REMOTE 3104P, 5104P Airborne Particle Counter Operating Manual

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3 Lighthouse Worldwide Solutions REMOTE 3104P, 5104P Airborne Particle Counter Operating Manual

4 Copyright 2008, 2012 by Lighthouse Worldwide Solutions. All rights reserved. No part of this document may be reproduced by any means except as permitted in writing by Lighthouse Worldwide Solutions. The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide Solutions. You are not permitted to disclose or allow to be disclosed such information except as permitted in writing by Lighthouse Worldwide Solutions. The information contained herein is subject to change without notice. Lighthouse Worldwide Solutions is not responsible for any damages arising out of your use of the LMS program. REMOTE 3014P, 5104P, Elite and LMS are trademarks of Lighthouse Worldwide Solutions. Microsoft, Microsoft Windows, and Excel are trademarks of Microsoft Corporation. LWS PN Rev 3

5 EU DECLARATION OF CONFORMITY Manufacturer s Name: Manufacturer s Address: Declares that the product: Product Name: Model Number(s): Lighthouse Worldwide Solutions, Inc. Lighthouse Worldwide Solutions, Inc Disk Drive Medford, OR USA Remote Airborne Particle Counter REMOTE 3104P and 5104P Conforms to the following Product Specifications: SAFETY EN :2001 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use Part 1: General Requirements IEC :2000 LASER SAFETY CAN/CSA C22.2 No IEC Am. 2 IEC (Laser Notice 50) Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use, Part 1: General Requirements Guidance on Laser Products: Conforms to FDA 21 CFR Chapter 1 Subchapter 1 EMC EN61326 Electrical Equipment for Measurement, Control and Laboratory Use EMC Requirements Part 1: General Requirements Includes Amendment A1:1998; IEC 61326: A1:1998 UL 61010A-1 - UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements Replaces UL Supplementary information The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the CE marking accordingly. Fremont, CA. March 7, 2008 William Shade - V.P. Engineering

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7 00 Table of Contents About this Manual Text Conventions... i Additional Help... i Chapter 1 General Safety Laser Safety Information Sampling Safety Chapter 2 Introduction Overview Description Terms Used Accessories Annual Calibration REMOTE 3104P Specifications REMOTE 5104P Specifications Chapter 3 Getting Started Initial Inspection Shipping Instructions Before Power Up Understanding the LEDs Connections Sample Inlet Connection Optional 4-20mA Analog Inputs Optional Analog Sensors Ethernet Communications RS-485 Communications Using the RS-485 Port to Connect to a PC USB Communications Using the USB Port to connect to a PC DIP Switches Power Rev 3 t-i

8 Lighthouse REMOTE 3014P, 5104P Operating Manual Power Switch Optional Analog Input Ports Remote Display Connector Peripheral Interface Connector Data Chapter 4 Programming General Information DIP Switches DIP Switch Settings GENERAL DEFINITIONS Communications Mode (DIP #8) REMOTE Display Mode (DIP#7) Addressing (DIP 1-6) Communicating with the Instrument RS-232 via USB Communications RS-485 Port RS-485 Communications Configuring with REMOTE Display Configuring with the MODBUS Protocol Setting the Real Time Clock Changing the Default Instrument Parameters Running the Instrument MANUAL Counting Mode AUTOMATIC Counting Mode Chapter 5 Maintenance Procedures Safety Calibration Cleaning Purge Test Chapter 6 Ethernet Installation Overview Definitions of Terms Used Preparing for Network Installation Equipment Required: Software Required: Additional Requirements: Configure Device Ethernet Port Configuration Straight-through Cat5 Setup: t-ii Rev 3

9 Table of Contents Cross-over Cat5 Setup: Program the Interface Windows Telnet Programming: Connect REMOTE 3104P or 5104P to Ethernet LAN Connect Ethernet Cable to REMOTE Appendix A MODBUS Register Map v1.48, Rx104P COMM Settings... A-1 Supported MODBUS Commands... A-1 Sensor Settings Registers... A-2 Device Status... A-7 Data Registers... A-9 Data Status Byte ( )... A-11 Alarm Flags in Channels (30076)... A-12 Data Type Registers... A-12 Data Units Registers... A-13 Data and Alarm Registers... A-14 Data and Alarm Enable Registers... A-14 Enable Alarming for a Channel... A-16 Threshold Setup Registers... A-17 Setting the Alarm Threshold Value... A-18 Appendix B Zero Count Test How to Run the Test... B-1 Appendix C Limited Warranty Index Limitation Of Warranties:... C-1 Warranty Of Repairs After Initial Two (2) Year Warranty:... C Rev 3 t-iii

10 Lighthouse REMOTE 3014P, 5104P Operating Manual t-iv Rev 3

11 00 About this Manual This manual describes the detailed operation and use of the Lighthouse REMOTE 3014P, 5104P Airborne Particle Counters. Text Conventions The following typefaces have the following meanings: Note: A note appears in the sidebar to give extra information regarding a feature or suggestion italics Represents information not to be typed or interpreted literally. For example, file represents a file name. Manual titles are also displayed in italics. WARNING: A warning appears in a paragraph like this and warns that doing something incorrectly could result in personal injury, damage to the instrument or loss of data. boldface Courier font Bold Courier Helvetica Italics Introduces or emphasizes a term. Indicates command syntax or text displayed by the diagnostic terminal. Indicates commands and information that you type. You can use uppercase or lowercase letters; in this manual, commands are shown in uppercase. Indicates a comment on a command or text output. Additional Help For more information about Lighthouse REMOTE 3014P, 5104P Airborne Particle Counters, contact Lighthouse Worldwide Solutions: Service and Support Tel: (USA Toll Free) Tel: (Outside of USA) techsupport@golighthouse.com Rev 3 i

12 Lighthouse REMOTE 3014P, 5104P Operating Manual ii Rev 3

13 00 1 General Safety Safety Considerations Warnings and cautions are used throughout this manual. Familiarize yourself with the meaning of a warning before operating the particle counter. Warnings may appear in the left margin next to the subject to which warning applies or in the body of the text. The same warning may appear in several places within this manual. Exercise extreme care when performing any procedure preceded by or containing a warning. There are several classifications of Warnings defined as follows: Laser - pertaining to exposure to visible or invisible laser radiation General Use - pertaining to use of the instrument Laser Safety Information This product contains a laser-based sensor that is a Class 1 product (as defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968) when used under normal operation and maintenance. Service procedures on the sensor can result in exposure to invisible radiation. Service should be performed only by factory-authorized personnel. The particle counter has been evaluated and tested in accordance with EN :1993, "Safety Requirements For Electrical Equipment for Measurement, Control, and Laboratory Use" and IEC 825-1:1993, "Safety of Laser Products". WARNING: The use of controls, adjustments, or performance of procedures other than those specified within this manual may result in exposure to invisible (infrared) radiation that can quickly cause blindness. Figure 1-1 Warning label on unit For further technical assistance, contact our Technical Support Team at (USA Toll Free), (Outside of USA) Rev 3 1-1

14 Lighthouse REMOTE 3014P, 5104P Operating Manual Sampling Safety WARNING: Do not attempt to sample reactive gases (such as hydrogen or oxygen) with this instrument. Reactive gases create an explosion hazard in the instrument. Sampling any gas under pressure can damage the instrument and void the warranty. Sampling any gas that is not the same density as ambient air can result in inaccurate data. Do NOT allow water, solvents, or other liquids to enter the instrument via the inlet tube - the instrument will be damaged and void the warranty. Do NOT operate the instrument with the inlet tube capped or plugged - the internal pump may be damaged and void the warranty. WARNING: Be advised that +24 VDC is present on pin 7 of the RS485 port. The international Caution symbol shown below may be found throughout this document. Observe warnings associated with this symbol. Contact Lighthouse for more information Rev 3

15 00 2 Introduction Overview Description This operating manual introduces you to the Lighthouse REMOTE 3104P, 5104P family of Airborne Particle Counters. Included in this manual are instructions for inspecting, using and maintaining the instrument. The 3104P, 5104P instruments have up to six particle size channels starting at 0.3 microns (3104P) and 0.5 microns (5104P) at a flow of 1.0 CFM. Optional Direct-mount Isokinetic Probe Figure 2-1 REMOTE 5104P Airborne Particle Counter The instrument uses the Elite laser diode light source and laser beam shaping optics to illuminate a cross section of the air flow path with a laser beam. As particles move along the flow path, they cross the laser beam and scatter light. The light scattered is collected by an imaging optical system onto a photodiode. The photodiode converts this light into a voltage which is amplified Rev 3 2-1

16 Lighthouse REMOTE 3104P, 5104P Operating Manual The resulting pulse is measured for width and height. The width of the pulse is proportional to the time it takes the particle to cross the laser beam and the height (amplitude) of the pulse is equal to the amount of light scattered by each particle which is proportional to its size. Additional electronics count the particles and group them based on their size. Both instruments are effective in ultra-clean areas (such as Class 1 or Class 10) as well as in more traditional cleanzones rated as Class 100 or higher. They were designed for continuous 24/7 operation. Data is stored in a rotating buffer of 3000 records that can be downloaded realtime or manually as required. Using an internal pump, the instrument can be installed where space is limited. These instruments integrate seamlessly with large facility monitoring/management systems and transfer up to 6 channels of simultaneous particle count data using RS-485/MODBUS output. Refer to Specifications in this chapter for additional instrument information. Terms Used Throughout this publication, the terms REMOTE 3104P, 5104P; REMOTE; R3104P, 5104P; instrument; and counter are used interchangeably to described these instruments. Accessories Annual Calibration You can order several accessories to tailor the instrument to your needs. Please contact your Lighthouse Sales Engineer for detailed additional information. The manufacturer recommends that your Lighthouse instrument be calibrated annually by a Certified Lighthouse Service Provider to ensure that it continues to perform within specification Rev 3

17 Introduction REMOTE 3104P Specifications Size Range µm Channel Thresholds Standard: 0.3, 0.5, 1.0, 5.0 µm Optional: 0.3, 0.7, 1.0, 3.0, 5.0, 10.0 µm Other sizes available; specify at time of order Flow Rate Counting Efficiency Light Source Laser MTBF Zero Count Level Vacuum Pump 1.0 CFM (28.3 LPM) 50% (per JIS) Elite Laser Diode > 20 Years <1 count/5 minutes (per JIS) Internal Vacuum Pump Calibration NIST Traceable, per ISO Communication Modes Data Storage Supporting Software Ethernet TCP/IP; RS-485 Modbus; RS-232 via USB 3000 records, rotating buffer Lighthouse Monitoring System, LMS XChange, LMS Express, LMS Express RT/RT Plus Analog Ports Optional: two ports; can handle up to four 4-20mA sensors (see below) Environmental Sensors Power Input Display Enclosure Dimensions Weight Optional: Temperature / Relative Humidity, Air Velocity, Differential Pressure VAC, 50-60Hz, 130W Remote Display; color LCD Touchscreen (optional) Stainless Steel 9.5"[l] x 6.5"(w) x 8.5"(h) [24.13 x x cm] 12.2 lbs (5.53 kg) Operating Temp/RH 50 F to 104 F (10 C to 40 C) / 20% to 95% non-condensing Storage Temp/RH 14 F to 122 F (-10 C to 50 C) / Up to 98% non-condensing Table 2-1 REMOTE 3104P Specifications Rev 3 2-3

18 Lighthouse REMOTE 3104P, 5104P Operating Manual REMOTE 5104P Specifications Size Range µm Channel Thresholds Standard: 0.5, 1.0, 5.0, 10.0 µm Optional: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 µm Other sizes available; specify at time of order Flow Rate Counting Efficiency Light Source Laser MTBF Zero Count Level Vacuum Pump 1.0 CFM (28.3 LPM) 50% (per JIS) Elite Laser Diode > 20 Years <1 count/5 minutes (per JIS) Internal Vacuum Pump Calibration NIST Traceable, per ISO Communication Modes Data Storage Supporting Software Ethernet TCP/IP; RS-485 Modbus; RS-232 via USB 3000 records, rotating buffer Lighthouse Monitoring System, LMS XChange, LMS Express, LMS Express RT/RT Plus Analog Ports Optional: two ports; can handle up to four 4-20mA sensors (see below) Environmental Sensors Power Input Display Enclosure Dimensions Weight Optional: Temperature / Relative Humidity, Air Velocity, Differential Pressure VAC, 50-60Hz, 130W Remote Display; color LCD Touchscreen (optional) Stainless Steel 9.5"[l] x 6.5"(w) x 8.5"(h) [24.13 x x cm] 12.0 lbs (5.44 kg) Operating Temp/RH 50 F to 104 F (10 C to 40 C) / 20% to 95% non-condensing Storage Temp/RH 14 F to 122 F (-10 C to 50 C) / Up to 98% non-condensing Table 2-2 REMOTE 5104P Specifications Rev 3

19 00 3 Getting Started Initial Inspection Shipping Instructions The instrument is thoroughly inspected and tested at the factory and is ready for use upon receipt. When received, inspect the shipping carton for damage. If the carton is damaged, notify the carrier and save the carton for carrier inspection. Inspect the unit for broken parts, scratches, dents, or other damage. If the carton is not damaged, keep it for reshipment when you return the instrument for the annual factory calibration or a Return Merchandise Authorization for repair. Replacements are available for purchase. Should it become necessary to return the unit to the factory for any reason, contact Lighthouse Customer Service or visit our website, and obtain a Return Merchandise Authorization (RMA) number. Reference this number on all shipping documentation and purchase orders. After receipt of the RMA number, follow the shipping instructions below: WARNING: If the instrument is damaged during shipment due to inadequate user packing, the warranty may be voided and may result in additional costs being charged to the customer. 1. Use the original container, nozzle caps and packing materials whenever possible. If your instrument contains a battery, remove it before packing the instrument. If the battery needs to be shipped, package it separately and refer to for detailed instructions. 2. If the original container and packing materials are not available, wrap the unit in "bubble pack", surround with shock-absorbent material and place in a double-wall carton - the instrument should not rattle around when the carton is vigorously shaken. If the instrument is damaged during shipment due to inadequate user packing, the warranty may be voided and all repairs required will be at cost. You may contact Lighthouse to purchase a replacement shipping container and nozzle caps. 3. Seal container or carton securely. Mark "FRAGILE" and enter the Return Merchandise Authorization (RMA) number in any unmarked corner. 4. Return to the address provided by your Lighthouse representative or the RMA website Rev 3 3-1

20 Lighthouse REMOTE 3104P, 5104P Operating Manual Operation Before Power Up Before using the REMOTE 3104P or 5104P, make sure the inlet is uncapped. Failure to do this may damage the internal pump and void the instrument s warranty. Before relocating the counter, power it OFF and reinstall the cap to prevent contamination of the internal laser sensor. Understanding the LEDs The front-panel LEDs have special meanings when illuminated. The figure below shows location of the LEDs and gives a brief description of their meaning. Figure 3-1 Front Panel LEDs The green POWER LED turns on when the instrument is powered on. The green FLOW LED turns on when the flow is correct. The green FLOW LED will blink ON and OFF if flow is insufficient. The orange SERVICE LED will stay on steady if Laser power is low, sensor optics are dirty or the view chamber contains foreign objects. The blue SAMPLING LED turns on when the instrument is counting Rev 3

21 Getting Started Features The REMOTE 3104P and 5104P instruments have the following features: 1. Remote Display connection (optional color Touchscreen interface) 2. Optional Analog Input Ports, input ports for connecting 4-20mA analog sensors. 3. Ethernet, RS-485 and USB ports. 4. External Start/Stop and external Alarm output through PIC connector. See Peripheral Interface Connector on page DIP switch control for device addressing 6. MODBUS protocol (see Supported MODBUS Commands on page A-1) record storage in a rotating buffer 8. Internal pump with auto-adjusting flow control Connections Sample Inlet Connection The top of the instrument has one connection, the sampling inlet. Standard Barb fitting Figure 3-2 Connection on Top Both instruments can be used with an optional direct-mount 1.0 CFM isokinetic probe that screws directly onto the instrument. This option is especially useful for "fixed" placement of the counter. The standard, as shown in Figure 3-2, uses a 1/4" barb fitting to which the barbed probe is attached via 1/4" ID tubing. This allows the user to reposition the probe without moving the instrument. This style of probe can also be attached to a tripod Rev 3 3-3

22 Lighthouse REMOTE 3104P, 5104P Operating Manual DIP Switch Cover PIC Connector Display Connector Ethernet RS-485 USB Optional Analog Input Exhaust, Manifold Outlet HEPA Filter Power Switch AC Power Input Figure 3-3 Connections on the Rear of Instrument WARNING: Be advised that +24 VDC is present on pin 7 of the RS485 port. Optional 4-20mA Analog Inputs This REMOTE instrument has two 4-20mA analog inputs that can be used with any 4-20mA environmental sensor. Lighthouse provides optional environmental sensors: Temperature/Relative Humidity (T/ RH), Air Velocity (AV), Differential Pressure (DP) Rev 3

23 Getting Started Optional Analog Sensors Each sensor is connected to the instrument using an RJ-12 cable. The cable pinout is shown in Table 3-1. Figure 3-4 Rear Connector Pin Assignments Table 3-1 Analog Connector Pinout Pin Number Function 1 5VDC 2 Analog #1 In 3 24VDC (VCC) 4 GND (tied to Pin 6) 5 Analog #2 In 6 GND Lighthouse sensors come complete with adapters and pre wired cables. The Lighthouse Temperature/Relative Humidity sensor has both functions wired to the same connector. Plug its connector into the port labeled "1". WARNING: Wiring the pins in reverse order may harm the instrument and/or the sensor and may void their respective warranties. If you are wiring a cable to use with a sensor from another manufacturer, the connectors on telephone cables are mirror images of each other. For that reason, we have not included color coding in the table. The figure below shows the pin numbering on the back of the REMOTE - your cable must be wired accordingly Rev 3 3-5

24 Lighthouse REMOTE 3104P, 5104P Operating Manual Please note that only one "communication port" may be used at one time. Attempting to simultaneously connect the instrument to multiple interfaces, such as Ethernet AND RS485 or USB and Ethernet or all three, will fail. The instrument must be powered OFF before changing from one interface to another, such as from USB to Ethernet. Ethernet Communications WARNING: Connect the Ethernet port ONLY to an Ethernet LAN. The Ethernet RJ45 connector provides Ethernet connectivity, over which the 3104P or 5104P uses the MODBUS over TCP/IP communication protocol. Communicating with either instrument on an Ethernet LAN requires a PC or server running a MODBUS communication package, such as LMS Express, Express RT/RT+ or LMSNet connected to same LAN. Both must be configured to use the same IP address range, subnet and default gateway. It is strongly advised that the 3104P or 5104P be assigned a static IP so its address does not change and software programs monitoring its data will not lose contact with it due to a DHCP change. Contact the local IT or Network Admin staff for clarification and IP assignment or Lighthouse Technical Support for more information. Both can be connected directly to a PC computer Ethernet port by using a cross-over cable for testing and configuration purposes. The R3104P or 5104P must use a standard straight-through cable to attach to an Ethernet hub or switch. RS-485 Communications WARNING: This instrument will be damaged and its warranty voided if the design of the RS-485 port is defeated to allow daisy chaining. The port is designed for a star configuration, only, where the instrument is the termination of a single cable run between it and a PC or hub. The RS-485 port uses MODBUS ASCII for long distance multi-point RS-485. RS-232 via USB serial communication is provided for quick simple cable connections from a single unit to a standard PC USB COM port. The RS-485 MODBUS protocol is provided for industrial applications with multiple devices on the same bus. The RS-485 port allows for easy connection using standard CAT 5 cable commonly used for office LANs. Connecting the counter via RS-485 requires an RS-485 hub or switch and Cat5 cables; the LWS RS-485 converter kit may be used to connect to a PC RS-232 COM port Rev 3

25 Getting Started WARNING: Using a properly configured RS232 to RS485 conversion kit is imperative BEFORE attempting to use RS-485 COM mode with a PC. Failure to heed this warning can result in damage to PC, instrument or both. For a detailed description of the MODBUS registers and commands, please see Supported MODBUS Commands on page A-1. Attaching the 3104P or 5104P to an RS-485 network requires special attention to topology (wiring scheme of network) before and after the design phase to make sure the 3104P or 5104P and other instruments will perform as expected. In an RS-485 network, the 3104P or 5104P must be used in a "star" or hub-based configuration. Do NOT attempt to configure it for daisy chaining. Verify with vendor that +24 VDC is not present on pin 7 of the RJ45 connectors or damage may result. WARNING: Be advised that +24 VDC is present on pin 7 of the RS485 port. Make sure that the RS485 hub or switch used does NOT have +24 VDC present on pin 7 or damage to the instrument, hub or both may result. A standard Cat5 cable is used to connect the 3104P or 5104P to an RS- 485 network. Table 3-2 illustrates the RS-485 RJ45 pins and the signals assigned. Figure 3-5 Rear Connector Pin Assignments Table 3-2 RS-485 RJ-45 Pinouts RJ-45 Pin Signal Name 1 RESERVED for future use 2 RESERVED for future use 3 RESERVED for future use 4 RS-485B 5 RS-485A 6 RESERVED for future use volts 8 GND Rev 3 3-7

26 Lighthouse REMOTE 3104P, 5104P Operating Manual Using the RS-485 Port to Connect to a PC To use the 3104P or 5104P RS-485 port and protocol to connect to a computer RS-232 COM port, the LWS RS-485 converter kit must be used. Please contact your Lighthouse Sales Representative for the RS- 485 converter kit that includes the cables and adapter needed to set this up. The kit includes a terminator and RJ45 cable that are not required. To connect the instrument to a computer using this kit: 1. Remove power from the instrument. 2. Connect one end of a standard Cat5 cable to an LWS RS-485 converter. 3. Connect the other end of the Cat5 cable to the RS-485 Port on the instrument. 4. Connect the RS-232 DB-9 side of the RS-485 converter to a DB-9 Male to DB-9 Female straight through cable. Connect the female DB-9 to any available COM port on the computer. 5. Power on the instrument. You may refer to Figure 3-6 for parts identification. RS-485 Converter & Power Supply Attach this cable to the REMOTE DB9 RS-232 Male-to-Female Cable Connect serial cable to this port and other end to PC Figure 3-6 LWS RS-485 Converter Kit Example Make sure that each REMOTE 3104P or 5104P has a unique non-zero address or a conflict will result and data will be lost. The REMOTE 3104P or 5104P complies with EIA s RS-485 standards (Table 3-3) for distances and number of devices on a chain Rev 3

27 Getting Started Table 3-3 EIA Industry Standards for RS-485 Communications SPECIFICATIONS RS-485 Mode of Operation Total Number of Drivers and Receivers on One Line (One driver active at a time for RS-485 networks) USB Communications Differential 32 Drivers 32 Receivers Maximum Cable Length 4000 ft. (1,219.2 m) Maximum Data Rate (40 ft ft. for RS422/RS-485) 10Mb/s - 100Kb/s Maximum Driver Output Voltage -7V to +12V Driver Output Signal Level (Loaded Min.): LOADED Driver Output Signal Level (Loaded Max.): UNLOADED +/-1.5V +/-6V Driver Load Impedance (Ohms) 54 Max Driver Current in High Z State (POWER ON) Max Driver Current in High Z State (POWER OFF) +/-100µA +/-100µA Receiver Input Voltage Range -7V to +12V Receiver Input Sensitivity Receiver Input Resistance (Ohms), (1 Standard Load for RS-485) +/-200mV >12k The 3104P or 5104P provides point-to-point communications via its USB Port for simplified communications. To use the port for the first time, install the USB driver provided on the product CD. Once it has been installed and the instrument is connected, the driver will be used to establish communications with the 3104P or 5104P using a virtual COM port on the PC Rev 3 3-9

28 Lighthouse REMOTE 3104P, 5104P Operating Manual Using the USB Port to connect to a PC To connect the instrument to a computer using the USB port, make sure that the driver has been installed first. Connecting the 3104P or 5104P to the PC and applying power before the driver has been installed will be problematic. Refer to the following: Note: Make sure the USB driver has been installed on the PC before connecting and applying power to the 3104P or 5104P. 1. Remove power from the instrument. 2. Connect one end of a standard "A to B" USB cable to the 3104P or 5104P (only one end will fit). 3. Connect the other end to any available USB port on the PC. 4. Apply power to the 3104P or 5104P. 5. Windows will recognize that a new hardware device has been attached and will finalize the installation as needed. This is a routine "registering" of components that should take only a moment. An additional COM port will be added to the PC. 6. Identify the computer port that has been added to the PC by using the "Properties" of My Computer and examining the COM ports. USB ports are generally added to the bottom of the list and named USB COM port x. Refer to Figure 3-7 for screen examples (Windows XP). Device Manager Screen Before port is added After port is added Figure 3-7 Example Device Manager Screens 7. Use LMS XChange or one of the LMS Express products to connect to the instrument and retrieve data from it. Use the port assignment determined above Rev 3

29 Getting Started DIP Switches DIP switches 1-6 are used for addressing the instrument for RS-485 daisy chain configurations and setting the Communications Mode. DIP switch 7 enables or disables the Remote LCD Display option. See Chapter 4 for more details. Power This REMOTE instrument uses VAC rated at 130W. Power Switch The ON/OFF switch controls power to the instrument. Optional Analog Input Ports Two input ports are provided for connecting 4-20mA analog sensors. Note: Make sure DIP switch 7 is ON and power is OFF before attaching the REMOTE Display to the 3104P or 5104P. Remote Display Connector The optional Remote Display color touchscreen may be connected to the 3104P or 5104P instrument to provide direct control over the unit. An optional extension cable can be added so that the instrument can be running in a clean area while the Display is located in a different area. Refer to REMOTE Display Operating Manual for more details. Refer to the photo to the left and note the orientation of the key. If you are installing a REMOTE Display, pay close attention to this keying and do not force the connector or irreparable damage will result and void the instrument s warranty. Key orientation Rev

30 Lighthouse REMOTE 3104P, 5104P Operating Manual Peripheral Interface Connector The round Peripheral Interface Connector (PIC) (Table 3-4) on the rear of the REMOTE 3104P or 5104P can be used to connect an external peripheral device such as an alarm buzzer, alarm light or a remote start/ stop controller. Contact Lighthouse Technical Support for details. Table 3-4 PIC Connector Pin-Outs Pin Connection 1 24 VDC 2 GND 3 Alarm+ 4 Alarm- 5 Start/Stop 6 Not Connected 7 Not Connected 8 GND Data The REMOTE 3104P or 5104P stores its data (including analog data when applicable) in a 3000-record rotating data buffer. The data can be downloaded real-time to LMS Express RT, RT+ or to a Lighthouse Monitoring System. The instrument can also run standalone until you decide to view the data. The data can then be downloaded to LMS Express or LMS XChange manually. A real-time system will allow you to monitor the instrument counts on a minute-by-minute basis or for the length of the sample time. Using LMS Express Real Time (RT) to download the data allows for historical trending of the data. Use the optional REMOTE Display to view the data as it is being collected. With any of the data download transfer software, you can save the data to an Excel xls file, a CSV file or to an HTML file. Please refer to the data transfer software manuals for more information Rev 3

31 00 4 Programming General Information The REMOTE 3104P or 5104P can be programmed using the MODBUS Protocol or the optional REMOTE Display. The full MODBUS protocol is detailed in Appendix A. This chapter contains information to program basic instrument functions to meet your needs. DIP Switches The DIP switches are behind the cover plate illustrated below: Figure 4-1 Panel Covering the DIP Switches Remove the two Phillips head screws to expose the DIP switches. Figure 4-2 Panel Removed, Switches Exposed Rev 3 4-1

32 Lighthouse REMOTE 3104P, 5104P Operating Manual DIP Switch Settings GENERAL DEFINITIONS OFF (LEFT) = 0, ON (RIGHT) = 1 Table 4-1 DIP Switch settings Position# Description Setting 1 Binary Bit 0 OFF=0, ON=1 2 Binary Bit 1 OFF=0, ON=1 3 Binary Bit 2 OFF=0, ON=1 4 Binary Bit 3 OFF=0, ON=1 5 Binary Bit 4 OFF=0, ON=1 6 Binary Bit 5 OFF=0, ON=1 7 Remote Display OFF=0, ON=1 8 Communications Mode OFF: MODBUS Note: The DIP Switches must be set before the unit is powered on. Communications Mode (DIP #8) In order to communicate with the instrument using the MODBUS protocol, DIP switch 8 must be set to OFF. REMOTE Display Mode (DIP#7) In order to use the REMOTE Display option, DIP switch 7 must be set to ON and the Display must be connected to the instrument before it is turned on. WARNING: Always turn the instrument OFF before connecting or disconnecting the REMOTE Display. If DIP switch 7 is ON but the REMOTE Display is not connected when the instrument is powered on, the unit will not start. If the Display is not needed, power the instrument OFF, change DIP switch 7 to OFF and power the instrument ON. Otherwise, power the instrument OFF, connect the REMOTE Display then power the instrument ON Rev 3

33 Programming Addressing (DIP 1-6) Note: Because Address 0 is reserved for RS-485 broadcast. Whenever all of the dip switches are OFF or when DIP switch1 is ON, the instrument address is set to 1. Table 4-2 details the addresses set by the DIP switches 1-6. DIP SWITCHES Table 4-2 DIP Switch Addressing ADDRESS DIP SWITCHES ADDRESS Rev 3 4-3

34 Lighthouse REMOTE 3104P, 5104P Operating Manual Table 4-2 DIP Switch Addressing DIP SWITCHES ADDRESS DIP SWITCHES ADDRESS Communicating with the Instrument The RJ-45 connector on the instrument marked "RS-485" in Figure 4-3 may be used to connect the unit to a desktop or laptop PC COM port when the distance to the instrument is greater than 50 feet. It is, however, specifically designed to connect the REMOTE 3104P or 5104P to a MODBUS RS-485 network. Whenever possible, it is prudent to use the USB port for connection to a PC. WARNING: Only one port may be used at a time. The instrument must be powered OFF before changing from USB, Ethernet or RS-485 to any other port. Figure 4-3 The Communication Ports Rev 3

35 Programming RS-232 via USB Communications The instrument uses RS-232 via USB communications in a single instrument configuration. RS-485 Port The instrument s RS-485 port RJ-45 connector uses RS-485 MODBUS ASCII protocol. WARNING: Be advised that +24 VDC is present on pin 7 of the RS485 port. Configuring with REMOTE Display Configuring with the MODBUS Protocol RS-485 Communications In order to use the RS-485 protocol with a PC computer, an RS-485 converter must be used in a 2-wire configuration where ChB+ goes to RJ-45 pin 4 and ChA- goes to RJ-45 pin 5. This does not apply if the unit is installed onto an RS-485 network. Please refer to RS-485 Communications on page 3-6 and Figure 3-6 on page 3-8 for information about the LWS RS-485 converter kit and its use with the REMOTE 3104P or 5104P. Please contact your Lighthouse Sales Representative for this kit. The instrument can be configured using the REMOTE Display touchscreen interface. Please refer to the REMOTE Display Operating Manual, LWS PN , for detailed information. Alternatively, the instrument can be configured using the MODBUS protocol. To start sampling, send the command 11 to command register The instrument will begin sampling using the default configuration: Location = 0 Sample Time = 60 seconds Note: For the full MODBUS register map, please refer to Appendix A. Note: The automatic starting of the sampling accommodates systems that do not send a START command, but just polls the instrument for its data. Hold Time = 0 seconds Initial Delay = 0 seconds To stop the sampling, send the command 12 to command register Rev 3 4-5

36 Lighthouse REMOTE 3104P, 5104P Operating Manual Setting the Real Time Clock The Real Time Clock (RTC) can be read in registers and 40028: Table 4-3 Real Time Clock Registers Register Data Type Description signed integer Real Time Clock (RTC) [high]. Works in conjunction with Displays date and time, in number of seconds since midnight, 1/1/ signed integer Real Time Clock [low] In order to change the RTC to the current local date/time, enter the high and low values as unsigned integers to registers and respectively, which are the Data Set registers. Table 4-4 Data Set Registers Register Data Type Description unsigned integer Data Set [high]. Works in conjunction with Data entered here is applied to the device through the command register unsigned integer Data Set [low] Then write the command 13 to the command register This will write the values in the Data Set registers (40035 and 40036) to the RTC registers (40027 and 40028). Changing the Default Instrument Parameters The main instrument parameters involved with the operation of the REMOTE counter are Location, Sample Time, Hold Time and Initial Delay. The Location is set by writing an unsigned integer to register The range of values is from 0 to 999. Sample Time, Hold Time and Initial Delay all use 2 registers, a high word and a low word. If the desired value for any of these parameters is less than 9 hours 6 minutes 8 seconds, then only the low word register needs to be written (in seconds) Rev 3

37 Programming The low word register for Sample Time is The low word register for Hold Time is The low word register for Initial Delay is Table 4-5 Instrument Parameters Register Data Type Description unsigned integer Location number; Specifies location of Particle Counter unsigned integer Initial Delay [high]. Works in conjunction with Number of seconds to wait before starting the first sample. Max value is 359,999, which equals 99h 59m 59s unsigned integer Initial Delay [low] unsigned integer Hold Time [high]. Works in conjunction with Number of seconds to wait between sample periods. Max value is 359,999, which equals 99h 59m 59s unsigned integer Hold Time [low] unsigned integer Sample Time [high]. Works in conjunction with Number of seconds to sample. Max value is 86,399, which equals 23h 59m 59s unsigned integer Sample Time [low] Rev 3 4-7

38 Lighthouse REMOTE 3104P, 5104P Operating Manual Running the Instrument Action commands for running the REMOTE are discussed here: Table 4-6 Action Commands Value Action 1 Saves all writable 4xxxx register values to the EEPROM. 3 Clears the Data Buffer. Record count is set to zero. 4 Saves the instrument parameters in the 40xxx registers to the EEPROM. Parameters include Sample Time, Hold Time, Initial Delay, and Location. 5 Enable Remote Control. Locks out the instrument s user interface. Can only change instrument parameters via MODBUS. 6 Enable Local Control. Unlocks the instrument s user interface. Instrument changes can be made at the device itself or through MODBUS. 7 Start pump. 8 Stop pump. 9 External Start Counter. The instrument samples continuously until it receives an External Stop Counter command. Does not turn on the pump. Ignores local timing parameters. 10 External Stop Counter. Records counts since External Start. 11 Instrument Start. Uses defined Initial Delay, Hold Time, Sample Interval and counting mode. Instrument executes samples and holds until an Instrument Stop command is issued. This command will start the pump. 12 Instrument Stop. Aborts current sample. Stops pump. Stops data collection. There are 2 basic modes of operation: Manual counting and Automatic counting. Write each of the described action commands to the command register (40002) Rev 3

39 Programming MANUAL Counting Mode In Manual counting mode, the sample time is based on when the counter is instructed to stop counting. At that point, a data record is recorded and the sample time is the interval between the command to start counting and the command to stop counting. 7 Start Pump 9 Start Manual Count 10 Stop Manual Count; writes a data record, uses the time interval as the sample time The "hold" time is effectively the time between a STOP and a START command. After the last desired sample is taken, send the following to stop the pump: 8 Stop Pump AUTOMATIC Counting Mode In Automatic counting mode, the instrument uses the configured sample time, hold time, initial sample delay to record samples. The instrument will continue running samples until it receives a stop command. When the stop command is given, since the device will not have completed a complete sample cycle, the most current data will not record to the buffer. After setting all the instrument parameters, run these commands: 11 Start Instrument; to start recording 12 Stop Instrument; to stop recording Rev 3 4-9

40 Lighthouse REMOTE 3104P, 5104P Operating Manual Rev 3

41 00 5 Maintenance Procedures This Chapter provides the user with the procedures to perform in maintaining the REMOTE P instruments. Safety Calibration Cleaning Before performing any of the maintenance tasks described in this chapter, review the safety warnings supplied throughout this manual. To maintain optimum performance of this instrument, it should be recalibrated annually by a Lighthouse Authorized Service Provider. This procedure may be superseded by customer requirements; however, do not, under any circumstances, apply Acetone to the REMOTE P instrument. 1. To keep the interior of the laser sensor clean, remove any tubing from the air inlet and install the protective plastic cap supplied with the instrument. If the optional direct-mount Isokinetic probe is installed, do not remove the probe and install plastic cap supplied for this purpose. 2. Moisten a lint-free cloth with 99% isopropyl alcohol. The cloth should be moist, not wet. 3. Wipe down the exterior surfaces of the instrument. 4. Reverse Step 1 to return instrument to service. Purge Test 1. Connect the Purge filter to the sample inlet. The purge filter should be a 0.1 micron, 1.0 CFM filter configured either for the standard barb fitting or the optional direct-mount Isokinetic probe. 2. Apply power to the instrument Rev 3 5-1

42 Lighthouse REMOTE 3104P, 5104P Operating Manual 3. Configure the unit via the user interface to sample for 30 minutes. 4. Allow the instrument to sample through a 30 minute period. This time allows the unit to warm up and purge any residual particles that might be inside it. 5. Configure the unit via the user interface to sample for 5 minutes and set a 10 second hold. 6. Set Cycles to 10 so the instrument will take 10 five-minute samples. 7. If an average of more than one count per five minute sample is reported, reset the instrument to sample for 30 minutes again to purge it, then repeat the Purge Test again. 8. After the instrument has met the requirement of the Purge test, remove the filter, cap the inlet for moving and return the instrument to its normal location and operating status. 9. If the instrument still fails the Purge Test, contact Lighthouse Tech Support for assistance Rev 3

43 00 6 Ethernet Installation This procedure requires pre-approval and planning by the IT department and a joint setup effort. Overview The Lighthouse Worldwide Solutions REMOTE x104p family of instruments incorporates MODBUS TCP/IP communication over Ethernet. Connecting a REMOTE 3104P or 5104P particle counter directly to an Ethernet network should only be done with the permission and guidance of the network administrator. The primary advantage of using the REMOTE 3104P or 5104P on an Ethernet network is that a separate network does not have to be installed just for the instruments. Using the REMOTE 3104P or 5104P Ethernet Port allows the instrument to co-exist with computers, printers and servers on a LAN that is already in place, thereby reducing installation costs. This document will explain how to program the Network Adapter through its Ethernet interface or its RS-232 interface. It will also list typical equipment required and provide some troubleshooting information. The end of the document includes examples of T568A and T568B wiring diagrams for straight-through and cross-over cables Rev 3 6-1

44 Lighthouse REMOTE 3104P, 5104P Operating Manual Definitions of Terms Used This list is provided for the convenience of the user or technician. ARP - Address Resolution Protocol, a program that can change the ARP Cache of a host by adding or removing IP addresses. Each IP address is associated to a MAC address. ARP Cache - List of IP addresses and their associated MAC addresses for hosts whose addresses cannot be resolved normally. DHCP - Dynamic Host Configuration Protocol, a program running on a server that issues IP addresses to computers or devices (Hosts) on its LAN. Gateway - a network device that controls traffic between two or more networks. Hardware address - a unique identifying code programmed by the factory into a network device, such as a network PCB, comprised of six two-digit groups of letters A-F and numbers 0-9. Host - a computer or device that allows access to itself via a LAN. IP (Internet Protocol) Address - a unique logical address used to identify a host on a TCP/IP network. LAN - Local Area Network, a group of computers or hosts connected together in a relatively small geographical area, such as a building or floor of a building. MAC address - the same as hardware address. Netmask - a logical hexadecimal number that prevents accessing hosts outside of its range. A bit value of zero allows access and a non-zero blocks access. Subnet - a logical grouping of hosts based on their IP addresses. TCP/IP - a communication protocol suite that is used for the Internet and a large number of LANs that allows hosts to share data. Telnet - a communication program used primarily to issue commands directly to a TCP/IP-based host Rev 3

45 Ethernet Installation Preparing for Network Installation Note: The network where the instruments will operate must have an available IP address for each instrument. The IP scheme, or subnet, must match that of the PC that will be used to retrieve the data from the instruments. Contact Lighthouse Technical Support for additional information. Note: All values in screen shots are examples only. Use only the values provided by the Network Administrator. Equipment Required: Network enabled Personal Computer (IBM-compatible); REMOTE 3104P or 5104P; Use either of the following: Small 5-port hub or switch and two 3-foot long straightthrough Cat5 Ethernet cables; Or one 3-foot cross-over Cat5 Ethernet cable. Software Required: Contact the network administrator if any of the following are not installed or not functional: Windows 2000 or XP Professional Telnet Additional Requirements: 1. Contact the network administrator and obtain administrator rights on the PC to be used for this procedure. 2. For each unit to be attached, obtain an unused static IP address, Gateway IP address and the appropriate Netmask for the LAN in which they will be installed. 3. Create a list and record the MAC address(es) for all REMOTE x104ps to be configured. It is suggested that the IP address that will be used for each REMOTE x104p be written next to the MAC address. This list can be provided to the network administrator for future reference. 4. The PC being used to program the REMOTE x104p must be using the same subnet that the adapter will use. See the network administrator for assistance with this. 5. The PC that will monitor or retrieve data from the instrument(s) must be using the same subnet and gateway programmed on the REMOTE x104p(s) network interface Rev 3 6-3

46 Lighthouse REMOTE 3104P, 5104P Operating Manual Configure Device Ethernet Port Configuration This section is organized based on the cable used to perform the REMOTE 3104P or 5104P programming. Straight-through Cat5 requires a hub or switch and two straight-through Cat5 cables. Cross-over Cat5 connects the PC directly to the REMOTE 3104P or 5104P with no hub. Each will be explained separately. If troubleshooting is required, the cross-over cable technique is easier to use in the field because it requires fewer devices. It cannot be stressed enough, however, that the instrument and PC be configured using the same IP scheme (IP range, Default Gateway and Netmask). For troubleshooting outside of the LAN, it is suggested that the PC s IP address be used as the Default Gateway for both the PC and the REMOTE. Frequently, it is necessary to change the REMOTE 3104P or 5104P Ethernet parameters to allow for easier troubleshooting. When this is needed, make sure the 3104P or 5104P is reprogrammed to its previous network settings before reattaching to the LAN. Contact Lighthouse Technical Support or the local network administrator for additional information. Straight-through Cat5 Setup: Note: Screens shown are examples only. Data displayed and command responses may differ. This section requires the PC, two straight-through Cat5 cables and a hub or switch. 1. Connect one end of a straight-through Cat5 cable to the REMOTE 3104P or 5104P s Ethernet Port. 2. The other end of the Cat5 cable should plug into one port on the hub or switch. 3. Attach another straight-through cable to the PC s RJ45 receptacle and an open port on the hub or switch. 4. Proceed to Windows Telnet Programming: on page Rev 3

47 Ethernet Installation Cross-over Cat5 Setup: 1. Attach one end of the cross-over cable to the RJ45 receptacle on the PC. 2. Attach the other end of the cable to the REMOTE 3104P or 5104P Ethernet Port. 3. Apply power to the instrument. Apply power to the PC if it is not already running. Observe the LEDs on the hub/switch RJ45 connector - blinking indicates network activity. Observe the network LEDs on the 3104P or 5104P RJ45 receptacle - they should blink indicating activity. Proceed to next section. Program the Interface Windows Telnet Programming: 1. Start Windows. 2. On the Taskbar, click on Start. WARNING: Perform only the steps or commands as provided in this guide. Failure to heed this warning can result in damage to equipment, personal injury or data loss and may void the equipment warranties. 3. Select Run. Figure 6-1 RUN Screen 4. In the Run window, type CMD and click OK Rev 3 6-5

48 Lighthouse REMOTE 3104P, 5104P Operating Manual Note: Typing commands in the command console requires a space between the instruction and the command variables. For example, arp is followed by a space, then -d and another space, then the *. Figure 6-2 Starting the Command Console 5. A command prompt window will open. Clear the ARP Cache by typing arp -d * at the command line and press Enter. Ignore any error messages that indicate the address table doesn t exist or has no entries. Figure 6-3 Clear Address Table Command 6. The next step requires the unit s assigned IP and its MAC address. The MAC address is a group of six two-digit characters (0-9 and A-F) found on the back of the 3104P or 5104P that may be referred to as the HW (Hard Ware) address. 7. The next step adds the IP and MAC addresses to the ARP Cache which allows direct communications with the 3104P or 5104P before an IP is programmed into its Ethernet interface. 8. Type arp s xxx.xxx.xxx.xxx nn-nn-nn-nn-nn-nn and press Enter. Replace the x s with the desired IP address, such as or , and the n s with the 3104P or 5104P programmed MAC address, such as a-8a The IP address will be four segments total with up to 3 digits per segment, each segment separated by a period. Note that the MAC address segments are separated by dashes (-), not periods. Figure 6-4 ARP Command to Add New IP Rev 3

49 Ethernet Installation 9. Activate the 3104P or 5104P Ethernet interface by typing, telnet xx.xx.xx.xx 1 (replace x s with the IP address to be used for the 3104P or 5104P) and press Enter. This command will cause a connect error but is required to establish communications. Figure 6-5 Telnet Type telnet xx.xx.xx.xx 9999 and press Enter. This command accesses the telnet port of the 3104P or 5104P. The expected error message from Step 9. is shown in the example screen below. Figure 6-6 Telnet 9999 You will have 4 seconds to respond in the next step. If you respond too slowly, you ll have to repeat step Rev 3 6-7

50 Lighthouse REMOTE 3104P, 5104P Operating Manual 11. Press Enter to start the 3104P or 5104P Ethernet interface setup program. The example below displays some of the default settings - make no changes to these settings except as instructed. Figure 6-7 Starting the Set Up Program 12. Type 1 to set the IP address. Type the desired IP address and press Enter. Figure 6-8 Assigning IP Address 13. Type Y to set the Gateway IP address. Type the Gateway IP address and press Enter Rev 3

51 Ethernet Installation Figure 6-9 Assigning Gateway IP Address 14. Type Y to set the Netmask. type the desired Netmask value and press Enter. Figure 6-10 Assigning Netmask 15. Type N in response to "Change telnet config password". The 3104P or 5104P is shipped without a password. Changing the telnet password or providing one is discouraged, except for absolute security requirements. If a password is applied and forgotten, the 3104P or 5104P will have to be returned to Lighthouse to get it cleared Rev 3 6-9

52 Lighthouse REMOTE 3104P, 5104P Operating Manual Note: When the Ethernet restarts, it will lose connection to the PC, reported as, "Connection to host lost". Figure 6-11 Telnet Config Password Screen 16. Type S to Save and restart and press Enter to save the changes. Figure 6-12 Saving the Settings 17. Perform Step 6. though Step 18. for each 5104P. WARNING: Step 18 is very important to prevent network address errors on the PC when the process is complete. 18. Clear the ARP Cache by type arp d * and press Enter. If this is not done before quitting this process, the PC may create "ghost IPs" on the LAN and cause serious problems with the network. 19. Type Exit to quit the command console Rev 3

53 Ethernet Installation Connect REMOTE 3104P or 5104P to Ethernet LAN Connect Ethernet Cable to REMOTE The REMOTE 3104P or 5104P should be powered OFF before connecting the instrument to a network, attach the network cable to the 3104P or 5104P and the other end to the network receptacle. Apply power to the 3104P or 5104P and check the ports LEDs to make sure the connection is working. When all steps are completed, the 3104P or 5104P will supply data to the LAN connection. After approximately 60 seconds, monitoring equipment and software should "see" the instrument and be able to retrieve data from it. For additional information on data provided by the 3104P or 5104P, refer to the Remote Display and the monitoring software s Operating Manuals for detail information on downloading and displaying this data. Contact Lighthouse Worldwide Solutions Technical Support at (USA Toll Free), (Outside of USA) for additional information or further assistance Rev

54 Lighthouse REMOTE 3104P, 5104P Operating Manual Rev 3

55 00 A MODBUS Register Map v1.48, Rx104P COMM Settings Lighthouse particle counters using MODBUS require the following communications settings: Table A-1 MODBUS Communications Settings Baud Rate Data Bits 8 Stop Bits 1 Parity Hardware Protocol Software Protocol None RS485, USB and Ethernet MODBUS ASCII (supports upper/lower case) MODBUS TCP The MODBUS slave address is set on the particle counter. Supported MODBUS Commands Hex Command Table A-2 MODBUS Registers Description 03 Read Holding Registers 04 Read Input Registers 06 Write Single Holding Register See for documentation on how to use these commands Rev 3 A-1

56 Lighthouse REMOTE 3104P, 5104P Operating Manual Register Map Sensor Settings Registers Instrument settings are stored in holding registers (the 4xxxx series), which are mostly read/writable. Not all holding registers are writable. Table A-3 describes the contents of these registers. Table A-3 Sensor Settings Registers Register Data Type Description unsigned integer MODBUS register map version. Matches the version number of this document. Major version digits are hundreds. Minor version digits are tens and ones. For example, v1.35 = 135d = 0087h unsigned integer Command register. Makes the counter execute a command. See the description of this register in the table below unsigned integer Device Status. [bit 0=RUNNING, bit 1=SAMPLING, bit 2=NEW DATA, bit 3=DEVICE ERROR] unsigned integer Firmware version. Major version digits are hundreds. Minor version digits are tens and ones. For example, 210 = v unsigned integer Serial Number [high] unsigned integer Serial Number [low] ASCII string Product Name char[0], char [1] (NULL terminated string) ASCII string Product Name char[2], char [3] ASCII string Product Name char[4], char [5] ASCII string Product Name char[6], char [7] ASCII string Product Name char[8], char [9] ASCII string Product Name char[10], char [11] ASCII string Product Name char[12], char [13] ASCII string Product Name char[14], char [15] ASCII string Model Name char[0], char [1] (NULL terminated string) ASCII string Model Name char[2], char [3] ASCII string Model Name char[4], char [5] ASCII string Model Name char[6], char [7] ASCII string Model Name char[8], char [9] A Rev 3

57 Table A-3 Sensor Settings Registers Register Data Type Description ASCII string Model Name char[10], char [11] ASCII string Model Name char[12], char [13] ASCII string Model Name char[14], char [15] MODBUS Register Map v1.48, Rx104P unsigned integer Flow Rate. Divide by 100 to get rate in CFM. For example, 100 = 1CFM unsigned integer Record Count. Total number of records stored in the counter unsigned integer Record Index. Zero based index to data in 30xxx register series. Must be lower than the record count (register 40024). Set this index to expose a counter s record in the 30xxx registers. Set to -1 to retrieve last record stored in the counter unsigned integer Location number. Particle Counters: Specifies location of Particle Counter. Must be 1 to 200 (maps to location names associated with registers ). Manifold Controller: Specifies Manifold position. Values 1-32 for the Universal Manifold and values 1-6 for the MiniManifold Controller moves the arm to that position on the manifold. Value 0 moves arm to Home position signed integer Real Time Clock (RTC) [high]. Updates instrument s real-time clock. Works in conjunction with Displays date and time, in number of seconds since midnight, 1/1/1970. Can be generated by ANSI C/C++ time() function signed integer Real Time Clock [low] unsigned integer Initial Delay [high]. Works in conjunction with Number of seconds to wait before starting the first sample. Max value is 359,999, which equals 99h 59m 59s unsigned integer Initial Delay [low] unsigned integer Hold Time [high]. Works in conjunction with Number of seconds to wait between sample periods. Max value is 359,999, which equals 99h 59m 59s unsigned integer Hold Time [low] unsigned integer Sample Time [high]. Works in conjunction with Number of seconds to sample. Max value is 86,399, which equals 23h 59m 59s Rev 3 A-3

58 Lighthouse REMOTE 3104P, 5104P Operating Manual unsigned integer Sample Time [low] unsigned integer Data Set [high]. Works in conjunction with Data entered here is applied to the device through the command register unsigned integer Data Set [low] unsigned integer Alarm Mode. Type of alarming performed unsigned integer Alarm Parameter. Control parameter for given alarm mode unsigned integer Laser Reference Voltage (millivolts) unsigned integer View Volume. Divide by 100 to get percentage. For example: 6550d = 65.50% ASCII string Flow Unit. Defines unit as cfm, lpm, mlpm char[0], char[1] (NULL terminated string) ASCII string Flow Unit. char[2], char[3] unsigned integer Calibration Reference Voltage (millivolts) signed integer Printer Options signed integer Device Options: Bit 3 - Number of Locations (1-400 locations with four character names, locations with eight character names) unsigned integer Number of Available location names (0=not supported). Registers : If number of available locations is 200, Registers used for 8 character names associated with location index. If number of available locations is 400, Registers used for 4 character names 200 Locations Available (Register Bit 3=0) ASCII string Location_1_char[0], char[1] (NULL terminated string) ASCII string Location_1_char[2], char[3] ASCII string Location_1_char[4], char[5] ASCII string Location_1_char[6], char[7]... Table A-3 Sensor Settings Registers Register Data Type Description ASCII string Location_200_char[0], char[1] (NULL terminated string) A Rev 3

59 40997 ASCII string Location_200_char[2], char[3] ASCII string Location_200_char[4], char[5] ASCII string Location_200_char[6], char[7] 400 Locations Available (Register Bit 3=1) MODBUS Register Map v1.48, Rx104P ASCII string Location_1_char[0], char[1] (NULL terminated string) ASCII string Location_1_char[2], char[3]... Table A-3 Sensor Settings Registers Register Data Type Description ASCII string Location_400_char[0], char[1] ASCII string Location_400_char[2], char[3] Alarm Mode (40037) defines the type of calculation performed to define an alarm condition. Alarm Mode = 0 corresponds to conventional threshold alarming; channel bit set if threshold exceeded for that given channel. Alarm Parameter (40038) defines additional parameters that may be needed in defining an alarm mode. Printer Options (40049) displays the configuration of the instrument s printer function. Table A-4 Printer Options Bit Description 0 Unused - non-writable 1 Print on Sample (1=Enabled, 0=Disabled) 2-15 Reserved If Bit-1 of Register is set, the instrument will print the last recorded data at the end of each sample. This feature cannot be enabled if the One Second Data Update feature is enabled Rev 3 A-5

60 Lighthouse REMOTE 3104P, 5104P Operating Manual Device Options (40050) displays the instrument s device configuration. Table A-5 Device Options Bit Description 0 Fast Download (1=Enabled, 0=Disabled) non-writable 1 One Second Data Update (1=Enabled, 0=Disabled) 2 Display Data Record Using Index/Record (1-Record, 0- Index) 3 Number of Locations (1-400 locations with four character names, locations with eight character names) 4-15 Reserved If bit 0 of Register is set, it indicates that the instrument is capable of Fast Download. If Bit 1 of Register is set, the instrument will display and update the data registers every second. No data will be recorded in the data buffer. Enabling this feature disables the Print on Sample feature. If Bit 2 of Register is set, the value in Register will be used to access data in the buffer to be displayed in data registers 3xxxxx. If Bit 2 is 0, the index value in Register will be used to access data in the buffer. If Bit 3 of Register is set, the number of locations available (Register 40199) is set to 400 and Registers are used for four character names associated with location index values. For example, the name for location 3 would be located at registers If Bit 3 of Register is 0, up to 200 locations can be specified. Registers are reserved for eight character names associated with location index values. Thus the name for location=3 would be located at registers Register indicates the number of location names supported on this device. Registers are reserved for eight character names associated with location index values. Thus the name for location =3 would be located at registers Up to two hundred locations can be specified. Register indicates the number of location names supported on this device. A Rev 3

61 MODBUS Register Map v1.48, Rx104P Device Status The Device Status register (40003) displays the current status of the device. Table A-6 Device Status Bit Description 0 RUNNING: Set when a start command is executed remotely via Command 9 (manual start) or Command 11 (instrument start) or through the user interface. The flag will remained set until a stop command is executed. 1 SAMPLING: This is set only when the instrument is actually sampling data that is to be recorded. Caution must be used in sending a command during this time that may invalidate current sample. 2 NEW DATA: Set to 1 to indicate that a new data record has been recorded and it hasn't been read via modbus yet. When a data record has been read via modbus (registers to 30999), then this flag is reset to zero. Command Register The Command Register (40002) is used to make the device perform an action. The register performs an action when an integer value is written to it. The action is completed when the device sends a MODBUS response. When this register is read, it always returns a zero. Table A-7 Command Register Value Action 1 Saves all writable 4xxxx register values to the EEPROM. 2 Reserved for future use. 3 Clears the Data Buffer. Record count is set to zero. 4 Saves the instrument parameters in the 40xxx registers to the EEPROM. Parameters include Sample Time, Hold Time, Initial Delay, and Location. 5 Enable Remote Control. Locks out the instrument s user interface. Can only change instrument parameters via MODBUS. 6 Enable Local Control. Unlocks the instrument s user interface. Instrument changes can be made at the device itself or through MODBUS Rev 3 A-7

62 Lighthouse REMOTE 3104P, 5104P Operating Manual Table A-7 Command Register Value Action 7 Start local pump, if applicable - perform before 9 below. 8 Stop pump, if applicable - perform after 10 below. 9 Manual Start. The instrument samples continuously until it receives a Manual Stop command. Ignores local timing parameters. Sets Sample Time for data record to equal the time interval between the Manual Start and Manual Stop command. If applicable to device, does not start pump. 10 Manual Stop. Stops sampling. Records counts since Manual Start. 11 Instrument Start (Automatic Counting). Particle Counters: Uses defined Initial Delay, Hold Time, Sample Interval and counting mode. Instrument executes samples and holds until an Instrument Stop command is issued. For instruments with pumps, this command will start the pump. Manifold Controller: Uses defined Manifold Sequence. Stops counting and changing position when Instrument Stop command is issued. 12 Instrument Stop. Aborts current sample. Stops pump, if applicable. Stops data collection. 13 Set Real Time Clock. Writes "Data Set" values (from Registers & 40036) to the local Real Time Clock. New time value is saved. 14 Manifold Controller: Clear data register bank. Bank is reset and remains 0 until ne data is available or index registers are changed. 192 Changes instrument baud rate to 19200K upon command execution. 576 Changes instrument baud rate to 57600K upon command execution Changes instrument baud rate to K upon command execution. A Rev 3

63 MODBUS Register Map v1.48, Rx104P Data Registers Data is stored in the input registers (30xxx series), which are read-only. All data items are four bytes long and are stored across two registers. Byte and word order for integer data is big-endian. Thus, data items are formed by placing the high bytes in front of the low bytes. Example: <High Bytes><Low Bytes> = <4 Byte Data Item> IEEE floating point has big-endian byte order and little-endian word order. Thus, analog data items are formed by placing the low bytes in front of the high bytes. Example: <Low Bytes><High Bytes> = <4 Byte Data Item> Not all particle and analog channels are necessarily active. Retrieving data from an inactive channel returns garbage. See the Data Enable Registers section of this document for details on how to record data from active channels. This entire series of registers represents one data record in the device. The Record Index Register (40025) must be changed to index other records here. The first record in the data buffer is located at Index=0. The most recently saved value is at Index=-1. Table A-8 Data Registers Register Data Type Description signed integer Timestamp [high] (# of seconds since midnight, 1/1/1970) signed integer Timestamp [low] unsigned integer Sample Time [high] (In seconds) unsigned integer Sample Time [low] signed integer Location [high] (Place where data was recorded) signed integer Location [low] unsigned integer Data Status [high] unsigned integer Data Status [low] Rev 3 A-9

64 Lighthouse REMOTE 3104P, 5104P Operating Manual Table A-8 Data Registers Register Data Type Description unsigned integer Particle Channel 1 [high] unsigned integer Particle Channel 1 [low] unsigned integer Particle Channel 2 [high] unsigned integer Particle Channel 2 [low] unsigned integer Particle Channel 3 [high] unsigned integer Particle Channel 3 [low] unsigned integer Particle Channel 4 [high] unsigned integer Particle Channel 4 [low] unsigned integer Particle Channel 5 [high] unsigned integer Particle Channel 5 [low] unsigned integer Particle Channel 6 [high] unsigned integer Particle Channel 6 [low] unsigned integer Particle Channel 7 [high] unsigned integer Particle Channel 7 [low] unsigned integer Particle Channel 8 [high] unsigned integer Particle Channel 8 [low] unsigned int Valid particle channels unsigned int Alarm Flags - Particle Channels Note: Particle data is always a cumulative raw count regardless of the instrument s settings. The timestamp field indicates when the data record was recorded. Timestamps are stored as the number of seconds since 1/1/1970, the Unix time epoch. This value can be written directly into a C/C++ time_t data type to be used by ANSI C time functions. A Rev 3

65 Data Status Byte ( ) MODBUS Register Map v1.48, Rx104P Note: Although MODBUS sends 4 bytes of status information, Lighthouse instruments only use the first (least significant) byte. The registers used for the Data Status Byte are and The bit order of the Data Status Byte is 7 to 0, where bit 7 is the most significant bit and bit 0 is the least significant bit. The bits within the Data Status Byte are flagged to indicate particular conditions of the currently indexed data record. If multiple states occur, the bits are added together. For example, a Flow Alert and a Particle Overflow would return a value of 6 in register (bits 1 and 2 are set TRUE). Table A-9 Data Status Byte Bit Description 0 Laser Alert Status 0 = Laser is OK 1 = Laser Alert 1 Flow Alert Status 0 = Flow Rate is OK 1 = Flow Rate Alert 2 Particle Overflow Status 0 = No overflow 1 = Overflow occurred 3 Instrument Service Status 0 = Working correctly 1 = Instrument malfunction detected. 4 Threshold High Status 0 = Threshold not exceeded 1 = Threshold exceeded 5 Threshold Low Status 0 = Threshold not exceeded 1 = Threshold exceeded 6 Instrument Sampler Status 0 = Nominal Operation 1 = Sampler Error Bits 7 to 31 are currently unused. Valid Data in Channels (30074) Register represents the flag bits corresponding to valid data present in the particle register range Rev 3 A-11

66 Lighthouse REMOTE 3104P, 5104P Operating Manual Alarm Flags in Channels (30076) Register represents the flag bits corresponding to particle channels that have exceeded the threshold [Threshold High Registers (45xxx series)] based on alarm mode Data Type Registers Note: All data records have the same data types assigned to them. The user does not have to read the data type registers for every record. The 41xxx register series is used to identify the type of data items in the 30xxx series. The Data Type registers run in parallel with the Data Registers. For example, Data Register s Data Type register is Data Types are assigned 4 ASCII characters across 2 registers. If a Data Type string contains less than 4 characters, then the rest of the string is padded with NULL characters. Note that a Data Type using all four characters will not end with a NULL character. Table A-10 Data Types String TIME STIM SVOL LOC STAT TEMP RH AIRV DPRS ESD FLOW LASV VOLT PRES Description Timestamp Sample Time Sample Volume Location Status Temperature Relative Humidity Air Velocity Differential Pressure Electrostatic Discharge Flow Rate Laser Voltage Voltage Pressure A Rev 3

67 MODBUS Register Map v1.48, Rx104P Note: Only Particle data types have numbers in their strings. Particle data items are typed specially. They contain numbers, sometimes a space and sometimes a period used as a decimal point. These entries are used to identify particle channel sizes and are always expressed in microns. These types represent raw counts only. Table A-11 Examples of Particle Data Items String Description 0.3 Particle type of size 0.3 micron 1.0 Particle type of size 1.0 micron 20.0 Particle type of size 20.0 micron.015 Particle type of size micron or 15 nanometer Data Units Registers The 42xxx register series identifies the units used by data items in the 30xxx series. These registers run in parallel with the Data Registers. For example, Data Register s Units Register is Note: Not all data types have units. LWS Particle Counters may use units not on the table. Units are stored as 4 character ASCII strings across 2 registers. If the Units string contains less than 4 characters or no characters at all, the rest of the string is padded with NULLs. The table below shows units that may be sent by the device. Some of these units are not currently used but are reserved for future use. Table A-12 Data Units Units Description Units Description # Count (For Particles) ft/m Feet per minute % Percent m/s Meters per second s Seconds "H2O Inches of water min Minutes "Hg Inches of mercury hour Hours mmwa Millimeters of water F Fahrenheit mmhg Millimeters of mercury C Celsius cmhg Centimeters of mercury K Kelvin Pa Pascals ft Feet kpa Kilopascals Rev 3 A-13

68 Lighthouse REMOTE 3104P, 5104P Operating Manual Table A-12 Data Units Units Description Units Description m Meters Bar Bar ft^2 Square feet mbar Milli-bar m^2 Square meters V Volts ft^3 Cubic feet mv Milli-volts m^3 Cubic meters A Amperes L Liters ma Milli-amps CFM Cubic feet per minute Ohm Ohms CMM Cubic meters per minute mohm Milli-ohm L/m Liters per minute p/f3 Particles per cubic foot p/m3 Particles per cubic meter LPM Liters per minute PCT Percent MLPM Milliliters per minute SEC Seconds IHG Inches of mercury p/l Particles per liter p/ml Particles per milliliter Data and Alarm Registers Data and Alarm Enable Registers The Data and Alarm Enable input registers (43xxx series) are read/ write. All enable data items are 4 bytes long and are stored across 2 registers. Byte and word ordering is big-endian. Thus, data items are formed by placing the high bytes in front of the low bytes. For example: <High Bytes><Low Bytes> = <4 Byte Data Item> The 43xxx register series is used to determine which particle data channel is ENABLED and which are set to ALARM ENABLE. These registers supersede the older Data Enable Registers (31xxx) which have been obsoleted. Table A-13 Enable/Disable Bits Bit Description 0 DATA ENABLE (0=disable; 1=enable) 1 ALARM ENABLE (0=disable; 1=enable) A Rev 3

69 MODBUS Register Map v1.48, Rx104P These registers run in parallel with the data registers (30xxx series). For example, data register s enable register would be Data register s enable register would be Note: Alarm Enable currently only works for Particle Channels. The user can enable multiple particle channels for alarming at the same time. Particle data registers for the Enable setting start at for the high word and for the low word for particle channel 1. Table A-14 Alarm Enable Registers Register Data Type Description unsigned int Enable for Particle Channel 1 [high] (smallest particle size starts here) unsigned int Enable for Particle Channel 1 [low] unsigned int Enable for Particle Channel 2 [high] unsigned int Enable for Particle Channel 2 [low] unsigned int Enable for Particle Channel 3 [high] unsigned int Enable for Particle Channel 3 [low] unsigned int Enable for Particle Channel 4 [high] unsigned int Enable for Particle Channel 4 [low] unsigned int Enable for Particle Channel 5 [high] unsigned int Enable for Particle Channel 5 [low] unsigned int Enable for Particle Channel 6 [high] unsigned int Enable for Particle Channel 6 [low] unsigned int Enable for Particle Channel 7 [high] unsigned int Enable for Particle Channel 7 [low] unsigned int Enable for Particle Channel 8 [high] unsigned int Enable for Particle Channel 8 [low] unsigned int Enable for Analog Channel 1 [high] unsigned int Enable for Analog Channel 1 [low] unsigned int Enable for Analog Channel 2 [high] unsigned int Enable for Analog Channel 2 [low] Rev 3 A-15

70 Lighthouse REMOTE 3104P, 5104P Operating Manual Table A-14 Alarm Enable Registers Register Data Type Description unsigned int Enable for Analog Channel 3 [high] unsigned int Enable for Analog Channel 3 [low] unsigned int Enable for Analog Channel 4 [high] unsigned int Enable for Analog Channel 4 [low] Enable Alarming for a Channel To enable alarming on the third particle channel, the user would enable Bit 1 for register To disable alarming on the third channel and enable alarming on the second channel, disable Bit 1 for register and enable Bit 1 for register To disable alarming completely, disable Bit 1 for register Now, no channels are enabled for alarms. Table A-15 Example of Alarming on Channel 2 Registers Particle Channel Bit 1 Enabled Use the Threshold registers to set the alarm threshold value. This is described in the next section. A Rev 3

71 Threshold Setup Registers MODBUS Register Map v1.48, Rx104P Threshold data is stored in the input registers in the 45xxx series which are read/write. All threshold data items are 4 bytes long and are stored across 2 registers. Byte and word ordering is big-endian. Thus, data items are formed by placing the high bytes in front of the low bytes. For example: <High Bytes><Low Bytes> = <4 Byte Data Item> For particle channels, the threshold value is a 32-bit unsigned integer. If the data value exceeds the threshold value and the alarm is enabled for that channel, the threshold flag in the Data Status register ( , bit 4) is set. Note: The table below shows the registers for an 8 channel particle counter. Counters with fewer channels do not use the extra registers. The smallest particle channel starts at the xxx09 position. The threshold registers (45xxx series) run in parallel with the data registers (30xxx series). For example, data register s corresponding threshold register would be Data register s threshold register would be Table A-16 Alarm Threshold Registers Register Data Type Description unsigned int Threshold for Particle Channel 1 [high] (smallest particle size starts here) unsigned int Threshold for Particle Channel 1 [low] unsigned int Threshold for Particle Channel 2 [high] unsigned int Threshold for Particle Channel 2 [low] unsigned int Threshold for Particle Channel 3 [high] unsigned int Threshold for Particle Channel 3 [low] unsigned int Threshold for Particle Channel 4 [high] unsigned int Threshold for Particle Channel 4 [low] unsigned int Threshold for Particle Channel 5 [high] unsigned int Threshold for Particle Channel 5 [low] unsigned int Threshold for Particle Channel 6 [high] unsigned int Threshold for Particle Channel 6 [low] unsigned int Threshold for Particle Channel 7 [high] unsigned int Threshold for Particle Channel 7 [low] Rev 3 A-17

72 Lighthouse REMOTE 3104P, 5104P Operating Manual Table A-16 Alarm Threshold Registers Register Data Type Description unsigned int Threshold for Particle Channel 8 [high] unsigned int Threshold for Particle Channel 8 [low] Setting the Alarm Threshold Value The Alarm Threshold Value is set in the low register of the channels. Table A-17 Alarm Threshold Registers set to default value Registers Particle Channel Threshold Value A Rev 3

73 00 B Zero Count Test How to Run the Test This is the Zero Count Test procedure. A Purge (Zero Count) Filter must be attached to the instrument and 6 five-minute samples must be taken. There should be no more than 1 count, average, per five-minute sample. The purge filter should be a 0.1 micron filter at 1.0 CFM. 1. Connect the instrument to the monitoring system. 2. Attach the Purge Filter to the sample inlet. 3. Apply power to the instrument. 4. Allow the instrument to sample through a 30 minute period. This time allows the unit to warm up and purge any residual particles that might be inside it. 5. Configure the unit to sample for 5 minutes. 6. Allow the instrument to sample 6 five-minute periods. 7. If the average count for the total of the six sample periods is NOT less than one per five minute period or if more than one count occurs in ANY five-minute sample period, allow the instrument to sample for an additional 30 minutes to purge it and repeat the test. 8. If the instrument still fails the Zero Count Test, call Lighthouse Technical Support for assistance. 9. After the instrument meets the requirements of the Zero Count test, turn it off, remove the Purge Filter and return the instrument to its normal location and operating status Rev 3 B-1

74 Lighthouse REMOTE 3104P, 5104P Operating Manual B Rev 3

75 00 C Limited Warranty Limitation Of Warranties: A. Lighthouse Worldwide Solutions (LWS) warrants that all equipment shall be free from defects in material and workmanship under normal use for a period of two years from date of shipment to Buyer except that LWS does not warrant that operation of the software will be completely uninterrupted or error free or that all program errors will be corrected. Buyer shall be responsible for determining that the equipment is suitable for Buyer s use and that such use complies with any applicable local, state, or federal law. Provided that Buyer notifies LWS in writing of any claimed defect in the equipment immediately upon discovery and any such equipment is returned to the original shipping point, transportation charges prepaid, within two years from date of shipment to Buyer and upon examination LWS determines to its satisfaction that such equipment is defective in material or workmanship, i.e. contains a defect arising out of the manufacture of the equipment and not a defect caused by other circumstances, including, but not limited to accident, misuse, unforeseeable use, neglect, alteration, improper installation, improper adjustment, improper repair, or improper testing, LWS shall, at its option, repair or replace the equipment, shipment to Buyer prepaid. LWS shall have reasonable time to make such repairs or to replace such equipment. Any repair or replacement of equipment shall not extend the period of warranty. If the Instrument is modified or in any way altered without the explicit written consent of LWS then the warranty is null and void. This warranty is limited to a period of two years, except as noted below, without regard to whether any claimed defects were discoverable or latent on the date of shipment. The length of warranty for pumps in the HANDHELD and REMOTE P particle counters is one (1) year. Batteries and accessories with all products are warranted for one (1) year. Fuses and purge filters carry no warranty. If a third party battery is used in the product, the product warranty is null and void. If the battery is charged by a third party battery charger the battery warranty is null and void. B. If Buyer shall fail to pay when due any portion of the purchase price or any other payment required from Buyer to LWS under this contract or otherwise, all warranties and remedies granted under this Section may, at LWS s option, be terminated. C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES AND COVENANTS, EXPRESS OR IMPLIED WITH RESPECT TO THE EQUIPMENT AND ANY DEFECTS THEREIN OF ANY NATURE WHATEVER, INCLUDING AND WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. LWS SHALL NOT BE LIABLE FOR, AND BUYER ASSUMES ALL RISK OF, ANY ADVICE OR FAILURE TO PROVIDE ADVICE BY LWS TO BUYER REGARDING THE EQUIPMENT OR BUYERS USE OF THE SAME. UNDER NO CIRCUMSTANCES SHALL LWS BE LIABLE TO BUYER UNDER ANY TORT, NEGLIGENCE, STRICT LIABILITY, OR PRODUCT LIABILITY CLAIM AND BUYER AGREES TO WAIVE SUCH CLAIMS. LWS s SOLE AND EXCLUSIVE LIABILITY AND BUYERS SOLE AND EXCLUSIVE REMEDY, FOR ANY NONCONFORMITY OR DEFECT IN THE PRODUCTS OR ANYTHING DONE IN CONNECTION WITH THIS CONTRACT, IN TORT, (INCLUDING NEGLIGENCE), CONTRACT, OR OTHERWISE, SHALL BE AS SET FORTH IN THE SUBSECTION A HEREOF AS LIMITED BY SUBSECTION B HEREOF. THIS EXCLUSIVE REMEDY SHALL NOT HAVE FAILED OF ITS ESSENTIAL PURPOSE (AS THAT TERM IS USED IN THE UNIFORM COMMERCIAL CODE) PROVIDED THAT THE SELLER REMAINS WILLING TO REPAIR OR REPLACE DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION A) WITH A COMMERCIALLY REASONABLE TIME AFTER RECEIVING SUCH EQUIPMENT. BUYER SPECIFICALLY ACKNOWLEDGES THAT SELLER S PRICE FOR THE EQUIPMENT IS BASED UPON THE LIMITATIONS OF LWS S LIABILITY AS SET FORTH IN THIS CONTRACT. Warranty Of Repairs After Initial Two (2) Year Warranty: A. Upon expiration of the initial two-year warranty, all parts and repairs completed by an authorized Lighthouse repair technician are subject to a six (6) month warranty. B. Other than the above, LWS makes no warranty of any kind, expressed or implied, except that the products manufactured and sold by LWS shall be free from defects in materials and workmanship and shall conform to LWS s specifications; Buyer assumes all risk and liability resulting from use of the products whether used singly or in combination with other products. If instrument is modified or in any way altered without the explicit written consent of LWS, then the warranty is null and void. C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE FACTORY, BY AN AUTHORIZED SERVICE LOCATION, BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON SITE AT BUYER S FACILITY BY A LIGHTHOUSE AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO FACTORY; SELLER WILL PAY STANDARD RETURN FREIGHT DURING THE WARRANTY PERIOD. BUYER MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS OWN EXPENSE Rev 3 C-1

76 Lighthouse REMOTE 3104P, 5104P Operating Manual C Rev 3

77 00 Index Symbols +24 VDC warning 3-4, 3-7 Numerics Alarm Flags A P Specifications P, 5104P instrument P Specifications port hub 6-3 A Accessories 2-2 Additional help 1-i Addressing 4-3 Administrator rights 6-3 Alarm Enable Registers A-14 Alarm Flags A-12 Alarm Registers Enable Alarming A-16 Analog Sensors mA Analog Inputs 3-5 Connector Pinout 3-5 Annual Calibration 2-2 ARP 6-2 ARP Cache 6-2 ARP Command to Add New IP 6-6 arp -d * 6-6 arp d * 6-10 arp s 6-6 Assigning Gateway IP Address 6-9 Assigning Netmask 6-9 AUTOMATIC Counting Mode Commands 4-9 Automatic Mode 4-8 B big-endian data A-9 C Calibration 2-3, 2-4 Channel Threshold 2-3, 2-4 Clear LAT 6-10 Clear the Data Buffer 4-8 Clearing the Address Table 6-6 Clearing the ARP Cache 6-10 CMD 6-5 Command Console 6-5 Command Register A-7 Communicating with the Instrument 4-4 Communication Mode 4-2 Communications Settings A-1 Configuring with MODBUS Protocol 4-5 Configuring with REMOTE Display 4-5 Connection to host lost 6-10 Connections 3-3 Analog Input Ports 3-3 Connector Remote Display 3-11 Count Modes 2-3, 2-4 Counting Efficiency 2-3, 2-4 Cross-over Cable 3-6 Cross-over Cat5 6-3 Cross-over Cat5 Setup 6-5 D Data 3-12 Data loss 3-8 Data Registers A-9 Device Status Word A-11 Data Type Registers A Rev 3 I-1

78 Lighthouse REMOTE 3104P, 5104P Operating Manual Data Units Registers A-13 Default Instrument Parameters Changing 4-6 Definitions ARP 6-2 ARP Cache 6-2 DHCP 6-2 Gateway 6-2 Hardware address 6-2 Host 6-2 IP Address 6-2 LAN 6-2 Local Area Network 6-2 MAC Address 6-2 Netmask 6-2 Subnet 6-2 TCP/IP 6-2 Telnet 6-2 Device Status A-7 Device Status Word A-11 DHCP 6-2 Dimensions 2-3, 2-4 DIP Switches 3-11, 4-1 Settings 4-2 E EIA RS-485 standards 3-8 Elite 2-1 Enable Alarming A-16 Environmental Sensors 2-3, 2-4 Ethernet Configuration 6-4 Ethernet Port 3-6 Example Device Manager Screens 3-10 External Start Counter 4-8 External Stop Counter 4-8 F Features 3-3 Analog Input Ports 3-3 Auto-adjusting flow control 3-3 DIP Switch address control 3-3 Ethernet port 3-3 Internal pump 3-3 MODBUS protocol 3-3 Remote Display 3-3 Rotating buffer 3-3 RS-485 port 3-3 USB port 3-3 Flow Rate 2-3, 2-4 Front Panel LEDs 3-2 G Gateway 6-2 Gateway IP 6-3 General Information 4-1 H Hardware address 6-2 Help 1-i Historical trending 3-12 Host 6-2 Hub 3-7 I Initial Inspection 3-1 instrument 2-1 Instrument Control 4-8 Instrument Start 4-8 IP 6-6 IP Address 6-2, 6-3 L LAN 6-2 LAN topology 3-7 Laser Source 2-3, 2-4 Lighthouse Monitoring System 3-12 Limitation Of Warranties C-1 little-endian data A-9 LMS Express 3-12 LMS Express Real Time 3-12 LMS Express Real Time Plus 3-12 LMS XChange 3-12 Local Area Network 6-2 I Rev 3

79 Index Local Control 4-8 M MAC Address 6-2 MAC address 6-3, 6-6 Maintenance 5-1 MANUAL Counting Mode Commands 4-9 Manual Start 4-8 Manual Stop 4-8 MODBUS Addressing 4-3 AUTOMATIC Counting Mode 4-9 Commands for Running Instrument 4-8 Instrument Run Commands 4-8 MANUAL Counting Mode 4-9 MODBUS Protocol 4-1 Configuring with 4-5 N Netmask 6-2 Network address 3-8 Network administrator 6-3 Network Mask 6-2 Non-zero address 3-8 O Operating Temp/RH 2-3, 2-4 Operation 3-2 Understanding LEDs 3-2 Optional 4-20mA Analog Inputs 3-4 Optional Analog Input Ports 3-11 P PC Ethernet port 3-6 Peripheral interface connector 3-12 Personal Computer 6-3 PIConnector 3-12 Power 3-11 Power Input 2-3, 2-4 Power Switch 3-11 Preventive Maintenance 5-1 Programming 4-1 DIP Switches 4-2 R Real Time Clock Setting 4-6 Real-time system 3-12 Register Map A-2 Remote Control 4-8 REMOTE Display 3-12 Configuring with 4-5 Remote Display Connector 3-11 REMOTE Display Mode 4-2 Rotating data buffer 3-12 RS-232 via USB 4-5 RS-232 via USB Communications 3-9 RS-485 Communications 3-6 RS-485 converter 3-8, 4-5 RS-485 Port 4-5 RS-485 topology 3-7 Run Instrument Commands 4-8 S Safety 1-1, 5-1 Laser safety information 1-1 Save 4-8 Saving the Settings 6-10 Sensor Settings Registers A-2 Set adapter s IP address 6-8 Setting DIP Switches 4-2 Setting the Alarm Threshold Value A-18 Setting the Real Time Clock 4-6 Shipping instructions 3-1 Specifications 3104P P 2-4 Star topology 3-7 Storage Temp/RH 2-3, 2-4 Straight-through Cat5 6-3 Straight-through Cat5 Setup 6-4 Subnet 6-2 Supported MODBUS Commands A Rev 3 I-3

80 Lighthouse REMOTE 3104P, 5104P Operating Manual Supporting Software 2-3, 2-4 T TCP/IP 6-2 Telnet 6-2 Telnet Telnet Telnet Config Password Screen 6-10 Telnet Programming 6-5 Text conventions 1-i Threshold Setup Registers A-17 Setting the Alarm Threshold Value A-18 Topology Hub 3-7 Star 3-7 Z Zero Count Check B-1 Zero Count Level 2-3, 2-4 Zero Count Test B-1 U Understanding the LEDs 3-2 Unique non-zero address 3-8 USB A to B cable 3-10 USB cable 3-10 USB driver install 3-9 USB driver installation notes 3-9 USB port assignment 3-10 Using RS-485 for PC Connection 3-8 Using the REMOTE Display 4-5 V Valid Data A-11 W Warning +24 VDC present on hub pin VDC present on pin 7 3-4, 3-7 Before Power Up 3-2 Infrared Radiation 1-1 Warranty Of Repairs After Initial Two (2) Year Warranty C-1 Weight 2-3, 2-4 I Rev 3

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