Innovative bag packaging systems PACKAGE WELL SAFE EFFICIENT FLEXIBLE. Verpackungsmaschinen GmbH

Size: px

Start display at page:

Download "Innovative bag packaging systems PACKAGE WELL SAFE EFFICIENT FLEXIBLE. Verpackungsmaschinen GmbH"

Antony Conley
6 years ago
Views:

1 Innovative bag packaging systems PACKAGE WELL SAFE EFFICIENT FLEXIBLE Verpackungsmaschinen GmbH

THE NAME EXPRESSES IT ALL INNOVATIVE EFFICIENT INTELLIGENT Innovative thinking has been the spirit of our company ever since the foundation of inno-tech.

For years the REVO generation has been representing our convincing offer for efficient, flexible and modular packaging technology.

2 THE NAME EXPRESSES IT ALL INNOVATIVE EFFICIENT INTELLIGENT Innovative thinking has been the spirit of our company ever since the foundation of inno-tech. To us, to standstill would be regression. Our machines reflect this conviction. For years the REVO generation has been representing our convincing offer for efficient, flexible and modular packaging technology. With years of experience and extensive product expertise, we develop and produce turnkey packaging systems according to customer requirements. High quality materials and components as well as a solid design all act as a guarantee for the quality and high availability of our products. 2

In 1992, Roland Klein founded the inno-tech Verpackungsma sch i- nen Corporation with a staff of 10

The spacious grounds have enabled us to carry out successfully all production-oriented

Already in summer 1993, a second type of machine, the inno-tech 2500 was added to our product range.

Over the years more types of machines followed, so that today a very large range is covered.

jaws drive and not least the microprocessor control, the inno-tech packaging machines have taken

Till this day, the user-friendly application, the low maintenance costs and the extreme flexibility

In autumn 1993, the in-house construction of format shoulders was started, which has been extended

By employing industrial PC with touch screen, the inno-tech packaging machines have procured a

The REVO series is the consequential evolution of the previous models.

3 In 1992, Roland Klein founded the inno-tech Verpackungsma sch i- nen Corporation with a staff of 10 employees. The company discovered the ideal accommodation in Holzheim, part of Pohlheim. The spacious grounds have enabled us to carry out successfully all production-oriented modifications and extensions that were necessary due to permanent expansion. Already in summer 1993, a second type of machine, the inno-tech 2500 was added to our product range. This machine was conceived especially for a high performance in a range of small bag formats. Over the years more types of machines followed, so that today a very large range is covered. Thanks to the modular housing construction concept of the installations, the innovative horizontal jaws drive and not least the microprocessor control, the inno-tech packaging machines have taken their place in the market quickly. Till this day, the user-friendly application, the low maintenance costs and the extreme flexibility of use are representative for the assets of our products. In autumn 1993, the in-house construction of format shoulders was started, which has been extended continuously according to the individual requirements of our clients. By employing industrial PC with touch screen, the inno-tech packaging machines have procured a respectable market position worldwide. The REVO series is the consequential evolution of the previous models. The benefits of each type of machine, working either in intermittent or continuous mode, are summarized in the REVO series. This series is complemented by the horizontal sealing machine HVM which can produce block bottom various head closures. From the first day, client service has been put first in our philosophy. For decades, availability day and night, fast disposability of spare parts, competent consulting and aftersales support have contributed to the continuous success. More than 65 employees and more than 1,500 installations worldwide give a convincing proof of this. 3

TUBULAR BAGS FORM, FILL AND SEAL MACHINES The consistent refinement of our approved high technological standards has led to the modern and innovative machine concept of the REVO generation.

4 TUBULAR BAGS FORM, FILL AND SEAL MACHINES The consistent refinement of our approved high technological standards has led to the modern and innovative machine concept of the REVO generation. This concept that is strictly user-oriented and conceived for maximum flexibility provides customized solutions even for uncommon requirements. High quality of welding/sealing seams by virtue of a drive that is reduced in weight and mass, flexible adaptation of construction height as well as innovative control system solutions are some of the significant advantages of the REVO machine concept. The modular machine construction allows a consistent adaptation to almost any requirement, in the lower as well as in the upper performance level. The use of high quality materials and components from re putable suppliers as well as a rock-solid machine structure targeted on high availability are guarantees of the high quality of our products. We distinguish between the following three construction lines in the REVO generation: > REVO series for demanding tasks > REVO E series the beginner model > REVO S series for high speed 4

Pillow bags Pillow bags with Euro slot Pillow punched hole Pillow zip closure Gusset bags bags sealed edges header card zip closure formed edges carry-handle 3 hole carry-handle double folded clip

The development of the REVO Series aimed at a maximum flexibility regarding the variety of possible bag versions.

5 Pillow bags Pillow bags with Euro slot Pillow punched hole Pillow zip closure Gusset bags bags sealed edges header card zip closure formed edges carry-handle 3 hole carry-handle double folded clip closure head Tetrahedron bags Pillow header card 4-side-sealed bags Bag chains Flat top block-bottom bags Doy-Style bags Whether granulated, powdered, liquid, pasty or lumpy. We will pack that! The development of the REVO Series aimed at a maximum flexibility regarding the variety of possible bag versions. Constantly changing requirements of marketing relating to various bag formations require a bag maker machine concept which allows the production of most varying bag types and sizes with very short setup time. Besides the REVO machines working in intermittent mode we also offer the REVO S series for continuous mode. They are predestined for the use in high performance range but can also be operated optionally in intermittent mode. An essential feature of all inno-tech bag maker machines is their high flexibility. Thanks to the specific reduction of the moving masses we have succeeded in setting new standards in terms of performance. Innovative welding and sealing tools also with ultrasound if required enable the processing of different films. 5

REVO THE ALL-ROUNDERS REVO For demanding tasks > For all usual bags as well as for special types > Low-wear welding and sealing systems > Heat sealing, permanently heated sealing system or impulse

6 REVO THE ALL-ROUNDERS REVO For demanding tasks > For all usual bags as well as for special types > Low-wear welding and sealing systems > Heat sealing, permanently heated sealing system or impulse sealing, ultrasonic sealing (optional) > Safely sealed seams thanks to high sealing jaw pressure cross jaw drive with servo motor, variable opening width (storable in the program), welding and sealing pressure adjustable (storage optional) > Menu-supported operation via color touch screen, IPC control, memory for 300 programs (optionally up to 1,000), different levels of access (password protected), data backup / transfer via USB, memory card or Ethernet interface optional > All models with SIEMENS PLC (S7 series) > Safe film tracking by standard automatic film tracking control > Easy to clean and easily accessible, no painted parts > Cabinet made of stainless steel > Low maintenance, high availability, minimized set-up times > Flexible height adjustment thanks to consistent modular design > Fast change of film roll by pneumatically actuated clamping and joining station (option) > Vacuum film transport (option) > Vacuum / evacuation (options) > ZIP, labeler, printer (options) > Edge sealing (option) > Explosion-proof ATEX version (option) > Remote maintenance (optional) Type REVO 2500 REVO 3200 REVO 3800 REVO 4500 REVO 6000 REVO Bag width mm mm mm mm mm Bag length 350 mm 500 mm 550 mm 600 mm 800 mm Bag types All commercially available bag shapes Special shapes on request Films Commercial mono- and multilayer films, polyethylene Max. mech. performance 100 cycles/min 100 cycles/min 90 cycles/min 60 cycles/min 30 cycles/min Electrical connection 230/400 V 50 Hz, 3 phases N/PE Pneumatic connection 6 bar constant, oil- and condensate-free Sloping construction Clean Design / V2A / Alu 6

REVO S CONTINUOUS HIGH SPEED REVO S For highest performance up to 250 cycles/min > For all usual bag types as well as special shapes > Low-wear welding and sealing systems > Heat sealing, permanently

7 REVO S CONTINUOUS HIGH SPEED REVO S For highest performance up to 250 cycles/min > For all usual bag types as well as special shapes > Low-wear welding and sealing systems > Heat sealing, permanently heated sealing system or impulse sealing, ultrasonic sealing (optional) > Safely sealed seams thanks to high sealing jaw pressure cross jaw drive with servo motor, variable opening width (storable in the program), welding and sealing pressure adjustable (storage optional) > Menu-supported operation via color touch screen, IPC control, memory for 300 programs (optionally up to 1,000), different levels of access (password protected), data backup / transfer via USB, memory card or Ethernet interface optional > All models with SIEMENS PLC (S7 series) > Safe film tracking by standard automatic film tracking control > Easy to clean and easily accessible, no painted parts > Cabinet made of stainless steel > Low maintenance, high availability, minimized set-up times > Synchronization with multi-head weighers without loss of performance > Intermittent mode for the production of high-quality flat-bottom bags > Fast change of film roll by pneumatically actuated clamping and joining station (option) > Vacuum film transport (option) > ZIP, labeler, printer (options) > Edge sealing (option) > Remote maintenance (optional) Typ REVO S 2500 REVO S 3200 REVO S 3800 REVO S 4500 REVO S Bag width mm mm mm mm Bag length 350 mm 500 mm 550 mm 600 mm Bag types All commercially available bag shapes Special shapes on request Films Commercial mono- and multilayer films, polyethylene Max. mech. performance 250 cycles/min 200 cycles/min 180 cycles/min 90 cycles/min Electrical connection 230/400 V 50 Hz, 3 phases N/PE Pneumatic connection 6 bar constant, oil- and condensate-free Clean Design / V2A / Alu 7

HVM HORIZONTAL BAG CLOSING MACHINE HVM Ideal complement The combination of a horizontal bag closing machine HVM with integrated REVO bag maker(s) allows a multitude of bag types.

8 HVM HORIZONTAL BAG CLOSING MACHINE HVM Ideal complement The combination of a horizontal bag closing machine HVM with integrated REVO bag maker(s) allows a multitude of bag types. Thus, the packaging can be adapted to changing marketing requirements without much effort. The bags are filled either by the forming tube of the bag maker(s) or directly at the downstream HVM closing line. Thus, the machine can easily be adapted to most different products. Powder products can be packaged almost dust free, and fragile products can be carefully passed directly from the weigher into the waiting prefabricated tubular bag. The number and type of the functional modules are dependent on the customer-specific requirements. The HVM basically disposes of a vibration module and a sealing module for the bag head. Additional modules are available for head folding by 90, head folding by 270, head labeling, back labeling, hot glue, clip closure (with wire or plastic clip) and various dosing and feeding modules. Servo drives allow very short setup times. The corresponding control parameters are stored in the Industrial PC control with 300 programs (optional up to 1,000) and can be accessed via the color touch screen on the HVM. bags bags with sealed edges bags with header card Type REVO HVM bag closing line bags with zip closure bags with formed edges bags with carry-handle Bag width mm Bag depth max. 100 mm Bag height (bag upright) min./max mm Performance (in single or double stroke) Films 60 / 120 cycles/min hot sealable composite films 3 hole carry-handle bags with clip closure Flat top block-bottom bags or block-bottom double folded head 8

DOSING SYSTEMS VOLUMETRIC AND GRAVIMETRIC Schneckendosierer Feeding auger Perfectly matched to the machine and task Besides high-performance

inno-tech screw feeders are used for precise dosing of a variety of powdery and fine granulated products.

The two-part metering funnel allows for quick and easy cleaning by quick access to the guts.

9 DOSING SYSTEMS VOLUMETRIC AND GRAVIMETRIC Schneckendosierer Feeding auger Perfectly matched to the machine and task Besides high-performance packaging machines, we also offer additional accessories, such as volumetric dosing systems. inno-tech screw feeders are used for precise dosing of a variety of powdery and fine granulated products. The servomotor screw drive and the separately driven stirring unit in the hopper ensure maximum weight accuracy. The two-part metering funnel allows for quick and easy cleaning by quick access to the guts. Depending on the filling and packaging machine, the screw feeder has an autarkic SPS control with separate display or is integrated in the control of the packaging machine. Our accessories range also includes volume cup dosing system, horizontal feeding auger and belt feeder. Screw feeder / Loss in weight Volume dosing system 9

COMPLETE INSTALLATIONS FROM ONE SOURCE All in-house From development design, engineering and software solutions to manufacturing and service, we have all the expertise in-house; highly motivated and

10 COMPLETE INSTALLATIONS FROM ONE SOURCE All in-house From development design, engineering and software solutions to manufacturing and service, we have all the expertise in-house; highly motivated and technically experienced staff who go all out for our customers. So we are able to realize almost any conceivable packaging line, from the definition of the project through the idea to the ready-made solution, either with the meaningful combination of technical modules or accompanied by specific developments. System components > Format / Film carriage > Formats of all types, also for machines from other manufacturers > Format hoppers, also in special versions > Zip applicator > Valve applicator > Labeling and printer systems > Pump tubes and closures > Cutting knives, heating cartridges, Teflon strips and all usual wear parts > Evacuated systems > Header card application with ultrasonic technology > CIP Cleaning in Place > Bucket / box filling > Remote maintenance > Conveyor belts > Welding jaws systems > Vertical dosing screws Expertise and service > Planning and engineering > 2D and 3D construction > Software development > Connection to host computer > Special-purpose solutions > Realization ATEX versions 10

SPECIAL MACHINE CONSTRUCTION ACCORDING TO CUSTOMER S SPECIFICATION Bucket / box filling Many things are possible At the customers request we will do what is technically possible.

construction > Performance without vacuum depending on machine size of 50 100 cycles > Performance with vacuum depending on size / residual pressure of 10 25 cycles > Vacuum up to 200 mbar > All

11 SPECIAL MACHINE CONSTRUCTION ACCORDING TO CUSTOMER S SPECIFICATION Bucket / box filling Many things are possible At the customers request we will do what is technically possible. For new projects we can bring a wealth of knowledge & experience and draw on our root experience in dealing with innovative solutions from previous contracts, such as: Vacuum machines > Intermittent construction > Performance without vacuum depending on machine size of cycles > Performance with vacuum depending on size / residual pressure of cycles > Vacuum up to 200 mbar > All usual bag types Filling liquids in a tubular bag > Either continuous or intermittent > 150 cycles possible (single / double / triple) > Bag size up to 600 mm depending on the machine type > Pump tube and closure in special versions > CIP Cleaning in place possible > Hot and cold filling High speed machines > Continuous working mode > Up to 500 bags per minute possible > Single and double filling pipe version > Bag width from mm, depending on the machine type > Bag length up to 500 mm Clean Design > Special round pipe construction > Completely in stainless steel V2A (optional V4A) > IP 65 construction of the mounting parts > Wash down > Bag widths up to 600 mm depending on the type > Bag lengths up to 800 mm REVO / header card application Header-Card-Machine in single and double filling pipe construction > Intermittent construction > Performance with online header card about cycles > Performance without header cards about single cycles up to 160 double cycles > Bag width mm, Bag length up to 500 mm > All usual bag types 11

SERVICE WORLDWIDE On-site service within 24 hours Our service with in-house technicians or authorized technicians under contract ensures the constantly high availability of our machines.

12 SERVICE WORLDWIDE On-site service within 24 hours Our service with in-house technicians or authorized technicians under contract ensures the constantly high availability of our machines. Whether on call or in continuous contract mode ± you can rely on us! > Telephone support 24 hours standby > Remote maintenance 24 hours standby > On-site service on call (Europe within 12 ± 24 hours, other countries within shortest possible time) > Spare parts delivery and service (Europe within 24 hours, other countries within shortest possible time) Verpackungsmaschinen GmbH Alter Langgönser Weg Pohlheim-Holzheim Germany Tel.: +49(0) Fax: +49(0) info@innotech-gmbh.com Food Automation Pty Ltd PO Box 3242 Newton South Australia 5074 Food Automation ENGINEERED FOR EXCELLENCE IN MACHINERY T: E: chris@foodautomation.com.au W:

Unique & Intelligent Single-dose Packaging Solution VPACK PACKING SERVICE

PACKING SERVICE Unique & Intelligent Single-dose Packaging Solution VPACK PACKING SERVICE VPACK Co-packing is able to offer a complete co-packing service. All facilities are third party audited, ensuring