Product Information. Wheel Distance Measurement Unit HGE-WD HGE-DataManager Software. with Handheld Computer PSION WORKABOUT

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1 Product Information Wheel Distance Measurement Unit HGE-WD HGE-DataManager Software with Handheld Computer PSION WORKABOUT

2 Product Information Wheel Distance Measurement Unit HGE-WD Directory Technical Information 1 Software 2 HGE-DataManager 3 Measurement protocol 4 Product Overview 5 Advantages 5 Further Products 6 & 7 Version:02/16

3 Page 1 Product Information Wheel Distance Measurement Unit HGE-WD Technical Information The wheel distance measurement unit is a solid measurement device for the measurement and evaluation of the wheel clearance of train and tram wheels. The caliper, manufactured with CFRP-lightweight technology, enables an easy and fast measurement with high precision and an optimum resistance against environmental influences, maximum bending strength and shock resistance. With innovative materials and elements, the wheel distance measurement unit is able to cope with the highest demands on measurement precision and handling. The low weight of about 1100 g is perfect for an usage on minimum space with little effort. Via recording the temperature, a high accuracy over the temperature range is achieved. To guarantee corrosion resistance, the further components consist of anodized aluminium. The mechanic parts of the measurement device are dust and water splash protected. For the recording of the measurements a PSION WORKABOUT (class of protection IP 65) is used. For an ergonomic work, a bag with a shoulder strap is provided with the computer PSION WORKABOUT. The concept also has the advantage that the computer PSION WORKABOUT is combinable with the wheel and the door closing force measurement devices from our production. Thereby only one computer is needed. for a wide variety of measurement devices.

4 Type: HGE-WD Page 2 Software The Measurement Software The measurement procedure is fast and uncomplicated. The data is captured and directly displayed with the PSION WORKABOUT. The software menu on the handheld is deliberately kept simple in order to provide a quick and smooth service. The user is able to select the input selection of the job/vehicle number, odometer, remark, signature (touchscreen), car type, bogie number and axle quantity as well as the corresponding critical values and measuring points. The measuring procedure provides information about the length at the different measurement points and about their average. If the critical values are exceeded, the user will be warned optically and acoustically. The axle overview shows the status of the measured and outstanding axles to the user. If the axle is in tolerance, a check mark is shown. A red cross appears if a value is exceeded and a blue question mark means the axle or the car is still outstanding. Our software has the advantage, that a started measurement could be disrupted and be proceeded at a later point in time. Thereby a flexible time and work management is enabled for the user. At the end of each measurement a detailed measurement protocol is made, which can be evaluated on the PSION WORKABOUT and can be sent to PC in the formats PDF, EXCEL or the database format MDB. The measurement datas can be displayed in mm or inches.

5 Type: HGE-WD Page 3 HGE-DataManager The software HGE-DataManager belonging to the wheel distance measurement device offers a quick and easy data transmission from the handheld PSION WORKABOUT to the user-pc. There is a choice between several database formats to store the measurement data (PDF, EXCEL and MDB). Settings, format selection and diagram parameter In addition to this, the HGE-DataManager software provides information about the status of the accumulator and the remaining data storage of the handheld PSION WORKABOUT. It provides an overview over the stored measurement protocols and delivers several extended setup possibilities. User interface HGE-DataManager

6 Type: HGE-WD Page 4 Measurement protocol The measuring point at the wheel

7 Type: HGE-WD Page 5 Product Overview Technical data of the unit Weight: ca g Size: length 1500 mm Pipe diameter: 34 mm Measurement range: 1355 to 1365 mm (Optional: other measurement ranges/length) Systematic error: ± 50 µm Repeatability/Precision: ± 20 µm Temperature range: -10 C to + 50 C Material: Aluminium/Carbon Technical data PSION WORKABOUT Weight: ca. 455 g Touchscreen Display Processor: PXA MHz (32 bit RISC) Storage: 1 GB Flash ROM, 256 MB RAM, 4 GB SD-Card Operating system: Microsoft Windows CE 5.0 Protection class IP 65 - survives several drops from 1,5 m height to concrete. With bag (shoulder straps and belt clip) Advantages Low weight (<1250g) and high stability through CFRP lightweight technology High precision Measurement range from von 1355 mm to 1365 mm (Tolerances and critical values adjustable ) - Optional: other measurement ranges/length Highly durable and chrome-plated measurement sensors (ball-shaped to suspend faults through dirt or rust) Intuitive user-guided software (Software comparable to door closing force measurement) Protocols can be signed on the device for an exact assignment to the auditor PSION WORKABOUT usable for all HGE measurement devices. Material: aluminium and carbon fibre Traceability of the measurement value to national reference standard (DIN EN ISO/IEC 17025)

8 Type: HGE-WD Page 6 Further products Wheel measuring gauge for rail The wheel measurement gauge of the HGE-WM series is characterized by high robustness and accuracy. The easy operation enables fast recording of standard-related values. Technical data measurement unit: Weight: ca. 1,1 kg Measurement uncertainty: e, h, qr: ± 0,075 mm H0, S1, L: ± 0,15 mm Measurement category: Name Code Measuring range Flange height h mm Flange thickness e mm qr value qr 4,5-15 mm Wheel rim width L mm Hollow run H mm Double skin S mm This project (Ha project no. 396/13-35) is funded in the framework of Hessen ModellProjekte, financed with funds of Europe Union (Europe Regional Development Fund ERDF) and the state of Hessen.

9 Type: HGE-WD Page 7 Further products Door closing force measurement according to DIN EN and VDV 111 HGE door closing force measurement device DC360N with case Weight circa. 5 kg with docking station Delivery content: Handheld PSION WORKABOUT with accumulator and 2 GB SD storage card Measurement device Connection cable Docking station with power supply and data connection USB connection cable from docking station to the PC Manual for the handheld PSION WORKABOUT and the Docking station Manual Closing force measurement device Annex sheet: Administrator indications Installation CD with the HGE-DataManager Manual for the software supplied on the CD Case for the device and the PSION WORKABOUT and Test rods acoording to DIN EN and VDV 111 with spring balance Test rods according to DIN EN and test rods according to VDV 111 to fulfil the requirements of the closing force measurements Test rod 1 to review the anti clamp protection (10mm x 50mm) Test rod 2 to review the anti clamp protection at doors (30mm x 60mm) Test rod 3 to review the clamp detection Spring balance,, range to 200N Test rod to review force activated steps (Weight for step -150 N) Test rod 1 (Test rod: 10 mm x 50 mm) Test rod 2 (Test rod: 30 mm x 60 mm) Test rod 3 Spring balance Case for test rods 1 to 3 and the spring balance All test rods are also available separately

10 Page 8 Further products : HGE-Door closing force measurement device DC700N According to: British Standard EN 14752:2015, European Standard EN 14752:2015 Measuring range: 50 N to 700 N Force level 1: Standard doors ( Max. 400 N) Force level 2: for high traffic density (Max 600 N) Measuring accuracy: Forces up to 100 N: Forces higher than 100N: ± 3 N ± 3 % from value Spacer for different doorways with quick-release mechanism for quick adaption (opening width: 50, 100, 200, 300, 500 mm and on requirement) Display of peak force (Fp), duration of closing procedure (tpeak) and lag of the door s reversing (trev). Optical and acoustic signals if critical value is exceeded Special measurement for doors with an temporary force impulse at the beginning of closing process HGE-Door closing force measurement device with case Weight approx. 10 Kg, Guarantee 2 Years Scope of delivery: Handheld computer PSION WORKABOUT including Battery, 4 GB SD memory card and protection bag Load cell DC700N, Special measurement mode Spacer for different doorways according to EN 14752: Connecting cable 1 Tabletop station/docking station with A/C-adapter for charging the battery as well as for data transfer 1 USB transfer cable from tabletop station to the PC 1 User manual for handheld computer PSION WORKABOUT and tabletop station/docking station "Door closing force measurement device" user manual Enclosed sheet: "Administrator Information" Installation CD with the HGE DataManager software Company calibration document Other Accessories

11 Nibelungenstraße 784 D Lautertal Telefon: +49 (0) Fax: +49 (0) Web: We reserve all rights in this document and in the subject matter and illustrations contained therein. Lending or copying any part or the complete manual or its contents as well as the software belonging to it is only possible with the written permission from HGE. We reserve the right of error and technical modifications , Herbert Gehrisch Elektrotechnik GmbH, all rights reserved.

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