MiniGEN AP. Specifications HW of control system. February 2013 HW V2. Petr 457 Okrajová STA T EBÍ
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1 Ing. Z.Královský Ing. Petr Štol Petr 457 Okrajová STA T EBÍ Development & production of control equipment Tel.: Tel.: Visualization, measurement and regulation SW Fax: Cell: unima-ks@unima-ks.cz kralovsky@unima-ks.cz stol@unima-ks.cz Specifications HW of control system MiniGEN AP February 2013 HW V2
2 1. Purpose of the Equipment Operating Conditions Mechanical Design Electrical Design Connector S232 (communication RS-233 PC) Connector SUNI (communication RS-485 UnimaBUS) Konektor SMBS (communication RS-485 ModBUS) Konektor SCAN (komunikace CAN) Connector SGC (generator current) Connector SMC (mains current) Connector SGV (generator voltage) Connector SMV (mains voltage) Connector SBI1 (binary inputs) Connector SBI2 (binary inputs) Connector SBO1 (binary outputs) Connectors SBO2 SBO5 (binary outputs) Open collector binary output module Relay output module AC 230V output module Connector SAI1 (analog inputs Pt100) Connector SAI2 (analog inputs Pt100) Connector SAI3 (analog inputs Pt100) Connector SAI4 (analog inputs Pt100) Connector SAI5 (analog inputs 50mV) Connector SAI6 (analog inputs 50mV) Connector SAI7 (analog input 1V) Connector SAI8 (analog inputs 20mA) Connector SAI9 (analog inputs 20mA) Analog input calibration Connector SPWR (supply) Connector SSTM (step motor) Connector SWW1 (woodward actuator) Connector SWW2 (woodward actuator) Connector SVC (voltage regulation) Connector SRPM (speed input) MiniGEN Terminal UIS1 connection
3 1. Operating Conditions To assure a proper CU operation it is necessary to comply with the fundamental operating conditions which are defined in the following sections: a) Correct connection of the input/output connectors b) CU supply within the given and defined tolerances c) Proper parameter setting of the master SW d) Compliance with the defined environment temperature of up to 60 C 2. Mechanical Design CU is placed in iron-plate box having overall dimension of 330x314mm plus depth of 55mm. Span of assembly holes, having diameter of 6mm, is 308x175 mm. 2
4 Under the bottom housing are placed output modules (four output module, each with four binary outputs). The type of output modules is selectable, can be used this module typesz: Open collector output Relay output (both switch-on and switch-off contacts) 230V AC switching module Place and type of module is independent (is possible to use any module type at any location). 3
5 3. Electrical Design 4
6 3.1 Connector S232 (communication RS-233 PC) S232.2 RxD Communication interface RS-232 to connect the CU S232.3 TxD to PC (visualization, setting, calibration via Manager S232.5 GND Program). Connection can also be made usin net cable and Ethernet socket on Terminal. Cable linkage to connect CU to PC: TxD PC 3 3 CU MiniGEN 2 RxD GND Connector SUNI (communication RS-485 UnimaBUS) SUNI.1 485A Communication interface RS-485 to connect data SUNI.2 COM terminal or other UNIMA-KS equipment. SUNI.3 485B 3.3 Konektor SMBS (communication RS-485 ModBUS) SMBS.1 485A Communication interface RS-485 for data communication SMBS.2 COM with a superior system and info upload from CU using SMBS.3 485B ModBUS 3.4 Konektor SCAN (komunikace CAN) SCAN.1 CANH Communication interface CAN SCAN.2 COM SCAN.3 CANL 5
7 3.5 Connector SGC (generator current) SGC.1 L1K Inputs for connection of the generator three-phase SGC.2 L1L current SGC.3 L2K SGC.4 L2L SGC.5 L3K SGC.6 L3L Connector space: 5,04mm Max. wire cross section: 2,5mm 2 Input elektr. parameters: Max. current 8A 3.6 Connector SMC (mains current) SGC.1 L1K Inputs for connection of the generator three-phase SGC.2 L1L current SGC.3 L2K SGC.4 L2L SGC.5 L3K SGC.6 L3L Connector space: 5,04mm Max. wire cross section: 2,5mm 2 Input elektr. parameters: Max. current 8A 3.7 Connector SGV (generator voltage) SGV.1 L1 Inputs for connection of the generator three-phase SGV.2 L2 voltage SGV.3 L3 SGV.4 N Connector space: 7,62mm Max. wire cross section: 2,5mm 2 Input elektr. parameters: Max. voltage 600V 3.8 Connector SMV (mains voltage) SMV.1 L1 Inputs for connection of the net three-phase voltage SMV.2 L2 SMV.3 L3 SMV.4 N Connector space: 7,62mm Max. wire cross section: 2,5mm 2 Input elektr. parameters: Max. voltage 600V 6
8 3.9 Connector SBI1 (binary inputs) SBI1.1 BI1 Configurable physical binary inputs SBI1.2 BI2 SBI1.3 BI3 SBI1.4 BI4 SBI1.5 BI5 SBI1.6 BI6 SBI1.7 BI7 SBI1.8 BI8 SBI1.9 GND Common contact Electric input parameters - isolated input with line check Rv=3K3 - Uout =12V/5V output voltage - Uext =+/- 50V max. ext. voltage, which will not harm input 3.10 Connector SBI2 (binary inputs) SBI2.1 BI9 Configurable physical binary inputs SBI2.2 BI10 SBI2.3 BI11 BI16 is AC (recommended for direct water-level SBI2.4 BI12 measurement) SBI2.5 BI13 SBI2.6 BI14 SBI2.7 BI15 SBI2.8 BI16 (AC) SBI2.9 GND Common contact Electric input parameters - isolated input with line check Rv=3K3 - Uout =12V/5V output voltage - Uext =+/- 50V max. ext. voltage, which will not harm input 3.11 Connector SBO1 (binary outputs) SBO.1 GND Common wire SBO.2 BO1 Binary output 1 SBO.3 BO2 Binary output 2 SBO.4 BO3 Binary output 3 (possibility of PWM output A) SBO.5 BO4 Binary output 4 (possibility of PWM output B) SBO.6 GND Common wire Out.elektr. parameters: Open collector 50mA/60V DC 7
9 3.12 Connectors SBO2 SBO5 (binary outputs) Connection of this connectors depend on used output modules type: Open collector binary output module 1 PWR Module supply input 10 33V DC 2 GND 3 BO Binary output 5 (SBO2), Binary output 9 (SBO3), 4 GND Binary output 13 (SBO4), Binary output 6 (SBO5) 5 BO Binary output 6 (SBO2), Binary output 10 (SBO3), 6 GND Binary output 14 (SBO4), Binary output 18 (SBO5) 7 BO Binary output 7 (SBO2), Binary output 11 (SBO3), 8 GND Binary output 15 (SBO4), Binary output 18 (SBO5) 9 BO Binary output 8 (SBO2), Binary output 12 (SBO3), 10 GND Binary output 16 (SBO4), Binary output 20 (SBO5) Connector space: 5,04mm Max. wire cross section: 2,5mm 2 Out.elektr. parameters: Max. current 50mA, voltage 60V DC 8
10 Relay output module 1 A Relay contact (active output switch on A and COM) 2 COM Binary output 5 (SBO2), Binary output 9 (SBO3), 3 B Binary output 13 (SBO4), Binary output 6 (SBO5) 4 A Relay contact (active output switch on A and COM) 5 COM Binary output 6 (SBO2), Binary output 10 (SBO3), 6 B Binary output 14 (SBO4), Binary output 18 (SBO5) 7 A Relay contact (active output switch on A and COM) 8 COM Binary output 7 (SBO2), Binary output 11 (SBO3), 9 B Binary output 15 (SBO4), Binary output 18 (SBO5) 10 A Relay contact (active output switch on A and COM) 11 COM Binary output 8 (SBO2), Binary output 12 (SBO3), 12 B Binary output 16 (SBO4), Binary output 20 (SBO5) Connector space: 5,04mm Max. wire cross section: 2,5mm 2 Out.elektr. parameters: Max. current 8A, voltage 250V AC 9
11 AC 230V output module 1 L Module supply input 230V AC 2 N 3 BO Binary output 5 (SBO2), Binary output 9 (SBO3), 4 NS Binary output 13 (SBO4), Binary output 6 (SBO5) 5 BO Binary output 6 (SBO2), Binary output 10 (SBO3), 6 NS Binary output 14 (SBO4), Binary output 18 (SBO5) 7 BO Binary output 7 (SBO2), Binary output 11 (SBO3), 8 NS Binary output 15 (SBO4), Binary output 18 (SBO5) 9 BO Binary output 8 (SBO2), Binary output 12 (SBO3), 10 NS Binary output 16 (SBO4), Binary output 20 (SBO5) Connector space: 5,04mm Max. wire cross section: 2,5mm 2 Out.elektr. parameters: Max. current 0.5A, voltage 250V AC 10
12 3.13 Connector SAI1 (analog inputs Pt100) SAI1.1 AI1C Analog input AI1 (Pt100) SAI1.2 AI1+ SAI1.3 AI1- SAI1.4 AGND SAI1.5 AI2C Analog input AI2 (Pt100) SAI1.6 AI2+ SAI1.7 AI2- SAI1.8 AGND 3.14 Connector SAI2 (analog inputs Pt100) SAI2.1 AI3C Analog input AI3 (Pt100) SAI2.2 AI3+ SAI2.3 AI3- SAI2.4 AGND SAI2.5 AI4C Analog input AI4 (Pt100) SAI2.6 AI4+ SAI2.7 AI4- SAI2.8 AGND 3.15 Connector SAI3 (analog inputs Pt100) SAI3.1 AI5C Analog input AI5 (Pt100) SAI3.2 AI5+ SAI3.3 AI5- SAI3.4 AGND SAI3.5 AI5C Analog input AI6 (Pt100) SAI3.6 AI5+ SAI3.7 AI5- SAI3.8 AGND 3.16 Connector SAI4 (analog inputs Pt100) SAI4.1 AI7C Analog input AI7 (Pt100) SAI4.2 AI7+ SAI4.3 AI7- SAI4.4 AGND SAI4.5 AI8C Analog input AI8 (Pt100) SAI4.6 AI8+ SAI4.7 AI8- SAI4.8 AGND 11
13 3.17 Connector SAI5 (analog inputs 50mV) SAI5.1 AI9- Analog input AI9 (50mV) SAI5.2 AI9+ SAI5.3 AI10- Analog input AI10 (50mV) SAI5.4 AI10+ SAI5.5 AI11- Analog input AI11 (50mV) SAI5.6 AI11+ SAI5.7 AI12- Analog input AI12 (50mV) SAI5.8 AI Connector SAI6 (analog inputs 50mV) SAI6.1 AI13- Analog input AI13 (50mV) SAI6.2 AI13+ SAI6.3 AI14- Analog input AI14 (50mV) SAI6.4 AI14+ SAI6.5 AI15- Analog input AI15 (50mV) SAI6.6 AI15+ SAI6.7 AI16- Analog input AI16 (50mV) SAI6.8 AI Connector SAI7 (analog input 1V) SAI7.1 AI17 Analog input AI17 (1V) SAI7.2 GND 12
14 3.20 Connector SAI8 (analog inputs 20mA) 3.21 Connector SAI9 (analog inputs 20mA) SAI8.1 AI18+ Analog input AI18 (20mA) SAI8.2 AI18- SAI8.3 AI19+ Analog input AI19 (20mA) SAI8.4 AI19- SAI8.5 AI20+ Analog input AI20 (20mA) SAI8.6 AI20- SAI8.1 AI21+ Analog input AI21 (20mA) SAI8.2 AI21- SAI8.3 AI22+ Analog input AI22 (20mA) SAI8.4 AI22- SAI8.5 AI23+ Analog input AI23 (20mA) SAI8.6 AI Analog input calibration All analog inputs (20mA, Pt100, actuator position ) can be digitally calibrated without interference with CU (trimmer setting). Calibrating is made by service SW Manager AP. The selected parameter can be exactly set up to the required value using keys for offset / amplitude change. Offset zero setting Offset change Amplitude change M ená hodnota Skute ná hodnota For calibration recommended procedure: a) Calibrated input disconnection (=zero setting) b) Offset zero setting using the key Offset 0 c) Input connection to the defined value d) Required value setting using the keys Amplitude + and Amplitude - 13
15 3.23 Connector SPWR (supply) SPWR.1 POWER Supply voltage for S 10 33V DC or 10 24V AC. There SPWR.2 is a secure fuse of 2A next to the supply connector Connector space: 5,04mm Max. wire cross section: 2,5mm Connector SSTM (step motor) SSTM.1 L1A Coil L1 of step motor SSTM.2 L1B SSTM.3 L2A Coil L2 of step motor SSTM.4 L2B Electric output parameters Optional exciting current size 40mA 600mA 3.25 Connector SWW1 (woodward actuator) SWW1.1 PWM Woodward control PWM output signal SWW1.2 GND SWW1.3 GND Woodward position input signal SWW1.4 POS 3.26 Connector SWW2 (woodward actuator) SWW2.1 PWM Woodward control PWM output signal SWW2.2 GND SWW2.3 GND Woodward position input signal SWW2.4 POS 3.27 Connector SVC (voltage regulation) SVC.1 RegU+ Output for direct control of voltage regulator SVC.2 RegU- Insulation strength: 2,5kV 3.28 Connector SRPM (speed input) SRPM.1 RPM Engine speed signal input SRPM.2 GND 14
16 3.29 MiniGEN Terminal UIS1 connection 15
MicroGEN AP. Ing. Z.Královský Ing. Petr Štol Petr 457 Okrajová STA T EBÍ. Specification HW of control system. November 2014 HW V2
Ing. Z.Královský Ing. Petr Štol Petr 457 Okrajová 1356 675 22 STA 674 01 T EBÍ Development & production of control equipment Tel.: 568 870982 Tel.: 568 421453 Visualization, measurement and regulation
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