Air Pressure/Flow Process Training Systems

Transcription

1 Air Pressure/Flow Process Training Systems LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 07/2018

2 Table of Contents General Description 2 Process & Instrumentation Workstation (Air) 3 Pressure and Flow Compressed Air 4 Optional Valves 4 Controllers 4 SCADA / DCS Software 5 Calibration Instrumentation 5 Additional Equipment 5 Smart Devices: HART and FOUNDATION Fieldbus 5 Troubleshooting 6 Air Requirements 6 Topic Coverage 8 Features & Benefits 8 List of Available Training Systems 8 Additional Equipment Required to Perform the Exercises 9 Optional Equipment 9 Optional (s) 10 Available Training Systems 11 Equipment Description 25 Optional Equipment Description 49 General Description The Air Pressure/Flow Process Training Systems, Series 3533, introduce students to process instruments and control performed on air processes. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of the systems allows instructors to select only the specific equipment necessary to attain the training objectives, without unrequired equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the of these configurations. The Air Pressure/Flow Process Training Systems feature a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the systems and is part of the pedagogical curriculum. The systems are completed by a wide choice of optional equipment. 2 Festo Didactic

3 Structure of the Air Pressure/Flow Process Training Systems Process & Instrumentation Workstation (Air) The Process & Instrumentation Workstation (Air) contains all the equipment required to perform the experiments with compressed air. It is designed to house the Electrical Unit and the Pneumatic Unit as well as other devices such as controllers, PLCs, a Color Paperless Recorder, and a Touch Screen Graphic Terminal The workstation also supports the different air tanks, valves, and instruments used in the experiments. To have a fully functional system, a controller, Series 3539, is required. To configure the system for hands-on training, the students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of pressure and flow air processes. The Electrical Unit provides power for the whole system, includes a lockable power switch, and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment. The workstation also features a storage cabinet with lockable doors and a retractable shelf. Festo Didactic 3

4 The dimensions of the Workstation (excluding any device installed on it) are: 680 x 1180 x 1890 mm (26.8 x 46.5 x 74.4 in). Process & Instrumentation Workstation (shown with optional equipment) Pressure and Flow Compressed Air Measurement and control experiments related to pressure and flow of compressed air can be done with the following devices: Air Tanks (2 sizes available) Air Rotameter Orifice Plate for air Solenoid Valve for air Pneumatic Control Valve Optional Valves Various pneumatic control valves are available to upgrade the training systems. The valves are provided with a current-to-pressure converter (if required). The available valves are listed below: Pneumatic Control Valve with different Digital Positioners (HART or FOUNDATION Fieldbus) Pneumatic Control Valve (with Positioner) Solenoid Valve for air Controllers A wide selection of controller are also available: Industrial PID Controllers (Ethernet or Modbus) Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and Communication Cable) 4 Festo Didactic

5 SCADA / DCS Software Two SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs come with an interface specially designed for the Instrumentation and Process Control Training Systems. An OPC server for the Foxboro controller is also available. Calibration Instrumentation An accurate calibration device is an essential addition to the system. It allows calibration and maintenance of the transmitters, current to pressure converter, gauges, and control valves. Four different calibration packages are available. A basic version makes it possible to perform the required calibration and a second version includes more advanced equipment. The two other calibration kits are each designed to act as configurator and sophisticated tools to calibrate the smart devices. Additional Equipment Other devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are: a Signal Tower Touch Screen Graphic Terminal (available in two sizes) Smart Devices: HART and FOUNDATION Fieldbus A few components of the Air Pressure/Flow Process Training Systems feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus. The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 ma outputs. The FOUNDATION Fieldbus protocol is like a Local Area Network (LAN) for smart devices. Most of these devices can be configured manually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator (Model or - B). FOUNDATION Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator (Model A or -B). Calibration kits are available for each of the two communication protocols. A Software Configurator compatible with the selected communication protocol is strongly suggested. Festo Didactic 5

6 Troubleshooting Troubleshooting of industrial process equipment is an integral part of the learning process. This is why the Air Pressure/Flow Process Training Systems feature many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Valves, Transmitters, etc. There are three different methods to insert faults: Local fault insertion is done by accessing the fault panel on a particular device to activate faults as required. Remote calibration fault insertion is performed by changing the calibration parameters of a device from the instructor's computer over either the HART or the FOUNDATION Fieldbus communication protocol (requires the appropriate modules). Remote fault insertion is achieved by remotely modifying the state of I/O relays on a PLC from a computer or from a touch screen terminal. Details of a setup on the Process & Instrumentation Workstation (shown with optional equipment). Air Requirements The Air Pressure/Flow Process Training System requires a reliable source of compressed air from a central air supply or portable unit able to deliver air at a minimal flow of 110 L/min (4 CFM), with a pressure of 620 kpa (90 PSI). Compressed air units are also available. The Air Compressor, Model 6410-B, is a silent portable unit able to supply air to a single station and is well suited to the systems. 6 Festo Didactic

7 Content dependency structure of the manuals for the training system. Festo Didactic 7

8 Air Pressure/Flow Process Training Systems, LabVolt Series Topic Coverage Air pressure and flow (basics, measurement, process control) Features & Benefits Complete training program that helps students to assimilate theoretical and practical knowledge Comprehensive curriculum List of Available Training Systems 8 Festo Didactic

9 Qty Description Model 1 Air Pressure/Flow Process Training System (Allen-Bradley) HART Air Pressure/Flow Process Training System FOUNDATION Fieldbus Air Pressure/Flow Process Training System (Siemens) HART Foxboro 762 Controller Bundle Honeywell UDC3500 Controller Bundle ControlLogix PLC Bundle Educational MicroLogix PLC Bundle Educational CompactLogix PLC Bundle Educational FOUNDATION Fieldbus PLC Add-On ControlLogix PLC Bundle Commercial 3539-A0 1 MicroLogix PLC Bundle Commercial 3539-C0 1 CompactLogix PLC Bundle Commercial 3539-D0 1 S PLC Bundle HART Educational 3539-P0 1 S PLC Bundle Educational 3539-S0 1 I/O Interface with LVProSim 9065-B0 Additional Equipment Required to Perform the Exercises Model Qty Description 1 1 Air Compressor 6410-B0 1 2 Air Compressor 6410-C0 1 3 Personal Computer Optional Equipment Qty Description Model 1 Touch-Screen Computer Mount 3451-B0 1 Touch Screen Graphic Terminal cm (5.7 in) 5922-B0 1 Process Control Signal Tower 5924-C0 1 Indicator-Light/Push-Button Station 5925-A0 1 Fuzzy Logic Software Add-On (Educational) Fuzzy Logic Software Add-On (Commercial) 5938-A0 1 Digital Pressure Gauge (Low Range) C0 1 Storage Station D0 1 Instrumentation Workstation (Assembled) G0 1 Pressure Switch (with Analog Output) Pressure Transmitter (HART) Pressure Transmitter (FOUNDATION Fieldbus) A0 1 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC A0 1 Pneumatic Control Valve for Air with a Positioner - Fisher B0 1 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC C0 1 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC D0 1 Required if no source of compressed air is available in the lab. The Air Compressor, Model 6410-C is also available. 2 Required if no source of compressed air is available in the lab. The Air Compressor, Model 6410-B is also available. 3 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. Festo Didactic 9

10 Qty Description Model 1 FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC Server, Educational) FactoryTalk View ME Studio (Commercial) A0 1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) B0 1 FactoryTalk View ME Station (Commercial) C0 1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) D0 1 InTouch Runtime (with Foxboro OPC Server) A0 1 InTouch Runtime (Additional License) B0 1 InTouch Dev Studio (with Foxboro OPC Server) C0 1 InTouch Dev Studio (Additional Licence) D0 1 Touch Screen Graphic Terminal (Allen-Bradley) cm (10.4 in) Industrial PC HMI (Siemens) A0 1 Calibration Kit Calibration Kit with Pressure Modules A0 1 Calibration Kit (HART) Calibration Kit (HART and FOUNDATION Fieldbus) A0 1 HART Software Configurator FOUNDATION Fieldbus Software Configurator A0 1 HART/FOUNDATION Fieldbus Software Configurator B0 1 WinCC Advanced Development Software Custom Computer for SCADA Optional (s) Qty Description Model 1 Instrumentation and Process Control Training System - Core s (s on CD-ROM) A0 1 Human-Machine Interfaces (User Guide) E0 1 Instrumentation and Process Control Training System - Optional s (s on CD-ROM) A0 1 Pressure and Level Switches (Student ) Control Valves (User Guide) E0 1 ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 1 MicroLogix 1100 Programmable Logic Controller (User Guide) E0 1 Foxboro Controller (User Guide) E0 1 Honeywell Controller (User Guide) E0 1 HART Device Configuration (Student ) FOUNDATION Fieldbus Networking (User Guide) E0 10 Festo Didactic

11 Available Training Systems Air Pressure/Flow Process Training System (Allen-Bradley) HART these configurations. The Air Pressure/Flow Process Training System (Allen-Bradley) HART introduces students to process instruments and control performed on air processes. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of the system allows instructors to select only the specific equipment necessary to attain the training objectives, without unnecessary equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the of The Air Pressure/Flow Process Training System (Allen-Bradley) HART features a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the system and is part of the pedagogical curriculum. The system comes with an Allen-Bradley unmanaged switch and it is completed by a wide choice of optional equipment. List of Equipment Qty Description Model 1 Emergency Switch Station 5926-A0 1 Digital Pressure Gauge (High Range) B0 1 Instrumentation Workstation (Without Heating/Cooling Unit) F0 1 Air Tank (Large) Air Tank (Small) A0 1 Muffler Assembly Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Solenoid Valve (Air) A0 1 Pneumatic Control Valve (Air) Electrical Unit Pneumatic Unit A0 1 Color Paperless Recorder Festo Didactic 11

12 Qty Description Model 1 Instrumentation Mounting Pipe Piping and Accessories (Air, Allen-Bradley) H0 List of s Description Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Control Valves (User Guide) E0 Table of Contents of the (s) Measurement (Student ) ( ) 3-1 Pressure Measurements 3-2 Pressure Loss 4-1 Flowmeters Process Control (Student ) ( ) 1-1 Determining the Dynamic Characteristics of an Air Process 2-1 Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 3-1 Guided Process Control Troubleshooting Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) System Specifications Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 1900 x 1200 x 1200 mm (74.8 x 47.2 x 47.2 in) TBE Air Pressure/Flow Process Training System FOUNDATION Fieldbus The Air Pressure/Flow Process Training System FOUNDATION Fieldbus includes two differential-pressure transmitters: FOUNDATION Fieldbus High Range 12 Festo Didactic

13 FOUNDATION Fieldbus Low Range Measurement and control experiments related to pressure and flow of compressed air can be performed using only the equipment provided with the training system. However, a PLC controller of Series 3539 and the FOUNDATION Fieldbus PLC Add-On, Model , are require to implement all system functionalities. List of Equipment Qty Description Model 1 Emergency Switch Station 5926-A0 1 Digital Pressure Gauge (High Range) B0 1 Instrumentation Workstation (Without Heating/Cooling Unit) F0 1 Air Tank (Large) Air Tank (Small) A0 1 Muffler Assembly Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 1 Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) A0 1 Solenoid Valve (Air) A0 1 Pneumatic Control Valve (Air) Electrical Unit Pneumatic Unit A0 1 Color Paperless Recorder Instrumentation Mounting Pipe Piping and Accessories (Air, Allen-Bradley) H0 List of s Description Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Control Valves (User Guide) E0 Table of Contents of the (s) Measurement (Student ) ( ) 3-1 Pressure Measurements 3-2 Pressure Loss 4-1 Flowmeters Process Control (Student ) ( ) 1-1 Determining the Dynamic Characteristics of an Air Process 2-1 Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 3-1 Guided Process Control Troubleshooting Festo Didactic 13

14 Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) System Specifications Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 1900 x 1200 x 1200 mm (74.8 x 47.2 x 47.2 in) TBE Air Pressure/Flow Process Training System (Siemens) HART The Air Pressure/Flow Process Training System (Siemens) HART introduces students to process instruments and control performed on air processes. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry. The modularity of the system allows instructors to select only the specific equipment necessary to attain the training objectives, without unnecessary equipment. Several configurations are available for a single workstation. Adding optional equipment can increase the of these configurations. The Air Pressure/Flow Process Training System (Siemens) HART features a workstation on which the equipment required for pressure and flow processes can be installed along with the electrical and pneumatic panels. A controller from Series 3539 is required to complete the system and is part of the pedagogical curriculum. The system comes with an Siemens unmanaged switch and it is completed by a wide choice of optional equipment. List of Equipment Qty Description Model 1 Emergency Switch Station 5926-A0 1 Digital Pressure Gauge (High Range) B0 1 Instrumentation Workstation (Without Heating/Cooling Unit) F0 1 Air Tank (Large) Air Tank (Small) A0 1 Muffler Assembly Orifice Plate (Air) Rotameter (Air) Differential-Pressure Transmitter (HART, High Range) Differential-Pressure Transmitter (HART, Low Range) Solenoid Valve (Air) A0 1 Pneumatic Control Valve (Air) Electrical Unit Pneumatic Unit A0 14 Festo Didactic

15 Qty Description Model 1 Color Paperless Recorder Instrumentation Mounting Pipe Piping and Accessories (Air, Siemens) Q0 List of s Description Familiarization with the Training System (User Guide) E0 Measurement (Student ) Measurement (Instructor Guide) Process Control (Student ) Process Control (Instructor Guide) Control Valves (User Guide) E0 Table of Contents of the (s) Measurement (Student ) ( ) 3-1 Pressure Measurements 3-2 Pressure Loss 4-1 Flowmeters Process Control (Student ) ( ) 1-1 Determining the Dynamic Characteristics of an Air Process 2-1 Tuning and Control of a Pressure Loop 2-2 Tuning and Control of a Flow Loop 3-1 Guided Process Control Troubleshooting Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Foxboro 762 Controller Bundle The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide. This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent Festo Didactic 15

16 controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system. List of Equipment Model Qty Description 1 PID Controller (Foxboro) Description Foxboro Controller (User Guide) E0 System Specifications Power Requirements Current Inputs Analog (4) Digital (2) Outputs Analog (2) Digital (2) Number of PID loops 2 Number of fault switches 10 Communication Configuration 0.5 A 4-20 ma analog inputs 24 V dc contact inputs, frequency counters 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) RS485 protocol Using the front panel Honeywell UDC3500 Controller Bundle The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, a simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and auto-tune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises. List of Equipment 16 Festo Didactic

17 Model Qty Description 1 PID Controller (Honeywell) Description Honeywell Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (3) Digital (4) Outputs Analog (2) Digital (3) Number of PID loops 2 Number of fault switches 10 Communication Configuration 0.75 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) Ethernet Using the front panel or using the provided software via an Ethernet connection ControlLogix PLC Bundle Educational This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide. List of Equipment Festo Didactic 17

18 Qty Description Model 1 Studio 5000 Logix Designer Full Edition Programmable Logic Controller (AB ControlLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (8) Number of PID loops 8 Number of fault switches 10 Communication Communication protocol 4.0 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) Ethernet HART compatible Configuration From a computer using RSLogix 5000 MicroLogix PLC Bundle Educational This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide. List of Equipment Qty Description Model 1 PLC Software (RSLogix Micro, Educational) 3245-A0 1 Communication Cable (Allen-Bradley) Programmable Logic Controller (AB MicroLogix 1100) Festo Didactic

19 Description MicroLogix 1100 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (2) Digital (10) Outputs Analog (2) 1.5 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays A, 2 high-speed FET relays A, 2 FET relays A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix 500 CompactLogix PLC Bundle Educational This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide. List of Equipment Model Qty Description 1 Studio 5000 Logix Designer Lite Edition Festo Didactic 19

20 Model Qty Description 1 Programmable Logic Controller (AB CompactLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (16) Number of PID loops 8 Number of fault switches 10 Communication 2.1 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays Ethernet Configuration From a computer using RSLogix 5000 FOUNDATION Fieldbus PLC Add-On The FOUNDATION Fieldbus PLC Add- On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge and a user guide. List of Equipment Qty Description Model 1 FOUNDATION Fieldbus Junction Box A0 1 FOUNDATION Fieldbus Bridge Description FOUNDATION Fieldbus Networking (User Guide) E0 20 Festo Didactic

21 ControlLogix PLC Bundle Commercial 3539-A0 This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide. List of Equipment Qty Description Model 1 Studio 5000 Logix Designer Full Edition (Commercial) 5935-B0 1 Programmable Logic Controller (AB ControlLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (8) Number of PID loops 8 Number of fault switches 10 Communication Communication protocol 4.0 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) Ethernet HART compatible Configuration From a computer using RSLogix 5000 Festo Didactic 21

22 MicroLogix PLC Bundle Commercial 3539-C0 This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide. List of Equipment Qty Description Model 1 PLC Software (RSLogix Micro, Commercial) 3245-B0 1 Communication Cable (Allen-Bradley) Programmable Logic Controller (AB MicroLogix 1100) Description MicroLogix 1100 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (2) Digital (10) Outputs Analog (2) 1.5 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays A, 2 high-speed FET relays A, 2 FET relays A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix Festo Didactic

23 CompactLogix PLC Bundle Commercial 3539-D0 This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide. List of Equipment Qty Description Model 1 Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0 1 Programmable Logic Controller (AB CompactLogix) Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 System Specifications Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (16) Number of PID loops 8 Number of fault switches 10 Communication 2.1 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays Ethernet Festo Didactic 23

24 Configuration From a computer using RSLogix 5000 S PLC Bundle HART Educational 3539-P0 This bundle includes a Siemens S PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software, one copy of the Process Device Manager Software and a user guide. List of Equipment Qty Description Model 1 Programmable Logic Controller (S7-1516) Distributed I/O Module (HART) PLC Software (Step 7 Professional) with Process Device Manager Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 24 Festo Didactic

25 S PLC Bundle Educational 3539-S0 This bundle includes a Siemens S PLC, one copy of STEP 7 Software and a user guide. List of Equipment Qty Description Model 1 Programmable Logic Controller (S7-1516) PLC Software (Step 7 Professional) Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Equipment Description PLC Software (RSLogix Micro, Educational) 3245-A0 The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers). It is a Windows -based application produced by Rockwell Software that allows PLC programming using a personal computer. The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and- Festo Didactic 25

26 replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B). Specifications Computer Requirements A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. PLC Software (RSLogix Micro, Commercial) 3245-B0 personal computer. The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers), such as the Programmable Logic Controller (MicroLogix), Model It is a Windows -based application, produced by Rockwell Software, that allows PLC programming using a The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B). Specifications Computer Requirements A currently available personal computer Pentium type with RS-232 serial port, running under one of the Microsoft operating systems, Windows 2000, Windows XP, Windows Vista or Windows 7, is required. 26 Festo Didactic

27 Communication Cable (Allen-Bradley) The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC. Specifications Communication Cable Type Length 8 pin mini DIN to 9 pin D shell 2 m (6.5 ft) Emergency Switch Station 5926-A0 The Emergency Switch Station consists of a mushroom-type pushbutton that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive. Specifications Physical Characteristics Dimensions (H x W x D) Net Weight TBE TBE Festo Didactic 27

28 Studio 5000 Logix Designer Lite Edition Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, searchand-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition : Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Included Software Available Languages Computer Requirements RSLogix 5000 and RSLinx Lite Relay ladder, structured text, sequential function chart, and function block diagram. A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Studio 5000 Logix Designer Full Edition Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search- 28 Festo Didactic

29 and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition : Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Included Software Available Languages Computer Requirements RSLogix 5000 and RSLinx Lite Relay Ladder, structured text, sequential function chart, and function block diagram. Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1. Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0 Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, searchand-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition : Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Included Software Available Languages RSLogix 5000 and RSLinx Lite Relay ladder, structured text, sequential function chart, and function block diagram. Festo Didactic 29

30 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Studio 5000 Logix Designer Full Edition (Commercial) 5935-B0 Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software, used to build programs for PLCs. Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, searchand-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx. The following versions are available: : Studio 5000 Logix Designer Lite Edition : Studio 5000 Logix Designer Full Edition 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial) 5935-B: Studio 5000 Logix Designer Full Edition (Commercial) Specifications Included Software Available Languages Computer Requirements RSLogix 5000 and RSLinx Lite Relay Ladder, structured text, sequential function chart, and function block diagram. Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1. 30 Festo Didactic

31 I/O Interface with LVProSim 9065-B0 The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface. The I/O Interface has four 4-20 ma analog inputs, two 4-20 ma analog outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply. The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control. When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals. The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer. LVProSim is free to use and can be downloaded without charge. Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is compatible with Linux, MATLAB, and NI LabVIEW. Raw data can be acquired using these software/ platform, given the appropriate drivers are installed. Festo Didactic 31

32 PID Controller LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well. The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time. Trend Recorder The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics. Function Generator set point, the disturbance signal, or the controller output signal. The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller 32 Festo Didactic

33 Data Acquisition Through continuous acquisition of process data via the I/O Interface, LVProSim can: achieve digital PID control of the process be used as the primary and secondary controller of a cascade control loop be used as a process simulator be used as a general purpose data acquisition system Generic Process Simulator The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains. Specifications Supply Voltage Inputs Analog Digital Outputs Analog Digital Analog/Digital Converter Resolution Digital/Analog Converter Resolution Computer Requirements Physical Characteristics Dimensions (H x W x D) Net Weight 24 V 4 x 4-20 ma 4 x 24 V 2 x 4-20 ma 2 x 24 V 12 bits 8 bits A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows x 120 x 172 mm (2.2 x 4.7 x 6.8 in) 1 kg (2.2 lb) Festo Didactic 33

34 Digital Pressure Gauge (High Range) B0 The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges: B High-Range psi (0-690 kpa) C Low-Range 0-30 psi (0-200 kpa) Instrumentation Workstation (Without Heating/Cooling Unit) F0 The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water. The Instrumentation Workstation, Model F, does not include a Heating/Cooling Unit. system at the same time, one group on each side. Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the Specifications Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) TBE TBE 34 Festo Didactic

35 Air Tank (Large) This Air Tank is a robust ASMEcompliant pressure vessel designed to contain pressurized air. It features two pressure ports equipped with a quickconnect fitting (1/4 inch) and a graduated hand-operated valve. Specifications Capacity Maximum Pressure 7.6 L (2 gal) bar (150 psi) Air Tank (Small) A0 This Air Tank is a robust pressure vessel designed to contain pressurized air. It features two pressure ports each equipped with a quick-connect fitting (1/4 inch) and a graduated handoperated valve. The tank is coated to resist corrosion and is tested to SAE J10 compliance. Specifications Capacity Maximum Pressure 0.95 L (1/4 gal) bar (150 psi) Festo Didactic 35

36 Muffler Assembly The Muffler Assembly is composed of two air inlet ports connected to a muffler to reduce exhaust noise. A graduated hand valve for each air inlet restricts the access to the muffler while a third one is used to link the two input lines. Orifice Plate (Air) into a usable flow rate value. The Orifice Plate (Air) is a flow measurement device designed for air applications. It uses the Venturi effect to produce a pressure drop from which the flow rate can be inferred. This primary element consists of an orifice precisely machined in a brass tube. The Orifice Plate (Air) requires the use of a differential-pressure transmitter to directly convert the pressure drop 36 Festo Didactic

37 Rotameter (Air) The Rotameter is a variable area flowmeter specifically calibrated to measure the air flow in a compressed air setup. It provides a direct visual reading of the flow by simply observing the position of a float inside the transparent graduated tube. Differential-Pressure Transmitter (HART, High Range) psi). A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 1.6 MPa (240 This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Foundation Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Festo Didactic 37

38 Differential-Pressure Transmitter (HART, Low Range) A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range) B Differential-Pressure Transmitter (Profibus-PA, Low Range) Differential-Pressure Transmitter (FOUNDATION Fieldbus, High Range) A0 psi). A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The High Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 1.6 MPa (240 This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Foundation Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) A Differential-Pressure Transmitter (Foundation Fieldbus, Low Range) B Differential-Pressure Transmitter (Profibus-PA, Low Range) 38 Festo Didactic

39 Differential-Pressure Transmitter (HART, Low Range) A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The Low Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 50 kpa (7.3 psi). This Differential-Pressure Transmitter includes a transmitter which is compatible with the HART communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) A Differential-Pressure Transmitter (Fieldbus, Low Range) B Differential-Pressure Transmitter (Profibus-PA, Low Range) Differential-Pressure Transmitter (FOUNDATION Fieldbus, Low Range) A0 A differential pressure transmitter is an instrument that senses a pressure difference between two points and converts the pressure to a standardized electronic signal which can be sent to a control element. The transmitter can be configured so that its signal is either proportional to a pressure differential, a flow rate, or a level. The Low Range version of the differential pressure transmitter is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 50 kpa (7.3 psi). Festo Didactic 39

40 This Differential-Pressure Transmitter includes a transmitter which is compatible with the Foundation Fieldbus communication protocol. Available Differential-Pressure Transmitters: Differential-Pressure Transmitter (HART, High Range) A Differential-Pressure Transmitter (Fieldbus, High Range) B Differential-Pressure Transmitter (Profibus-PA, High Range) Differential-Pressure Transmitter (HART, Low Range) A Differential-Pressure Transmitter (Fieldbus, Low Range) B Differential-Pressure Transmitter (Profibus-PA, Low Range) Solenoid Valve (Air) A0 The Solenoid Valve (Air) is a four-way, two-position, single-solenoid operated, directional control valve. It is made of brass and has 1/4 inch connectors. The valve can be used, among other things, to direct the flow of air and to create perturbations in the system. A 24 V dc signal is used to toggle the position of the solenoid. Pneumatic Control Valve (Air) The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. 40 Festo Didactic

41 This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) PID Controller (Foxboro) The PID Controller (Foxboro) consists of a Foxboro 762 controller. This timetested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system. Festo Didactic 41

42 PID Controller (Honeywell) The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and autotune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises. Programmable Logic Controller (S7-1516) The Programmable Logic Controller (S7-1516) consists of a controller from the Siemens family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 ma inputs, eight 24 V dc output relays and eight 4-20 ma outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. The Siemens S PLC supports two types of network communication: one PROFIBUS and three PROFINET ports. The S PLC is programmed using Siemens SIMANTIC STEP 7 Pro software in TIA Portal environnement (Model 46986) using any of four languages: Ladder (LAD), Function Block Diagram (FBD), Instruction List (IL). This module has ten switches that the instructor can use to insert faults. 42 Festo Didactic

43 Programmable Logic Controller (AB MicroLogix 1100) The AB MicroLogix 1100 PLC is a compact programmable logic controller ideal for small to mid-sized applications. It features ten digital inputs, two analog inputs, six digital outputs, and two analog outputs. Programs for this PLC are written using Rockwell's RSLogix Micro software (Model 3245-A or -B) and can be used to implement a wide variety of control procedures, including PID routines. It includes an Ethernet communication port, a DF1 Full-Duplex Serial link (RS-232-C) port, an embedded LCD and control keys, and many more advanced features. Hidden behind the module is a total of eight switches that the instructor can use to insert faults in the system. Programmable Logic Controller (AB ControlLogix) The Programmable Logic Controller (AB ControlLogix) consists of a controller from the Allen-Bradley family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 ma HART inputs, eight 24 V dc output relays and eight 4-20 ma HART outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. The ControlLogix PLC supports EtherNet/IP. The EtherNet/IP communication ports are located on the PLC processor. A USB port, also located on the PLC processor, can be used to transfer a program into the PLC. The ControlLogix PLC can be programmed using Rockwell's RSLogix 5000 Full Edition software (Model or -B) in any of four languages: relay ladder, structured text, sequential function chart, and function block diagram. The module has ten switches that the instructor can use to insert faults. Festo Didactic 43

44 Programmable Logic Controller (AB CompactLogix) The AB CompactLogix PLC is a costeffective controller from the Allen- Bradley family of Logix controllers. This PLC features a L24 CPU and includes sixteen 24 V dc digital inputs and sixteen 24 V dc digital output relays hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. A total of eight 4-20 ma analog inputs and eight 4-20 ma analog outputs are also included. The CompactLogix PLC supports Ethernet/IP network communication. The two Ethernet/IP ports are located on the front panel to make the cabling more convenient. The CompactLogix PLC is programmed with Rockwell's RSLogix 5000 Lite Edition software (Model 5935 or -A) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram. This module has ten switches that the instructor can use to insert faults. Electrical Unit The Electrical Unit is the source of 24 V dc power for the system. It includes a lockable safety switch, a power transformer from line level to 24 V dc, and all the necessary inputs and outputs in both a banana jack version and in a terminal block version. A fault panel is also included to easily insert a fault during troubleshooting exercises. 44 Festo Didactic

45 Pneumatic Unit A0 The Pneumatic Unit regulates the pressurized air coming from an external compressed air source. It includes an activation switch to quickly turn on or off the air supplied, an adjustable low-range pressure regulator (0 to 200 kpa (0 to 30 psi)) with its output air port, and an adjustable high-range pressure regulator (0 to 700 kpa (0 to 100 psi)) with its output air port. A fault panel is included to insert a fault in the system when performing troubleshooting exercises. Specifications Low-Range Pressure Regulator Range High-Range Pressure Regulator Range Physical Characteristics Dimensions (H x W x D) Net Weight kpa (0-30 psi) kpa (0-100 psi) TBE TBE Color Paperless Recorder The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 ma inputs with a scan time of 100 ms are available and can be displayed on the thin-film-transistor (TFT) 17.8 cm (7 in) color display. The device can be configured using push-buttons and a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP). Specifications Inputs Number 4 Type Current Rating Scan Time Outputs Display Type Dimensions High speed 4-20 ma 100 ms Four output relays Thin-film-transistor (TFT) color display 17.8 cm (7 in) Festo Didactic 45

46 Communication Ports USB and Ethernet Distributed I/O Module (HART) outputs. The Distributed I/O Module (ET 200M) consists of an interface module from Siemens and permits to connect analog I/O's using HART communication protocol to a Siemens PLC through PROFINET communication. This I/O module features eight 4-20 ma HART analog inputs and eight 4-20 ma HART analog All the I/O'S can be hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. This module has six switches that the instructor can use to insert faults. FOUNDATION Fieldbus Junction Box A0 The FOUNDATION Fieldbus Junction Box is a device used to connect up to four field devices to a H1 segment. It can also be used to terminate an end of the cable run. 46 Festo Didactic

47 FOUNDATION Fieldbus Bridge The FOUNDATION Fieldbus Bridge is a device used to establish a link between a computer, a PLC of the Logix5000 family (ControlLogix and CompactLogix), and a network of FOUNDATION Fieldbus devices. The FOUNDATION Fieldbus Bridge connects to the computer and the PLC via an Ethernet/IP network. PLC Software (Step 7 Professional) with Process Device Manager The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user. Model also includes SIMATIC PDM (Process Device Manager) software for configuration, parameter assignment, commissioning, diagnostics and maintenance of intelligent field devices and automation components. Festo Didactic 47

48 PLC Software (Step 7 Professional) The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user. Instrumentation Mounting Pipe The Instrumentation Mounting Pipe is a vertical pipe used to install instruments, usually differentialpressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe replicates the common industrial 48 Festo Didactic

49 practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Mounting Pipe can be mounted on both sides of the Process Workstation or on the Instrumentation Workstation. Piping and Accessories (Air, Allen-Bradley) H0 Piping and Accessories (Air, Siemens) Q0 The Piping and Accessories (Air, Allen- Bradley) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. An Allen-Bradley unmanaged switch also comes with the accessories. The Piping and Accessories (Air, Siemens) model includes a reel of tubing, a tube cutter, connectors, and other items required to use the air workstation. A manual needle valve is also included to control the flow of air in the process. A Siemens unmanaged switch also comes with the accessories. Optional Equipment Description Touch-Screen Computer Mount (Optional) 3451-B0 This sturdy mount allows the installation of the Touch-Screen Computer, Model 46299, on the side of the 3531 Instrumentation Workstation, Model Festo Didactic 49

50 Touch Screen Graphic Terminal cm (5.7 in) (Optional) 5922-B0 port and an RS-232 serial port. The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 600 with a 14.5 cm (5.7 in) color display. This touchscreen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system. Description Human-Machine Interfaces (User Guide) E0 Specifications Graphic Terminal Model Allen-Bradley PanelView Plus 600 Type Resolution Display Size Communication Ports Communication Ports Physical Characteristics Dimensions (H x W x D) Net Weight Touch Screen 320 x 240 pixels 14.5 cm (5.7 in) EtherNet/IP RS-232 serial TBE TBE 50 Festo Didactic

51 Process Control Signal Tower (Optional) 5924-C0 The Signal Tower consists of three lights providing visual signals for various states of the Pressure, Flow, Level, and Temperature Process Training Systems. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Indicator-Light/Push-Button Station (Optional) 5925-A0 The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push- Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the system. Specifications Indicator Lights Number 3 Color Voltage Rating Push Buttons Number 3 1 green, 1 yellow, 1 red 24 V dc Festo Didactic 51

52 Type 1 normally closed, 2 normally open Voltage Rating 24 V dc Faults Switches 4 Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Fuzzy Logic Software Add-On (Educational) (Optional) program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Fuzzy Logic Software Add-On (Commercial) (Optional) 5938-A0 program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

53 Air Compressor (Optional) 6410-B0 The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose. The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Specifications Power Requirements Current Power Service Installation Tank Capacity Flow Rate Flow Rate (Free Flow) Flow Rate at 621 kpa (90 psi) Maximum Pressure Noise Level Physical Characteristics Dimensions (H x W x D) Net Weight 14.4 A kw (1.5 hp) Standard single-phase ac outlet 50 L (13 gal) 180 L/min (6.3 CFM) 127 L/min (4.5 CFM) 8 bar (116 psi) 42 db/a (about as quiet as a refrigerator) 1041 x 330 x 686 mm (41 x 13 x 27 in) 69.9 kg (154 lb) Festo Didactic 53

54 Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Specifications Power Requirements Current Service Installation Tank Capacity Flow Rate Maximum Pressure Noise Level Physical Characteristics Dimensions (H x W x D) Net Weight 4.8 A Standard single-phase ac outlet 15.1 L (4 gal) 42.5 L/min at 620 kpa (1.5 SCFM at 90 psi) 800 kpa (120 psi) 40 db(a) (about as quiet as a refrigerator) TBE TBE Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 10. A monitor, keyboard, and mouse are included. Specifications 54 Festo Didactic

55 Power Requirements Current Service Installation 2 A Standard single-phase ac outlet Touch-Screen Computer (Optional) The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space. Touch-Screen Computer Large (Optional) A0 The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a fullmotion mount, model 3451-A0 or 3451-B0, on the Instrumentation Workstation to maximize desk space. Digital Pressure Gauge (Low Range) (Optional) C0 The Digital Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, an LCD display, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in two versions with different operating ranges: B High-Range psi (0-690 kpa) C Low-Range 0-30 psi (0-200 kpa) Festo Didactic 55

56 Storage Station (Optional) D0 The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation. It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station. The Storage Station is mounted on lockable casters to facilitate its mobility. Specifications Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in) TBE Instrumentation Workstation (Assembled) (Optional) G0 The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water. The Instrumentation Workstation, Model G, does not include a Heating/Cooling Unit and is delivered already assembled. Like the Process Workstation, the Instrumentation Workstation is a 56 Festo Didactic

57 double-sided mobile workstation. Two groups of students can work on the system at the same time, one group on each side. A hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit, Model C. This convenient piece of equipment makes it possible to move both stations as a single unit. Pressure Switch (with Analog Output) (Optional) The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kpa (0 psi) to 1000 kpa (145 psi). It features a 4-20 ma output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value. List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) 1 Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Festo Didactic 57

58 Pressure Transmitter (HART) (Optional) The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) Specifications Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight -100 to 1000 kpa (-15 to 150 psi) TBE TBE Pressure Transmitter (FOUNDATION Fieldbus) (Optional) A0 Specifications The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight -100 to 1000 kpa (-15 to 150 psi) TBE TBE 58 Festo Didactic

59 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 (Optional) A0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Valve for Air with a Positioner - Fisher 3660 (Optional) B0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) Festo Didactic 59

60 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 (Optional) C0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 (Optional) D0 The Pneumatic Control Valve for Air is a normally closed stainless steel valve with 1/4 inch connectors designed to regulate the flow of air. This compact valve features a rugged construction and good control characteristics over the air flow. The Pneumatic Control Valve (Air) includes a current-to-pressure converter which transforms a 4-20 ma input signal into a pneumatic signal sent to the actuator of the valve. This control valve is available in different versions which can include a positioner. The various versions are: Pneumatic Control Valve (Air) A0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC B0 Pneumatic Control Valve for Air with a Positioner - Fisher C0 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC D0 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC Festo Didactic

61 FactoryTalk View ME Studio (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 61

62 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

63 FactoryTalk View ME Station (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 63

64 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

65 FactoryTalk View ME Studio (Commercial) (Optional) A0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 65

66 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) B0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

67 FactoryTalk View ME Station (Commercial) (Optional) C0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 67

68 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) D0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

69 InTouch Runtime (with Foxboro OPC Server) (Optional) A0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model Y. Model Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) 1 System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Festo Didactic 69

70 InTouch Runtime (Additional License) (Optional) B0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model Y. Model Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) 1 System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control 70 Festo Didactic

71 InTouch Dev Studio (with Foxboro OPC Server) (Optional) C0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model Y. Model Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) 1 System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control Festo Didactic 71

72 InTouch Dev Studio (Additional Licence) (Optional) D0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model Y. Model Z includes the Foxboro OPC server as well as the database. Available versions: A InTouch Runtime (with Foxboro OPC Server) B InTouch Runtime (Additional License) C InTouch Dev Studio (with Foxboro OPC Server) D InTouch Dev Studio (Additional Licence) Y InTouch Dev Studio (Database only) Z InTouch Dev Studio (Database and Foxboro OPC Server) Description Human-Machine Interface (User Guide) E0 Table of Contents of the (s) Human-Machine Interface (User Guide) (85986-E0) 1 System Setup 2 Software Installation 3 Familiarization with the Interface 4 PID Control 72 Festo Didactic

73 Touch Screen Graphic Terminal (Allen-Bradley) cm (10.4 in) (Optional) The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 1000 with a 26.4 cm (10.4 in) color display. This touchscreen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated EtherNet/IP communication port, two USB ports and an RS-232 serial port. The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. Description Human-Machine Interfaces (User Guide) E0 Specifications Graphic Terminal Brand Allen-Bradley PanelView Plus 1000 Type Resolution Size Communication Ports Communication Ports Physical Characteristics Dimensions (H x W x D) Net Weight Touch screen 640 x 480 pixel/in 26.4 cm (10.4 in) EtherNet/IP RS-232 serial port TBE TBE Industrial PC HMI (Siemens) (Optional) A0 The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (19 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the Festo Didactic 73

74 various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software. The WinCC Advanced development software, Model 46984, is optional and can be used to design your own control interface. Description Human-Machine Interface (User Guide) E0 Calibration Kit (Optional) Level, and Temperature Process Training Systems. The Calibration Kit includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A calibration pump completes the kit and is used to calibrate pressure devices. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Description (Job Sheets - Student) Calibration Kit with Pressure Modules (Optional) A0 The Calibration Kit is a variant of the Calibration kit, Model , that also includes a Fluke 725 multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable measurement of pressure directly on the Fluke calibrator. Description (Job Sheets - Student) Festo Didactic

75 Calibration Kit (HART) (Optional) The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices. This version of the kit contains a Fluke 754 documenting process calibrator with HART capabilities to calibrate, maintain, and troubleshoot HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals. It also include a test pump used to generate a wide range of pressures from vacuums at -95 kpa (-13.9 psi) to pressures up to 410 kpa (600 psi). Two pressure gauges, a low-range version (up to 34 kpa (5 psi)) and a highrange version (up to 690 kpa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems. Available Calibration Kits: Calibration Kit (HART) A Calibration Kit (HART and FOUNDATION Fieldbus) Description (Job Sheets - Student) Calibration Kit (HART and FOUNDATION Fieldbus) (Optional) A0 The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices. This version of the kit is compatible with both HART and FOUNDATION Fieldbus. It includes an Emerson 475 Field Communicator: a universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. Festo Didactic 75

76 It also include a test pump used to generate a wide range of pressures from vacuums at -95 kpa (-13.9 psi) to pressures up to 410 kpa (600 psi). Two pressure gauges, a low-range version (up to 34 kpa (5 psi)) and a highrange version (up to 690 kpa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems. Available Calibration Kits Calibration Kit (HART) A Calibration Kit (HART and FOUNDATION Fieldbus) Description (Job Sheets - Student) HART Software Configurator (Optional) The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. Available versions: HART Software Configurator A FOUNDATION Fieldbus Software Configurator B HART/FOUNDATION Fieldbus Software Configurator List of s Description HART Device Configuration (Student ) HART Device Configuration (Instructor Guide) Table of Contents of the (s) HART Device Configuration (Student ) ( ) 2-1 Two-Wire Transmitter 2-2 Four-Wire Transmitter (Optional) 2-3 Output Device (Optional) 3-1 HART Multidrop with Multiple Transmitters Specifications 76 Festo Didactic

77 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FOUNDATION Fieldbus Software Configurator (Optional) A0 Configurator B HART/FOUNDATION Fieldbus Software Configurator The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge, Model Available versions: HART Software Configurator A FOUNDATION Fieldbus Software Description FOUNDATION Fieldbus Networking (User Guide) E0 Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. HART/FOUNDATION Fieldbus Software Configurator (Optional) B0 Bridge instead, Model Available versions: HART Software Configurator The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Festo Didactic 77

78 46982-A FOUNDATION Fieldbus Software Configurator B HART/FOUNDATION Fieldbus Software Configurator List of s Description HART Device Configuration (Student ) HART Device Configuration (Instructor Guide) FOUNDATION Fieldbus Networking (User Guide) E0 Table of Contents of the (s) HART Device Configuration (Student ) ( ) 2-1 Two-Wire Transmitter 2-2 Four-Wire Transmitter (Optional) 2-3 Output Device (Optional) 3-1 HART Multidrop with Multiple Transmitters Specifications Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. WinCC Advanced Development Software (Optional) The WinCC Advanced development software is a Windows-based application suite, produced by Siemens, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and industrial processes. A completed application provided with WinCC can be used with a S Siemens PLC and a 3531 System to perform process control experiments. The HMI database can be loaded directly on an Industrial PC, Model A0. Your applications can also be designed to run on a computer, model or A0. Description Human-Machine Interface (User Guide) E0 78 Festo Didactic

79 Custom Computer for SCADA (Optional) The Custom Computer for SCADA is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency. The optional preferred software for SCADA such as Intouch, FactoryTalkView, WinCC is preinstalled along with the other optional PLC programming software ordered at the same time, such as RSLogix Micro, RSLogix 5000 or Step7 TIAPortal. All the software are registered to the training facility. The computer model includes a printer and a 55.9 cm (22 in) wide-screen display. Specifications Power Requirements Current Service Installation TBE Standard single-phase ac outlet Festo Didactic 79