AeRO 75 SERIES PRODUCT CATALOG

Transcription

1 AeRO 75 SERIES PRODUCT CATALOG

2 2 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

3 This catalog contains all of Cold Jet s AeRO 75 Series Product Offerings. All part numbers are included in the catalog. Cold Jet will always ship the latest version of each part. Invoices will always reflect the latest revision level numbers. Contact Information: USA: or info@coldjet.com Europe: +32 (0) info.eu@coldjet.com Germany: +49 (0) Canada: x 501 Latin America: Business Hours: Monday - Friday 8:30 am - 5 pm local time Customer Service: USA: Available 24 hours a day / 7 days a week service@coldjet.com Europe: GMT (0) service.eu@coldjet.com Copyright Cold Jet, LLC 2007

4 4 SPECIFICATIONS Fully isolated hopper lbs (34 kg) capacity Variable feed rate... to 7 lbs (to 3 kg) per min Low pressure range... to 140 psi (9.7 bar) High pressure range... to 300 psi (21 bar) Weight lbs (134 kg) - AeRO lbs (143 kg) - AeRO 75-DX Size (L x W x H) x 20 x 40 (94.6 cm x 51 cm x cm) Necessary compressed airflow volume depends on the nozzle being used - with most nozzles 50 to 150 cfm (1.4 to 4.25 m 3 /min) is required at an 80 psi (5.5 bar) operating pressure VAC, 1 PH 50/60 Hz, 9 amps or VAC, 1 PH 50/60 Hz, 4.3 amps 12-month warranty (extended warranty packages available) USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

5 AeRO 75 Series This single-hose electric blasting system utilizes dry ice pellets in its patented aerodynamic rotor assuring high reliability and a smooth pulse free dry ice blast flow at varying pressures. AeRO 75 - Low Pressure Blast System up to 140 psi (9.7 bar) AeRO 75-DX - High Pressure Blast System up to 300 psi (21 bar) AeRO 75-DX - Low Pressure Blast System up to 140 psi (9.7 bar) Hopper lid s lift design opens for easy filling with dry ice, and sliding screen design with safety interlock switch disables machine when open 75 lb (34 kg) hopper AeRO 75-DX features a slide out hopper Hour meter enables tracking maintenance intervals and costing for jobs or department usage. Variable dry ice pellet feed rate of 0 to 7 lbs (3 kg) per minute The dry ice blasting system includes one length each of low or high pressure dry ice blast hose (depending on machine model) and air hose, customer-specified dry ice blasting applicator, and nozzle (with appropriate handle if applicable). 5

6 6 Externally Mounted Coalescing Air Filter (CAF) High Performance Applicators Designed to remove large amounts of water, oil, rust, and/or other particles from the air supply. Part #: 2M0022-G3 Lightweight, single-finger trigger allows easy control of blasting power. Safety switch. Designed for right and left handed users. Includes a JIC fitting mounted to a rotary union for superior ergonomics. Integrated Quick Change feature so that nozzles can be changed safely and easily. Single-Speed - Part #: 2E0362-G1 Tri-Mode Speed - Part #: 2E0362-G2 Tri-mode applicator comes standard with the AeRO 75-DX. This applicator has a three position feed switch (Up - 75% feed, Center - machine controlled and Down - purge/air only). Tight Access Applicator Externally Mounted Air Pressure Regulator Externally mounted, removable at the blast machine. Part #: 2M0022-G1 (Low Pressure) Part #: 2M0022-G2 (High Pressure) Simple & easy design for better control of blasting in tight access areas. Lightweight. Ergonomic trigger. Safety switch. Part #: 2E0350 2E (includes QCM) Applicator also sold with Quick Change Module (QCM) Part #: 2E0360 HIGH LOW Pressure Regulator with Control Panel Pilot Remote Switch Regulator includes pilot adjustment for placement on control panel Remote start/stop station for fixed applications. Part #: 2M0022-G4 (Low Pressure) Part #: 2M0022-G5 (High Pressure) Connects directly to blast control cable Part #: 2G1137 HIGH Hand Switch Eliminates the need for hand-held applicator. Can be attached to the blast hose, extension tube or hand held. Deadman style safety button. Part #: 2E0258 Foot Switch Eliminates the need for a hand-held control switch. Allows nozzle to be attached directly to the blast hose for better ergonomics. Deadman style safety foot pedal. Part #: 2G1070 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA: LOW

7 Low Flow Straight Nozzles Powerful cleaning capabilities with low air consumption, maximizing cleaning ability without jeopardizing other compressed air operations. Requires 50 SCFM (1.4 m 3 /min) at 80 psi (5.5 bar). Blast swath 0.6 (1.3 cm) Length 10 (25.4 cm) Part #: 2E0341 (510 SLF)* Blast swath 0.7 (1.8 cm) Length 23 (58.4 cm) Part #: 5E0179 (523 SLF)* 510 SLF Medium Flow Tight Access Nozzles nozzles with the maximum amount of aggression available for tight access. Most require 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) unless otherwise noted. Nozzles come standard with the Alpha Adapter Part #: 3E shown (if applicable). 45 o Access t Horizontal blast swath Blast swath 0.75 (1.9 cm) Axial length 7.7 (19.6 cm) Minimum cavity opening 3.5 (8.9 cm) Part #: 2E0324 (MS-045)**** Blast swath 1 (2.5 cm) Axial length 7.3 (18.5 cm) Minimum cavity opening 5 (12.7 cm) Part #: 2E0349 (MS-171)**** Vertical blast swath Blast swath 0.75 (1.9 cm) Axial length 7.8 (19.8 cm) Minimum cavity opening 3.5 (8.9 cm) Part #: 2E0325 (MS-046)**** 523 SLF 45º Access Blast swath 0.75 (1.9 cm) Axial length 8.9 (22.6 cm) Minimum cavity opening of 4 (10.16 cm) Requires 120 SCFM (3.4 m3/min) at 80 psi (5.5 bar) Part #: 5E0094 (307 BL)**** 80º Access Blast swath 0.83 (2.1 cm) Axial length 8.3 (21 cm) Minimum cavity opening of 12.3 (31.2 cm) with stainless steel tubing Requires 155 SCFM (4.4 m3/min) at 80 psi (5.5 bar) Part #: 2E0321 (205 BL)* 90 o Access t Horizontal blast swath Blast swath 0.75 (1.9 cm) Axial length 7 (17.8 cm) Minimum cavity opening 5.3 (13.5 cm) Part #: 2E0326 (MS-047)**** Blast swath 1 (2.5 cm) Axial length 16.6 (42.2 cm) Minimum cavity opening 3.4 (8.6 cm) Part #: 2E0327 (MS-136) Vertical blast swath Blast swath 1 (2.5 cm) Axial length 7.3 (18.6 cm) Minimum cavity opening 7 (17.8 cm) Part #: 2E0329 (MS-071)**** 160 o Access t 135 o Access t Vertical blast swath Blast swath 0.75 (1.9 cm) Axial length 7.3 (18.6 cm) Minimum cavity opening 6.3 (16 cm) Part #: 2E0328 (MS-050)**** Blast swath is 0.25 (0.6 cm). Requires 70 SCFM (1.96 m3/min) to operate at 80 psi (5.5 bar). Blast shield is clear enabling user to see area cleaning. Part #: 2E0361 ( J Hook)**** t Plastic coated stainless steel nozzle with coupler. * Recommended for use with 1 (2.5 cm) OD Tube Style Handle Part #: 2E0209 ** Recommended for use with 1 3/16 (3 cm) OD Tube Style Handle Part #: 2E0289 *** Recommended for use with Clamp Style Handle Part #: 2E0287 **** Recommended use with 3/4 (1.9 cm) Tube style handle. Part #: 2E0275 7

8 8 Medium Flow Straight Nozzles Maximum performance for low-flow and low-pressure air systems. The longer the nozzle length, the more aggressive the blasting. The blast swath width determines the ice distribution onto the cleaning surface. Most require 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) unless noted. Less than 1 (2.5 cm) Blast Swath Blast swath 0.5 (1.3 cm) Length 3 (7.6 cm) Low pressure Part #: 2E0331 (403 SL) Blast swath 0.75 (1.9 cm) Length 8 (20.3 cm) Low pressure Part #: 2E0323 (508 SL)* 1 (2.5 cm) Blast Swath Length 2 (5.1 cm) Low pressure Part #: 5E0160 (402 SL) Length 12 (30.5 cm) Low pressure Part #: 5E0156 (412 SL)** 2 (5.1 cm) Blast Swath Length 23 (58.4 cm) Requires 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0176 (523 SF.2)** Length 7 (17.8 cm) Low pressure Requires 150 SCFM (4.3 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0141 (807 SL)** 3 (7.6 cm) Blast Swath Length 23 (58.4 cm) Low pressure Requires 165 SCFM (4.7 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0190 (223 SL)*** Length 23 (58.4 cm) Part #: 5E0175 (523 SF)* 1.8 (4.6 cm) Blast Swath Requires 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) Length 12 (30.1 cm) long Low pressure Part #: 5E0159 (413 SL) 402 SL 403 SL 508 SL High Flow Performance Nozzles High aggression cleaning capabilities with high air consumption. Straight nozzles require 150 SCFM (4.3 m 3 /min) at 80 psi (5.5 bar) while other nozzles may require up to 215 SCFM (6.1 m 3 /min). 1 (2.5 cm) Blast Swath Length 23 (58.4 cm) Lightweight blast composite Part #: 5E0167 (523 Stealth)** Length 23 (58.4 cm) Part #: 5E0138 (523 HF)* Length 33 (83.8 cm) Part #: 5E0161 (533 SF)* 2 (5.1 cm) Blast Swath Length 23 (58.4 cm) Part #: 5E0174 (523 HF.2)* Length 33 (83.8 cm) Part #: 5E0164 (533 HF.2)** 807 SL 412 SL 413 SL 523 SF 523 SF SL Thrust Balanced Blast swath 0.5 (1.3 cm) Minimum cavity opening 5 (12.7 cm) with Teflon bumper pads Battery operated lights Low pressure 90 o deep cleaning capability Requires 215 SCFM (6.1 m 3 /min) at 80 psi (5.5 bar) Nozzle includes 10 (25.4 cm) extension tube (not shown) Part #: 2E0249 (902 BL)* * Recommended for use with 1 (2.5 cm) OD Tube Style Handle Part #: 2E0209 ** Recommended for use with 1 3/16 (3 cm) OD Tube Style Handle Part #: 2E0289 *** Recommended for use with Clamp Style Handle Part #: 2E Stealth 523 HF 533 HF HF 533 HF.2 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

9 Fragmenting Nozzles High performance nozzles designed to fragment 3 mm pellets so that they resemble shaved ice particles producing similar results to block shaver systems. Blast swath 1.8 (4.6 cm) Length 13 (33 cm) Requires 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0228 (413 DF)* Tube Style Nozzles Ability to clean in deep cavities. Nozzles require 150 SCFM (4.3 m 3 /min) at 80 psi (5.5 bar) unless otherwise noted. Blast swath (1.78 cm) OD Length 9 (22.9 cm) 3 Jet blast openings for full circumferential blast jet Requires 175 SCFM (5 m 3 /min) at 80 psi (5.5 bar) Part #: 2E0411 (TN 182) Blast swath 0.25 (0.6 cm) Length 10 (25.4 cm) Plastic tube will not damage mold Part #: 5E0183 (TN 183) Blast swath 0.25 (0.6 cm) Length 12 (30.5 cm) Plastic tube will not damage mold Part #: 2E0314 (TN 312) Nozzle Extension Tubes Extension tubes are used to extend nozzles. Minimum pressure loss. Connect directly to nozzle and applicator with proper fittings. 3/4 (1.9 cm) OD Internal threaded end fittings for Low flow tight access nozzles Available in 10 (25.4 cm), 20 (50.8 cm), and 30 (76.2 cm) Stainless Steel Part #: 3E Length Recommended use with 12HTX-S Nozzle Accessories Alpha Adapter 3/4 (1.9 cm) JICM Permits all low flow tight access nozzles to be used with Quick Change Module (QCM) Part #: 3E (2.5 cm) JICM Allows connection of extension tube to applicator Part #: 3E0976 Alpha Base 1 (2.5 cm) JICM Allows the 1 (2.5 cm) OD nozzle extension tube to be used with nozzle Part #: 2E0420 Blast swath 4 (10.2 cm) Length 23 (58.4 cm) Requires 165 SCFM (4.7 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0229 (224 DF)*** Blast swath 0.38 (1 cm) OD Length 14 (34.8 cm) Requires 100 SCFM (2.8 m 3 /min) at 80 psi (5.5 bar) Part #: 5E0936 (TN 936) Blast swath 7/16 (1.11 cm) Length 14 (34.8 cm) Part #: 5E0937 (TN 937) JICF Quick Change Module 224 DF 413 DF Blast swath is 0.5 (1.3 cm) Length: Customer Specified - up to 10 (25.4 cm) Plastic tube will not damage mold Part #: 2E0302-Length (TN 302) Used on the Tight Access Applicator Enables quick and safe nozzle changes Can be used with all nozzles, with appropriate couplings and end fittings Part #: 2E0360-3/4 (1.9 cm) JICM Rotary Union Length is Customer Specified - up to 10 (25.4 cm) TN 182 TN 183 TN 312 TN 936 TN (2.5 cm) OD Internal threaded end fittings Available in 10 (25.4 cm), 20 (50.8 cm), and 30 (76.2 cm) Part #: 3E Length Recommended use with Alpha Base Part#: 3E0977 and Alpha Adapter Part #: 3E0976 Allows full rotation when a nozzle is attached to a blast hose, extension tube, or appropriate nozzle extension 3/4 (1.9 cm) JICF to 3/4 (1.9 cm) JICM Lightweight Hard-coat anodized Part #: 2N0163-3/4 (1.9 cm) * Recommended for use with 1 (2.5 cm) OD Tube Style Handle Part #: 2E0209 ** Recommended for use with 1 3/16 (3 cm) OD Tube Style Handle Part #: 2E0289 *** Recommended for use with Clamp Style Handle Part #: 2E0287 9

10 10 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

11 Nozzle Accessories - cont. Deflector Plates Fits over blast end of nozzle to break up pellets Part #: 2E (2.5 cm) 2E (5.1 cm) 2E (5.1 cm) to fit 807 SL only 2E (7.6 cm) Slides easily and rotates around the extension tubes for optimal comfort and control Allows for a horizontal or vertical orientation Fully adjustable. Loosen and lock by rotating the handle. Adjustable Tube Handle Hoses and Cables Accessories Flow Divider Splits one blast flow into two for simultaneous blasting while maintaining pellet integrity Part #: 2E /4 (3.2 cm) flow to two 1 (2.5 cm) hoses 2E /2 (3.8 cm) flow to two 1 1/4 (3.2 cm) hoses Dual Trigger Interconnect Box is required P/N#: 2G1157 Safety Accessories Fire Sleeve Recommended if blast hose might be exposed to temperatures above 180 o F (82.26 o C) Allow 4 (1.2 m) to 20 (6.1 m) coverage for area of blast hose subject to high heat Part #: 4N (2.5 cm) 4N /4 (3.2 cm) Whip Check Low Pressure Urebrade Core Blast Hose Recommended for each length of air hose Part #: 4Z0051 JIC Blast Hose Fittings Used to connect the hose to the blast machine Used to connect extensions to some nozzles Part #: 12HTX-S - 3/4 (1.9 cm) JICM 16HTX-S - 1 (2.5 cm) JICM 20HTX-S - 1 1/4 (3.2 cm) JICM 16-12TRBTX-S - 1 (2.5 cm) JICF to 3/4 (1.9 cm) JICM 5N (2.5 cm) JICM to 3/4 (1.9 cm) JICM Aerodynamic 5N /4 (3.2 cm) JICF to 1 (2.5 cm) JICM Aerodynamic 5N /4 (3.2 cm) JICM to 1 (2.5 cm) JICM Aerodynamic Safety Kit Part #: 2E0275-3/4 (1.9 cm) OD 2E (2.5 cm) OD 2E /16 (3 cm) OD Clamp Style (used with 223 SL and 224 DF) Part #: 2E0287 Part #: 2N0177-3/4 (1.9 cm) ID, 140 psi (8.3 bar), 20 (6.1 m) section with control cable Part #: 2N (2.5 cm) ID, 140 psi (8.3 bar), 20 (6.1 m) section with control cable Part #: 2N /4 (3.2 cm) ID, 140 psi (8.3 bar), 20 (6.1 m) section with control cable (Shown wihtout protective sleeve) High Pressure Kevlar Braided Blast Hose with Urebrade Core Part #: 2N (2.5 cm) ID, 300 psi (20.7 bar), 20 (6.1 m) section with control cable Part #: 2N /4 (3.2 cm) ID, 300 psi (20.7 bar), 20 (6.1 m) section with control cable (Shown wihtout protective sleeve) Air Hose Used to carry pressurized air from air source to blast unit. Includes swivel adapters. For each length of hose ordered, order one Whip Check! Part #: 2N0146-G1-1 (2.5 cm) ID, 300 psi (20.7 bar), 25 (7.6 m) Section Meets OSHA requirements for operator noise protection (with the use of properly rated and worn ear plugs) Kit includes the following: 100 sets of ear plugs 2 ear protectors Eye protector shield Gloves Dry ice scoop Part #: 2Z0001 Control Cable 10 (25.4 cm) and 20 (61 cm) Section. Use to connect remote or foot switch to blast unit. Part #: 3G0072 ( cm) 4G0819 (20-61 cm) 11

12 12 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

13 Recommended Spare Parts AeRO 75 Blast Unit Qty Part No. Part Name 1 3E0946 Rotor, 50mm - 7ppm 1 3E0816 Pad, Top 1 3E0815 Pad, Bottom - Low Pressure 1 E O-Ring, 80D Ethylene Propylene ID X.21 W 2 4E0088 Bearing, Ball - 50mm Bore, Cobra Blue 2 4I0315 Cylinder, Pneumatic - 3/4 Bore x 2 STRK 2 68PL-4-2 Connector, Male - 1/4 Tube x 1/8 MNPT 2 169PLN-4-2 Elbow, Male - 1/4 Tube x 1/8 MNPT 10 4J0049 Nut, 8mm T - M6 x 1 10 SH-M6-010 Screw, Socket Head Cap - M6 X 10MM Long 2 4I0279 Coil, Solenoid - 220VAC, 50/60 1 4G1041 Fuse, 50ma Bussmann 1 4G1224 Fuse, 250VAC 6.3A 1 4G1042 Rocker, Circuit Breaker 10 AMP, P/N: ABDBL100CO 1 4G1044 Collar, Screw on w/cover 4 4Z0414 Mount, Vibration M6 x 35# Load Capacity 1 4I0308 Element, Filter 1 4J0056 Catch, Grabber - Snap-in Style AeRO 75-DX Blast Unit Qty Part No. Part Name 1 3E0946 Rotor, 50mm - 7ppm 1 3E0816 Pad, Top 1 3E0884 Pad, Bottom - High Pressure 1 E O-Ring, 80D Ethylene Propylene ID X.21 W 2 4E0088 Bearing, Ball - 50mm Bore, Cobra Blue 2 4I0315 Cylinder, Pneumatic - 3/4 Bore x 2 STRK 2 68PL-4-2 Connector, Male - 1/4 Tube x 1/8 MNPT 2 169PLN-4-2 Elbow, Male - 1/4 TUBE x 1/8 MNPT 10 4J0049 Nut, 8mm T - M6 x 1 10 SH-M6-010 Screw, Socket Head Cap - M6 X 10MM Long 2 4I0279 Coil Solenoid - 220VAC, 50/60Hz 1 4G1041 Fuse, 50ma Bussmann 1 4G1224 Fuse, 250VAC 6.3A 1 4G1042 Rocker, Circuit Breaker 10 AMP, P/N: ABDBL100CO 1 4G1044 Collar, Screw on w/cover 4 4Z0414 Mount, Vibration M6 x 35# Load Capacity 1 4I0308 Element, Filter 1 4J0056 Catch, Grabber - Snap-in Style 13

14 14 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) CANADA: x501 LATIN AMERICA:

15 Warranty Information Cold Jet ( CJ ) warrants its products ( Equipment ) provided under this Agreement to be free from defects in materials and workmanship for a period of 12 months, under normal use, maintenance and service as stipulated in the Operator s Manual. CJ warrants that the equipment will be in good working order on the Date of Shipment and will conform to CJ s official published specifications. The warranty period is 12 months for CJ manufactured Equipment. Original Equipment Manufacturers warranties provided by CJ on equipment purchased under this Agreement not manufactured by CJ will be passed through to the Buyer. The warranty period commences on the Date of Shipment of the Equipment. CJ s liability is limited to repairing or replacing, at its option, any covered part of its Equipment, which CJ has determined to be defective. Said repair or replacement will be made by CJ or its authorized representative free of charge to the Buyer, except for any freight or travel expenses, during the warranty period. Any replaced part will become the property of CJ. If, after repeated efforts, CJ is unable to restore its Equipment to good working order, or to replace the defective parts as warranted, CJ may, at its discretion, replace the Equipment in its entirety. Any claim must be made to CJ, in writing, within 30 days of discovering the defect and any claim not made within that period shall be deemed waived or released, and thus denied. Warranty service provided under this Agreement does not assume uninterrupted operation of the Equipment. The suitability of the equipment for the purpose intended is not included in the warranty. This warranty shall not apply and CJ shall be neither responsible nor liable for: a) Consequential, collateral or special losses or damages; b) Equipment conditions caused by abnormal conditions of use, accident, neglect or misuse of equipment, improper storage or damages resulting during shipment as determined by CJ; c) The replacement of normal wear items, including but not limited to air, blast and whip end hoses; d) Deviation from the Equipment s prescribed maintenance programs, replacement parts, operating instructions, specifications or other terms of sale; e) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than CJ or CJ-authorized service representatives; f) Improper application of the product. In no event shall CJ be liable for claims in excess of the purchase price, whether there is a breach of contract or warranty claim of negligence or negligent manufacture. THIS WARRANTY IS THE SOLE WARRANTY OF CJ AND ANY OTHER WARRANTIES, EXPRESS, IMPLIED IN LAW OR IMPLIED BY FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, ARE HEREBY SPECIFICALLY EXCLUDED. 15

16 16 USA: BELGIUM: +32 (0) DEUTSCHLAND: +49 (0) USA: CANADA: BELGIUM: +32 (0)13 x LATIN AMERICA: DEUTSCHLAND: (0) CANADA: x501 LATIN AMERICA: