Innovative Products. Electric Drives and Controls
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1 Innovative Products Electric Drives and Controls Drive technology Complete automation systems Control technology Tightening and press-fit systems Resistance welding systems 9 April 2011 DCUS/MKT Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2 Innovative Products Hydraulics, Industrial Applications Pumps and motors Cylinders Control valves Flow valves Compact hydraulics Electronic components and systems Valve plates Assemblies and accessories Pitch and azimuth drives for wind energy installations 10 April 2011 DCUS/MKT Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
3 The Company The Technologies Electric drives and controls Linear motion technology Gears Assembly techologies Hydraulics, industrial Pneumatics Hydraulics, mobile Service and Qualification 11 A8
4 Drive & Control Academy 12
5 Our Philosophy Use of industrial components Bosch quality standards Modular concepts Curriculum, textbooks and e-learning come with the systems Hands on training at the customer on request 13
6 Bosch Rexroth Labs Modular training tool concept for work force training Training material Text Books Elearnings Animations Simulation Software for Training Hands on Training Systems Teacher and Student Manuals Training Train the Trainer Trainings Onsite Visit our Standard Trainings (Charlotte NC, Chicago IL, Bethlehem PY) 14
7 Bosch Rexroth Learn World - LMS WBT s etraining Virtual classroom Online Assesment Centers Training Software/Tools Automation Studio, Scheme-editor, MTX micro Trainer, Hyvos Planing tool Training F2F Training Face to Face Text books, Teacher & Student Manuals Rexroth Learn World Bosch Rexroth partners and customers can go for a personalized LMS acount server LMS Hands on Training ebooks PDF Videos Animationen Knowledge Portal Training Program 2013 Information News Letter mehr elearning Train-the-Trainer 15 26/04/2011 DC-IA/SSD Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
8 Bosch Rexroth Labs Industrial Automation Labs Mechatronics (Level 1 to 3) Industrial and Mobile Hydraulics 16 9/22/2008, Department, Christian Nöth Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
9 Mechatronic Level 1 lab Pneumatics Basics Sensor Technology Advanced PLC controlled Closed loop control Basics Applications Extension Kit Automation set Pick and Place Linear Motion 17 26/04/2011, Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
10 Bosch Rexroth Curriculums (Mechatronic Lab Level 1) Electro Pneumatics 18 26/04/2011Christian Noeth Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
11 Bosch Rexroth Curriculums (Mechatronic Lab Level 1) Mechatronic: Sensor Technology - Basics 19 26/04/2011Christian Noeth Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
12 Mechatronic Level 2 lab Modular Mechatronic Training system Integrated Learning of: Pneumatics Electrical Drives Linear Technology Sensors PLC Programming Profibus DP 20 26/04/2011, Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
13 Mechatronic Level 3 lab Integrated Manufacturing HMI Programming PLC Programming Field Bus Technology Servo Drive Set Up and Troubleshooting Variable Frequency Drive Set Up and Trouble Shooting Automation System Commissioning, Trouble Shooting and Programming 21 26/04/2011, Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
14 Industrial Hydraulics lab Manual On/OFF Electro On/OFF PLC controlled Proportional Analog Position Control Trouble Shooting 22 26/04/2011, Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
15 Mobile Hydraulics Lab (Construction Industry) Manual On/OFF Throttle Control Load Sensing Load-Independent Flow Distribution (LUDV) 23 26/04/2011, Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
16 Training Systems Technologies Hydraulics Pneumatics PLC Sensor Technology Mechatronics Advanced Mechatronics 24
17 Training Systems Use of Industrial components. Students learn on real equipment All Training Systems are developed and produced according the Bosch quality guidelines (Best in class) All technologies we provide for the educational market are also part of our industrial group. High competence is available Every Training System (component set) includes a curriculum Curriculums are developed by instructors, who do industrial training for years. Latest industrial developments get implemented into the Training Systems and Curriculums 25
18 DS4NA Fluid Power Training System Two independent workstations (4 person) Modular concept Useable for Hydraulics Pneumatics PLC Technology and Sensor technology and Mechatronics Support Frame DS4 Trouble Shooting: component set Mobile hydraulics: component set mobile hyd. position control loop (analog): component set PLC controls Hydraulics Proportional technology: component set Electrically operated valves:bibb component set Manually operated valves: BIBB component set 26 26/04/2011Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
19 DS4NA Fluid Power Training System Double sided hydraulic trainer Load sense piston pump Ample (lockable) storage areas No additional storage rack required 27 26/04/2011 DCCA training Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
20 Training Systems: Hydraulics BiBB Component kit hydraulics Component set for electro hydraulics Component set for hydraulic manual lever valves Rexroth components NS 6 Teacher/students project handbooks Textbooks and educational software 28
21 Training Systems: Hydraulics Proportional valve technology kit Directional valve Pressure relief valve Flow control valve Rexroth components NS 6 Teacher/students project handbooks Educational software 29
22 Mobile Hydraulics Technologies: Load sensing (LS) Load-independent flow distribution system (LUDV) Throttle Control (DRST) Project Manuals: Teacher manual for mobile hydraulic project exercises Student manual for mobile hydraulic project exercises Technical books: Hydraulics in mobile equipment 30 26/04/2011Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
23 4/3-way directional valve 31
24 Training Systems Pneumatics ProLine the Best-in-Class solution EcoLine the economic solution 32
25 Qualification week Horizontal solutions EcoCase Panel mobile Table Vertical solutions EcoDesk Mobile DS3 33
26 Training Systems: Pneumatics EcoDesk + EcoCase cost-effective support frame Usable for all pneumatics and sensors exercises Double sided Usable for pneumatics and sensors exercises Usable as support frame and storage box 34
27 Training Systems: Pneumatics ProLine - Support carrier DS3 Usable for pneumatics and sensors Two independent workstations Grooved plates for Snap-in components, e. g. valves, electric components and sensors Perforated plate for storage Support Frame DS3 Pneumatic Handling Module E2C Pneumatic Pressure Control set PLC controls Pneumatics Electro pneumatics: BIBB component set Basic Pneumatics: BIBB component set 35
28 Training Systems: Pneumatics ProLine BiBB basic kit Teacher/student handbooks Textbooks Educational software 36
29 Training Systems: Mechatronics ProLine Electro pneumatic handling kit Easy to Combine (E2C) kit Teacher/students project handbooks IndraControl L20 PLC including IndraWorks software Application programs 37
30 Training Systems: Mechatronics ProLine Electro pneumatic handling kit Easy to Combine (E2C) kit Teacher/students project handbooks IndraControl L20 PLC including IndraWorks software Application programs 38
31 Trainings system linear techniques Compact-module linear system with integrated drive Kit Hardware and software Project trainings available Also controlable with control panel VCP R 39
32 Training Systems: Sensors Sensor Component Kits Standard kit Extension kit Automation technology supplement kit AS-Interface AS-Interface with Profibus DP Material sample case Teacher-/students handbooks 40
33 Sensor Technology Basic and advanced sensor kit The kit includes different sensors (inductive, capacitive, magnetic), light scanner, motor unit with controller, guide unit with ultrasound sensor, cables, counter frequency module, distribution box 24V, Leveling for sensors Inductive analogue sensor, evaluation kit digital materiel differentiation, ultrasound sensor, reflection light barrier 41
34 Training Systems: Electric Drives and Controls PLC IndraControl L20 for Pneumatics and Hydraulics L20 with snap-in mount for easy fitting to all Rexroth grooved plates 42
35 What is PLC open? PLC Open Supported Programming Languages Graphical Languages IL LD SFC Members Text Languages Bosch Rexroth Competitor 43
36 Training Systems: Electric Drives and Controls PLC Technology - IndraControl L20 IndraWorks supports all languages according to the IEC standard Text based Languages: Instruction List (IL) Structured Text (ST) Graphical Languages Sequential Function Chart (SFC) Function Block Diagram (FBD) The Continuous Function Chart editor (CFC) Ladder Diagram (LD) Exchange projects to different work places via compact flash card Offline simulation 44
37 Training Systems - Mechatronics Mechatronics 45
38 Mechatronic mms: The concept Hardware Software Teachware Pneumatic/ hydraulic press Sensors Electrical drives Plc control Profibus coupler more Engineering Tool IndraWorks Application program with detailed comments Manuals Teacher handbook: mechatronic project exercises with solutions CD Student handbook: mechatronic project exercises PLC manuals IndraLogic L20 CD Technical documentation Mechatronic book 46
39 mms modular Mechatronic System Plug-and-Play automation system for cube assembly Technologies: Pneumatics Electrical Drives Linear Technology Sensors PLC Programming Profibus DP 47
40 mms: Station Ware House Automation processes: Take cube half off the ware house Transport cube half via conveyor Identify the component structure Material identification Sort out wrong components Provide Ready for pickup signal 48
41 mms: Assembly Automation processes: Pickup cube have from station 1 Insert pins to cube half Pickup second cube have from station 1 and place it at the press Press cube halfs to a cube Take the cube off the press Pick up cube and deliver it via conveyor 49
42 mms: Storage Automation processes: Pick up cube from station 2 Select correct spot Storage 50
43 Mechatronics mms modular mechatronic system Magazine Station Storage Station Processing Station With Pneumatic press 51 26/04/2011 DC-IA/SSD3 Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
44 mms: Industrial Control concept Air Service Unit PLC Control: Bosch Rexroth IndraControl L20 Digital Inputs and Outputs using Bosch Rexroth Inlines Bosch Rexroth Profibus coupler 52
45 Mechatronics mms Summing up 2-3 students can do exercises at one station (6-9 students per system). Learning different Technologies using a complete automation system. Industrial learning with Bosch Rexroth industrial components. Short commissioning, because the system will be delivered ready for operation. Learning by doing using Hardware, Software and Teachware. 53
46 From mms to Automation Training System Transfer system TS1 Coordinated Motion System CMS Modular Mechatronic System mms 54 26/04/2011 Department Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
47 ATS Automation Training System eature=plcp 55
48 Bosch Rexroth elearn World Set up your campus for the Bosch Rexroth Learn World Online elearnings Online Animations Online ebooks 56
49 Bosch Rexroth elearn Word Login as a guest for free (limited access) to check it out at: 57
50 Online elearnings 24/7 access Unlimited repeatability Check your learning progress in assessment centers Personalized certifications 58
51 Available Online elearnings Basic knowledge of Hydraulics - ehtg Basic knowledge of Pneumatics - eptg Basic knowledge Linear Technologies - eltg Basics of Machine Functional Safety - efsi Upcoming Online elearnings Energy Efficency Variable Speed Pump Drives (Sytronix) 59
52 Online Animations Look inside the technology Simulate applications 24/7 Access Package Basic Hydraulic 45 Animations Open and Close Circuit Pump Control system Valves and Cylinders etc /04/2011Christian Noeth Bosch Rexroth AG All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as
53 Online ebooks Handbook for the implementation of functional safety according to ISO Hydraulics Trainer Volume 1 Rexroth Oil cleanliness Booklet Linear Motion Technology Handbook Dictionary of Fluid Technology 61
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