IndraDrive Mi Cabinet-free Drive Technology for highest Flexibility and Efficiency

Transcription

1 Cabinet-free Drive Technology for highest Flexibility and Efficiency Presenter: Joaquin Ocampo Date: 04/20/2016 1

2 Content Introduction Principle, saving potentials, system characteristics, range of use Components Power supply options, system structure, motor integrated drive, near motor drive, drive connection box, hybrid cable, accessories Possibilities with IndraDrive Mi Creation of Mi lines, communication link, Motion Logic, decentralized peripherals, safety technology, slip ring Advantages & Customer Benefits 2

3 Out of the cabinet, on the motor, in the machine Eliminates the power and control electronics from the cabinet Reduces the cabinet volume by up to 100 % Eliminates the power losses in the cabinet up to 100 % Decreases the cabling effort up to 90 % IndraDrive Mi + = 3

4 Out of the cabinet, on the motor, in the machine 4

5 Out of the cabinet, on the motor, in the machine 5

6 Out of the cabinet, on the motor, in the machine 90% less wiring Benefit more from less! 100% less cooling output 100% less cabinet volume 6

7 IndraDrive Mi - Saving Potential (Example) x 7

8 Characteristics Up to 200m drive line with up to 30 axes One-cable-solution for communication and power (hybrid cable) Multi-Ethernet: Sercos III, EtherNet/IP, PROFINET IO, EtherCat, POWERLINK Coupling with decentralized peripheral devices via Multi-Ethernet Safety on Board: From Safe Toque Off up to Safe Motion Integrated Motion Logic according to IEC Simply combinable with and compatible to IndraDrive family 8

9 IndraDrive Mi For advanced and modern features: Minimum space Minimum energy consumption Maximum flexibility For applications in: Packaging & Processing Machinery Tools Assembly & Handling 9

10 Success in many Industries and Applications Packaging machines Shrink packer Bag forming, filling and sealing machine Thermoforming machine Feeder for newspaper printing machine Cartoning machine Wood working machines Conveyer application Civil engineering Aircraft industry 10

11 Content Introduction Principle, saving potentials, system characteristics, range of use Components Power supply options, system structure, motor integrated drive, near motor drive, drive connection box, hybrid cable, accessories Possibilities with IndraDrive Mi Creation of Mi lines, communication link, Motion Logic, decentralized peripherals, safety technology, slip ring Advantages & Customer Benefits 11

12 System Overview 12

13 Power Supply of the Mi Line Feeding supply Simple supply if no regeneration necessary Feeding and regenerating supply Regeneration, best mains quality, regulated DC-voltage Converter Cost efficient solution if existing axis already there or or + Drive connection box KCU to the Mi line Energy exchange via DC-bus, use of central energy storages (capacitors, kinetic buffering) or braking units already possible M or Cabinet-free power supply Feeding and regenerating supply, integrated KCU + to the Mi line Mains module Power supply module 13

14 Basic System Structure Power supply configuration Drive connection box Central KCU for up to 30 drives Multiple KCUs at one power supply possible or: Cabinet-free solution: KCU is integrated into the power supply module KMV IP20 Hybrid cable One-cable-solution for communication & power Length up to 200 m IP65 Power supply central by converter HCS or power supply HMV, Regenerating possible or: cabinet-free by mains module KNK and power supply module KMV KMS / KSM near motor drive KMS and motor integrated drive KSM user defined combinable 14

15 Motor Integrated Drive KSM02 Safe Motion Safety-option or Safe Torque Off (STO) Safety-option Digital I/O Onboard Multi-Ethernet extraction (option) Hybrid cable connection Control communication and DC-bus power Motion Logic IEC (firmware option) Diagnostic LED Absolute encoder optional Singleturn, Multiturn, optical, capacitive Shaft optional: smooth shaft, shaft with keyway Holding brake (option) 4 sizes Frame size: 41, 61, 71, 76 M max = Nm M cont = Nm Protection IP65, easy to clean 15

16 Near Motor Drive KMS02 or Safe Torque Off (STO) Safety option Hybrid cable connection Control communication and DC-bus power Encoder connection (option) Safe Motion Safety option Digital I/O Onboard Multi-Ethernet extraction (option) Motion Logic IEC (firmware option) Motor connection Brake Temperature sensor 1 size I max = 18 A, I cont = 6 A Protection IP65, easy to clean 16

17 Near Motor Drive KMS03 1 size I max = 36 A I cont = 22 A Protection IP65 easy to clean Digital I/O Onboard Multi-Ethernet (option) Hybrid cable connection Control communication and DC-bus power Motor connection Brake Temperature sensor Encoder connection Safe Torque Off (STO) Safety option or Safe Motion Safety option Motion Logic IEC (firmware option) thermal interface Terminal Box 180 rotatable 17

18 Near Motor Drive KMS03 1 size I max = 36 A I cont = 12 A Degree of protection IP65 easy to clean Digital I/O Onboard Multi-Ethernet (option) Hybrid cable connection control communication DC-bus power Motor connection Brake Temperature sensor Encoder connection Safe Torque Off (STO) Safety option or Safe Motion Safety option Motion Logic IEC (firmware option) Natural convection Terminal Box 180 rotatable 18

19 Drive Connection Box KCU 1 size P cont = 18.8 kw P max = 53 kw DC fuses 30 A fuses for hybrid cable Control voltage Input LED Diagnosis for safety technology Safety technology Inputs E-Stop Inputs LED s Diagnosis DC-bus Input Multi-Ethernet Input Hybrid cable output Control communication DC-bus Control voltage 19

20 Currently: Centrally within the cabinet New: Decentralized in the machine + + Mains filter Mains choke Mains contactor Mains Module + Regenerative Power Supply Drive Connection Box KCU for IndraDrive Mi Power Supply Module 20

21 Mains Module KNK03 Synchronization output to the power supply module Mains filter Included Mains voltage output to the power supply module (including signal for mains contactor) Mains choke Included Mains voltage input from the mains 3 AC V, ± 10 % 50/60 Hz 1 size Thermal interface Protection IP65 - easy to clean Suitable for Power Supply Module KMV with P cont = 7.5 kw Mains contactor Included 21

22 Power Supply Module KMV03 Control voltage input DC 24 V 550 W Mains voltage input from the mains module 3 AC V, ± 10 % 50/60 Hz Including - DC bus capacitor 2 mf - Brake transistor - Brake resistor - P cont = 0.15 kw - P max = 13.5 kw - DC/DC converter - 24 V 42 V W Synchronization input from the mains module 1 size P cont = 7.5 kw P max = 15 kw Feeding and regenerating Protection IP65 - easy to clean Thermal interface additional output e.g. DC-bus capacitors Hybrid cable connection to KSM / KMS Multi Ethernet Input, output 22

23 Hybrid Cable and End Connector shielding DC-power P cont = 18,8 kw P max = 53 kw internal signals module bus, E-stop communication CAT5e Power supply configuration IP20 control voltage IP65 23

24 Accessories Ready-made cable for Safe Torque Off Plug for safety zone subscriber Multi-Ethernet cable ready made with several plugs Motor cable for connection of smaller MSK motors Round connector as a adapter for easier hybrid-cable installation 24

25 Content Introduction Principle, saving potentials, system characteristics, range of use Components Power supply options, system structure, motor integrated drive, near motor drive, drive connection box, electronic control system, hybrid cable, accessories Possibilities with IndraDrive Mi Creation of Mi lines, communication link, Motion Logic, decentralized peripherals, safety technology, slip ring Advantages & Customer Benefits 25

26 Flexible Extension of a Drive Line Up to 90 % less wiring Modular Adding Drives in an existing Mi-line Up to 30 Drives Extension of Mi-lines by adding KCU units Up to 30 Drives Up to 30 Drives 26

27 Flexible wiring options for Mi line IP20 Hybrid cable solution Reduced wiring and installation effort IP65 Wiring alternatives (extremely tight spaces or peripherals that need to be connected individually) IP20 IP65 Individual cabling Mix of hybrid cable and two cables for a user-defined wiring solution IP20 Two cables Thin cable for power plus cable for communication IP65 27

28 Communication Link Support of all relevant Ethernet-based protocols by using a single Multi-Ethernet hardware Power supply configuration IP20 IP65 28

29 Integrated Motion Logic MLD Single axis Motion Logic MLD-S For axis related tasks Optional per axis possible Use of many predefined Technology Functions Relief of the control 29

30 Integrated Motion Logic MLD Multi axis Motion Logic MLD-M For multi-axis motion Up to 10 axes (1 master + 9 slaves) Complex motion tasks drive based No control above the drives necessary 30

31 Integration of decentralized peripheral Devices Possibilities for integration of further components: Digital I/O s Multi-Ethernet 4 digital configurable in-/outputs (2 of it can be used as quick inputs for probes) Standard in each drive Option in each drive I/O I/O I/O I/O 31

32 Safety Technology - Safe Torque Off Drive Integrated Safety Technology for Safe Torque Off (STO) Cat 4, PL e according to EN ISO & SIL 3 according EN Creation of several safety zones Separate activation of certain zones - independent of other zones Number of zones and drives free configurable 32 04/20/2016 DC-IA/SPC12, Reinhard Mansius V07 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

33 Safety Technology - Safe Torque Off Simple creation of an independent safety zone by zone-starter and free configurable number of subscribers safety zone ready made cable for safety starter zonestarter zonesubscriber zonesubscriber plug for zone subscriber 33 04/20/2016 DC-IA/SPC12, Reinhard Mansius V07 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing,

34 Safety Technology - Safe Torque Off 34

35 Safety Technology - Safe Motion Wide range of safety functions for safe motion SS1, SS1-ES, STO Cat 4, PL e, SIL 3 SS2, SOS, SLS, SMS, SMD, SLI, SDI Cat 3, PL d, SIL 2 Activation of the functions via CIP Safety on Sercos CIP Safety on Sercos (CSoS) Safety over EtherCAT (FSoE) PROFIsafe on PROFINET 35

36 Use of Sliprings Machine Rotating part of machine Slipring Implemented in many customer applications 36

37 Milestones in Cabinet-free Drives - Rexroth as Pioneer & Technology Leader st Generation 2 nd Generation First in the market with motor integrated drive One-cable-solution for power & communication, integrated Motion Logic, wide range of functions First in the market with near motor drive Integration of smaller servo- or 3 rd party motors First in the market with Multi-Ethernetcommunication, Safety with zoning Extended communication by Multi-Ethernet, extraction of communication, Safe Torque Off with creation of safety zones First in the market with Safe Motion Safe Motion with a wide range of functions for safe motion First in the market with cabinet-free regenerating power supply Cabinet-free solution 37

38 Thank you! 38