UNIVERSAL PROFILE MEASUREMENT IN RAIL TRANSPORT

Transcription

1 C4X RESULTS TAKING CENTRE STAGE MANY TASKS, ONE SOLUTION UNIVERSAL PROFILE MEASUREMENT IN RAIL TRANSPORT

2 UNIVERSAL PROFILE MEASUREMENT IN RAIL TRANSPORT CALIPRI, THE CONTACTLESS PROFILE MEASUREMENT DEVICE, MEETS THE DEMANDS OF THE RAIL SECTOR WITH A REPRODUCIBLE AND MULTIFUNCTIONAL MEASUREMENT METHOD FOR THE COMPLETE WHEEL-RAIL SYSTEM. CONTENTS UNIVERSAL PROFILE MEASUREMENT IN RAIL TRANSPORT 08 OPTIMALLY TRAINED, ANYTIME, ANYWHERE 14 SCOPE OF DELIVERY UNIVERSAL APPLICATION SAVES TIME AND MONEY 10 CALIPRI MODULES 16 REFERENCES AND CONTACT 06 ELIMINATES HUMAN ER- ROR FOR ACCURATE MEASURED VALUES 13 TECHNICAL DATA The innovative measurement technique can be used to inspect the condition of wheels, brakes, rails and switches with a single measurement device. Patented tilting correction eliminates any possibility of human error. This means CALIPRI always gives accurate, genuine data regardless of the user or measurement task. The benefits for you: maximum efficiency and significant cost savings.

3 » MODULAR DESIGN UNIVERSAL APPLICATION SAVES TIME AND MONEY MANY TASKS, ONE SOLUTION FROM WHEELS AND BRAKE DISCS THROUGH TO RAILS AND SWITCHES WITH CALIPRI YOU CAN MEASURE THEIR PROFILES IN AN INSTANT AND COMPARE THEM WITH YOUR OWN LIMIT DIMENSIONS. Forget carrying around numerous unwieldy measuring instruments like wheel flange and calliper gauges. Choose a high-precision, universal measure ment device and reduce your procurement, calibration and training costs. Thanks to the innovative CALIPRI measurement technique, now all you need is a single measurement device for all wheel-rail system checks. The measurement operation itself is contactless and takes only a matter of seconds.

4 PRECISE AND RELIABLE ELIMINATES HUMAN ERROR FOR ACCURATE MEASURED VALUES TILTS AND TWISTS OF THE SENSOR ARE AUTOMATICALLY COMPENSATED FOR DURING THE MEASUREMENT PROCESS. ERRORS THAT TYPICALLY ARISE WHEN USING CONVENTIONAL MEASUREMENT DEVICES CAUSED BY INCORRECT READ- ING OR TILTED POSITIONING ARE A THING OF THE PAST WITH CALIPRI. SEND DATA SECURELY The measurement process is based on laser light section technology. The user guides the sensor by hand over the measurement object. There is no need to hold the sensor at the exact same angle or distance away from the object. During the process, the profile is measured and evaluated from various viewing directions. Once measured, the data is immediately available for analysis and transfer. Secure transmission of data via a variety of interfaces. The measured data can be transmitted conveniently via radio and added to existing databases. This makes it possible to draw conclusions about the wear behaviour and to identify possible sources of faults early on all at the press of a button. The digital data transfer is manipulation-proof and replaces handwritten documentation. Measurement results can be analysed and exported in detail. The device immediately displays any specified tolerances that have been exceeded.

5 KNOW-HOW AT THE TOUCH OF A BUTTON OPTIMALLY TRAINED, ANYTIME, ANYWHERE SO THAT YOUR EMPLOYEES ARE ALWAYS OPTIMALLY INFORMED, WE ALSO OFFER FACE-TO-FACE ON-SITE TRAINING FOR DIFFERENT SKILL LEVELS IN ADDITION TO TRAINING VIDEOS ON OUR WEBSITE. SERVICE PACKAGES AND EXTENDED WARRANTY CONDITIONS ALSO GUARANTEE AVAILABILITY OF YOUR MEASUREMENT DEVICES AT ALL TIMES. Learning has never been so easy! All our training videos are available online. Visualise our measurement devices and their ease of use. youtube.com/user/ worldwideunique Should you require individual assistance, our technical support experts can help you with any issues concerning the functionality, operation and application of our measurement devices. With sales partners on every continent around the world, Nextsense is there for you, anywhere, anytime. Whether we support you via telephone, or remote connection, we only ever have one goal: The ideal solution for your company.

6 CALIPRI MODULES CALIPRI IS A MODULAR SYSTEM AND CAN EASILY BE EXPANDED EVEN AT A LATER STAGE. SELECT THE PERFECT COMBINATION FOR YOUR REQUIREMENTS FROM A VARIETY OF MEASUREMENT MODULES. WHEEL PROFILE WHEEL DIAMETER TYRE THICKNESS BRAKE DISC DEFECTS RADIAL / AXIAL RUNOUT WHEEL CLEARANCE WHEELSHOP Put together your perfect system: The basic package consists of the measuring system and a main module.

7 CALIPRI MODULES RAIL GROOVED RAIL SWITCH TECHNICAL DATA KEY FACTS AT A GLANCE C40 C41 C42 Sensor Dimensions 72 x 86 x 188 mm / 3 x 3.5 x 7.5 in 72 x 110 x 105 mm / 3 x 4.5 x 4 in 64 x 63 x 164 mm / 2.5 x 2.5 x 6.5 in Weight 500 g / 17.5 oz 350 g / 10.5 oz 650 g / 23 oz Battery life > 4 hours Measuring field 150 x 130 mm / 6 x 5 in 130 x 115 mm / 5 x 4.5 in 150 x 130 mm / 6 x 5 in Display 2.3 in FSTN LCD in TFT LCD Laser 660 nm, class 2M 660 nm, class 2M 660 nm, class 2M Degree of protection IP 54 IP 54 IP 54 Computer unit Dimensions 270 x 188 x 38 mm / 10.5 x 7.5 x 1.5 in 270 x 188 x 38 mm / 10.5 x 7.5 x 1.5 in 270 x 188 x 38 mm / 10.5 x 7.5 x 1.5 in Weight 1300 g / 46 oz 1300 g / 46 oz 1300 g / 46 oz CALIPRI ANALYZER EQUIVALENT CONICITY Battery life > 5 hours > 5 hours > 5 hours Display 10.1 in WUXGA 10.1 in WUXGA 10.1 in WUXGA Operating system Microsoft Windows 7/8.1/10 Microsoft Windows 7/8.1/10 Microsoft Windows 7/8.1/10 Degree of protection IP 65 IP 65 IP 65 Data transmission Sensor and computer unit connection Cable Cable WiFi From computer unit to networks WiFi, Bluetooth, Ethernet WiFi, Bluetooth, Ethernet WiFi, Bluetooth, Ethernet Accuracy Profile accuracy* < +/- 15 μm / < +/ in Absolute accuracy** < +/- 80 μm / < +/ in Repeat accuracy** < +/- 35 μm / < +/ in < +/- 15 μm / < +/ in < +/- 80 μm / < +/ in < +/- 35 μm / < +/ in < +/- 15 μm / < +/ in < +/- 80 μm / < +/ in < +/- 35 μm / < +/ in Export interfaces Measurement results xml, csv, customer-specific interface (on request) xml, csv, customer-specific interface (on request) xml, csv, customer-specific interface (on request) Profile data csv, dxf csv, dxf csv, dxf * Standard deviation of all measuring points ** For wheel flange dimensions (wheel profile module)

8 SCOPE OF DELIVERY ALL IN ONE: THE CALIPRI PACKAGE The sensor In addition to the standard C40 sensor, the C41 sensor for confined spaces and the wireless C42 sensor are also available. The reference standard You can use the calibration device to automatically recalibrate the measurement device as required. This means you can benefit from increased availability of your measuring system. The modules Pay only for what you really need. By combining different measurement modules, each system is configured to customer requirements. OUR EXTREMELY FLEXIBLE SCOPE OF DELIVERY IS DESIGNED TO PROVIDE THE OPTIMUM SOLUTION FOR EVERY SITUATION. YOU CAN SELECT THE SENSOR, REFERENCE STANDARD AND MODULES BEST SUITED TO YOUR PERSONAL REQUIREMENTS.

9 REFERENCES ARE YOU INTERESTED IN CALIPRI? DO YOU NEED ADDITIONAL INFORMATION? CONTACT US! NEXTSENSE GmbH Straßganger Strasse Graz, AUSTRIA Phone Fax