DIAMOND ALUMINUM COMPANY
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1 ENGINEERING DATA FOR DIAMOND ALUMINUM COMPANY ALUMINUM SLIP-ON FITTINGS SCHEDULE 40 ALUMINUM PIPE 9 East Galbraith Road Cincinnati Ohio 4526 Voice: (53) Fax: (53) info@diamond-aluminum.com Web:
2 Useful structures for work, home, or play Utmost simplicity is one of the outstanding characteristics of Diamond Aluminum Slip-On Fittings. Practically anyone can build common, everyday, usable structures that look professionally built. Infinite variations Railings of all types, Frames of all types, Display structures of all types, Shelters of all types, Enclosures of all types, Knock-down products of all types. DIA- MOND ALUMINUM FITTINGS MAKE PROFESSIONAL JOBS WITH DO IT YOURSELF ECONOMY! A few Diamond Aluminum Slip-on Fittings, pipe or tubing and a hex key are all that is needed. Utmost simplicity! Usage Examples Advertising Displays Adjustable Shelving Aircraft Maintenance Docks Animal Stalls Awning Frames Ballet Bars Barrel Racks Benches Bleachers Boat House Frames Cabanas Carnival Booths Carports Climbing Frames Clothing Racks Conveyors Diving Platforms Display booths Fences Frames Fuel Tank Stands Garden Structures Golf Shelters Grandstands Hose Racks Industrial Benches Jungle Gyms Kennels Light Standards Luggage Racks Lumber Racks Mail Box Posts Newsstands Outdoor Shelters Patios Play Houses Pallet Racks Picnic Tables Racks of all types Safety Railings Scaffolding Shelves Soccer Goals Stage Sets Stanchions Pool Ladders Tables TV Towers Voting Booths Welding Frames Work Benches Required hex key sizes Hex Key Size Pipe Size Pipe Size Tube 5/32 3/4 inch inch inch 3/6 /4 inch /2 inch
3 535.2 ALLOY CHEMICAL COMPOSITION Copper 0.05 Max Iron 0.0 Max Silicon 0.0 Manganese Magnesium Beryllium Boron Max Titatium Other Elements Each 0.05 Max Other Elements Total 0.5 Max Mechanical and Physical Properties Sand Castings AS CAST* Ultimate tensile strength 40,000 psi Yield Strength 20,000 psi Elongation 3.0% Brinell hardness 70 Fatigue endurance limit 0,000,000 psi Compression strength yield 24,000 psi Shearing strength 28,000 psi Charpy impact (90 degree V Notch 0.5 Ft Lbs Charpy impact (unnotched) 56.8 Ft Lbs Specific gravity 2.62 Electrical conductivity 23% *Properties shown are from green sand standard test bar molds without heat treatment. Test bars diameter cast to size and not machined were used Alloy is covered by US government and several technical specifications Federal Specifications QQA60f Technical Specifications B79-82b QQA37f B08-82b B26-82b
4 #00 ECONOMY TEE A B C D E 3/4 (PA) /2 /2 2 5/6 /6 /8 (PB) 3/6 3 /6 /32 9/6 /4 (PC) 2 /4 2 /8 3 3/4 3/6 /2 (PD) 3 9/6 2 /2 4 5/6 2 TUBE (TA) /2 /2 2 5/6 /8
5 #0 SWIVEL TEE A B C D E F G (PB) 2 3/6 9/6 4 /6 /32 /6 5/6 9/32 /4 (PC) 2 7/ /8 3/8 5/8 /2 /2 (PD) 2 7/8 2 5/6 5 3/6 5/6 9/6 7/8 7/6 While shown here and sold individually the #0 swivel tee is designed to be used in conjunction with other fittings to make adjustable fittings.
6 #02 JOINING TEE A B C D E F 3/4 (PA) 2 /4 2 3/8 9/6 /6 /8 /8 (PB) 2 3/4 3 /8 3/4 /32 3/8 9/6 /4 (PC) 2 3/4 3 5/8 2 /8 3/8 3/6 /2 (PB) /2 5/6 /2 2 /6 TUBE (TA) 2 /4 2 /38 9/6 /8 /8
7 #03 ADJUSTABLE TEE A B C D E F 3/4 (PA) 3/8 7/6 3 3/4 /6 3/6 2 (PB) /2 3/4 4 3/8 /32 2 /4 2 /4 /4 (PC) 2 /4 2 /8 5 3/4 3 3 /2 (PB) 2 /4 2 /2 6 /4 5/6 3 3/8 3 3/8 TUBE (TA) 3/8 7/6 3 3/4 3/6 2 G /4 5/8 5/8 The #03 adjustable tee is constructed from a #25 socket swivel and a #30 swivel fitting.
8 #05 ELBOW A B C D E F 3/4 (PA) 2 /4 2 3/8 9/6 /6 /8 /8 (PB) 2 3/4 3 /8 3/4 /32 3/8 9/6 /4 (PC) 2 3/4 3 5/8 2 /8 3/8 3/6 /2 (PB) /2 5/6 /2 2 /6 TUBE (TA) 2 /4 2 3/8 9/6 /8 /8
9 #06 ADJUSTABLE TEE A B C D E F 3/4 (PA) 5/6 7/6 3 5/8 /6 25/32 (PB) 5/8 3/4 4 3/6 /32 2 /8 /4 /4 (PC) 2 2 /4 5 9/6 2 3/4 5/8 /2 (PB) 2 /4 2 3/4 5 9/6 5/6 2 7/8 5/8 TUBE (TA) 5/6 7/6 3 5/8 25/32 The #06 adjustable elbow is constructed from two #25 socket swivel fittings.
10 #0 CROSS A B C D E 3/4 (PA) /2 7/6 3 3/8 /6 /8 (PB) 7/8 3/4 4 /2 /32 /2 /4 (PC) 2 /4 2 /8 5 /4 3/4 /2 (PB) 2 9/6 2 7/6 5 9/6 5/6 2 TUBE (TA) /2 7/6 3 3/8 /8
11 # ADJSUTABLE CROSS AS ASSEMBLED (2 PIECES) A B C D E F 3/4 (PA) /2 7/8 3 7/8 /6 2 9/6 (PB) 7/8 2 3/6 4 7/6 /32 7/8 3 /6 /4 (PC) 2 9/32 2 5/8 5 3/6 2 /4 3 5/8 /2 (PB) 2 /2 2 3/4 5 5/8 5/6 2 /2 4 TUBE (TA) /2 7/8 3 7/8 2 9/6 The # adjustable cross is constructed from two identical fittings and are normally sold as a pair.
12 #5 SIDE OUTLET TEE A B C D E F 3/4 (PA) 5/6 3/8 2 7/6 /6 2 7/6 7/6 (PB) 9/6 3/6 3 3/6 /32 3 3/6 3/4 /4 (PC) 2 2 7/32 3 3/4 3 3/4 2 3/6 /2 (PB) 2 5/6 2 9/6 4 /6 5/6 4 /6 2 /2 TUBE (TA) 5/6 3/8 2 7/6 2 7/6 7/6
13 #6 SIDE OUTLET ELBOW A B C D E F /4 (PC) 2 2 7/32 3 3/4 3 3/4 2 3/6 The #6 side outlet elbow is available only for /4 inch pipe. The #5-P side outlet tee with plug (not shown) is available in all sizes and is comprised of a #5 side outlet tee and a #500 plug.
14 #20-PA, #20-PB, #20-PC Side Outlet Cross #20 SIDE OUTLET CROSS A B C D E F 3/4 (PA) 3 7/6 2 /2 2 3/8 /6 /8 9/6 (PB) 4 / /8 /32 /2 3/4 /4 (PC) 5 5/6 3 3/4 2 3/4 3/6 3/4 /2 (PB) 5 5/6 3 3/4 5 5/6 5/6 7/8 7/8 TUBE (TA) 3 7/6 2 /2 2 3/8 /8 9/6 #20-PD /2 Side Outlet Cross
15 #25 SOCKET SWIVEL A B C D E F 3/4 (PA) 5/6 7/6 2 /2 /6 /4 (PB) 5/8 3/4 2 5/8 /32 3/8 /4 /4 (PC) 2 2 /8 3 3/4 2 /4 5/8 /2 (PB) 2 /4 2 /2 3 3/4 5/6 2 /8 5/8 TUBE (TA) 5/6 7/6 2 /2 /4 G /4 /4 7/6 7/6 /4
16 #30 SWIVEL A B C D E F 3/4 (PA) 3/8 7/6 2 9/6 /6 5/6 /4 (PB) /2 3/4 2 7/8 /32 /2 /4 /4 (PC) 2 /4 2 / /6 /2 (PB) 2 /4 2 /2 4 /2 5/6 2 /4 7/6 TUBE (TA) 3/8 7/6 2 9/6 5/6 /4
17 #3 PARALLEL SWIVEL A B C D E F 3/4 (PA) 3/8 9/6 3 5/6 /6 5/6 5/6 (PB) /2 5/6 4 9/32 /32 2 /4 2 /4 /4 (PC) 2 /4 2 3/8 6 /8 3 3 /2 (PB) 2 /4 2 /6 6 3/4 5/6 3 3/8 3 3/8 TUBE (TA) 3/8 9/6 3 5/6 5/6 5/6 The #3 parallel swivel is constructed from two #30 swivel fittings.
18 #35 DOUBLE SWIVEL A B C D E F 3/4 (PA) 3/8 7/6 3 3/4 /6 5/6 /4 (PB) /2 3/4 4 /8 /32 /2 /4 /4 (PC) 2 /4 2 /8 5 7/8 2 7/6 /2 (PB) 2 /4 2 /2 6 /4 5/6 2 /4 7/6 TUBE (TA) 3/8 7/6 3 3/4 5/6 /4
19 #36 RAILING STEP AND LANDING COMBINATION A B C D E F G H I 3/4 (PA) 5/6 7/6 6 3/6 /6 3/6 2 5/8 3 /6 2 7/6 (PB) 5/8 3/6 7 /6 /32 2 3/32 3 /4 4 2 /2 /4 (PC) 2 2 5/6 9 5/8 2 3/4 4 5/8 5 5/8 3 7/8 /2 (PB) 2 /4 2 /2 0 5/6 3 4 /2 5/8 6 /8 4 TUBE (TA) 7/6 7/6 6 3/6 3/6 2 5/8 3 /6 2 7/6 The #36 railing step and landing combination is composed of one #35 double swivel and two #25 socket swivels
20 #40 RIGHT ANGLE SWIVEL A B C D E F 3/4 (PA) 3/8 2 5/8 3 3/4 /6 5/6 /4 (PB) /2 3 /8 4 /8 /32 /2 /4 /4 (PC) 2 /4 4 /4 5 7/8 2 7/6 /2 (PB) 2 /4 4 /2 4 3/8 5/6 2 /4 7/6 TUBE (TA) 3/8 2 5/8 3 3/4 5/6 /4
21 #4 RAILING DOWNTURN OR BRACE FITTING A B C D E F G H 3/4 (PA) 3/8 3 27/32 4 3/8 /6 5/6 2 7/6 3 /6 (PB) /2 3 7/8 4 7/32 /32 2 /4 /4 2 /2 4 /4 (PC) 2 /4 5 3/6 5 7/8 3 5/8 3 7/8 5 5/8 /2 (PB) 2 /4 6 3/6 6 3/8 5/6 3 3/8 5/8 4 6 /8 TUBE (TA) 3/8 3 27/32 4 3/8 5/6 2 7/6 3 /6 The #4 railing downturn or brace fittings is constructed from two #25 socket swivels and a #40 right angel swivel fitting.
22 #50-R ROUND BASE FLANGE A B C D E F 3/4 (PA) 5/8 3/8 /6 /6 3 /6 2 (PB) 2 /32 3/4 /32 /32 /4 23/8 /4 (PC) 2 7/6 2 /4 /4 2 /6 /2 (PB) 2 /6 2 /2 5/6 5/6 5/6 3 /4 TUBE (TA) 5/8 3/8 3/6 2
23 #50-S RECTANGULAR BASE FLANGE A B C D E F G H 3/4 (PA) 2 7/8 5/8 /6 2 /8 7/8 /8 3/6 (PB) 2 /8 2 3/4 2 /6 /32 7/6 2 /4 /4 (PC) 2 9/6 3 /4 2 7/6 5/8 2 5/6 /6 /4 /2 (PB) 3 /6 3 /6 2 /6 5/ /8 /8 5/6 TUBE (TA) 2 7/8 5/8 2 /8 7/8 /8 3/6
24 #5-R ADJUSTABLE WALL MOUNTED RAILING FITTING A B C D E (PB) 3 /8 4 /6 2 7/6 /32 2 3/6 /4 (PC) 3 /2 4 3/4 2 7/8 2 7/8 /2 (PD) 4 5 5/6 3 /32 5/6 2 7/8 The #5-R adjustable wall mounted railing fitting is constructed from a #0 swivel tee and a #50-R round base flange fitting.
25 #5-S ADJUSTABLE WALL MOUNTED RAILING FITTING A B C D E (PB) 2 /6 4 /6 2 7/6 /32 2 3/4 /4 (PC) 2 7/6 4 3/4 2 3/6 3 /4 /2 (PD) 3 /6 5 /4 3 5/6 3 /6 The #5-s adjustable wall mounted railing fitting is constructed from a #0 swivel tee and a #50-S rectangular base flange fitting.
26 #55 ADJUSTABLE FLANGE BASE A B C D E F G 3/4 (PA) 9/6 /2 2 /2 5/6 /4 /4 (PB) 9/6 /2 2 /2 5/6 /4 /4 /4 (PC) 2 /4 2 /2 3 /2 2 5/8 /2 5/6 7/6 /2 (PB) 2 /4 2 /2 3 /2 2 5/8 /2 5/6 7/6
27 #56 ADJUSTABLE FLANGE A 3/4 (PA) 2 7/8 (PB) 3 /8 /4 (PC) B C D E F G H I /6 2 /2 9/6 2 /2 2 /8 5/6 /32 2 /2 9/6 2 7/8 /4 4 /8 2 3/4 /2 2 5/8 3 /2 2 /4 3 7/8 5/8 /2 (PB) 4 3/6 2 7/8 /2 5/6 2 5/8 3 /2 2 /4 3 5/6 5/8 TUBE (TA) 2 7/8 2 /2 9/6 2 /2 25/32 5/6 25/32 5/6 The #56 adjustable flange is constructed from a #25 socket swivel and a #55 adjustable flange base.
28 #57 LEAN-TO FLANGE A B C D E F G H 3/4 (PA) 3 2 5/6 /6 2 /2 9/6 2 23/32 (PB) 3 5/6 2 /4 5/6 /32 2 /2 9/6 3 /6 /4 (PC) 4 7/6 3 /2 2 5/8 3 /2 2 /4 4 3/6 /2 (PB) 4 3/4 3 3/8 /2 5/6 2 5/8 3 /2 2 /4 4 /2 TUBE (TA) 3 2 5/6 2 /2 9/6 2 23/32 The #57 lean-to flange is constructed from a #30 swivel and a #55 adjustable flange base.
29 #58 HINGE FLANGE A B C D E F 3/4 (PA) 2 /2 5/6 2 /2 9/6 3/6 (PB) 2 /2 5/6 2 /2 9/6 3/6 /4 (PC) 3 /2 /2 2 5/8 3 /2 2 /4 2 /2 /2 (PB) 3 /2 /2 2 5/8 3 /2 2 /4 2 /2 The #58 hinge flange is constructed from two #55 adjustable flange base fittings.
30 #60 WALL FLANGE A B C D E F G (PB) 2 /2 /4 5/6 /32 5/8 3 3/8 2 /6 /4 (PC) 2 5/8 3/8 7/ /8 2 7/8 2 25/32 7/6 7/6 5/6 2 3/8 4 5/6 3 3/8 /2 (PB) H I J K L M (PB) 2 5/6 5/8 9/32 3 5/6 2 5/8 /4 (PC) 2 2/32 7/6 2 /8 3 9/6 2 5/6 5/8 /2 (PB) 2 2/32 3/4 2 3/6 3 7/8 2 5/8 43/64
31 #70 COUPLING A B C D E F /4 (PC) 2 3/6 2 /8 3 5/8 5 /4 /2 (PB) 2 /2 2 7/6 5/6 3 5/8 5 9/6
32 #200-X CROSSOVER A B C D E 3/4 (PA) 3/8 7/6 3/6 /6 2 5/8 (PB) 7/8 3/4 7/6 /32 3 /4 /4 (PC) 2 5/6 2 /4 3/6 4 /2 (PB) 2 9/6 2 /2 2 5/6 4 /6 TUBE (TA) 3/8 7/6 3/6 2 5/8
33 #200 CROSSOVER A B C D E 3/4 (PA) 2 /4 2 /4 2 /4 /6 2 5/8 (PB) 2 3/4 3 /8 2 3/4 /32 3 /4 /4 (PC) 3 /4 4 3/6 3 /4 4 /2 (PB) 3 /2 4 7/8 3 /2 5/6 4 /6 TUBE (TA) 2 /4 2 /4 2 /4 2 5/8
34 #20 MODIFIED CROSSOVER A B C D E F (PB) 3 /4 2 /4 2 3/4 /32 /32 9/6 /4 (PC) 4 2 5/8 3 /4 7/8 /2 (PB) 4 /6 2 5/6 3 9/6 5/6 5/6 2
35 #250 SWIVEL CROSS A B C D (PB) 4 /8 2 3/6 3 /6 /32 /4 (PC) 4 7/8 3 /4 4 5/6 /32 /2 (PB) 5 7/6 3 /2 5 3/6 5/6 The #250 swivel cross is constructed from a #0 swivel tee and a #20 modified crossover fitting.
36 #300 RACK KING A B C D E F 3/4 (PA) 2 7/8 2 7/8 2 7/8 /6 /8 /8 (PB) 3 9/32 3 7/6 3 3/6 /32 3/4 3/4 /4 (PC) 3 7/8 3 7/8 3 7/8 3/4 3/4 /2 (PB) 4 3/4 4 3/4 4 7/32 5/6 2 3/4 TUBE (TA) 2 7/8 2 7/8 2 7/8 /8 /8
37 #402 ADJUSTABLE CENTER POST DOUBLE RAILING A B C D E F (PB) 2 3/6 3 /6 3 /4 /32 6 /2 3 /6 /4 (PC) 3 /4 4 5/6 3 3/4 7 5/8 4 5/6 /2 (PB) 3 /2 5 3/6 3 5/8 5/6 8 /4 5 3/6 The #402 adjustable center post double railing is constructed from two shortened #0 swivel tees and a #200 crossover.
38 #500 PLUG A B C D 3/4 (PA) 3/6 /2 3/4 7/8 (PB) /2 /2 3/4 /4 (PC) 7/8 3/4 /4 /2 (PB) 2 /6 3/4 /2
39 Schedule 40 Aluminum Pipe Alloy 6063-T6 Pipe Size Pipe I.D. Pipe O.D. Pipe Wall ¾ ¼ ½ Pounds/Ft
40
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