ConvertaMAX 34. PARTS LIST Advance MODELS , ConvertaMAX 34 after SN / I-MAX 34HD after SN
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1 ConvertaMAX I-MAX HD PARTS LIST Advance MODELS 909, 900 ConvertaMAX after SN9 / I-MAX HD after SN9 /0 revised 0/0
2 0- TABLE OF CONTENTS 0- DESCRIPTION PAGE CONVERTAMAX CHASSIS SYTEM... - I-MAX HD CHASSIS SYTEM... - CONTROL HANDLE SYSTEM... - HANDLE PADDLE ASSEMBLY SCRUB SYSTEM SKIRT ASSEMBLIES... - SOLUTION SYSTEM... - RECOVERY SYSTEM... - SQUEEGEE SYSTEM SQUEEGEE ASSEMBLY DECAL SYSTEM... - WIRING DIAGRAM... - PARKING BRAKE KIT... - HIGH TOWER ROLLER BUMPER KIT WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.
3 ConvertaMAX CHASSIS SYSTEM FRONT
4 0-0- ConvertaMAX CHASSIS SYSTEM Item Ref. No. Qty Description 008 Scr, Soc Set Loc /-8 x Scr, Hex Hd /8- x Wsh, Flt SAE / 000 Wsh, Flt SAE /8 00 Scr, Soc Hd /8- x Scr, Soc Hd /-8 x.0 00 Scr, Soc Hd /8- x Scr, Pan Phil /-8 x Scr, Hex Hd Loc /-8 x Scr, Hex Thd to Hd SS /-0 x Scr, Pan Phil /-8 x. 009 Scr Hex Thd to Hd M8-. x 0MM 00 Key, Sq. x Nut, Hex Nyl Loc M Scr, Pan Phil Thd Form 0- x Nut, Hex Jam /-0 00 Caster, Swivel ** 0 Caster, Swivel Neoprene ** 9 Caster, Spring Load 8 90 Bearing, Ball Nut, U Multi-Thread / Term. Block, Term. 0 Amp 90 Sprocket 90 Chain, Roller 90 Sprocket, H0B 909 Clamp, Axle 908 Bushing 9 Bracket, Tension-Traction Drive 90 Wheel 0.00 x Axle 9 98 Plate, Jumper 0 9 Cover, Front 98 Skirt, LH 98 Skirt, RH 9 Motor / Gear Unit Assembly V 90 Upper Chassis Weldment 9 Spacer, Phenolic 98 Box, Batteries 88 Clamp, Hose SAE #9 8 9 Shroud, Motor 9 00 Scr, Hex Hd /-8 x Nut, Hex Nyl Loc / Wsh, Flt.0 x.0 x Clip, Conduit 900 Clip, Conduit ** 9 High Tower Roller Bumper Kit ** 9 Parking Brake Kit ** = Not Included (optional)
5 I-MAX HD CHASSIS SYSTEM FRONT
6 0-0- I-MAX HD CHASSIS SYSTEM Item Ref. No. Qty Description 008 Scr, Soc Set Loc /-8 x Scr, Hex Hd /8- x Wsh, Flt SAE / 00 Scr, Soc Hd /8- x. 009 Scr, Pan Phil /-8 x Scr, Pan Phil /-8 x Scr, Pan Phil /-8 x Scr, Hex Hd Loc /-8 x Scr, Hex Thd to Hd SS /-0 x Scr Hex Thd to Hd M8-. x 0MM 00 Key, Sq. x Nut, Hex Nyl Loc M Scr, Pan Phil Thd Form 0- x Nut, Hex Jam /-0 00 Caster, Swivel ** 0 Caster, Swivel Neoprene ** 9 Caster, Spring Load 90 Bearing, Ball Nut, U Multi-Thread / Term. Block, Term. 0 Amp 9 90 Sprocket 0 90 Chain, Roller 90 Sprocket, H0B 909 Clamp, Axle 908 Bushing 9 Bracket, Tension-Traction Drive 90 Wheel 0.00 x.00 9 Axle 98 Plate, Jumper 8 99 Assembly, Bumper Industrial 9 9 Motor / Gear Unit Assembly V 0 90 Upper Chassis Weldment 9 Spacer, Phenolic 9 Panel, Left 9 Panel, Right 9 Spacer, Alum 98 Box, Batteries 88 Clamp, Hose SAE #9 9 Shroud, Motor 8 00 Scr, Hex Hd /-8 x Nut, Hex Nyl Loc / Wsh, Flt.0 x.0 x Clip, Conduit 900 Clip, Conduit ** 98 Industrial Side Panel Kit ** 9 Parking Brake Kit ** = Not Included (optional)
7 CONTROL HANDLE SYSTEM FRONT
8 0-0- CONTROL HANDLE SYSTEM Item Ref. No. Qty Description 008 Scr, Hex Hd /-0 x Scr, Hex Hd /-0 x Scr, Pan Phil 8- x Wsh, Flt SAE / 009 Scr, Hex Hd /-0 x Wsh, Flt SAE / 00 Scr, Pan Phil 0- x Scr, Pan Phil /-0 x Scr, Pan Phil /-0 x Scr, Hex Hd 0- x Scr, Pan Phil Thd Form - x. 00 Nut, Hex W/SHPRF / Nut, Hex Nyl Loc / Nut, Hex Nyl Loc Scr, Pan Phil /-0 x. 008 Scr, Pan Phil Blk 0- x Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin / Nut, Hex Nyl Loc-Thin SS / Scr, Hex Hd Loc /-8 x. 00 Scr, Hex Thd to Hd M-.0 x MM 009 Scr, Pan Phil Plastite -8 x. 000 Nut, Hex Nyl Loc M Scr, Pan Phil SS Type B 0- x Scr, Pan Phil 8- x Scr, Pan Phil Loc /-0 x Stud, / Wsh, Flt SS #0 9 Grommet 0 8 Circuit Breaker, 0 Amp (Control Circuit) 89 Rectifier 90 Contactor, V (Vac Motor) 089 Fuse, 0 Amp Relay, SPST (Brush Remove) 0 Plug, Cap 899 Grommet 9 Circuit Breaker, 0 Amp (Wheel Drive) 8 80 Barb, 90 Elbow / x /NPT 9 9 Boot, Reset Button 0 98 Boot, Reset Button 988 Electrical Mount Item Ref. No. Qty Description 8 Tie, Cable 09 Knob Intentionally Omitted 99 Grommet 9 Gasket Intentionally Omitted 8 Intentionally Omitted Switch, Key * 989 A/R Replacement Key 0 9 Cover, Rear 98 Weldment, Electrical Panel 9000 Plug, Cap 99 Potentiometer, 00K (Speed Control) 999 Clamp, Plastic 90 Hose, PVC / x /8 x 8 9 Clip, Spring 9 Paddle, Handle Assy (see associated pages) Spacer 9 9 Control Box Assy 0 90 Solenoid, SPDT V (Brush Motor) Intentionally Omitted 9 Controller, V 99 Display Panel Assembly 90 Display PCB Assy 98 Weldment, Panel Rear TSBUS Bracket Connector Assembly AWG TSBUS Connector Assembly AWG * 98 Main Harness * = Not Shown
9 8 HANDLE PADDLE ASSEMBLY
10 0- HANDLE PADDLE ASSEMBLY 9 Item Ref. No. Qty Description 9 Paddle, Handle Assembly (#-) 0000 Wsh, Flt SAE # 00 Wsh, Flt SAE # 00 Scr, Pan Phil -0 x Nut, Hex Nyl Loc Scr, Pan Phil Plastite -8 x Scr, Pan Phil Plastite 8- x.0 00 Scr, Pan Phil M x 8 00 Scr, Pan Phil Plastite /-0 x Scr, Pan Phil Thd Form 0- x Wsh, Flt.9 x.8 x Clamp, P Spring, Compression 8 Tie, Cable 8890 Clamp, P 0098 Scr, Pan Phil Type B 8 x.00 Switch, Snap SPDT (Squeegee Reverse) 9 Harness Assembly 8 90 Cam Controller Potentiometer, K Paddle, Front Molded 90 Paddle, Back Molded 90 Weldment, Handle 909 Sleeve 90 Washer, Plastic 9 Clamp 9 Potentiometer Fork
11 0 SCRUB SYSTEM 0-0 FRONT
12 0-0-0 SCRUB SYSTEM Item Ref. No. Qty Description Item Ref. No. Qty Description Scr, Hex Hd Loc /8- x Scr, Hex Hd /8- x Wsh, Flt SAE / 008 Scr, Hex Hd /8- x Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin / Wsh, Flt SAE SS / Scr, Pan Phil SS 8- x Key, Sq. x Nut, Hex Nyl Loc M-. 00 Scr, Hex Loc SS /-8 x Scr, Hex Loc SS M8-.00 x mm Scr, Hex Thd Form /-0 x Scr, Pan Phil Thd Form /-0 x Wsh, Flt SS.8 x.00 x. 009 Wsh, Flt.0 x.0 x. 80 Clamp, P 8 88 Clamp, Hose SAE # Bearing, Sleeve 0 90 Actuator, Motor * 0 Carbon Brush Set * 990 Limit Switch * 880 Plastic Drive Nut 0 Compression Spring Housing, Spring 008 Compression Spring 009 Nut Retainer 000 Nut Retainer 8 Tie, Cable 000 Pin, Cotter Hair.09 x Scr, Hex M-. x 0mm Weldment, Brush Head 0 0 Shaft, Steel 099 Hose, PVC Clear 90 Arm 90 Yoke, Actuator 9080 Lug, Counterclockwise (#-0) 908 Lug, Clockwise (#-0) 99 8 Bushing 98 Spring Housing Guide 8 0 Hub, Drive 9 9 Shroud, Motor Tee, Barb 90 Hose, PVC Motor & Gear Assy, VDC,.HP (ConvertaMAX ) 99 Motor & Gear Assy, VDC,.0HP (I-MAX HD) * 9090 Bearing B.E. * 9 Bearing F.E. * 908 Brush Board Assy, W/Springs & Brushes * 98 Brush Spring * 09 Brush Assy Wsh, Flt SAE SS / 000 Nut, Hex Nyl Loc SS M8 x. 00 Scr, Hex Hd SS 8-. x MM Scr, Pan Phil Thd Form 0- x Wsh, Flt.9 x.8 x Thermoid Disk Spring Retainer 0 00 Brush Holder ** 080 Pad Holder ** 08 MagnaGrit Brush ** 08 DynaGrit Brush ** 08 AgLite Grit Brush ** 08 Prolene Brush ** 08 ProLite Brush ** 08 Union Mix Brush ** 08 MidGrit Brush ** 088 MidLite Brush ** 808 Lock Collar, Snap ** 9 Lock Collar, Thrd * = Not Shown ** = Not Included (optional) 8 0 9
13 SKIRT ASSEMBLIES 0-8 FRONT FRONT 8
14 0- SKIRT ASSEMBLIES Item Ref. No. Qty Description 9 Assembly, Brush Guard Left (#-8 / ConvertaMAX ) 008 Scr, Flt Phil - x Nut, Hex Nyl Loc SS - x.0 00 Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm 9 Latch Assembly 9089 Skirt, Bristle, Left 8 9 Weldment, Brush Cover Left 9 9 Assembly, Brush Guard Right (#0- / ConvertaMAX ) 0 00 Scr, Hex Hd SS M-.0 x mm 00 Scr, Soc Shd.8 x.0 x / Nut, Hex Nyl Loc /-8 80 Wheel 9090 Skirt, Bristle, Right 9 Weldment, Brush Cover, Right 00 Nut, Hex Nyl Loc SS M x.0 ** 9080 Rubber Blade Kit (All models) 99 Assembly, Brush Cover, Left (#8-0 / I-MAX HD) Scr, Pan Phil 0- x Scr, Soc Hd /8- x Nut, Hex Nyl Loc 0-00 Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Pan Phil Thd Form-Blk 0- x.0 00 Clamp, Toggle Latch 9 Wheel, Black 08 Spacer, Steel 9089 Skirt, Bristle, Left 8 90 Weld t, Brush Cover, Left HD 9 9 Strap 0 98 Bumper 9 Assembly, Brush Cover, Right (#- / I-MAX HD) 00 Scr, Soc Hd /8- x Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M-.0 x mm Scr, Pan Phil Thd Form-Blk 0- x.0 9 Wheel, Black 08 Spacer, Steel Skirt, Bristle, Right 9 98 Weld t, Brush Cover, Right HD 0 9 Strap 98 Bumper ** 9080 Rubber Blade Kit (All models) ** = Optional
15 SOLUTION SYSTEM 0-0- FRONT
16 0-0- SOLUTION SYSTEM Item Ref. No. Qty Description 000 Scr, Hex Hd /-8 x Wsh, Flt SAE / 00 Scr, Pan Phil /-0 x Wsh, Flt STD / Scr, Pan Phil SS Type B 0- x Wsh, Flt SS #0 99 Clamp, Hose SAE # 8 99 Clamp, Hose SAE # 9 9 Hose, Spiral Barb, 90 Elbow / x /NPT 8 Tie, Cable 08 Hook (Not Shown) 09 Hinge 08 Plug, Expansion Hose,. Clear PVC, Lid, Solution 9 Strap, Retaining 8 90 Tank, Solution 9 98 Bracket 0 90 Hose,. ID 9 Water Valve Assembly (items -) 9 Assembly, Filter V LC (items -) TSBUS Assembly, Filter V (#-) TSBUS Scr, Pan Phil SS /-0 x.0 00 Scr Hex Thd to Hd M-.0 x MM 000 Nut, Hex Nyl Loc M Barb, 90 Elbow / x / NPT 9 Clamp, Hose SAE # 8 8 Barb, Adapter / x / NPT Valve, Ball 0 90 Knob 90 Flow Valve Weld t 9 Bracket, Valve 00 Scr, Hex Thd to Hd M-.0 x MM 000 Nut, Hex Nyl Loc M Clamp, Hose SAE # 99 Clamp, Hose SAE # Strainer TSBUS00-8 Solution Filter TSBUS Filter Bracket 0 9 Barb, Hose Female TSBUS Barb, Adapter / x /NPT TSBUS Solenoid Valve Assy. V 90 Hose, PVC Clear TSBUS Hose, PVC Clear TSBUS00-8
17 RECOVERY SYSTEM FRONT
18 0- RECOVERY SYSTEM Item Ref. No. Qty Description Wsh, Flt SAE / 0099 Scr, Pan Phil 0- x Nut, Hex Nyl Loc Wsh, Flt SAE SS / 0090 Scr, Pan Phil SS /-0 x Scr, Pan Phil SS /-0 x Rivet, Pop A/S. x.8/ Scr, Pan Phil /-0 x Wsh, Flt SS. x.0 x Vac Motor Duct 0 Float Duct 0 Gasket 9 Cage, Float 990 Ball, Float 980 Foam, Acoustical 0 Clamp, Hose SAE # 00 Rivet, Pop.0 x. NOTE 8 9 Clamp, Hose SAE # 9 8 Clamp P 0 00 Scr, Soc Shd. x.8 x 0-00 Bracket, Steel 00 Bar 008 Bar, Steel 90 Drain Hose 900 Vacuum Exhaust Hose 90 Lid 909 Clamp, Hose Spacer, Bolt 9 9 Gasket 0 9 Strap, Retaining 9 Tank, Recovery 98 Motor, Vac VDC * Carbon Brush Set 90 Spacer, Vac Motor 90 Gasket, Vac 98 Vac Hose.0 Assy Tie, Cable * = Not Shown NOTE : Fill rivet with 09 Super Bonder Gel after installing.
19 8 SQUEEGEE SYSTEM 0-8 FRONT
20 0- SQUEEGEE SYSTEM 9 Item Ref. No. Qty Description 00 Scr, Pan Phil /-0 x Nut, Hex Nyl Loc / Nut, Hex Nyl Loc-Thin SS /8-008 Nut, Hex Nyl Loc-Thin SS / Scr, Hex Hd SS /8- x Wsh, Flt SAE SS /8 00 Ring, Ret Ext Type E 0.8 Dia Nut, Hex Nyl Loc SS M8 x Scr, Hex Hd SS M8-. x 0MM Bolt, Eye /-0 x.8 00 Pin 89 Bearing, Sleeve 9 Yoke, Actuator 088 Pin 000 Pin, Cotter Hair.09 x. 0 Assembly, Knob, Adjustment 0 Spring, Ext 8 0 Shaft. x Compression Spring 0 90 Squeegee Bar Weld t 908 Squeegee Pivot Weld t 909 Squeegee Lift Weld t 90 Actuator, Motor V * 0 Carbon Brush Set * 990 Limit Switch 99 Weldment, Actuator Mount 98 Link 98 Spacer 99 Squeegee Assembly (ConvertaMAX ) (see associated pages) 9 Squeegee Assembly (I-MAX HD) (see associated pages) 8 9 Mounting Plate Weldment * = Not Shown
21 0 SQUEEGEE ASSEMBLY 0- FRONT
22 0- SQUEEGEE ASSEMBLY Item Ref. No. Qty Description 0080 Scr, Hex Hd SS /-0 x Nut, Hex Nyl Loc-Thin SS / Wsh, Flt SAE SS / 0090 Scr, Hex Hd SS /-0 x Scr, Pan Phil SS - x Nut, Hex Nyl Loc-Thin SS Nut, Wing Loc / Wheel 9 99 Wheel Nut, Thumb 9 Latch Assembly 0 Bushing. x. x.0 9 Strap, Rear 9 Strap, Front 9 Strap, Rear 99 Squeegee Tool Weldment 9 Blade, Front (ConvertaMAX ) 9089 Blade, Front (I-MAX HD) 8 9 Blade, Rear (ConvertaMAX ) 909 Blade, Rear (I-MAX HD) 9 09 Bracket, Wheel ** 909 Blade Kit (Gum) (contains one 9 & 9) ** 90 Blade Kit (Linatex) (contains one 909 & 9089) ** 9 Blade, Front-Tile Gum ** 98 Blade, Front-Tile Linatex ** 99 Blade, Kit Oil Resistant ** = Optional
23 DECAL SYSTEM 0-
24 0- DECAL SYSTEM Item Ref. No. Qty Description 00 Decal, Caution 00 Decal, Tie Down 00 Decal, Commercial (ConvertaMAX ) 0 Decal, Industrial (I-MAX HD) 0 Decal, Battery Wiring 0 Decal, Circuit Breaker 00 Decal, Electrical Schematic
25 WIRING DIAGRAM 0- (+) RED F 0 BT BLK (-) RED F GRN YEL/BRN RED/BRN S ORN/GRN RED/BRN ORN/GRN L ORN/WHT YEL/WHT M M YEL/BLU ORN/GRN YEL/GRN M M GRN/BRN A YEL/BLU YEL/WHT RED/BRN RED/BRN WHT/BLU GRN/BLK VIO/BLK ORN/BLU BLK/WHT RED/BLK ORN/VIO ORN/RED ORN/BLK WHT/ORN ORN/GRN A ORN/WHT YEL/BRN J BLK J BLK J VIO RED/WHT J BLK RED/WHT VIO WHT ORN GRA/RED VIO/BLK BRN/YEL BRN ORN GRA/RED VIO/BLK RED GRA K BLU M M ORN K GRA/RED WHT/BRN D WHT/BRN K VIO/BLK K D WHT/BRN BRN/YEL A WHT/BRN S BRN BLK RED 0 K WHT K WHT M M M M WHT R THERMISTOR BLK BLK RED F WHT/YEL ORN/GRN VIO YEL/RED M M BRN/BLK A CURTIS PMC M M B- B+ 8 9 GRA RED/WHT RED/WHT BRN/RED RED/GRN BLK/YEL VIO/BRN VIO/BRN BLK/YEL GRN/YEL R BLK R BRN/RED RED/GRN
26 0-0- WIRING DIAGRAM Item Ref. No. Qty Description A 9 Controller, V A 9 Control Assy A 99 Display Panel Assembly BT N/A Battery (V system) D 89 Diode D 89 Diode F 089 Fuse, 0 Amp F 8 Circuit Breaker 0 Amp (Control Circuit) F 9 Circuit Breaker 0 Amp (Wheel Drive) K 90 Contactor, VDC (Vac Motor) K 90 Contactor, V, SPDT (Brush Motor) K Relay, SPST, V (Brush Remove) L 9 Solenoid Valve M 90 Actuator, Motor (Brush Lift) * 0 Carbon Brush Set * 990 Limit Switch * 880 Plastic Drive Nut M 90 Actuator, Motor (Squeegee Lift) * 0 Carbon Brush Set * 990 Limit Switch M 98 Motor, Vac VDC * Carbon Brush Set M Motor & Gear Assy, VDC,.HP (Brush Drive / ConvertaMAX ) 99 Motor & Gear Assy, VDC,.0HP (Brush Drive / I-MAX HD) M Motor & Gear Assy, VDC,.HP (Brush Drive / ConvertaMAX ) 99 Motor & Gear Assy, VDC,.0HP (Brush Drive / I-MAX HD) M 9 Motor & Gear Assy, VDC,.HP (Wheel Drive) R Thermistor (part of Cable Assy 99) R 909 Potentiometer, K (Forward / Reverse) R 99 Potentiometer, 00K (Speed Control) S 988 Switch, Key * 989 A/R Replacement Key S Switch, Snap SPDT (Squeegee Reverse) 0 99 Cable Assembly AWG 99 Cable Assembly AWG * 9 Harness, Handle Wiring * 98 Harness, Main Wiring * Boot, Battery Post * 0 Cable Assembly (Battery Cable) * Cable Assembly (Battery Cable) * Connector Assembly (TSBUS00-8) (Connects to Batteries) * 9800 Connector Assembly (Connects to Machine) *** 9090 Bearing B.E. *** 9 Bearing F.E. *** 908 Brush Board Assy, W/Springs & Brushes *** 98 Brush Spring *** 09 Brush Assy * = Not Shown *** = Replacement Parts for & 99
27 PARKING BRAKE KIT FRONT 8
28 0-0- PARKING BRAKE KIT Item Ref. No. Qty Description 9 Kit, Parking Brake 9 Grommet 000 Scr, Hex Hd 0- x Scr, Hex M-.00 x mm 000 Nut, Hex Nyl Loc M Nut, Hex Nyl Loc 0-0 Cable, Brake Assembly 0 Brake, Mechanical Caliper Scr, Soc Set Loc /-8 x Sprocket Weldment 0 99 Plate, Brake Align 98 Plate, Brake Mount * 008 Instruction Sheet * = Not Shown
29 8 HIGH TOWER ROLLER BUMPER KIT 0-0- FRONT
30 0-0- HIGH TOWER ROLLER BUMPER KIT 9 Item Ref. No. Qty Description 9 Kit, Industrial Bumper 00 Scr, Soc Hd /8- x. 99 Assembly, Industrial Bumper (#-) 00 Ring, Ret Ext Type E.0 Dia Nut, Push Cap / 90 8 Roller 9809 Rod 9 Industrial Bumper Weldment * 00 Instruction Sheet * = Not Shown
31 Nilfisk-Advance, Inc. 00 st Avenue North Plymouth, MN, Phone: Fax: Nilfisk-Advance, Inc., Plymouth, MN -08 Printed in the U.S.A.
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