NSW Office: Unit1, South Street, Rydalmere, NSW 2116 QLD Office: 1/70 Cnr Brecknock and Boniface St, Archerfield, QLD 4108

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NACHI (AUSTRALIA) PTY LTD Robotic Division & VIC Office 38 Melverton Dr, Hallam, VIC 3803 Ph: 61-3-9796 4144, Fax: 61-3-9796 3899 www.

1 NACHI (AUSTRALIA) PTY LTD Robotic Division & VIC Office 38 Melverton Dr, Hallam, VIC 3803 Ph: , Fax: NSW Office: Unit1, South Street, Rydalmere, NSW 2116 QLD Office: 1/70 Cnr Brecknock and Boniface St, Archerfield, QLD 4108

2 Table of Contents Nachi Locations Page 4 Robot Product Line up VS Series Page 6 MC 20 Page 11 MC Series Lightweight Payload Robots Page 14 SC Series Heavyweight Payload Robots Page 17 ST Series Page 26 MV Series Page 37 MR 20 Page 42 MA Series Page 45 SJ Series Page 48 AX 20 Controller Page 51

3 Table of Contents (Contd) Robot Controller Interface DeviceNet Page 62 Interbus Page 64 Profibus Page 66 RIO Page 68 Robot options NV-AX Page 71 Conveyor Tracking with Vision Page 74 Steel Parts handling with Vision Page 75 Bin Picking with Vision Page 76 Arc/MIG Welding Page 78 Servo Gun Page 80 Seam Welding Robot Page 84 Cable Management System Page 85 AX on Desk Page 88 Collaborative Motion Page 91 Endless Rotary Table Page 92 Jack Knife Arm Page 93

4 NACHI Locations Nachi Australia Pty Ltd 38 Melverton Dr Hallam, VIC 3803,Australia Tel: Contact: Bijy Kurian / Sathyamurthy Nachi Fujikoshi Corp Shiodome Sumitomo Bldg 17F Higashi Shinbashi Minato-ku,Tokyo,Japan ku,tokyo,japan Nachi Robotics Systems Inc Roethel Drive Novi,Michigan 48114,USA

5 Robot Product Lineup

6 High Speed and Space saving Fastest robot in its class 2.5 times more allowable moment of inertia at the wrist Narrow body design and large working envelope with 110mm diameter er arm allows robot to be cramped spaces without interference Increased resistance to environmental factors with the optional IP65 wrist assembly Three self contained solenoid valves on robot Handling Assembly Palletizing VS Series APPLICATIONS Loading Sealing Deburring Inspection

11 MC Kg Max Payload Capacity with superior wrist torque Large working envelope with maximum reach of 1722mm Superior Motion performance with high speed motion Compact arm reduces interference with equipment Internal air supply lines supports numerous application IP65 compliant

13 MC 20 ENVELOPE

MC Series Light Weight Payload Series Capable of Handling loads from 35Kg to 70Kg Compact Body ie Smaller Interference Radius, Ideal for Installation in constraint nt Space Powerful Wrist-Works Works

14 MC Series Light Weight Payload Series Capable of Handling loads from 35Kg to 70Kg Compact Body ie Smaller Interference Radius, Ideal for Installation in constraint nt Space Powerful Wrist-Works Works well parts requiring large torque and Inertia Large Working Envelope Excellent Dust Proof and Dip proof capability, Wrist-IP67 and Body - IP65 Cable and Hose can be easily be added by using S Trac and A Trac dress package APPLICATIONS Palletising Handling Sealing Deburring Press to Press Tending Press Brake Assembly Loading Die Casting

17 SC Series Heavy Weight Payload Series Capable of Handling loads from 300Kg to 700Kg High Speed for greater productivity Space saving design allows shorter production lines Precise movement of +/- 0.1 mm to 0.5 mm repeatability Easy to Install and transport Low maintenance allows greater uptime and reduced life cycle cost APPLICATIONS Loading Handling Palletising Heavy Load Conveying

Robot Model can be easily be changed after installation by replacing the wrist and second axis motor Versatile Robot arm supports many application from handling to deburringd Heavy Auxillary loads

26 Robot Model can be easily be changed after installation by replacing the wrist and second axis motor Versatile Robot arm supports many application from handling to deburringd Heavy Auxillary loads can be placed on 1 st axis Powerful compact wrist Reduced frequency and time required to perform maintenance Efficient cable management system reduced interference with peripheral pheral devices (A Type Compatible) Allows offline programming including cable movement Spot welding functions supports leading edge technologies Spot Welding ST Series APPLICATIONS Handling Deburring DieCasting Sealing Palletizing Press Brake Roller Hemming Loading Assembly Press to Press Tending

28 ST 70L Envelope

30 ST 100 Envelope

MV Series Total Solution for MIG and Arc Welding Enhanced motion performance shortens production time Servo Control System with advanced acceleration method

37 MV Series Total Solution for MIG and Arc Welding Enhanced motion performance shortens production time Servo Control System with advanced acceleration method Independently articulated arm provides full range of motion Vibration restraining control eliminates vibration when stopping at maximum speed Arc Welding APPLICATIONS MIG Welding

42 MR 20 New seven axis structure Compact and powerful which enables space saving layout Flexible motion with 7 th axis which enables the arm to reach the parts easily Arm posture can be changed Avoids singular point Can be applied in Wide variety of application

44 MR 20 Envelope

MA Series Easy to operate with 5 axis of Freedom Fast and Smooth traverse movement at high speed Waterproof IP65 equivalent wrist resists the coolant of machine tools Large operating range is

45 MA Series Easy to operate with 5 axis of Freedom Fast and Smooth traverse movement at high speed Waterproof IP65 equivalent wrist resists the coolant of machine tools Large operating range is symmetrical on front and back sides, allowing lowing it to be placed between machines Available in Floor or suspended installation, left or right arm position, inside or outside arm rotation and various traverse axis stroke APPLICATIONS Handling Transfer Loading Inspection

48 SJ Series Large Scale Glass substrate transfer robot Clean glass rating of Class 10 (FED-STD STD-209D) APPLICATIONS Glass Substrate Transfer

51 AX20 CONTROLLER

AX20 Controller Nachi s s latest high performance, multitasking controller features hardware and software enhancements resulting in shorter cycle times Programming is fast and flexible with

52 AX20 Controller Nachi s s latest high performance, multitasking controller features hardware and software enhancements resulting in shorter cycle times Programming is fast and flexible with additional options available le through teach pendant With Internal manual/diagnostic function, maintenance can be done e from remote location Compiles to international standard safety circuits for security you can count on

53 Controller Features 50 mm Short pitch move AX 20 Controller International standard safety circuit High speed interference detection Fully Digital drive with high speed DSP Motion control Simplified Maintenance Enhanced Software Real time Operating System (RTOS) plus embedded Windows NT Improved robot motion Easy tools to develop and validate robot programs Software PLC directly controls peripherals Offline Programming Visual maintenance with online manual

54 AX 20 Controller Open Concept Extends to Industry Standard Bus (ISA/PCI) Supports Windows applications (with printed circuit boards)

55 AX 20 Controller Teach Pendant Enhanced color graphic Windows display Pendant display functions can be customized optional digital touch screen

56 AX 20 Controller AX20 Easy Operation & Troubleshooting Windows TM based software Same user friendly operation as AR & AW No Paper manual needed-ax20 has an online manual Troubleshooting with graphic lead through screens

57 AX 20 Controller

58 AX 20 Standard Functions

59 AX 20 Option Functions

60 AX 20 Option Functions

61 Robot Controller Options

62 DEVICENET

63 DEVICENET

64 INTERBUS

65 INTERBUS

66 PROFIBUS

67 PROFIBUS

68 RIO

69 RIO

70 ROBOT OPTIONS

NV-AX Image Processing system integrated into the AX Controller High performance digital image processing technology and image defect d tolerant search tool delivers outstanding

71 NV-AX Image Processing system integrated into the AX Controller High performance digital image processing technology and image defect d tolerant search tool delivers outstanding recognition High-speed robot/vision interface are integrated Easy to operate and program via the robot teach pendant APPLICATIONS Bin Picking Measurement Multi-parts Processing Inspection

72 NV-AX

73 NV-AX Specification

74 Conveyor Tracking with Vision High Speed Recognition and Parts following on Conveyor +/2 mm following accuracy at conveyor speed of 25m/min Can recognizing up to eight different parts Suitable for food and pharmaceutical production lines

75 Steel Parts Handling with Vision 3-D Cross Laser Sensor Reorganizes gradient, height of parts, and hole position Suitable for picking of wood or boxes randomly piled

76 Bin Picking with Vision 3-D Shape Recognition Can be applied for finding 3-D 3 D position suitable for picking up randomly piled blank materials For 3-D 3 D position recognition (Recognition time within 2 seconds depends s on parts shape) High Speed Image Processing

77 Bin Picking with Vision Measures 3-D 3 D Shape and positions of objects using a sensor Recognizes printed or dirty parts

Arc/MIG Welding Welding Kits 350A/500A Steel welding Package 250A/500A Aluminum Welding Package G TAW Filler/Fusion Package Tandem Steel/ Aluminum

78 Arc/MIG Welding Welding Kits 350A/500A Steel welding Package 250A/500A Aluminum Welding Package G TAW Filler/Fusion Package Tandem Steel/ Aluminum Package AC Servo Steel/ Aluminum Package Welding Feed Control MIG Synchronizing MIG Synchronizing TIG Robot Dedicated Welding Power Sources CO2/MAG/MIG/TIG

79 Arc Welding Machines Arc/ MIG Welding Can Communication /1 Cable connection / Arc reaction time/ auto calibration/ teach pendant control / 4 mode versatility Turbopulse 500DI AC MIG 201 ADPA ACCUTIG 301

Servo Gun Provides Closed loop electronic control Utilizing programmable stroke control, cycle time is reduced Extremely fine pressure control Automatic compensation for tip wear Significant

80 Servo Gun Provides Closed loop electronic control Utilizing programmable stroke control, cycle time is reduced Extremely fine pressure control Automatic compensation for tip wear Significant reduction of noise from electrode impact Weld quality and appearance are improved Eliminate need for gun Pneumatic supply Servo gun can detect missing metal Automatic gun changers are supported Replaces need for equalizer in gun design Zero touch teaching function

81 Servo Gun Gun Power Controller Basic Functions AC servo motor Integrated to robot controller Feedback of electrode position, velocity and force (torque) Pressure monitoring Tip wear detection Tip wear compensation Worn tip alarm output Stuck tip release function Gun equalization by robot compliance

82 Servo Gun Gun Changers are supported A maximum of 32 guns can be used with auto tool changers Software allows robot transition from 7 to 6 axes and Vice versa Robot Equalizing Function Replaces Need for Equalizer in Gun Design The six axis robot compensates for gun deflection and tip compensation The guns main body can be simplified Jigs can be made less rigid due to reduction of gun impact Gun Power Stand-Alone Function Servo gun axis power can be seperated from robot for test welding Provides robot operator safety with gun fully functional based upon u an external input External Signals Manual operation of Servo gun can be performed by external weld signal Tip wear compensation reset after tip change can be performed by external signal Note: External signals described above are independent of teach pendant or control operation mode

83 Dual Servo Gun Simultaneous welding with two servo guns reduces cycle time Fully integrated into robot control Two guns are controlled independently-distance distance between guns is programmable Each gun is separately controlled

84 Compact seam welding gun Complex part shapes can be welded Seam Welding Robot Robot mounted seam welding system Easy Operation Robot motion is synchronized with the electrodes Detects electrode consumption and automatically compensates Automatically adapts to thickness of parts

Cable Management System Increased welding cable life-welding cables are protected inside a housing unit Cable interference eliminated Quick recovery from damaged

85 Cable Management System Increased welding cable life-welding cables are protected inside a housing unit Cable interference eliminated Quick recovery from damaged cables, air and water lines Motion range of 6 th axis if +/- 180 Deg Common spare parts Slim design supports welding in tight spaces Standardized installation solution

86 Cable Management System

87 Cable Management System Optional Internal Routing Cables and hoses required for spot welding applications are internally stored in robot arm

88 AX on Desk Simple Simulation tool and easy to use Operates with Windows NT or OS Windows XP

AX on Desk Provides Operational training Before Introducing the Robot Teaching can be done using the keyboard and virtual teach pendant t that has the same functions as the AX Controller The

89 AX on Desk Provides Operational training Before Introducing the Robot Teaching can be done using the keyboard and virtual teach pendant t that has the same functions as the AX Controller The operation manual is built in Up to Six Robots can be operated with One System One AX on Desk corresponds with one controller For multi-unit unit control, simulations upto six robots per controller can be operated Offline Teaching Provides More than Operation Programming AX on Desk provides offline teaching for PLC programming, welding condition, n, interface panel design, and parameter set up

AX on Desk Ability to Simulate Cycle Time with High Accuracy AX on Desk uses the same motion engine as the AX controller Simulation of cycle time with high accuracy connecting virtual I/O I

90 AX on Desk Ability to Simulate Cycle Time with High Accuracy AX on Desk uses the same motion engine as the AX controller Simulation of cycle time with high accuracy connecting virtual I/O I can be accomplished CAD Drawings Can be Imported and Simulated CAD(DXF format) drawings can be imported. Layouts can be easily created by entering dimensions and comments from data in DXF format

91 Collaborative Motion Multi Unit Control Variable Unit Control

92 For Ultra Heavy Loads Endless Rotary Table Large work such as welding jigs can be mounted (standard- 2 tons /high capacity-4 4 tons) Endless Rotation Rotation in both directions Cables through centre of Table 80mm diameter hole at the rotation center Rotary joint can be mounted as option

Productivity improvement Jack Knife Arm Handles work piece between presses with minimum time and shortest t route Effective space Less space needed for parts handling Applicable to many kind of tasks

93 Productivity improvement Jack Knife Arm Handles work piece between presses with minimum time and shortest t route Effective space Less space needed for parts handling Applicable to many kind of tasks Auto tool changer allows for many kinds of applications. Hand is easy to change due to a lighter and less expensive design No need to change die Die does not need to be changed because of same work direction while w handling Safer Handling parts is safer due to no rotation

Standard specifications ST AX ST70L-01-AX

Standard specifications ST AX ST70L-01-AX Standard specifications ST100-01-AX ST70L-01-AX 1st edition: Feb 2008 NACHI-FUJIKOSHI CORP. Robot Production Plant Table of contents 1. Outline...1 1.1. Robot...1 1.2. AX controller...1 2. Characteristic...2