note on Performance Testing

Transcription

1 note on Performance Testing Performance Profile Sheet(s) are included in a format that can be easily photo cop ied for each trainee. Performance tests are designed to mea sure competency in the s taught in each module. Please note the number of s to be tested while teaching each module. Each trainee should be tested on all the s listed on the Performance Profile Sheet(s). Before performance testing, the instructor should brief the trainees on: Test objectives and criteria Safety precautions Procedures for each to be tested The instructor administering the performance testing should also do the following: Ensure that all of the needed equip ment is available and operating properly. Set up the testing stations. Organize and administer the test in a way that allows for optimal per for mance. Complete the Performance Profile Sheet(s) for each trainee by assigning a pass/fail score for each listed. Also, include the testing date for each in the rating box. Monitor adherence to all safety regulations and precautions. Provide adequate supervision to prevent injuries. Take immediate and effective action to remedy any emergency. Performance Testing If Performance Testing is done as part of the National Center for Construction Education and Research Standardized Craft Training Program, the following conditions must be met: 1. The Craft Instructor must hold valid NCCER instructor cer ti fi ca tion for the craft being tested. 2. The training must be delivered through a Accredited Training Sponsor recognized by NCCER. 3. For every module, the specific performance testing must be completed to the satisfaction of the instructor. 4. The results of the testing must be recorded on the Training Report Form 200. This form must be provided to the local Accredited Training Sponsor to be forwarded to the NCCER National Registry. Certified Plus Credential Provided the sponsor is working through an NCCER-Accredited Assessment Center, candidates who successfully pass performance testing may be eligible for a Certified Plus Credential. A number of NCCER s Performance Profiles cross over to NCCER s Assessment Performance Verifications and may be completed simultaneously. Go to and select the Assessments tab to locate the Performance Verifications associated with this craft. Note two other important conditions are required for the Certified Plus Credential: 1. Candidates must first pass the associated written assessment. 2. An NCCER-Accredited Assessment Administrator must sign off on the Performance Verification before it is submitted to NCCER.

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3 Module has no Performance Profile Sheet; no performance testing is required for this module.

4 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Number: Module Title: Troubleshooting and Repairing Conveyors Rating Levels: (1) Passed: performed (2) Failed: did not perform Also, list the date the testing for each was completed. Recognition: Certified Plus Credential: When testing for the NCCER Standardized Craft Training Program, be sure to record Per for mance testing results on Craft Training Report Form 200, and submit the results to the Training Program Sponsor. Trainees who successfully complete these performance s may be 1 1. Simulate splicing a belt Repair one of the following: A belt conveyor A chain conveyor continued TROUBLESHOOTING AND REPAIRING CONVEYORS MODULE PERFORMANCE PROFILE 2.3

5 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Number: Module Title: Troubleshooting and Repairing Conveyors A screw conveyor A pneumatic conveyor 2.4 MILLWRIGHT LEVEL FOUR MODULE PERFORMANCE PROFILE

6 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Number: Module Title: Conventional Alignment Rating Levels: (1) Passed: performed (2) Failed: did not perform Also, list the date the testing for each was completed. Recognition: When testing for the NCCER Standardized Craft Training Program, be sure to record Per for mance testing results on Craft Training Report Form 200, and submit the results to the Training Program Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 3 1. Check for coupling stress Eliminate coupling stress Set up dial indicators. continued CONVENTIONAL ALIGNMENT MODULE PERFORMANCE PROFILE 3.5

7 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Number: Module Title: Conventional Alignment 2 4. Determine sag of a conventional alignment jig Level and align the driven on a base Adjust vertical offset and angularity Adjust horizontal offset and angularity Take vertical offset and angularity measurements, using a dial indicator Take horizontal offset and angularity measurements, using a dial indicator. 3.6 MILLWRIGHT LEVEL FOUR MODULE PERFORMANCE PROFILE

8 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Number: Module Title: Pumps Rating Levels: (1) Passed: performed (2) Failed: did not perform Also, list the date the testing for each was completed. Recognition: Certified Plus Credential: When testing for the NCCER Standardized Craft Training Program, be sure to record Per for mance testing results on Craft Training Report Form 200, and submit the results to the Training Program Sponsor. Trainees who successfully complete these performance s may be 1 1. Identify centrifugal pumps Identify rotary pumps Identify reciprocating pumps. continued PUMPS MODULE PERFORMANCE PROFILE 4.5

9 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Number: Module Title: Pumps 4 4. Identify metering pumps Identify vacuum pumps Install a pump. 4.6 MILLWRIGHT LEVEL FOUR MODULE PERFORMANCE PROFILE

10 PERFORMANCE PROFILE SHEET Module Number: Module Title: Troubleshooting and Repairing Pumps Rating Levels: (1) Passed: performed (2) Failed: failed: did not perform Also, list the date the testing for each was completed. Recognition: When testing for the NCCER Standardized Craft Training Program, be sure to record Performance testing results on Craft Training Report Form form 200, and submit the results to the Training Program Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 1, 2 1. Inspect and/or troubleshoot a pump. 5, 6 2. Disassemble and reassemble a pump. TROUBLESHOOTING AND REPAIRING PUMPS MODULE PERFORMANCE PROFILE 5.5

11 PERFORMANCE PROFILE SHEET Module Number: Module Title: Compressors and Compressor Maintenance Rating Levels: (1) Passed: performed (2) failed: Failed: did not perform Also, list the date the testing for each was completed. Recognition: When testing for the NCCER Standardized Craft Training Program, be sure to record Performance testing results on Craft Training Report Form form 200, and submit the results to the Training Program Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 3 1. Identify various types of compressors Troubleshoot compressors Replace compressor components. COMPRESSORS AND COMPRESSOR MAINTENANCE MODULE PERFORMANCE PROFILE 6.5

12 PERFORMANCE PROFILE SHEET Module Number: Module Title: Basic Pneumatic Systems Rating Rating Levels: Levels: (1) (1) Passed: Passed: performed performed (2) (2) failed: Failed: did did not not perform perform Also, Also, list list the the date date the the testing testing for for each each was was completed. completed. Recognition: When testing for the NCCER Standardized Craft Training Program, Recognition: When be sure testing to record for the Per NCCER for mance Standardized testing results Craft on Training Craft Training Program, Report be form sure 200, to record and submit Performance the results testing to the results Training on Program Craft Training Sponsor. Report Form 200, and submit the results to the Training Program Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 2 1. Identify at least four components of basic pneumatic equipment. BASIC PNEUMATIC SYSTEMS MODULE PERFORMANCE PROFILE 7.3

13 PERFORMANCE PROFILE SHEET Module Number: Module Title: Troubleshooting and Repairing Pneumatic Equipment Rating Levels: (1) Passed: performed (2) failed: did not perform Rating Levels: (1) Also, Passed: list the performed date the testing for (2) each Failed: did was not completed. perform Recognition: Also, When list testing the date for the NCCER testing for Standardized each was Craft completed. Training Program, be sure to record Per for mance testing results on Craft Training Report Recognition: When testing for the NCCER Standardized Craft Training Program, form 200, and submit the results to the Training Program Sponsor. be sure to record Performance testing results on Craft Training Report Certified Plus Form 200, and submit the results to the Training Program Sponsor. Credential: Trainees who successfully complete these performance s may be 2 1. Inspect pneumatic system components Disassemble components Reassemble components. TROUBLESHOOTING AND REPAIRING PNEUMATIC EQUIPMENT MODULE PERFORMANCE PROFILE 8.3

14 PERFORMANCE PROFILE SHEET Module Number: Module Title: Basic Hydraulic Systems Rating Rating Levels: Levels: (1) (1) Passed: Passed: performed performed (2) (2) failed: Failed: did did not not perform perform Also, Also, list list the the date date the the testing testing for for each each was was completed. completed. Recognition: When testing for the NCCER Standardized Craft Training Program, Recognition: When be sure testing to record for the Per NCCER for mance Standardized testing results Craft on Training Craft Training Program, Report be form sure 200, to record and submit Performance the results testing to the results Training on Program Craft Training Sponsor. Report Form 200, and submit the results to the Training Program Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 4 1. Identify at least four hydraulic system components. 5, 6 2. Identify hydraulic pumps and motors. BASIC HYDRAULIC SYSTEMS MODULE PERFORMANCE PROFILE 9.5

15 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Number: Module Title: Troubleshooting and Repairing Hydraulic Equipment Rating Levels: (1) Passed: performed (2) failed: Failed: did not perform Also, list the date the testing for each was completed. Recognition: When testing for the NCCER Standardized Craft Training Training Program, Program, be sure to record Performance testing results on on Craft Craft Training Training Report Report Form form 200, and submit the results to the Training Program Program Sponsor. Sponsor. Certified Plus Credential: Trainees who successfully complete these performance s may be 1 1. Inspect hydraulic system components. continued TROUBLESHOOTING AND REPAIRING HYDRAULIC EQUIPMENT MODULE PERFORMANCE PROFILE 10.3

16 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Number: Module Title: Troubleshooting and Repairing Hydraulic Equipment 4, 5 2. Troubleshoot and repair or replace at least three of the following: Hydraulic fluid reservoirs Filters and strainers Hydraulic pumps Hydraulic motors Control valves Cylinders Hoses Fittings Gauges 10.4 MILLWRIGHT LEVEL FOUR MODULE PERFORMANCE PROFILE

17 PERFORMANCE PROFILE SHEET (PAGE 1 OF 2) Module Number: Module Title: Troubleshooting and Repairing Gearboxes Rating Levels: (1) Passed: performed (2) Failed: did not perform Also, list the date the testing for each was completed. Recognition: Certified Plus Credential: When testing for the NCCER Standardized Craft Training Program, be sure to record Per for mance testing results on Craft Training Report Form 200, and submit the results to the Training Program Sponsor. Trainees who successfully complete these performance s may be 1 1. Identify types of gearboxes Identify types of gears Troubleshoot a gearbox. continued TROUBLESHOOTING AND REPAIRING GEARBOXES MODULE PERFORMANCE PROFILE 11.5

18 PERFORMANCE PROFILE SHEET (PAGE 2 OF 2) Module Number: Module Title: Troubleshooting and Repairing Gearboxes 5 4. Disassemble and reassemble a gearbox Identify gear wear patterns Measure backlash and bearing clearance MILLWRIGHT LEVEL FOUR MODULE PERFORMANCE PROFILE