Trusted Gateway Module

Transcription

1 PD-T8170 Trusted Trusted Gateway Module Product Overview The Trusted Gateway Module enables PC based applications to reside within the Trusted system and interact with the Controller. The Gateway interfaces to the IMB (Inter-Module Bus) via connection with the Communications Interface (T8151) using 100Base-T Ethernet. A second Ethernet port and serial port are provided for onward connection to client networks. The Gateway features a full Microsoft Windows XP license. The configuration of communications and loading of applications is achieved using the Remote Desktop feature of another networked device running Windows XP. The Gateway Module is in the same size as other Trusted communications and I/O modules. It occupies a single slot of any Controller/Expander Chassis. The module sources redundant power from the bus like all other modules. All user connections are made at the rear of the module using the Gateway Adapter (T8173). The primary use for the Gateway is as a host for the Trusted OPC server. With the OPC server loaded, the Gateway provides direct access to the Trusted system status from any OPC client using either Data Access V1.0, 2.0 and Alarms & Events V1.0. One or more OPC clients can access the Trusted system over the Ethernet network, both receiving status information and sending command instructions. The gateway interacts with one Ethernet port of the Gateway Adapter, whilst the other port can continue to function independently for implementation of high integrity peer to peer transactions between Trusted Controllers. Note: Gateway Ethernet ports do not work well with a T8153 Communications Interface adapter. It is possible to get most ports working by forcing the arbitration to 10baseT and full duplex. The T8173 Gateway Adapter, therefore, is the recommended adapter for use with the Gateway Module. T8173 also includes connection access for a keyboard, mouse and video. Features: Microsoft Windows XP Professional operating system. Two 10/100 Base-T Ethernet ports. One RS-232 Serial port. Rockwell Automation Publication PD-T8170 Issue 11

2 Trusted 12 GB hard disk. PD-T8170 Optional OPC Server software. Mounting within Trusted Controller/Expander Chassis. Redundant Power Feeds from Chassis. Operation with or without peripheral interfaces. Rockwell Automation Publication PD-T8170 Issue 11

3 Trusted Gateway Module PREFACE PREFACE In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples given in this manual are included solely for illustrative purposes. Because of the many variables and requirements related to any particular installation, Rockwell Automation does not assume responsibility or reliability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits, equipment, or software described in this manual. All trademarks are acknowledged. DISCLAIMER It is not intended that the information in this publication covers every possible detail about the construction, operation, or maintenance of a control system installation. You should also refer to your own local (or supplied) system safety manual, installation and operator/maintenance manuals. REVISION AND UPDATING POLICY This document is based on information available at the time of its publication. The document contents are subject to change from time to time. The latest versions of the manuals are available at the Rockwell Automation Literature Library under "Product Information" information "Critical Process Control & Safety Systems". TRUSTED RELEASE This technical manual applies to Trusted Release: LATEST PRODUCT INFORMATION For the latest information about this product review the Product Notifications and Technical Notes issued by technical support. Product Notifications and product support are available at the Rockwell Automation Support Centre at At the Search Knowledgebase tab select the option "By Product" then scroll down and select the Trusted product. Some of the Answer ID s in the Knowledge Base require a TechConnect Support Contract. For more information about TechConnect Support Contract Access Level and Features please click on the following link: This will get you to the login page where you must enter your login details. Rockwell Automation Publication PD-T8170 Issue 11 i

4 PREFACE Trusted Gateway Module IMPORTANT A login is required to access the link. If you do not have an account then you can create one using the "Sign Up" link at the top right of the web page. DOCUMENTATION FEEDBACK Your comments help us to write better user documentation. If you discover an error, or have a suggestion on how to make this publication better, send your comment to our technical support group at ii Issue 11 Rockwell Automation Publication PD-T8170

5 Trusted Gateway Module PREFACE SCOPE This manual specifies the maintenance requirements and describes the procedures to assist troubleshooting and maintenance of a Trusted system. WHO SHOULD USE THIS MANUAL This manual is for plant maintenance personnel who are experienced in the operation and maintenance of electronic equipment and are trained to work with safety systems. SYMBOLS In this manual we will use these notices to tell you about safety considerations. SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it can be on or inside the equipment. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which can cause injury or death, property damage or economic loss. ATTENTION: Identifies information about practices or circumstances that can cause injury or death. CAUTION: Identifies information about practices or circumstances that can cause property damage or economic loss. BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a warning label is fitted, it can be on or inside the equipment. This symbol identifies items which must be thought about and put in place when designing and assembling a Trusted controller for use in a Safety Instrumented Function (SIF). It appears extensively in the Trusted Safety Manual. IMPORTANT NOTE TIP Identifies information that is critical for successful application and understanding of the product. Provides key information about the product or service. Tips give helpful information about using or setting up the equipment. Rockwell Automation Publication PD-T8170 Issue 11 iii

6 PREFACE Trusted Gateway Module WARNINGS AND CAUTIONS WARNING: EXPLOSION RISK Do not connect or disconnect equipment while the circuit is live or unless the area is known to be free of ignitable concentrations or equivalent AVERTISSEMENT - RISQUE D EXPLOSION Ne pas connecter ou déconnecter l équipement alors qu il est sous tension, sauf si l environnement est exempt de concentrations inflammables ou équivalente MAINTENANCE Maintenance must be carried out only by qualified personnel. Failure to follow these instructions may result in personal injury. CAUTION: RADIO FREQUENCY INTERFERENCE Most electronic equipment is influenced by Radio Frequency Interference. Caution should be exercised with regard to the use of portable communications equipment around such equipment. Signs should be posted in the vicinity of the equipment cautioning against the use of portable communications equipment. CAUTION: The module PCBs contains static sensitive components. Static handling precautions must be observed. DO NOT touch exposed connector pins or attempt to dismantle a module. iv Issue 11 Rockwell Automation Publication PD-T8170

7 Trusted Gateway Module PREFACE ISSUE RECORD Issue Date Comments Jan 05 4 July 05 5 Oct 05 Format 6 Nov 06 Specifications 7 Dec 06 VGA/PS2 pinouts 8 Sep 07 USB connections 9 Dec 08 KVM connection 10 June 09 Reference to T8173 Gateway Adapter 11 Jun 16 Rebranded and updated to incorporate IEEE standards with correction of typographical errors and also standardise the Relative Humidity Range and Operating Temperature statements in the Specification Section. Rockwell Automation Publication PD-T8170 Issue 11 v

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9 Trusted Gateway Module Table of Contents Table of Contents 1. Description OPC Server Installation Module Main Board Field I/O Connector (PL 1) PC Peripherals Inter-Module Bus Connector (SK2) Trusted Module Polarisation/Keying Application Installation and Configuration Connection to Gateway Module Ethernet Network Configuration Gateway Computer Name/Workgroup Configuration User Account Configuration Assigning a New User to Automatic Logon INI File Format Trusted Configuration Tool IEC Toolset Configuration Optional OPC Server Installing and Configuring the Optional OPC Server Operation of the Optional OPC Server OPC Diagnostics Operation Front Panel Indicators Module Status LEDs Fault Finding and Maintenance Fault Reporting Diagnostics Backup Specification Rockwell Automation Publication PD-T8170 Issue 11 1

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11 Trusted Gateway Module 1. Description 1. Description Catalogue Ref. T8170 T8173 Description Gateway Module Gateway Adapter Table 1 Product Family The Gateway Module is installed in either a Controller chassis or Expander chassis. It contains a single board computer (SBC) that runs the Microsoft Windows XP Professional operating system. The module provides two 10/100Base-T Ethernet ports and one serial port. It also includes a 12 GB hard disk, and connections for a keyboard, mouse and monitor. The gateway module is classed as a non-interfering module when plugged into a Trusted system. The Gateway Module can be used to run many different software applications. One application is OPC (OLE (Object Linking and Embedding) for Process Control). OPC is a communications protocol that allows equipment from many different vendors to exchange data using a common well-defined interface OPC Server The OPC Server is used to provide an interface between the Trusted Controller and third party software. It is most commonly used to connect third party graphics display software to the Controller. For more details, see the Product Description for the OPC Server (PD-T8030 OPC Server Package). The OPC Server software package allows a Trusted system to share a wide range of control and status information with external OPC Clients. The OPC Server software must execute on a computer running a Microsoft Windows operating system. It interfaces to a Trusted system through an Communications Interface (CI) Module (T8151B) via an Ethernet Local Area Network (LAN). The OPC Clients also communicate with the OPC Server via an Ethernet LAN (not necessarily the same one). The Gateway module described here provides a host computer system for the OPC Server Software Package (T8030). It provides a Win32 compatible operating system environment in a standard single-width physical module format. The module fits in a Trusted chassis and provides two Ethernet ports, one to be dedicated for communication with the T8151B CI, and the other to connect to the OPC Client network. Rockwell Automation Publication PD-T8170 Issue 11 3

12 1. Description Trusted Gateway Module Figure 1 shows a simplified functional block diagram of the Trusted Gateway module. LED DISCRETE I/O INTERFACE I2C BUS Lithium Battery 3A PC104 SLOT ISA BUS Power Supply 24=>5V 24=>3V3 ISO 24V1 24V2 IMB Connector SODIMM Memory Module ETX Single Board Computer Module X1 X2 X3 X4 PCI BUS PCI SLOT SERIAL Ethernet Controller #1 Ethernet Controller #2 KEYBOARD MOUSE VIDEO XFMR XFMR Field Connector IDE1 SERIAL TEST CONNECTORS 2.5" IDE Mass Storage Hard Drive Front Panel Currently unused Figure 1 Functional Block Diagram 4 Issue 11 Rockwell Automation Publication PD-T8170

13 Trusted Gateway Module 2. Installation 2. Installation The Gateway module comprises one main printed circuit board (PCB) assembly (motherboard) and an SBC (ETX format) Module Main Board Field I/O Connector (PL 1) This connector provides a number of discrete inputs and outputs. These provide the Gateway module with the serial and Ethernet connections, and also access to the video, keyboard and mouse connections from the SBC. These connections are provided via a Gateway Adapter (T8173). The module connector is a 78+2-way DIN M-type connector. See connector pin-out details in Table 2. Note that the pin numbering on the Gateway module is reversed to that of the T8173. The Ethernet ports are immediately available on the T8173 RJ45 sockets PC Peripherals The keyboard, video and mouse (KVM) are also connected via a T8173 Gateway adapter. However, these peripherals are not required to operate the Gateway module. Refer to PD-T8173 Gateway Adapter Inter-Module Bus Connector (SK2) The IMB connector provides dual 24 V power to the module only. Rockwell Automation Publication PD-T8170 Issue 11 5

14 2. Installation Trusted Gateway Module Figure 2 Gateway Connections Overview Pin Row A B C Description 4 Link 1 Connector Present Link - wire to A Monitor R Monitor G Monitor B Monitor 12 Monitor Vertical Synch Monitor Horizontal Synch Monitor VCC 13 Monitor Data Monitor Clock Monitor 0 V 6 Issue 11 Rockwell Automation Publication PD-T8170

15 Trusted Gateway Module 2. Installation Pin 14 Row A B C Description 15 Keyboard Clock Keyboard Data Keyboard 16 Mouse Clock Mouse Data 0 V Mouse TD+1 TD-1 10BaseT/100BaseT Ethernet 1 22 RD+1 RD-1 23 EARTH TD+2 TD-2 10BaseT/100BaseT Ethernet 2 26 RD+2 RD-2 27 EARTH Table 2 Field I/O Connector Pin-Out Rockwell Automation Publication PD-T8170 Issue 11 7

16 2. Installation Trusted Gateway Module 2.2. Trusted Module Polarisation/Keying. All Trusted Modules have been keyed to prevent insertion into the wrong position within a chassis. The polarisation comprises two parts. The module and the associated field cable. Each module type has been keyed during manufacture. The organisation responsible for the integration of the Trusted system must key the cable by removing the keying pieces from the cable so that they correspond with the bungs fitted to the associated module prior to fitting. 1 Cable Exit Polarising/Keying Pins. (Remove using side cutters where identified below) Trusted Cable hood Smart Swap Connector if Fitted 12 Release button Figure 3 Module Polarisation For cables with Companion slot installations both keying strips must be polarised. For this Module (T8170) remove keying pins 1, 2 and 8. 8 Issue 11 Rockwell Automation Publication PD-T8170

17 Trusted Gateway Module 3. Application 3. Application 3.1. Installation and Configuration The Microsoft Windows XP Professional operating system is pre-installed. New modules must be configured before they can be used in a system. This procedure assumes that the user is familiar with network configuration and registry editing. The Gateway module is configured by default as shown in Table 3 below. Computer Name Default Username Default Password Ethernet 1 IP Address Gateway-new Gateway gateway Automatically obtained (Dynamic Host Configuration Protocol (DHCP)) Ethernet 2 IP Address Connection to Gateway Module Table 3 Default Configuration To configure a new Gateway Module, connect the module to a PC via an Ethernet network. Either of the two Gateway Ethernet ports may be used as appropriate for the network available: Ethernet 1 DHCP Network Ethernet 2 to a network with a PC with an Ethernet IP Address in the range to When connected to the network, use the Remote Desktop facility in Windows XP. Click Start All Programs Accessories Communications Remote Desktop Connection. The Remote Desktop Connection window is displayed as shown in Figure 4. Rockwell Automation Publication PD-T8170 Issue 11 9

18 3. Application Trusted Gateway Module Figure 4 Remote Desktop Connection For earlier versions of Windows a similar program called Remote Desktop Client can be downloaded from the Microsoft website using the following address: When connecting for the first time, click the Options >> button and select the Local Resources tab. Check the Local Devices Disk Drives checkbox as shown in Figure 5. Figure 5 Remote Desktop Connection Options Click the Options << button to return to the login window. Enter the name of the Gateway Module (see Table 3 for the default name) as shown in Figure 4. Click Connect. 10 Issue 11 Rockwell Automation Publication PD-T8170

19 Trusted Gateway Module 3. Application Note that the option checked in Figure 5 above allows the Gateway Module to view the disk drives on the local computer (running the Remote Desktop Connection). A warning may be displayed to this effect. Since the Gateway Module is not fitted with a CD-ROM drive, this option allows the Gateway Module to install software from a CD-ROM drive on the local computer. Click OK on this warning. The Remote Desktop should now appear, showing the Windows XP login window with a banner at the top to control access to the Remote Desktop window. Enter the username and password configured for the Gateway Module (see Table 3 for the default username and password). A Remote Desktop window appears, looking exactly like a Windows XP desktop except for the top control banner. This banner may be set to auto-hide in a similar manner to the Windows task bar, and the user may minimise, restore or close the window Ethernet Network Configuration The first step is to configure the Gateway Module Ethernet ports 1 and 2 to communicate with the installed networks. Note that for use as an OPC server, one network must connect to the Trusted Communications Module and the other network must connect to the OPC client. Within the remote desktop window, open Control Panel and select Network Connections. Right-click on the Ethernet port to be configured, and select Properties. Select Internet Protocol (TCP/IP), and click Properties. Select Use the following IP Address and enter the IP Address, Subnet Mask and Default Gateway (if any). An example is shown in Figure 6. Click OK twice to close all the dialog boxes. Repeat for both Ethernet ports. Do not reboot. Rockwell Automation Publication PD-T8170 Issue 11 11

20 3. Application Trusted Gateway Module Figure 6 Ethernet Network Configuration Note: If the IP Address of the Ethernet port that the Remote Desktop Connection is using is changed, the Remote Desktop Connection will close. To reconnect, change the IP Address of the PC and connect again using the Remote Desktop Connection Gateway Computer Name/Workgroup Configuration To change the Gateway Module s computer name and/or connect to a workgroup (to fit with the network design in use), use the System Properties window. Within the remote desktop window, open Control Panel and select System. Select the Computer Name tab and click Change. Change the Computer Name and the Workgroup (if necessary). Click OK twice to close all the dialog boxes. Do not reboot User Account Configuration If required, additional users on the Gateway Module can be created. Within the remote desktop window, open Control Panel and select User Accounts. Click Create a new account and enter the information requested in the dialogue that follows. The user must be part of the Administrators group. Ensure that a password is set, otherwise the Remote Desktop Connection will be unavailable. 12 Issue 11 Rockwell Automation Publication PD-T8170

21 Trusted Gateway Module 3. Application Assigning a New User to Automatic Logon If the new user is to be logged in by default, the automatic logon must be changed to match the new configuration. This requires a registry entry to be edited. CAUTION: From Microsoft: If you use Registry Editor incorrectly, you may cause serious problems that may require you to reinstall your operating system. Microsoft cannot guarantee that you can solve problems that result from using Registry Editor incorrectly. Use Registry Editor at your own risk. Within the remote desktop window, in the Start menu, select Run..., type regedit, and click OK. Find the key shown in Figure 7. Figure 7 DefaultUserName Key HKEY_LOCAL_MACHINE\SOFTWARE\Microsoft\WindowsNT\CurrentVersion\Winlogon Edit the values DefaultUserName and DefaultPassword to match the user account you wish to use. Change the DefaultDomainName to the new computer name. Reboot the Gateway Module. Now that the operating system has been configured, the additional software can be installed. Rockwell Automation Publication PD-T8170 Issue 11 13

22 3. Application Trusted Gateway Module 3.2. INI File Format There are no sections in the INI file used by the Gateway module Trusted Configuration Tool The Configuration Tool is not used to configure the Gateway module IEC Toolset Configuration The IEC Toolset is not used to configure the Gateway module Optional OPC Server Installing and Configuring the Optional OPC Server If the OPC Server is to be installed, the Gateway Module Computer Name and IP Addresses must be configured, as described in section 3.1 above. Connect to the Gateway module as described in section Insert the OPC Server installation CD into the local computer s CD-ROM drive (or another computer which is accessible on the same network) and cancel the automatic installation. Open Windows Explorer in the Remote Desktop window to the Gateway module, and locate the CD on the computer by searching under My Network Places/Network Neighbourhood for the computer s CD-ROM drive. 14 Issue 11 Rockwell Automation Publication PD-T8170

23 Trusted Gateway Module 3. Application Figure 8 Locating Local CD-ROM Drive Note that although the Gateway module will have shortcuts to the local computer s drives (shown as on DALHART in the example above), software should not be installed on these drives as they are only available to the Gateway module when the Remote Desktop Connection is open. Run the Setup.exe file to start the installation. Follow the on-screen instructions to install the OPC Server. Once installed, the OPC Server can be configured using the Remote Desktop Connection facility from a Windows XP PC. For more details, see the Product Description for the OPC Server (PD-T8030). Using the OPC Server on the Gateway module requires the Distributed Component Object Model (DCOM). For DCOM to function correctly, the OPC Client should be running on a PC that is in the same workgroup as the Gateway Module, and both the PC and Gateway module are logged in with the same username and password. The users should also be members of the Administrators group. The Product Description for the OPC Server (PD-8030) describes DCOM configuration. The OPC server requires a copy of the Trusted system application to be available. This does not require the IEC Toolset to be loaded on the Gateway module. The application Rockwell Automation Publication PD-T8170 Issue 11 15

24 3. Application Trusted Gateway Module folders from the system toolset must either be copied to the Gateway module, or made available across the Ethernet network from another computer on the same workgroup. This second method allows a development station to be used to program the system, with the Gateway module reading the application directly from the development station. The application folder is specified when adding controllers to the OPC configuration, as described in PD-T Operation of the Optional OPC Server Once configured, the OPC Server will automatically start when the Gateway module is powered up. It will then start communicating with the Controllers that are configured, and allow OPC clients to connect to it OPC Diagnostics The T8030 OPC Server can be configured and monitored remotely without a Remote Desktop Connection, using the OPC Configuration utility. Refer to PD-T Issue 11 Rockwell Automation Publication PD-T8170

25 Trusted Gateway Module 4. Operation 4. Operation When the Gateway Module is powered-up, the Windows XP operating system is loaded from the hard disk. Once booted, it is possible to connect to the Gateway Module using the Remote Desktop Connection facility from a Windows XP PC as described in section Any optional software installed will automatically start when Windows has booted Front Panel Indicators Figure 9 shows the front panel of the Trusted Gateway Module. The front panel of the module contains indicators showing overall module health and status. Rockwell Automation Publication PD-T8170 Issue 11 17

26 4. Operation Trusted Gateway Module Figure 9 Module Front Panel 18 Issue 11 Rockwell Automation Publication PD-T8170

27 Trusted Gateway Module 4. Operation 4.2. Module Status LEDs There are ten status LEDs on the Gateway module front panel: one Healthy, one Active, one Standby, one Educated, one Hard Drive Active, one Status, and four Communications. The module status LED states and their meanings are as follows: LED Healthy INDICATION Module Health: Steady green: Steady red: Healthy, module self-test has passed. Faulty, module self-test has failed. Active Standby Educated Communications Disk Status Unused, set steady green. Unused, set off. Unused, set steady green. RS-232 serial port. The LED s flash red when responding and green when receiving and off if no activity. Ethernet Ports. LED s flash amber to indicate link activity and off if no activity. Ethernet FP currently unused. Flashing green when hard drive is active. Flashes red when secondary Integrated Drive Electronics (IDE) is in use. Reserved for future use. Table 4 Module Status LEDs Rockwell Automation Publication PD-T8170 Issue 11 19

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29 Trusted Gateway Module 5. Fault Finding and Maintenance 5. Fault Finding and Maintenance 5.1. Fault Reporting Input module faults are reported to the user through visual indicators (LEDs) on the front panel of the module. Faults are also reported via status variables which may be automatically monitored in the application programs, and external system communications interfaces. There are generally two types of faults that must be remedied by the user; external wiring and module faults. External wiring faults require corrective action in the field to repair the fault condition. Module faults require replacement of the module Diagnostics The Windows XP diagnostics (e.g. Event Log, Device Manager) can be accessed by connecting to the Gateway module using the Remote Desktop Connection facility from another Windows XP PC. When additional software is installed (e.g. the OPC Server) the software s diagnostic information can be accessed in the same way. See the appropriate Product Description for details Backup Having configured the Gateway Module and commissioned it to a working state, a backup or configuration record should be considered. The Gateway Module should be treated as a standard Windows PC in this respect. It is possible to take a complete snapshot of the disk drive as a ghost image using commonly available utilities. In this case, note that any subsequent changes will not be recorded in the ghost image. These will include updated OPC Server databases. However, it is possible for the Gateway Module to access this application data on a remote PC, and so a reinstalled ghost image will automatically reload the latest configuration. However, note that if the Gateway module is replaced, the new module is a new PC and Windows XP will search for the same media access control (MAC) address on the PC before accepting its license status; it may not run. An alternative is to record all configuration details during installation. Using the procedure in this PD, record details like the computer name, IP addresses, username and password, workgroup configuration, automatic logon, program installations/configuration and mapped network drives. In this instance the information may be used on any new Gateway module or other PC. Rockwell Automation Publication PD-T8170 Issue 11 21

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31 Trusted Gateway Module 6. Specification 6. Specification Voltage Range Heat Dissipation Number of Ports Serial Port Types Supported Ethernet Port Types Supported 20 Vdc to 32 Vdc 24 W 1 front panel RS232 serial port (not used) 1 high-speed serial port 2 Ethernet ports RS-232/422/485 10BaseT/100BaseT, using 4 twisted pair cable Baud Rates Serial ports (asynchronous) External Ethernet Communications Protocols Diagnostic Port Connector Isolation Processor Speed 1200 baud to baud 10 Mbit/s or 100 Mbit/s TCP/IP Microsoft Networking RS232, female, 5-pin mini-din socket Serial device to logic Channel-to-Channel 800 MHz Memory Type and Size DRAM DISK 384 MB 12 GB Operating Temperature 0 C to +45 C (+32 F to +113 F) Non-operating Temperature -25 C to +65 C (-13 F to +149 F) Relative Humidity range (operating, storage and transport) Vibration: 10 % 95 %, non-condensing 10 Hz to 57 Hz ±0.075 mm 57 Hz to 150 Hz 1 g Rockwell Automation Publication PD-T8170 Issue 11 23

32 6. Specification Trusted Gateway Module Shock: 15 g, ½ sine wave, 11 ms EMI (IEC 801): ESD Transients and Bursts Air discharge to 15 kv Contact discharge to 8 kv 2 kv, 2.5 khz for t=60 seconds Dimensions Height Width Depth 266 mm (10.5 in) 31 mm (1.2 in) 303 mm (12.0 in) Weight 1.3 kg (2.9 lb) 24 Issue 11 Rockwell Automation Publication PD-T8170