Flexible Motion Control

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1 Flexible Motion Control ZMP- Series Motion Controllers Experience. Seamless. Performance.

ZMP- Series Hardware Specification Key Benefits Increased Throughput Shared memory map architecture results in minimized controller latency for the fastest possible motion response and maximized

2 ZMP- Series Hardware Specification Key Benefits Increased Throughput Shared memory map architecture results in minimized controller latency for the fastest possible motion response and maximized machine throughput. On-the-fly motion and gain set modifications improve machine throughput by minimizing cycle and settling times. Increased Reliability Optional CPCI-3U form factor for high-vibration environments enhances machine quality, reliability, and up-time. Reduced System Costs Real-time operating system support reduces overall system cost by enabling deterministic usage of host processor for optimized machine design. Reduced Development Costs Tight coordination between motion and I/O using the network reduces machine development costs by providing real-time system visibility and motion optimization. Ultra-Performance Motion Controller The ZMP- Series controllers provide machine builders with the ultimate in high-performance motion control. The 64-bit ZMP controllers utilize a MPC8245 PowerPC processor for optimum flexibility and speed. With a significant increase in processing power, the ZMP family of controllers are optimized to work with MechaWare for the ultimate in precision control schemes. Available in PCI and CPCI-3U form factors. The ZMP- Series controllers offer servo update rates up to 48kHz, allowing optimum control of machines requiring high levels of coordination and synchronization between axes. Develop motion applications for the ZMP family of controllers with either the MPI programming library for C/C++ or the MPX programming library for Visual Basic.NET and C#. Decrease development costs with our MechaWare software tool by implementing your machine knowledge on the controller without custom control hardware or firmware. Platform Overview Launched in 2001, is a digital machine control network specifically designed to meet the flexibility, performance, and safety requirements of today s demanding machine control applicatins. Built on the 100BT physical layer, provides a synchronous real-time connection between motion controllers, servo drivers, stepper drives, I/O modules, and custom devices. FAST Network bandwidth for servo updates up to 48 khz Supports up to 64 nodes with 64 axes Over 16,000 bits of digital I/O and 1,999 points of analog I/O Real-time diagnostics over SAFE Self-Healing fault tolerant operation using ring technology HotReplace allowing replacement of node without network shutdown PROVEN Over 500,000 axes installed worldwide Multi-vendor interoperable network Motion Controllers Di Drives and Motors I/O CUSTOM Custom Nodes

3 Connectivity Diagram Drives and Motors AKD Drive + AKM Motor Controller ZMP--PCI-RJ ZMP--PCI-RJ-LT Slice I/O Adapter + 8 slices I/O SQID + ADC4DAC4 + DIN32DOUT32 Drives and Motors AKD Drive + AKM Motor Controller ZMP--CPCI-3U-MicroD ZMP--PCI-RJ-LT Position Capture/Probe I/O SQID + HSIN32 A B Sensors Input A Input B Position X Position Y Each input event can capture positions of multiple axes. Part Numbers Part Number Description T ZMP--PCI-RJ-LT T ZMP--PCI-RJ T ZMP--CPCI-3U-RJ

4 ZMP--PCI Specifications Function Parameter CPU Processor Memory Specification PowerPC 64-bit floating point, 400MHz 16MB SDRAM/133MHz Servo Loop Update Rate 4 Axes Update Rate 12 Axes Update Rate User programmable Max: 48 khz Max: 16 khz T ZMP--PCI-RJ Board Interface Connectors Form Factor Host Bus PCI Bus Speed Memory Interface Power Lines Output Low Voltage Input High Voltage (ON) Input Low Voltage (OFF) Interface: RJ45 : High Density D (15-pin) Standard PCI 32-bit Universal PCI 25-66MHz 32-bit direct memory map Typ. 2.2A Typ. 0.1A (required for fan operation) 3 Inputs; 3 Outputs, 1 ESTOP Input Max. IOUT = 50mA Min. 4.0V Max. 28.8V Max 0.8V Kinematic Ranges Position, Velocity, Acceleration, Jerk 64 bit floating point Environment Operating Temperature Storage Temperature Humidity Air Flow 0-50º C 0-85º C 20-90% RH, non-condensing 200 lfm; 1M/sec Dimensions 6.60" 174.6mm Out In 4.18" 106.4mm ZMP--PCI Pinouts and Connector Information RJ45 Connector Mfg P/N RJ45 Mating Connector Mfg P/N Shielded RJ45 recommended IN OUT 1 Transmit + 2 Transmit - 3 Receive + 6 Receive - 1 Receive + 2 Receive - 3 Transmit + 6 Transmit - Connector Female High Density D-15 Mating Connector Male High Density D-15 Connector 9 High Density D-15 connector 1 OPTO_A 2 OPTO_B_RTN 3 OPTO_D 4 OPTO_E_RTN 5 XESTOP 6 A_RTN 7 OPTO_C 8 OPTO_D_RTN 9 OPTO_F 10 XESTOP_RTN 11 OPTO_B 12 OPTO_C_RTN 13 OPTO_E 14 OPTO_F_RTN 15 GND

ZMP--CPCI-3U Specifications Function Processor Parameter CPU Memory Specification PowerPC 64-bit floating point, 400MHz 16MB SDRAM/133MHz Servo Loop Update Rate 4 Axes Update Rate 12 Axes Update Rate

5 ZMP--CPCI-3U Specifications Function Processor Parameter CPU Memory Specification PowerPC 64-bit floating point, 400MHz 16MB SDRAM/133MHz Servo Loop Update Rate 4 Axes Update Rate 12 Axes Update Rate User programmable Max: 48 khz Max: 16 khz T ZMP--CPCI-3U-RJ Board Interface Lines Output Low Voltage Input High Voltage (ON) Input Low Voltage (OFF) 3 Inputs; 3 Outputs, 1 ESTOP Input Max. IOUT = 50mA Min. 4.0V Max. 28.8V Max 0.8V Kinematic Ranges Position, Velocity, Acceleration, Jerk 64 bit floating point Environment Connectors Form Factor Host Bus CPCI Bus Speed Memory Interface Power Operating Temperature Storage Temperature Humidity Air Flow Interface: RJ45 : High Density D (15-pin) Compact PCI 3U 32-bit Universal CPCI 25-66MHz 32-bit direct memory map Typ. 2.5A Typ. 0.1A 0-50º C 0-85º C 20-90% RH, non-condensing 200 lfm; 1M/sec Dimensions 6.29" 160mm Out In ZMP--CPCI-3U 3.93" 100mm Pinouts and Connector Information RJ45 Connector Mfg P/N RJ45 Mating Connector Mfg P/N Shielded RJ45 recommended IN OUT 1 Transmit + 2 Transmit - 3 Receive + 6 Receive - 1 Receive + 2 Receive - 3 Transmit + 6 Transmit - Connector Female High Density D-15 Mating Connector Male High Density D-15 Connector 9 High Density D-15 connector 1 OPTO_A 2 OPTO_B_RTN 3 OPTO_D 4 OPTO_E_RTN 5 XESTOP 6 A_RTN 7 OPTO_C 8 OPTO_D_RTN 9 OPTO_F 10 XESTOP_RTN 11 OPTO_B 12 OPTO_C_RTN 13 OPTO_E 14 OPTO_F_RTN 15 GND

ZMP--LT Specifications Function Processor Servo Loop Parameter CPU Memory Update Rate 4 Axes Update Rate 8 Axes Update Rate 16 Axes Update Rate Specification PowerPC 64-bit floating point, 266MHz

Standard PCI 32-bit Universal PCI 25-66MHz 32-bit direct memory map Typ. 5V @ 2.

6 ZMP--LT Specifications Function Processor Servo Loop Parameter CPU Memory Update Rate 4 Axes Update Rate 8 Axes Update Rate 16 Axes Update Rate Specification PowerPC 64-bit floating point, 266MHz 16MB SDRAM/133MHz User programmable Max: 23 khz Max: 9 khz Max: 3 KHz Board Interface Connectors Form Factor Host Bus PCI Bus Speed Memory Interface Power Interface: RJ45 : Standard DE (15-pin) Standard PCI 32-bit Universal PCI 25-66MHz 32-bit direct memory map Typ. 2.2A T ZMP--PCI-RJ-LT Lines Output Low Voltage Input High Voltage (ON) Input Low Voltage (OFF) 3 Inputs; 3 Outputs, 1 ESTOP Input Max. IOUT = 50mA Min. 4.0V Max. 28.8V Max 0.8V Kinematic Ranges Position, Velocity, Acceleration, Jerk 64 & 32-bit floating point* Environment Operating Temperature Storage Temperature Humidity Air Flow 0-50º C 0-85º C 20-90% RH, non-condensing 0 lfm * 32-bit for backwards compatibility. Dimensions 6.60" 174.6mm Out In 4.18" 106.4mm ZMP--PCI-LT Pinouts and Connector Information RJ45 Connector Mfg P/N RJ45 Mating Connector Mfg P/N Shielded RJ45 recommended IN OUT 1 Transmit + 2 Transmit - 3 Receive + 6 Receive - 1 Receive + 2 Receive - 3 Transmit + 6 Transmit - Connector Female High Density D-15 Mating Connector Male High Density D-15 Connector 9 High Density D-15 connector 1 OPTO_A 2 OPTO_B_RTN 3 OPTO_D 4 OPTO_E_RTN 5 XESTOP 6 A_RTN 7 OPTO_C 8 OPTO_D_RTN 9 OPTO_F 10 XESTOP_RTN 11 OPTO_B 12 OPTO_C_RTN 13 OPTO_E 14 OPTO_F_RTN 15 GND

7 About Kollmorgen Kollmorgen is a leading provider of motion systems and components for machine builders. Through world-class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage. Application Centers Global Design & Manufacturing Global Manufacturing For assistance with your application needs, contact us at: , contactus@kollmorgen.com or visit Stockholm Säro Fond du Lac Marengo Lausanne Düsseldorf Brno Milan Tianjin Santa Barbara Tijuana Juarez Radford Tel Aviv Beijing Tokyo Nagoya Mumbai Shanghai Hong Kong Kluang USA Corporate Kollmorgen 203A West Rock Road Radford, VA USA Phone: Fax: B RevG - ZMP- Series Motion Controllers Kollmorgen Corporation. All rights reserved. Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application. All trademarks property of their respective owners.

ZMP-SynqNet Series Motion Controllers. Hardware Specification

ZMP-SynqNet Series Motion Controllers. Hardware Specification ZMP- Series Motion Controllers Hardware Specification ZMP- Series Hardware Specification Key Benefits Increased Throughput Shared memory map architecture results in minimized controller latency for the