User Manual CTP64-Rotate
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1 KMT - Kraus Messtechnik GmbH Gewerbering 9, D Otterfing, Germany, , Fax Home Page info@kmt-telemetry.com User Manual CTP64-Rotate 64 channel telemetry for rotating applications like wheels or rotors, high signal bandwidth, 16bit, software programmable INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY! Inputs for STG, POT, TH-K, ICP, VOLT.. Battery power up to 3h or inductive Simultaneous sampling 16 bit resolution Software programmable Signal bandwidth: 64 x Hz Radio telemetry transmission Output analog +/- 10V Digital data interface to PC (option) Waterproofed ENC housing (IP65)
2 General functions: The CTP64-Rotate is a 64-channel telemetry system for rotating applications with integrated signal conditioning for sensor signals, wireless digital transmission and analog reproduction. In the encoder/transmitter unit the sensor signals are conditioned, filtered (anti-aliasing) and digitized (16-bit). Simultaneous sampling is provided for all channels. Finally, the PCM encoded data is transmitted via radio frequencies to the receiver. Various configurations of different sensor modules are available incl. signal conditioning for strain gages (STG), thermocouples type K (TH-K), ICP sensors, potentiometer sensors (POT) and also voltage inputs. Mixed configuration available (2-CH-steps). All sensor modules are software programmable via LAN-Adapter. The LAN-Adapter has an integrated web interface and enables easy access! The stationary receiver provides 64 +/-10V analog outputs via Sub-D male socket (option: digital PC interface). The analog signal bandwidth is Hz (320kbit) and up to Hz (5000kbit) for 64 channels. The measurement accuracy is <±0.2 % (without sensor). The CTP64-Rotate is specified for operational temperatures from -20 C to +70 C. The maximum distance between transmitter and receiving antenna is approx m (30-60 feet) depending on the application! Mixed configuration available (2-CH-steps). Specify CTP-acquisition modules at order!! Frequency table Cut off frequency from anti-aliasing filter (-3dB) and sampling rate (see red) Bit rate 64 CH. 5000kbit 1500 Hz ( Hz) 2500kbit 750 Hz ( Hz) 1250kbit 375 Hz ( Hz) 625kibt 190 Hz ( Hz) 312.5kbit 95 Hz ( Hz) CAR wheel Truck wheel Helicopter rotor Version Technical Data are subject to change without notice!
3 CTP64-Rotate Transmitting Unit Technical Data (Encoder) Encoder in IP65 Aluminum housing Encoder inside CTP acquisition modules (rotor side) CTP-STG V3 Acquisition module for 2 strain gages Full, half and quarter bridge ( 350 ) Fixed excitation 4V DC Offset calibration by auto zero Gain: Signal bandwidth 0Hz to 1500Hz* Resolution 16bit Accuracy <0.2% Current consumption with full bridge 350 ohm 75mA CTP-ICP V3 Acquisition module for 2 ICP sensors Current EXC. 4mA Gain: Signal bandwidth 3 Hz to 1500Hz* (*see table of cut-off-frequency) Resolution 16bit Accuracy <0.2% Current consumption 100mA CTP-POT V3 Acquisition module for 2 potentiometer sensors with k (typical 1k ) Fixed excitation 4V DC Signal bandwidth 0Hz to 1500Hz* Resolution 16bit Accuracy <0.2% Current consumption about 70mA CTP-VOLT V3 Acquisition module for 2x high level inputs Range: ±0,625V, ± 1,25V, ±2,5V, ± 5V, ±10V Signal bandwidth 0Hz to 1500Hz* (*see table of cut-off-frequency) Resolution 16bit Accuracy <0.2% Current consumption 60mA CTP-TH-K V3 Acquisition module for 2x TH-K Inputs galvanic isolated Range -50 to 1000 C, -50 to 500 C or -50 to 250 C Cut-off filter 30Hz (more on request) Resolution 16bit Accuracy: 0.2% at 1000 C range Current consumption 110mA CTP-CONTROL V3 Controller 1-64 acquisition modules Output: PCM Programmable via LAN adapter Current consumption 40mA, with LAN-adapter 140mA System Parameters ENCODER: Channels: 64 Resolution: 16 bit A/D converter with anti-aliasing filter, simultaneous sampling of all channels Line-of-sight distance: up to 20m (depends of application and bit rate) Powering: Li-Ion battery 7.2V, 7800mA capacity up to 3 hours or option inductive Power consumption: about 2400mA using 64x STG full bridge sensors 350 Ohms Analog signal bandwidth: See table Transmission: Digital PCM Miller format - FSK Transmission Power: 10mW Opt. COM with remote radio Optional Bluetooth remote access for setup CTP-modules under running system! Dimensions: Diameter 260mm, bottom plate diameter 300mm, height 77mm (without antenna), 160 with antenna! Weight: 3.20 kg with external power or about 4 kg with battery power (without sensor cables) Operating temperature: C Housing: Aluminum anodized, waterproofed (IP65) Humidity: % no condensing Vibration: 5g Mil Standard 810C, Curve C Static acceleration: 100g in all directions, 1000 RPM Shock: 200g in all directions Technical specifications are subject to change without notice! Version Technical Data are subject to change without notice!
4 CTP-DEC HF-Receiver unit with external digital IP LAN interface (radio transmission version with HF BOX Quad with 4 receiver kbit) PCM OUT Pin Pin 2 = PCM + (pink wire) Pin 3 = PCM -- (blue wire) Pin 4/5 = common GND & shield (black/green) Pin Transmission error LED Fuse of powering defect LED 4x HF Level display Active DATA LED, up to 2 receivers can be active! If a fault data is identified, it will switch automatically to a valid data from other receiver 7-pole female TUCHEL connector for power supply input (10 30V DC) 4x SMA inputs for RX antenna Power Switch IP LAN Interface HF-Box with up to 4 receivers PCM/ DATA cable Length 0,5m standard (up to 25m on request) HF BOX Quad System Parameters: HF receivers 4 Antenna connection SMA Output PCM Power supply input: VDC, power consumption <24 Watt Dimensions: 205 x 105 x 65mm Weight: kg without cables and antenna Environmental Operating: C Humidity: % not condensing Vibration: 5g Static acceleration: 10g in all directions Shock: 100g in all directions Version Technical Data are subject to change without notice!
5 SET of CTP64-Rotate SET (without Yagi receiving antennas) 3x DC cable 3x AC/DC Adapter COM1 BOX IP LAN Interface CTP64 DECODER & HF Box with 4 receivers CTP64-Rotate ENCODER 64x Sensor cable External 2.45GHz antenna for COM1 Box with 2m cable 0.5m PCM IN/OUT Cable for DEC to IP-LAN (up to 25m on request) 2mm hexagon screw driver Cover lifter tool Remus DAQ Software 2x LAN cable 24VDC power cable ENC Tx Antenna (Spare) Version Technical Data are subject to change without notice!
6 Set of CTP-Digital-decoder with accessories (static part) 3x DC cable Small 2.45 GHz ANT for Lab use COM1- BOX IP LAN Interface CTP64 DECODER & HF Box with 4 receivers Earth cable (grounding housing) 3x AC/DC Adapter External 2.45GHz antenna for COM1 Box with 2m cable 2x LAN cable 0.5m PCM IN/OUT Cable for DEC to IP-LAN (up to 25m on request) Version Technical Data are subject to change without notice!
7 Set of CTP64-Rotate Encoder with accessories (static part) CTP64-Rotate ENCODER 64x Sensor cable 24VDC power cable ENC Tx Antenna (Spare) 2mm hexagon screw driver Cover lifter tool Remus DAQ Software Version Technical Data are subject to change without notice!
8 CTP-ENCODER (rotating part with remote COM box) Data antenna Remote COM antenna - Bluetooth Remote COM box IP= or 111 (see current IP no. on sticker!!) Bluetooth link is active, if the blue LED lights! Connect e.g. to Notebook or PC. Notebook must have a free IP e.g Version Technical Data are subject to change without notice!
9 CTP64-Rotate Encoder How to open device Normal not necessary, only if you must change modules! 1. Open hexagon screw (2.5mm) with 2mm screw driver 2. Use cover lifter to open the cover carefully 3. Disconnect remote and transmitting antenna carefully! 4. Open 8 screws from modules holder ring 5. Remove holder ring 6. Now you can change CTP-Acquisition modules Take care with connectors of modules. Be sure that all pins are in right in the connection! Version Technical Data are subject to change without notice!
10 CTP64-Rotate Encoder Modules Control Green = Power ON Blue = Bluetooth ON Remote COM SMB ant. cable Data Tx Ant. TNC CTP-X dummy modules CTP-Acquisition modules CH CTP-X connect the data bus on the motherboard to the next module! Caution: Avoid an empty slot on the motherboard, otherwise the data bus is interrupted! CH 1-32 Version Technical Data are subject to change without notice!
11 CTP64-Rotate Encoder Pin connection Data antenna Remote COM antenna - Bluetooth Sensor INPUTS CH 1-64 Version Technical Data are subject to change without notice!
12 CTP64-Rotate Encoder Pin connection Strain gage connection Potentiometer VOLT connection ICP connection Th-K connection Version Technical Data are subject to change without notice!
13 CTP64-Rotate Encoder Pin connection Pt100/1000 Version Technical Data are subject to change without notice!
14 Recommend position of receiving antennas Version Technical Data are subject to change without notice!
15 CTP64-Rotate-ENC bottom side with 2mm center pin (Battery version) 2mm center hole 2mm center pin (remove able!) Version Technical Data are subject to change without notice!
16 CTP64-Rotate-ENC bottom side with 4pol. connector (external power 24V version) Powering is galvanic isolated! 4 pole connector type????? Pin 1 (cable brown) = +24V Pin 2 (cable white) = NC Pin 3 (cable blue) = 0V Pin 4 (cable black) = NC DC power cable Version Technical Data are subject to change without notice!
17 Dimensions CTP64-Rotate-ENC Version Technical Data are subject to change without notice!
18 Settings CTP-Rotate-ENC Programmable via web interface Web interface address LAN adapter or remote COM1-Box: e.g. IP or 111, 112 (see current IP no. on LAN-Adapter or remote COM box!!) Settings: STG Gain Half- and full bridge Make Auto Zero YES/NO ICP Gain VOLT Range ±0,625V, ± 1,25V, ±2,5V, ± 5V, ±10V TH-K Range -50 to 1000 C, -50 to 500 C or -50 to 250 C PT100/1000 Type: PT100 4 Wire PT100 3 Wire PT100 2 Wire PT Wire PT Wire PT Wire Range: C C C Selectable for each channel! Version Technical Data are subject to change without notice!
19 CTP ENCODER (standard with wire connection) Software setup via LAN-Adapter and notebook Setup connector LAN crossover cable LAN Adapter e.g. IP: or 111 (see current IP no. on LAN-Adapter or remote COM1-Box!!) 1) Power ON the CTP64-Rotate ENCODER 2) Connect the LAN-Adapter on the SETUP connector of CTP64-Rotate ENCODER 3) Adjust your notebook to manual on a free IP like e.g ) Connect LAN-Adapter with your notebook via cross-over LAN cable 5) Open e.g. Microsoft Internet Browser and enter IP address (see current IP no. of LAN adapter!!) 6) Now you get access on the web-interface and can adjust the CTP acquisition module Version Technical Data are subject to change without notice!
20 CTP ENCODER (connect via remote COM box) Software setup via remote COM box and notebook Bluetooth setup connection between CTP64-Rotate and remote COM box Connect remote COM box with your notebook via cross-over LAN cable. Notebook must have a free IP e.g Bluetooth link is active, if the blue LED lights! Remote COM box IP= or 111 (see current IP no. on sticker!!) 1) Power ON the CTP64-Rotate ENCODER 2) Connect the LAN-Adapter on the SETUP connector of CTP64-Rotate ENCODER 3) Adjust your notebook to manual on a free IP like e.g ) Connect LAN-Adapter with your notebook via cross-over LAN cable 5) Open e.g. Microsoft Internet Browser and enter IP address of remote COM box (see current IP no. of Remote COM box!!) 6) Now you get access on the web-interface and can adjust the CTP acquisition module Version Technical Data are subject to change without notice!
21 MTP-CONTROL V1 - Software setup DOWNLOAD parameters for device First you can download the stored parameters from the acquisition modules via LAN adapter from the controller module. All connected acquisition modules will detect! Caution: Never use the refresh button on your browser; otherwise the parameters of you browser cash will upload to the MTP-STG! Version Technical Data are subject to change without notice!
22 BRIDGE setting STG Select full-, half- or quarter-bridge by popup window Execute through Upload Parameters to MT-PRO and perform Autozero button Version Technical Data are subject to change without notice!
23 GAIN setting STG Select gain of or 2000 by popup window After change the gain you must make a new autozero!! Execute through Upload Parameters to MT-PRO and perform Autozero button Version Technical Data are subject to change without notice!
24 AutoZero setting STG Select Auto-Zero per channel. The Auto-Zero function will be executed only one time per upload the parameters to CTP-STG! It will be stored also after power off in the CTP-STG until you make a new Auto-Zero on this channel! Execute through Upload Parameters to MT-PRO and perform Autozero button Version Technical Data are subject to change without notice!
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