2014 Software Global Client Conference

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2 What s New in Control System Simulation SS S&T 6A Janet Parker Product Manager Control System Simulations October 2014

3 Agenda Integrated Control System Simulation Concepts and Benefit Foxboro Evo Process Automation System Overview TRISIM Plus SCP Foxboro Evo Simulation Control HMI Custom OTS Updates

4 Modular System Architecture Controls Emulations & Engine Links Emerson Triconex Vendor Independent GUI GUI General Electric DCS DYNSIM Engine Honeywell Foxboro PLC SIM4ME Excel Engine Rockwell Wonderware Yokogawa Vendor Independent 3rd Party Engine More than 40 3rd Party Engine Links ABB CCC

5 Control System Simulation Benefits Checkout or Tieback HMI familiarization Replicate plant control response Verify loops as they are developed Deliver hardware early What-if control logic tool Visualize plant in context of control strategy High-fidelity simulation Minimize time to experience Accelerate the learning curve Optimized process control Operator training in every aspect of plant operation Validate integrated control strategies at different load cases Maintain support system at different load conditions Continually maintain a highly validated control system

6 Foxboro Evo Process Automation System

7 Foxboro Evo Simulation

8 TRISIM Plus Easy-to-use process modeling package with thermodynamics, flow networks, tieback logic, and basic electrical modeling capabilities Link to a TriStation v4.0+ emulator Easy to connect to emulations and links supported by the DYNSIM infrastructure or through a Simulator Bridge to any third party software

9 Logic Validator Engineering workstation preconfigured with licenses, software, site specific SIS logic, and pre-validated input files TÜV certified Triconex engineers configure the input files and integrate a physical simulation FAT quality documentation of the PT2 files are included in the configuration

10 Automated Translator SimSci Translator XML file in TriStation XML/API Format Triconex MSW Exported LPT file 1. Export MSW to LPT format 2. Translate LPT to PLCopen XML schema 3. Import in to TriStation

11 TRISIM Plus TRISIM Plus 2.3 (Custom OTS) May 2014 / Compatible with TriStation 4.11 Will be compatible with TriStation 4.12 and 4.13 TRISIM Plus 3.0 tentatively planned for 2015 Logic Validator 1.0 Supports current DYNSIM releases Automatic Translation MSW-to-PT2 Custom translator tool converts older TriStation control logic in to Windowsbased PT2 file TriStation 4.12/4.13 Translator not commercially available and not TÜV certified

12 SCP Fits seamlessly into I/A Series and Foxboro Control Software Identical algorithms and communication services as a CP270 and CP280 Easy to install, configure, and run Replaces FSIM Plus

13 SCP Online Connect through the MESH I/A Series System Definition Configuration Starts up just like a real CP or pick FastLoad! Automatically restores the checkpoint file Automatically links peer-to-peer

14 Supports I/A Series Configurators ICC IACC Foxboro Evo

15 SCP V2 Supports CP280 Support I/A Series and Control Core Services 9.0 FoxView Configuration/Simulation support for Foxboro Evo V5 Configurator support for Foxboro Evo V6 SCP Control Analysis Tool

16 Foxboro Evo Simulation Control HMI Simulation support for: Control HMI Wonderware InTouch Wonderware Historian Client Emulation Wonderware Historian Server

17 Standalone InTouch/Historian Capable Engine Link Cross reference Scenario record and replay Animations, alarms, and trends support simulation time control and snapshot save and restore

18 InTouch Update Simulation Time Support Data restores on a snapshot reset Alarms restore in the same acknowledged/ returned state to current time less a delta on a snapshot reset

19 Historian Server and Client Update Simulation Time Support Trends use simulation time: Fast time shows the same ramp rate as slow time Trends repopulate on snapshot reset

20 DYNSIM Control Using InTouch Instructor Station features through InTouch interface: Start/Stop Run/Freeze/Single Step Save/Restore Snapshot Data Exchange Scenario record and playback Trainee Performance Monitoring

21 Foxboro Evo Simulation Control HMI Version 5 (Feb 2014) System Platform 2012 R2 Native InTouch (not ArchestrA or Managed Graphics) Historian Server/Historian Client Foxboro Evo Process Alarm Provider Version 6 (~ April 2015) System Platform 2014 Native InTouch + Managed/ArchestrA Graphics

22 Custom OTS Engines Development Activity GE Mark VI Update Emerson Delta V Update RSLogix Engine Link Prototype Description Custom update and PLC emulation for NEXEN Long Lake SAGD Custom update for NEXEN Long Lake SAGD Prototype OTS capabilities RSLogix Emulate not OTS capable End Date Sep 2013 Sep 2013 Oct 2013 Development Activity Modbus Engine Description Custom engine for Motive with Logic Validator End Date Feb 2014 RSLogix Engine Link Update Custom update for Agrium Mar 2014 ABB PLC Emulation Custom PLC emulation for Codelco Oct 2013 GSE Bridge Flash Furnace User Added Model Compressor Controls Corporation (CCC) Engine Link LC Finer UAM Learning Management System (LMS) Custom Bridge link to GSE simulator for Luminant Sandow Addition to the Mining and Metals Libraries Oct 2013 Aug 2013 Engine link Update Nov 2013 Reactor process for purification or distillation of petroleum bottoms Dec 2013 Engine for Corporate OTS Jan 2014 InTouch Engine Link TDCSim Update and custom TDC hard panel development TRISIM compatible with TriStation Custom addition to Foxboro Evo Simulation for Instructor Station capability in InTouch and capturing operator actions in InTouch Custom translation for Tesoro Carson FCC Custom TDC Keyboard for Williams Mar 2014 Apr 2014 / Aug 2013 Custom TRISIM version May 2014 Mining and Metals Libraries Incorporated in to DYNSIM 5.2 Electrolyte object May 2014 Sep 2014 Alarm Manager Productized for DYNSIM 5.3 Jun 2014 Logic Validator Update Compatible with DYNSIM Jan 2014 Alarm Handler Custom Alarm engine for ExxonMobil Feb 2014 Triconex Translator Internal translation tool to convert MSW to PT2 Oct 2014

23 Custom OTS Custom OTS Polymer modeling to calculate polymer holdups and catalyst attributes. Will include new thermodynamic Equation of State (EOS) for Perturbed Chain Statistical Association Fluid Theory (PC-SAFT) HIMA engine link Generic PLC emulator Extend Triconex Translator to Rockwell

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