Test Plans & Test Results

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1 Table of contents Dresser-Rand Rotor Cell Productivity Test Plans & Test Results Note: Once you complete each of the three sections, right click on the table below and select Update Field to update the Table of Contents.) 1. MSD I: WKS 8-10 PRELIMINARY TEST PLAN WHAT Sub-Systems/ Functions/ Features Template Test Equipment MSD II WKS 2-3 TEST PLAN HOW, WHO, WHEN Data Collection Test Procedure, timeline MSD II WKS 3-10 DESIGN VERIFICATION Logistics Analysis of Data Design Summary Conclusion or Design Summary... 7 RIT KGCOE MSD Program Page 1

2 Dresser-Rand Rotor Cell Productivity Preliminary Test Plan 1. MSD I: WKS 8-10 PRELIMINARY TEST PLAN WHAT In this phase, the team needs to focus on WHAT needs to be verified (i.e. demonstrate, data results, data analysis, code review and so on). I good point of reference is to visualize your final project and then how you plan to verify your project to your Guide and Customer at the completion of MSD II. Refer to Test Lecture slides on MSD I MyCourses/ Content/ Week 3/ Reference Material/ Testing Phases. Particular attention should be paid to verification the interfaces between the sub-systems, features and/ or functions for testing and debugging Sub-Systems/ Functions/ Features If necessary, use your high level block diagram completed leading up to your System Level Review to list your sub-systems, features and/ or functions. Major Sub-Systems/ Features/ Function 1 Heat treat storage 2 Balance and Over speed storage (continued) RIT KGCOE MSD Program Page 2

3 (continued) 1.2. Template If not already, apply specifications to each sub-system, feature and/or function. Project clustered into chunks, as described in MyCourses reading Ulrich Chap. 9: Product Planning & Systems Design. Review page 174; Exhibit 9-7, and page 183; Exhibit For previous team examples, see MSD I MyCourses/ Content/ Week 6 Detailed Design Test Plan (samples) and For example of completed test results, see Heat Treat Subsystem/ Function/ Feature Name: Heat Treat Date Completed: Performed By: Dresser Rand Tested By: Dresser Rand Engr. Spec. # Specification (description) Unit of Measure Marginal Value Comments/Status ES1 Fit within space: 10 x17 This can be tested through inspection once the implementation is complete ES2 ES3 Increase efficiency of footprint Accessible from over- head crane Double the amount of capacity per sq. foot used. Inspection after implementation This can be tested through inspection ES 4 This can be tested through analysis, it Accommodate large impellers (80% < 24 inch) (10%>24 inch) can be calculated how many impeller can fit on each rack. ES5 Target: Storage space for impellers This can be tested through analysis inspection. ES6 Provide an impeller Loading and Unloading area Space for a standard sized pallet will be left open This can be tested through inspection once the implementation is complete. ES7 Make sure that racks are safe to use ES8 Racks must be reasonable priced All racks will be less than 4 5 tall and will roll out so that the impellers can be assessable with an overhead crane Racks will be about $3,000- $5,000 This can be done with analysis and inspection Balance and Over speed Subsystem/ Function/ Feature Name: Balance and Over speed RIT KGCOE MSD Program Page 3

4 Date Completed: Performed By: Dresser Rand Tested By: Dresser Rand Engr. Spec. # Specification (description) Unit of Measure Marginal Value ES1 All plates will Accommodate all balance plates (Large and Small) have a designated space ES2 Footprint will Reduce Footprint (Current Space 12 x21 ) be reduced by 20% ES3 Parts are Maintain organization methodology (by size) always returned to area they are taken from after use ES4 Implement 5S in design Parts can be found in an appropriate amount of time. ES5 Make large plates accessible by over- head crane. Comments/Status Testing can be done though inspection after implementation Testing can be done though inspection after implementation This can be tested by inspection after implementation This can be done by both analysis and inspection. This can be tested through inspection of crane usage after implementation is put in place. ES6 Improve Layout to accommodate the use of transport carts Three feet of aisle space will be allotted in the new layout for the transport carts. This can be tested though inspection and analysis. ES7 Design new layout for about 10% growth This can be tested though analysis to see how much footprint is gained. ES8 Racks will be safe to use All racks will be less than 4 5 tall and will roll out so that the impellers can be assessable with an overhead crane This can be done with analysis and inspection ES9 Racks must be reasonable priced Racks will be about $3,000- $5, Test Equipment Focus on any equipment that the team requires to measure specifications but is not available to measure specifications. Discuss this with your Guide. Some examples of specifications that teams could not measure were: measurement of forces, vibration, rf frequency spectrum, field strength, serial communication data accuracy, static and dynamic force RIT KGCOE MSD Program Page 4

5 measurements, very accurate velocity measurements, rf noise (S/N), complex data acquisition. Contact your Department Guide for any further equipment that may be necessary. Engr. Spec. # ES1 ES2 ES n-1 ES n Instrumentation or equipment not available (description) EXAMPLE OF TABLE RIT KGCOE MSD Program Page 5

6 2. MSD II WKS 2-3 TEST PLAN HOW, WHO, WHEN Now that you documented what you are going to verify or test in MSD I, you need to document how, who and when. Be critical of your test equipment requirements, any special conditions and so on. Be critical of your testing sequence. That is, test in subsystems before fully integrating? 2.1. Data Collection Data Collection Structure Update list of tests to be performed (indicate test # and name, test description and so on) Sampling Techniques How to measure and any setup needed? Sample Size Do you have tolerances on your specifications? Reporting Problems; Corrective Action 2.2. Test Procedure, timeline Who is testing what and when? Are there interdependencies between subsystems (Block Diagram)? Can test equipment enable preliminary simulation of needed signals prior to integrating into the next level of completion? RIT KGCOE MSD Program Page 6

7 3. MSD II WKS 3-10 DESIGN VERIFICATION For and example of completed test results, see Logistics Where are the test results being performed, logged (i.e. project notebook) and documented (i.e. excel spreadsheet)? EDGE team website structure (i.e. document names, file types, and header location) Analysis of Data Design Summary 3.3. Conclusion or Design Summary Can you explain why a particular function doesn t work? Conclusions are reported or summarized (i.e. significance with confidence, pass/fail, etc.) as applicable Lab Demo with your Guide and Faculty Consultants Perform each of the specifications and features Meeting with Sponsor See Customer Acceptance above. Field Demonstration. Deliver the project. Demonstrate to the Sponsor. Customer needs met / not met. RIT KGCOE MSD Program Page 7

Test Plans & Test Results

Table of contents P13631 Process Control - Gravity Fed Test Plans & Test Results Note: Once you complete each of the three sections, right click on the table below and select Update Field to update the