MANUAL FOR SEDEMAC - SMART

Transcription

1 ABSTRACT This manual is intended as SOP for PC-windows based application software for configuring SEDEMAC s controllers MANUAL FOR SEDEMAC - SMART Doc #SED-MAN-GUI-001 Date: 7-Mar-2018 CONFIG PRODUCT MANUAL VERSION #1.00

2 Copyright All rights reserved. No part of this publication may be reproduced, distributed or transmitted by any means (including photocopying or storing in any medium by electronic means or other) without the prior written permission of the copyright holder. Any reference to trademarked product names used within this publication is owned by their respective companies. SEDEMAC Mechatronics Pvt. Ltd. reserves the right to change the contents of this document without prior notice. For permission requests and applications to reproduce any part of this publication should be addressed to SEDEMAC Mechatronics Pvt. Ltd at below mentioned contact details. SEDEMAC Mechatronics Pvt. Ltd. C9-10, C Block, MIDC Bhosari Pune , INDIA Web Support: support@sedemac.com Website: Telephonic Support:

3 The following safety notations found throughout this document indicate potentially hazardous conditions to the operator, service personnel or the equipment. Highlights an essential element of a procedure to ensure correctness Indicates a procedure or practice, which could result in damage or destruction of equipment, if not strictly observed Indicates a procedure or practice, which could result in injuring personnel or loss of life, if not followed correctly Page 3 of 38

4 List of Abbreviation This list contains the list of acronyms used in this document and it can be used to refer their respective description. This list does not contain units of measure. Acronym AC ACK ALT AMF AUX BTS CHG CKT CT DC DG DIG IN ENG TEMP GCU Genset GND HMI HSD HWT LCD LED LLOP LOP LVL MCP MPU OV PID PWM RMS RPM R-Y-B SCP SMD TEMP USB UV Description Alternating Current Acknowledge Alternator Auto Mains Failure Auxiliary Base Transceiver Station Charging Circuit Current Transformer Direct Current Diesel Generator Digital Input Engine Temperature Genset Control Unit Generator Set Ground Human Machine Interface High Side Driver High Water Temperature Liquid Crystal Display Light Emitting Diode Low Lube Oil Pressure Lube Oil Pressure Level Manual Control Panel Magnetic Pickup Unit Over Voltage Proportional Integral Derivative Pulse Width Modulation Root Mean Square Revolutions Per Minute Red-Yellow-Blue Sensor Common Point State Machine Diagram Temperature Universal Serial Bus Under Voltage Page 4 of 38

5 Table of Contents Introduction... 9 Installation Instructions... 9 System Requirements... 9 Installation Process for Smart Config... 9 Installation Process for USB Driver Usage Instructions Starting with Smart Config Working with SEDEMAC Smart Config Establishing Connection with the Controller Tools Help Shortcut icons Configurable parameters Editing Parameters Troubleshooting Page 5 of 38

6 List of figures Figure 1: SEDEMAC - Smart Config setup screen... 9 Figure 2: Installation destination folder screen Figure 3: Smart Config installation screen Figure 4: Installation completion screen Figure 5: Programming mode screen Figure 6: Device manager screen Figure 7: Update driver software screen Figure 8: Search for driver software screen Figure 9: Browse for driver software screen Figure 10: Completion of installation of driver software screen Figure 11: SEDEMAC controller option in device manager screen Figure 12: Start-up screen Figure 13: Create new configuration screen Figure 14: Select the product screen Figure 15: Selection of existing configuration screen Figure 16: Incompatible device pop-up screen Figure 17: Incompatible device error message screen Figure 18: File menu Figure 19: New menu Figure 20: Open menu Figure 21: Save menu Figure 22: Save as menu Figure 23: Print menu Figure 24: Exit menu Figure 25: Connection status message screen Figure 26: Tools menu Figure 27: Write config to device menu Figure 28: Write to device screen Figure 29: Writing configuration on the device screen Figure 30: Configuration utility writing completion screen Figure 31: Read config from device menu Figure 32: Read from device screen Figure 33: Configuration utility reading completion screen Figure 34: Update firmware on device menu Figure 35: Update the latest firmware screen Figure 36: Firmware update completion screen Figure 37: Read event log from device menu Figure 38: Save as PDF screen Figure 39: Set date and time on device menu Figure 40: Date and time update screen Figure 41: Date and time update confirm screen Figure 42: Show device info menu Figure 43: Device information screen Figure 44: Update factory profiles menu Figure 45: Updating factory profiles screen Figure 46: Tool tip example screen Figure 47: Help menu Figure 48: Mode selection menu Figure 49: Controller mode selection screen Figure 50: Programming mode selection keys screen Figure 51: About menu Page 6 of 38

7 Figure 52: About SEDEMAC - Smart Config screen Figure 53: Shortcut icons screen Figure 54: Configurable parameters screen Figure 55: Editing parameters screen Page 7 of 38

8 List of tables Table 1: Troubleshooting Page 8 of 38

9 Introduction SEDEMAC - Smart Config Smart Config is a PC based configuration utility to configure SEDEMAC's off highway products like GCU, ATS etc. SEDEMAC's Smart Config offers greater flexibility to configure each individual input and output, timers, generator, governor configurations and engine speed monitoring parameters. This Smart Config can be installed on Windows operating system. It allows the SEDEMAC controllers to be connected to a laptop/computer via USB. Installation Instructions System Requirements Operating System: Windows 7,8,10 with Microsoft.Net 4.0 framework. Communication: USB 2.0 Type B required for communication with the controller. The response time in case of windows 7 is slower. Installation Process for Smart Config Following is the stepwise procedure for installation of Smart Config. I. Locate the installer SEDEMAC Smart Config setup.exe on your system and double-click the setup file or icon. II. Click on Next. Figure 1: SEDEMAC - Smart Config setup screen Page 9 of 38

10 Figure 2: Installation destination folder screen III. Click on Install to start the installation. A progress bar will show installation progress. Figure 3: Smart Config installation screen On completion of installation, a window will be shown as below. Page 10 of 38

11 IV. Click on Finish Figure 4: Installation completion screen Installation Process for USB Driver When any device is connected with PC or laptop via USB, the device automatically gets detected by the PC and its driver gets installed. However, if it doesn t get installed of its own then we need to install the USB driver manually on the laptop. Following is the stepwise procedure for USB driver installation manually. I. Connect a USB cable between the controller and laptop. Put the controller in the Programming Mode. To enter the Programming Mode in the controller, one has to long press Stop+Up keys simultaneously for 3 seconds approximately. Ensure that the controller is in Programming Mode which is indicated on LCD screen of the controller as shown below. Figure 5: Programming mode screen Different products may have different selection keys for entering the Programming Mode. The selection keys to enter the Programming Mode for each product can be found in the mode selection diagram (refer section 3.5.1) Once the controller enters the Programming Mode, go to Device Manager Ports (COM & LPT) GCUSMPL. Page 11 of 38

12 Figure 6: Device manager screen II. Right click on GCUSMPL and select Update Driver Software. Figure 7: Update driver software screen III. Choose Browse my computer for driver software to select the correct driver software. Page 12 of 38

13 Figure 8: Search for driver software screen IV. For driver installation on 64-bit Windows system, choose a driver path as C:\Program Files(x86) \SEDEMAC and then click on Next. Figure 9: Browse for driver software screen Please refer following links for Installing Unsigned Drivers in Windows 8. Disabling Driver Signature Verification on 64-Bit Windows 8: so-that-you-can-install-unsigned-drivers/ Installing Unsigned Drivers in Windows 8: Page 13 of 38

14 5c2851/$FILE/Installing%20Unsigned%20Drivers%20in%20Windows%208.pdf V. On successful installation of USB driver, a confirmation screen will be shown as below. Click on Close. Figure 10: Completion of installation of driver software screen VI. Ensure the successful driver installation by checking the entry of SEDEMACController(COM4) under the Ports (COM & LPT) option in Device Manager. Figure 11: SEDEMAC controller option in device manager screen Page 14 of 38

15 Usage Instructions Starting with Smart Config Run the Smart Config installed on your system. Start-up screen will be displayed as shown below. Figure 12: Start-up screen The screen prompts the user to select between two options as follows. OPTION 1: Create new configuration and select your product: Select the appropriate series (EG or GC series) depending upon the type of product (for example, GC 1200 is from GC Series), for which the configuration is to be deployed. Example: Let s take the example of GC1200 controller As in the example we have taken GC1200 controller, so we need to select GC 1X Series as shown below. Figure 13: Create new configuration screen Page 15 of 38

16 Figure 14: Select the product screen Then select the product s name. (Here in the example GC1200 is taken) OPTION 2: Existing product configuration: The user can open and edit a configuration file saved on the disc in.smc format by clicking Browse and browsing to the file. Figure 15: Selection of existing configuration screen Page 16 of 38

17 Application behaviour in case of an incompatible device A device is said to be incompatible in following conditions SEDEMAC TM The controller revision and Smart Config product revision mismatches (e.g. GC1200 R4.0 in GCU and GC1200 R5.0 in Smart Config) The product selected on Smart Config is different from the controller. (e.g. GC1100 R4.0 in GCU and GC1200 R5.0 in Smart Config) If the device is incompatible, then Smart Config gives a pop-up message. Figure 16: Incompatible device pop-up screen Select Yes and connect the correct controller or change the revision/product to a correct one on the Smart Config Page 17 of 38

18 Figure 17: Incompatible device error message screen Select No to close the Smart Config utility. Working with SEDEMAC Smart Config A configuration is a set of parameter values determines behaviour of the controller. There are some options which help to create, open, view, save, etc. the configured parameters. They are all grouped under File. Figure 18: File menu Page 18 of 38

19 New To create a new configuration file, Click on File New. Open Figure 19: New menu To open a previously saved configuration file from disk, click on File Open. Figure 20: Open menu Page 19 of 38

20 Save/Save as SEDEMAC TM To save the current set of parameter values as a configuration, click on File Save. Also, we can change the name/location of the saved file by clicking on File Save As. Figure 21: Save menu Figure 22: Save as menu Page 20 of 38

21 Print SEDEMAC TM If we have a printer connected to the PC, then we can take print out of the configured parameters in the form of a table by clicking on File->Print. Through this option we can also create pdf of the same. Exit Figure 23: Print menu To close the Smart Config or to exit from it, we need to click on File Exit. Figure 24: Exit menu Page 21 of 38

22 Establishing Connection with the Controller SEDEMAC TM For establishing a connection with the genset/telecom controller, first open the Smart Config Software, then connect a USB cable between the controller and laptop and put the controller in Programming Mode thereafter. To enter the Programming Mode in the controller, one has to long press Stop+Up keys simultaneously for 3 seconds approximately. To know the selection keys used for the Programming Mode, one has to go to Help Mode Selection. Refer section Different products may have different selection keys for entering the Programming Mode. The selection keys to enter the Programming Mode for each product can be found in the mode selection diagram. Refer section A connection status message will be displayed at the bottom left corner of Smart Config screen. Figure 25: Connection status message screen It is possible to open, create and modify configurations without an active connection with the controller. However, for read and write operations of the controller, an active connection is required. Page 22 of 38

23 Tools SEDEMAC TM The Smart Config allows a set of actions to be performed in addition to editing and saving the configurations. These actions can be accessed under the Tools menu, as shown below. These actions are enabled only if an active connection with a controller is detected. Figure 26: Tools menu Page 23 of 38

24 Write config to device SEDEMAC TM To write the currently chosen configuration in the controller, click on Tools Write config to device. Figure 27: Write config to device menu On selecting this action, pop-up window will be shown as below, which summarizes the existing values of the parameters. Figure 28: Write to device screen Page 24 of 38

25 To write the values, choose Write To Device option. The configuration will be written in the controller. Figure 29: Writing configuration on the device screen A confirmation window will pop up once the writing process is completed. Figure 30: Configuration utility writing completion screen Read config from device To read the configuration of controller click on Tools Read config from device. Figure 31: Read config from device menu Select Read From Device option. The configuration will be read from the controller and appropriately populated in the Smart Config. Page 25 of 38

26 Figure 32: Read from device screen A confirmation window will pop up once the reading process is completed. Figure 33: Configuration utility reading completion screen Update firmware on device To update the firmware in the controller without affecting configuration of the controller, click on Tools Update firmware on device. This feature is currently available only for GC1031. Figure 34: Update firmware on device menu Click on Update Firmware to flash the latest firmware on the device. Page 26 of 38

27 Figure 35: Update the latest firmware screen A confirmation window will pop up once the firmware updating process is completed. Figure 36: Firmware update completion screen Read event log from device. Figure 37: Read event log from device menu To read and display the event logs in the connected controller, click on Tools Read event log from device. It will give the description of the last 100 events (like engine start, engine stop, actuator failure, etc), their date and time of occurrence and the respective reading of the engine run hours. The pop-up window will appear as below. The event log can also be saved to disc in a PDF format by Page 27 of 38

28 clicking on Save As PDF. Figure 38: Save as PDF screen All devices do not have 100 events, also the number and name of columns in Event Log are not same across all the devices. Set date and time on device To update the date and time in the controller (using the system's date and time), click on Tools Set date and time on device. Figure 39: Set date and time on device menu Check if the date and time of your computer system are correct, if not then please correct the same first. Page 28 of 38

29 Figure 40: Date and time update screen On selecting Yes option, computer system's current date and time will be updated in the controller. A confirmation window will pop up as given below. Show device info Figure 41: Date and time update confirm screen The details about the product, software and other details in the controller can be seen by the user using this function by clicking Tools show device info after connecting the controller in the Programming Mode. To enter Programming Mode please refer section Figure 42: Show device info menu Page 29 of 38

30 The following window will pop-up. Figure 43: Device information screen Device Info displays different information for different devices and revisions. Update Factory Profiles Figure 44: Update factory profiles menu Update factory profile is used to update/configure/modify multiple profiles in a controller. In this user can select single or multiple configuration files and update it accordingly. Page 30 of 38

31 Multiple profile feature is available for some controllers only. User can update any profile number, even in between profile numbers or all profile numbers as per the requirement. Tools tips Figure 45: Updating factory profiles screen There is a provision in our GUI software which will help the user to understand the parameters and effect of the same while configuring the controller. When one will keep the cursor of the mouse on any parameter, an information bar appears which will give a brief description of that parameter. Below is an example which describes how the tool tip for actuator speed gives the information regarding Actuator Speed. Figure 46: Tool tip example screen Page 31 of 38

32 Help SEDEMAC TM The Smart Config also has some information and data stored in Help which help the user in understanding the product to configure the device in a better way. It can be viewed even without connecting the device. It gives information regarding the selections keys for different mode selections. It also gives information about the device like the name of the product, version of the software used, etc. Figure 47: Help menu Page 32 of 38

33 Mode selection SEDEMAC TM To know about different modes of the controller, the keys used for the selection of modes, etc., click on Help Mode Selection. An image will pop up as shown below Figure 48: Mode selection menu Figure 49: Controller mode selection screen The Mode Selection diagram is taken as an example for GC controllers. Different products may have different Mode Selection diagram. Page 33 of 38

34 Programming Mode selection keys: SEDEMAC TM To connect a device to PC/Laptop, we need to know the selection keys to enter Programming Mode. To know the Programming Mode selection keys, we need to open the Smart Config GUI without connecting USB and go to Help Mode Selection and look for the keys in the image that will pop up as shown below. Using the keys, one can enter the Programming Mode. Stop+Up long pressed for about 3 seconds approximately to enter the Programming Mode Figure 50: Programming mode selection keys screen Clearly, we can observe the selection keys being marked in red circle in the image. About To know the generic information regarding the Smart Config software, version, descriptions, etc, click on Help About. Figure 51: About menu Page 34 of 38

35 A window will pop up as given below. Shortcut icons Figure 52: About SEDEMAC - Smart Config screen Shortcut icons for New, Open, Save, Print, Read and Write are also given in a separate bar in the GUI for easy access for the user as shown below. The user need not required to go to File or Tools to access the same every time. Configurable parameters Figure 53: Shortcut icons screen There are many parameters for example, Digital Inputs, Outputs, Generator, Mains, Rotary Actuator etc. which can be set and initialized according to the needs of the user and the application. Page 35 of 38

36 Primary level (Level 0) parameters SEDEMAC TM Secondary level (Level 1) parameters Tertiary level (Level 2) parameters Figure 54: Configurable parameters screen Editing Parameters Following are the options available for editing parameters. Increment/Decrement Arrows Text entry Box Slider Figure 55: Editing parameters screen Check Box Check box Check box is typically used to enable/disable a feature. Text entry box A value can be directly entered in a text entry box. Increment/Decrement arrows Increment/Decrement arrows can be used to progressively increase/decrease the corresponding value. Slider A slider can be dragged to change the corresponding parameter value Page 36 of 38

37 Troubleshooting Table 1: Troubleshooting Sr. No. Faults observed Remedial-Actions 1. The user driver is not detected. Re-install the user driver as given in the manual. Refer section Read and Write icons are not visible. No options is visible. Ensure that the controller should be put into Programming Mode To enter Programming Mode refer section only after opening of the smart config GUI. Ensure that the right controller s name with correct version is selected in the the GUI start-up screen or else the following window will pop up. Press No. 3. Error in reading from the device or any communication problem. Disconnect the USB and reconnect it once again. Page 37 of 38

38 Disclaimer: Due to continuous development, the details provided in this document are subject to change without any prior notice. SEDEMAC Mechatronics Pvt Ltd Technical Centre C 9-10, C Block, MIDC Bhosari Pune , India Manufacturing Plant G-1, MIDC, Phase-III Chakan Industrial Area, Nighoje Pune , India Manufacturing Plant Survey No. 64/5, Off Sinhagad Road Vadgaon Budruk, Narhe Pune , India Page 38 of 38