. Replace the CB assembly. Refer to Replace the Circuit Breakers on page for instructions. Remove and Replace the Fuse Block You will need a screwdriver to remove and replace the fuse block from the DIN rail. IMPORTANT This procedure applies only to FB in 09-ALxxS, 09-BLxxS, or 09-XL7S-Cx LIM modules. Other LIM modules do not have a field replaceable fuse block. Follow these steps to remove and replace fuse block FB.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Locate FB inside your LIM module. Refer to the Figure 7 and Figure 8 for the location of FB.. Follow the circuit breaker removal and replacement procedures beginning on page 8 to remove fuse block FB from the DIN rail. Rockwell Automation Publication 09-IN009D-EN-P - June 0

14 Removing and Replacing the Line Interface Module Internal Components Replace the (FB) Fuses No tools are required to replace FB fuses. TIP It is not necessary to remove the LIM module front cover to access FB fuses. IMPORTANT This procedure applies only to 09-ALxxS, 09-BLxxS, or 09-XL7S-Cx LIM modules. There are no field replaceable fuses in other LIM modules. Follow these steps to replace FB fuses.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Locate FB on the front of your LIM module. Refer to the Figure 7 and Figure 8 for the location of FB.. Pull down on the FB access compartments and replace fuses.. Push the access compartments closed. Remove the Cooling Fan Whenever input power is applied to the 09-BL0 LIM module, the cooling fan will operate (even if the LIM module circuit breakers CB, CB, and CB are turned off ). Fan life is approximately 0,000 hours. ATTENTION: This procedure applies only to 09-BL0 LIM modules. To avoid damage to your 09-BL0 LIM module, make sure the cooling fan is operational. Damaged or inoperable fans will cause the 09-BL0 LIM module to fail. You will need a # Phillips screwdriver to remove the cooling fan. Follow these steps to remove the 09-BL0 LIM module cooling fan.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Determine your ease of access to the cooling fan. If access to the fan is Limited (insufficient clearance to access fan screws) Not limited (adequate clearance to access fan screws) Then Remove the LIM module from the cabinet () before proceeding to step. Go to step. () For drive system component removal/replacement procedures, refer to the appropriate servo-drive user manual in Additional Resources on page. Rockwell Automation Publication 09-IN009D-EN-P - June 0

15 Removing and Replacing the Line Interface Module Internal Components. Remove the four Phillips screws that hold the finger guard and fan in place. 09-BL0 Line Interface Module. Set the finger guard aside.. Pull the fan away from the LIM module and disconnect the power cord. 09-BL0 Line Interface Module. Go to Replace the Cooling Fan on page. Rockwell Automation Publication 09-IN009D-EN-P - June 0

16 Removing and Replacing the Line Interface Module Internal Components Replace the Cooling Fan You will need a # Phillips screwdriver to replace the cooling fan. Follow these steps to replace the LIM cooling fan.. Verify that all power is removed from the LIM module as described in Remove/Replace the Front Cover on page.. Connect the replacement fan to the power cord and place the fan back inside the LIM module. ATTENTION: To avoid damage to equipment make sure the fan is positioned so that airflow is in an outward direction (arrow on fan points away from the LIM module).. Replace the finger guard and the four Phillips screws. Torque screws to 0.9 N m (8 lb in). ATTENTION: To avoid injury or damage to equipment, ensure the finger guard is in place before replacing the four screws. Rockwell Automation Publication 09-IN009D-EN-P - June 0

17 Removing and Replacing the Line Interface Module Internal Components 7 Block Diagrams Figure through Figure 9 are block diagrams for the Bulletin 09 LIM modules. Figure - LIM Module Block Diagram (09-ALxxS) OPL IPL Interface PCB OPL BB BB BB OPL: VAC LOAD Pin Pin Pin Pin L' L' L' IPL BB BB BB IPL: VAC LINE Pin Pin Pin Pin L L L J P L' L' L' (P) L L L ALRM_COM WIRE_ WIRE_9 WIRE_ WIRE_0 J_B WIRE_0 WIRE_ WIRE_9 WIRE_ WIRE_ c B M AL FB WIRE_ CR CB (Bulletin 0U) WIRE_ ALRM_B ALRM_M CB ALRM_M ALRM_COM ALRM_B WIRE_8 COIL_A WIRE_7 CB LF Three-phase, -Stage Line Filter (0VAC) L L L N L' L' L' N' A A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A E E 00-JE A COIL_E COIL_E WIRE_8 CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ LF WIRE_8 WIRE_9 Single-phase, -Stage Line Filter (0VAC) L L L' L' PS L L 0 A Power Supply CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_COM ALRM_B COIL_E CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_M COIL_E CTRL CTRL AUX_L AUX_L IO_PWR IO_COM IO_PWR IO_COM Interface PCB V Status LED IOL PL J CPL J PL IOL 0 IOL: STATUS I/O Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM COIL_E COIL_E ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ SHIELD PL PL: AUXILIARY PWR OUTPUT Pin Pin Pin Pin AUX_L AUX_L AUX_L AUX_L CPL CPL: CONTROL PWR OUTPUT Pin CTRL Pin CTRL PL PL: BRAKE AND I/O OUTPUT Pin Pin Pin Pin Pin Pin IO_COM IO_PWR IO_COM IO_PWR IO_COM IO_PWR Rockwell Automation Publication 09-IN009D-EN-P - June 0

18 8 Removing and Replacing the Line Interface Module Internal Components Figure - LIM Module Block Diagram (09-BLxxS) OPL IPL Interface PCB OPL BB BB BB OPL: VAC LOAD Pin Pin Pin Pin IPL BB BB BB IPL: VAC LINE Pin Pin Pin Pin L' L' L' L L L J P L L L L L L' L' L' (P) L L L ALRM_COM J_B CR c B ALRM_B M ALRM_M AL CB (Bulletin 0U) FB TX 0V :: 0V 70VA CB WIRE_ WIRE_ WIRE_ WIRE_ WIRE_ WIRE_ WIRE_8 ALRM_M ALRM_COM ALRM_B WIRE_7 CB LF Three-phase, -Stage Line Filter (0VAC) L L L N L' L' L' N' CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A A E E 00-JE COIL_E COIL_E A A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A LF WIRE_8 WIRE_9 Single-phase, -Stage Line Filter (0VAC) L L L' L' PS WIRE_ WIRE_ WIRE_7 L L L 0 A Power Supply CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_COM ALRM_B COIL_E CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_M COIL_E CTRL CTRL AUX_L AUX_L IO_PWR IO_COM IO_PWR IO_COM Interface PCB V Status LED IOL PL CPL PL IOL 0 IOL: STATUS I/O Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM COIL_E COIL_E ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ SHIELD PL PL: AUXILIARY PWR OUTPUT Pin Pin Pin Pin AUX_L AUX_L AUX_L AUX_L CPL CPL: CONTROL PWR OUTPUT Pin CTRL Pin CTRL PL PL: BRAKE AND I/O OUTPUT Pin Pin Pin Pin Pin Pin IO_COM IO_PWR IO_COM IO_PWR IO_COM IO_PWR Rockwell Automation Publication 09-IN009D-EN-P - June 0

19 Removing and Replacing the Line Interface Module Internal Components 9 Figure 7 - LIM Module Block Diagram (09-XL7S-Cx) OPL IPL APL Interface PCB OPL BB BB BB L' L' L' OPL: VAC LOAD Pin Pin Pin Pin L' L' L' IPL BB BB BB L L L IPL: VAC LINE Pin Pin Pin Pin L L L ALRM_COM APL J P WIRE_ WIRE_9 WIRE_ WIRE_0 APL: AUXILIARY PWR INPUT Pin Pin L/N L c B M AL CB (Bulletin 0U) FB WIRE_ WIRE_ WIRE_ WIRE_ CR CB ALRM_B ALRM_M WIRE_ WIRE_ WIRE_8 COIL_A ALRM_M ALRM_COM ALRM_B WIRE_7 CB LF Three-phase, -Stage Line Filter (0VAC) L L L N L' L' L' N' CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A A E E 00-JE COIL_E COIL_E A A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ LF WIRE_8 WIRE_9 Single-phase, -Stage Line Filter (0VAC) L L L' L' PS WIRE_ WIRE_ L L 0 A Power Supply CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_COM ALRM_B COIL_E CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ ALRM_M COIL_E CTRL CTRL AUX_L AUX_L IO_PWR IO_COM IO_PWR IO_COM Interface PCB V Status LED IOL PL J CPL PL J IOL 0 IOL: STATUS I/O Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin IO_PWR IO_COM IO_PWR IO_COM IO_PWR IO_COM COIL_E COIL_E ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ SHIELD PL PL: AUXILIARY PWR OUTPUT Pin Pin Pin Pin AUX_L AUX_L AUX_L AUX_L CPL CPL: CONTROL PWR OUTPUT Pin CTRL Pin CTRL PL PL: BRAKE AND I/O OUTPUT Pin Pin Pin Pin Pin Pin IO_COM IO_PWR IO_COM IO_PWR IO_COM IO_PWR Rockwell Automation Publication 09-IN009D-EN-P - June 0

20 0 Removing and Replacing the Line Interface Module Internal Components Figure 8 - LIM Module Block Diagram (09-AL09) V Status LEDs IOL: STATUS I/O COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ IO_COM IO_COM IO_COM IO_PWR IO_PWR IO_PWR Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin IOL PSL PSL: I/O V DC OUTPUT MBRK_PWR MBRK_COM MBRK_PWR MBRK_COM OPL IPL Pin Pin Pin Pin CPL CPL: CONTROL POWER Three-phase, -Stage Line Filter (0VAC) L L' L L' L L' Single-phase, -Stage Line Filter (0VAC) L/N L OPL: VAC LOAD OUTPUT Pin Pin Pin Pin L' L' L' IPL: VAC LINE INPUT Pin Pin Pin Pin L L L L_IN L_IN L_IN L_OUT L_OUT L_OUT CR L L' L L' LF CB CB CB_AUX L L A Power Supply PS + CB LF Pin Pin CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A A D A COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ L L A Power Supply PS CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A COIL_A IO_PWR IO_COM IO_PWR IO_COM MBRK_PWR MBRK_COM L L/N Rockwell Automation Publication 09-IN009D-EN-P - June 0

21 Removing and Replacing the Line Interface Module Internal Components Figure 9 - LIM Module Block Diagram (09-BL0) V Status LEDs IOL: STATUS I/O Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin Pin 7 Pin 8 Pin 9 Pin 0 Pin Pin Pin Pin Pin Pin IOL OPL IPL OPL: VAC LOAD OUTPUT Pin Pin Pin Pin L' L' L' IPL: VAC LINE INPUT Pin Pin Pin Pin L L L 0V to 0V 70VA XFMR TX L_IN L_IN L_IN L_OUT L_OUT L_OUT CB Single-phase, -Stage Line Filter (0VAC) L L' L L' LF FAN_ Cooling Fan FAN_ Three-phase, -Stage Line Filter (0VAC) L L' L L' L L' L L A Power Supply PS + PSL CR 00S-C8 PSL: I/O V DC OUTPUT LF MBRK_PWR MBRK_COM MBRK_PWR MBRK_COM Pin Pin Pin Pin CPL CPL: CONTROL POWER L/N L Pin Pin COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ IO_COM IO_COM IO_COM IO_PWR IO_PWR IO_PWR CB CB CB_AUX CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A A D A COIL_A CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ L L A Power Supply PS CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ CONSTAT_ COIL_A COIL_A IO_PWR IO_COM IO_PWR IO_COM MBRK_PWR MBRK_COM L L/N Rockwell Automation Publication 09-IN009D-EN-P - June 0

22 Removing and Replacing the Line Interface Module Internal Components Additional Resources These documents contain additional information concerning related Rockwell Automation products. Resource Kinetix 000 Multi-axis Servo Drives User Manual, publication 09-UM00 Kinetix 000 Multi-axis Servo Drives User Manual, publication 09-UM00 Kinetix 7000 High Power Servo Drives User Manual, publication 099-UM00 Line Interface Module Installation Instructions, publication 09-IN00 09 Mounting Brackets Installation Instructions, publication 09-IN008 Kinetix Motion Control Selection Guide, publication GMC-SG00 Kinetix Motion Accessories Specifications, publication GMC-TD00 Motion Analyzer Sizing and Selection Tool, Resistive Brake Module Installation Instructions, publication 090-IN009 System Design for Control of Electrical Noise Reference Manual, publication GMC-RM00 EMC Noise Management DVD, publication GMC-SP00 Understanding the Machinery Directive, publication SHB-900 Rockwell Automation Product Certification website, National Electrical Code, published by the National Fire Protection Association of Boston, MA Allen-Bradley Industrial Automation Glossary, publication AG-7. Description Mounting, wiring, setup with Studio 000 Logix Designer application, applying power, and troubleshooting information with appendices to support firmware upgrades and common bus applications. Mounting, wiring, applying power, troubleshooting information, and product specifications for the Bulletin 09 LIM modules. Information on installing 09 mounting brackets for use with 09 power rails or LIM modules. Specifications, motor/servo-drive system combinations, and accessory items for Kinetix Motion Control products. Product specifications for Bulletin 090 motor and interface cables, low-profile connector kits, drive power components, and other servo drive accessory items. Online tool for sizing and selecting servo drive systems with the compatible motor, actuator, and accessories required for each axis. Information on the installation and wiring of the Bulletin 090 Resistive Brake Module (RBM). Information, examples, and techniques designed to minimize system failures caused by electrical noise. A road map to CE marking and safety-related control product applications. For declarations of conformity (DoC) currently available from Rockwell Automation. An article on wire sizes and types for grounding electrical equipment. A glossary of industrial automation terms and abbreviations. You can view or download publications at To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. Rockwell Automation Publication 09-IN009D-EN-P - June 0

23 Removing and Replacing the Line Interface Module Internal Components Notes: Rockwell Automation Publication 09-IN009D-EN-P - June 0

24 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates. In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact your local distributor or Rockwell Automation representative, or visit Installation Assistance If you experience a problem within the first hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running. United States or Canada.0.. Outside United States or Canada Use the Worldwide Locator at or contact your local Rockwell Automation representative. New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Outside United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process. Please contact your local Rockwell Automation representative for the return procedure. Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU00, available at Rockwell Automation maintains current product environmental information on its website at Allen-Bradley, Kinetix, Studio 000 Logix Designer, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat: 7 İçerenköy, İstanbul, Tel: +90 () 9800 Publication 09-IN009D-EN-P - June 0 Supersedes Publication 09-IN009C-EN-P - May 008 Copyright 0 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.