Embedded PC The modular Industrial PC for mid-range control Stefan Hoppe 1

Size: px

Start display at page:

Download "Embedded PC The modular Industrial PC for mid-range control Stefan Hoppe 1"

Andrew Charles
6 years ago
Views:

1 Embedded PC The modular Industrial PC for mid-range control Stefan Hoppe 1

2 Embedded Software - TwinCAT on embedded Systems - HMI solutions on embedded systems

3 Software TwinCAT TwinCAT System TwinCAT in embedded Systemen Stefan Hoppe 3

61131-3 Motion Control, NC-PTP, NC-I, CNC Interfaces to scada via

4 TwinCAT : One Tool all platforms Performance TwinCAT Systemconfiguration TwinCAT Realtime Control -programming IEC Motion Control, NC-PTP, NC-I, CNC Interfaces to scada via OPC / ADS Bus-Controller Embedded PC IPC Application Complexity Stefan Hoppe 4

5 TwinCAT Architecture: XPE / CE TwinCAT on PC (XP) Platform pure software solution does not modify Windows (NT / 2000 / XP / XPE) not bound to specific Service Pack not specific hardware required changes standard-windows into realtime operating system tools for setup and programming on the PC TwinCAT on a CE Platform optimal integration : one file NK.BIN contains CE-OS and TwinCAT TwinCAT realtime : TwinCAT offers min. 50µs cycletime TwinCAT tools : Remote setup (no tools local on CE) easy XCOPY deployment Stefan Hoppe 5

6 TwinCAT for embedded CX series : Overview Operating system Hardware IO NC PTP NCI CNC EtherCAT CP67xx CP77xx TcTimer royalty free 1 TargetVisu YES First axis 2ms each next + 1ms 4ms : max 3 axis YES CX9000 TcTimer royalty free 1 TargetVisu YES maybe 1 axis in 4ms YES CX1000 TcTimer royalty free 1 TargetVisu YES First axis 2ms each next + 1ms 4ms : max 3 axis CX1020 TcTimer royalty free 4 TargetVisu YES JA YES CP67xx CP77xx CX1000 Tc IO Tc IO 1 1 YES First axis 2ms each next + 1ms 4ms : max 3 axis YES CX1020 Tc IO 4 YES YES YES Stefan Hoppe 6

7 Connectivity : ADS everywhere Easy to use communication standard: ADS (Automation Device Specification) Access to ADS with standard windows mechanism ActiveX Control, Dll, OPC ADS over TCP/IP ADS over TCP/IP ADS over TCP/IP ADS over TCP/IP ADS over Fieldbus Stefan Hoppe 7

8 Connectivity : ADS everywhere Big picture Network Fieldbus Stefan Hoppe 8

9 Connectivity : Sample 1/4 PC LAN (TCP/IP) HMI RT Profibus Buscoupler BK3100 standard configuration Programming/configuration/HMI on a local PC local fieldbus I/O without decentralized s communication with local ADS Stefan Hoppe 9

10 Connectivity : Sample 2/4 LAN (TCP/IP) PC PC HMI HMI RT RT Profibus Buscoupler BK3100 Profibus Buscoupler remote programming/configuration Programming/configuration/HMI on a remote PC local fieldbus I/O without decentralized s communication with local/remote ADS Stefan Hoppe 10

11 Connectivity : Sample 3/4 LAN (TCP/IP) PC PC HMI HMI RT RT Profibus Buscoupler BK3100 Profibus Controller BX3100 Profibus Buscoupler Decentralized with BX3100 Programming/configuration on a remote PC via fieldbus (Profibus) local fieldbus I/O without decentralized s communication with local/remote ADS Stefan Hoppe 11

Connectivity : Sample 4/4 LAN (TCP/IP) PC PC CX1000 HMI HMI HMI RT RT Profibus Buscoupler BK3100 Profibus Controller BX3100 Profibus Buscoupler Decentralized with BX3100

12 Connectivity : Sample 4/4 LAN (TCP/IP) PC PC CX1000 HMI HMI HMI RT RT Profibus Buscoupler BK3100 Profibus Controller BX3100 Profibus Buscoupler Decentralized with BX3100 Programming/configuration on a remote PC via fieldbus (Profibus) local fieldbus I/O without decentralized s HMI on a CX1000 without TwinCAT using TcADSDll for CE Stefan Hoppe 12

13 Connection TwinCAT other CE applications AdsDLL (TcAdsDllCE, Embedded Visual C++ programs) communication DLL for CE.NET Beckhoff OPC Server for CE Stefan Hoppe 13

14 TwinCAT CE the TwinCAT NT runtime is ported to Windows CE TwinCAT is a Win32 process in Windows CE all TwinCAT server are in the address space of the TwinCAT process programming of TwinCAT CE only through a separate desktop PC or notebook configuration of TwinCAT is also done through a remote (not on the device) System Manager Stefan Hoppe 14

15 Structure of TwinCAT CE Windows CE Kernel TwinCAT CE TcSysSrv.exe TcRTime Windows CE Application Device.exe Device Drivers TcPlc TcNc TcIo TcRouter ADS/OPC Hardware Stefan Hoppe 15

16 Features of TwinCAT CE Real-time is based on Windows CE capabilities lowest possible cycle time: 2 ms possibility to access from within the real-time tasks OS functions like network USB RS232 hardware independent safe (protected) process in Windows CE Stefan Hoppe 16

17 Features of TwinCAT CE Same code as for TwinCAT NT supports all fieldbus systems full functionality, 1 CPU with 4 tasks full NC functionality (limited axis number though) system configuration with TwinCAT System Manager Stefan Hoppe 17

18 TwinCAT on Windows CE memory requirements OS storage footprint: appr. 8 MB (includes IE 5.5, no MMP).NET compact framework will add about 4 MB attention: Increasing NK.BIN means also increased start-up time. TwinCAT CE components storage footprint: around 4 Mbyte with 16 Mbyte flash there is about 4 Mbyte left for customer application programs and data (without using the.net compact framework) Stefan Hoppe 18

19 HMI Software for Open Automation Platform Interfaces for user and applications Interface-Integration for Compiler Support of Standard Scada solutions Integrated HMI solutions Stefan Hoppe 19

20 TwinCAT : Communication BECKHOFF ADS Interface - Easy, open, documented, royalty free - supported by SCADA-companies - Support of OPC Standards : OPC DA / OPC AE / OPC XML VB C#, VB.NET Delphi C++ Third-party Scada Web based solutions Thirdparty Delphi C++ VB, C# Delphi/C++ Internet OCX.Net ASP OPC XML ADS DLL ADS WebService ADS Router Wrapper OPC DA / OPC AE Stefan Hoppe 20

21 HMI : Wohlenberg Application Professional Design of front end interface Editor VS2003 C# Applikation Type Smart Device for CE Stefan Hoppe 21

22 TwinCAT : Overview Third Party HMI for CE / XPE CopaData : zenon Progea : Movicon Kinz : QVis InduSoft : WebStudio... Performance WinCC / WinCC Flexible / ProTool / Citect 5 / ifix32 / InTouch / LabView/ Procon Win / VisControl / VisAM Win32 / VisiWin / WinErs / Wizcon / WebFactory / AIS / PVSS II / GraphPic / Factory Link / SpiderControl. Standard HMI Tool for all platforms CX1000 with CX1000 with PC with : NT, W2000, XP, XPE, CE Costs Stefan Hoppe 22

23 TwinCAT : Windows CE HMI solution Business modell BECKHOFF: HMI vendor: - Integration of HMI-CE-Runtime in CE Image - Bundle HMI-CE-Runtime with CE device - sells Editor / Support of HMI vendor Produkt CX CX CX CX CX Description Copa-Data, zenon CE NET RT Beckhoff, TwinCAT Target Visu KINZ, QVis CE RT Progea, Movicon RT InduSoft, WebStudio RT available ex stock ex stock ex stock ex stock ex stock Stefan Hoppe 23

CX1800-0002 TwinCAT Target Visu Editor Integrated into TwinCAT Control No access to 3rd Party

free Runtime CX1800-0002 TwinCAT Target Visu Full-Screen visu without TwinCAT- - Control

24 CX TwinCAT Target Visu Editor Integrated into TwinCAT Control No access to 3rd Party Controls (OCX) No access to Windows API perfect for setup, maintainance, service, diagnose royalty free Runtime CX TwinCAT Target Visu Full-Screen visu without TwinCAT- - Control environment Access to ONE local runtime default : Visu blocks 2 tasks of runtimesystem Stefan Hoppe 24

25 CX TwinCAT Target Visu Sample Gauge Tables, Grids Bargraph Language switch Multi pages Stefan Hoppe 25

26 Questions????? Stefan Hoppe?? 26

PC-Based Control for Process Automation: products for hazardous areas and integration of relevant interfaces

PC-Based Control for Process Automation: products for hazardous areas and integration of relevant interfaces Ing. Mirko Vincenti Beckhoff Automation Srl Infrastructure & Building Automation Manager PC-Based