SIMATIC PCS 7 27 th September 2018 Stefan Goldhammer. Unrestricted Siemens AG 2018 SIEMENS AG/ PD PA AE SUP SPS

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1 SIMATIC PCS 7 27 th September 2018 Stefan Goldhammer Page 1

2 Room for new perspectives SIMATIC PCS 7 V9.0: More flexibility in process automation Unrestricted Siemens AG 2017 siemens.com/pcs7-v9

3 Room for new perspectives SIMATIC PCS 7 V9.0: More flexibility in process automation SIMATIC ET 200SP HA PROFINET SIMATIC CFU Software Highlights SIMATIC CPU 410 E

4 Digitalization changes everything Page 4

5 Digitalization starts already in the field level with PROFINET Page 5

Digitalization starts already in the field level with PROFINET What is PROFINET? PROFINET is based on standard Industrial Ethernet (100MBit/s, IEEE 802.

6 Digitalization starts already in the field level with PROFINET What is PROFINET? PROFINET is based on standard Industrial Ethernet (100MBit/s, IEEE 802.3) is the open standard for fieldbus communication over Industrial Ethernet of PI (PROFIBUS & PROFINET International) is the worldwide leading Industrial Ethernet standard for automation is digital communication is real-time and deterministic is also using IT standards like TCP/IP Page 6

Flexible architectures Fieldbus standard: PROFIBUS

7 PROFINET The combination of two worlds Network standard: Ethernet High data rate Digitalization Flexible architectures Fieldbus standard: PROFIBUS PROFINET Real-time communication High availability Diagnostics Page 7

8 Comparison between PROFIBUS-DP and PROFINET Functionality Data channel Data per device Number of participants Cable length Addressing Data rate Topology PROFIBUS-DP One between Master and Slave 244 Byte Input/Output Maximum of 125 Slaves per Segment >1,000m (depending on baud rate) Manually DIP-Switches or via telegram Max. 12 Mbit/s (typical 1,5 Mbit/s) Standard: Line Termination necessary PROFINET Multiple between Controller and Device 1,440 Byte Input/Output Maximum of 250 Devices per PROFINET controller. Unlimited number of devices in the network Max. 100m copper; several kms w/ fibreoptic Automatic by controller or manual by engineering system (device exchange without engineering station) 100 Mbit/s (full-duplex) Flexible Topologies possible: Line, Star, Tree, Ring and combination possible Page 8

PROFINET Highest availability on demand Symbol Description No System Redundancy Up to 250x Devices with Single PROFINET Interface 1 CPU 410-5H Single Device Single PN Configuration with System

9 PROFINET Highest availability on demand Symbol Description No System Redundancy Up to 250x Devices with Single PROFINET Interface 1 CPU 410-5H Single Device Single PN Configuration with System Redundancy (S2) Up to 250x Devices with Single PROFINET Interface 1 Note: All Devices have to support S2 Redundant PROFINET Configuration (R1) Up to 64x Devices 2 with Redundant and Single PROFINET Interface 1 Note: All Devices have to support R1 or S2 by using Y-Switch Electrical Ring Redundancy Combinable with System Redundancy Max 50x Devices; re-configuration time up to 200ms Note: All Devices in the Ring have to support MRP CPU 410-5H, red. Single Device (S2) CPU 410-5H, red. Red. Device (R1) Y-Switch Single Device (S2) CPU 410-5H Single Device Configuration in Run (CiR) 1 Per CPU410-5H PROFINET interface; 2 Release of up to 256 Devices planned Page 9

PROFINET Technology Icons for System Connection and Topology https://support.industry.siemens.

10 PROFINET Technology Icons for System Connection and Topology What is S1? What is S2?..R1? Answer: VIDEO Details: see FAQ Page 10

PROFINET Flexible Architectures to meet your

cost to high end Flexibility High End Main Stream

Significant Reduction of wiring Upscaling

11 PROFINET Flexible Architectures to meet your requirements PROFINET Blueprints Scalable from low cost to high end Flexibility High End Main Stream Entry Upscaling Configuration Upscaling Configuration Significant Reduction of wiring Upscaling Configuration Increased flexibility (e.g. for plant expansions) Availability Page 11

12 PROFINET Investment protection Controller PROFINET PROFIBUS-DP Availability Proxy Proxy Proxy PROFIBUS-DP PROFIBUS-PA HART Integration of existing field-buses and installed bases IE/PB-Link PN IO CFU PA HART Module of ET 200SP HA Allows step-by-step change from PROFIBUS to PROFINET PROFINET and PROFIBUS can be used at the same time on the Controller Page 12

PROFINET Switches OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station Industrial Ethernet Controller S7-410 (E) One CPU for all Applications incl.

13 PROFINET Switches OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station Industrial Ethernet Controller S7-410 (E) One CPU for all Applications incl. Safety PROFINET, redundant XC-200 PROFIBUS-DP ET 200M XF204-2BA Y-Switch ET 200SP HA ma/hart PROFINET, Fibre optics ET 200iSP Integrated drives SIMOCODE SINAMICS XP-200 ET 200M MTA ma/hart ma/hart EX CFU PA PROFIBUS-PA Page 13

PROFINET Switches Recommended SCALANCE Switches SCALANCE XF204-2BA 1) XF204-2BA DNA 1) SCALANCE XC-200 SCALANCE XP-200 Installation

electrical/ optical with BusAdapter electrical/ optical / SFPs electrical Number of Ports 4 (2 BA) max. 24, within 2 GBit/s (SFP) max.

2 SFP 8x M12 D coded or 12x M12 D-/ 4x M12 X coded SFPs no yes no Use of BusAdapter (BA) yes no no Temperature range -40 C up to +70 C

14 PROFINET Switches Recommended SCALANCE Switches SCALANCE XF204-2BA 1) XF204-2BA DNA 1) SCALANCE XC-200 SCALANCE XP-200 Installation control cabinet control cabinet cabinet-free installation degree of protection IP20 IP20 IP65 ATEX Zone 2 yes yes yes Interfaces electrical/ optical with BusAdapter electrical/ optical / SFPs electrical Number of Ports 4 (2 BA) max. 24, within 2 GBit/s (SFP) max. 16, within 4 GBit/s Type of Ports RJ45 / FO depending the Type of BusAdapter (BA) max. 24 RJ45 max. 2 SFP 8x M12 D coded or 12x M12 D-/ 4x M12 X coded SFPs no yes no Use of BusAdapter (BA) yes no no Temperature range -40 C up to +70 C -40 C up to +70 C -40 C up to +70 C Conformal Coating PCBs yes no yes, with EEC variants Dimensions in WxHxD [mm] 100 x 117 x 74 60/120 x 147 x /280 x 200 x 49 Page 14

PROFINET Tools Tools/Programs to support the plant lifecycle 2

7 Network planning Simulation SINETPLAN SINEMA Server Integrated

monitoring Network and component diagnosis PRONETA Bus Analyser

identification Transfer network configuration Signal test (I/O

15 PROFINET Tools Tools/Programs to support the plant lifecycle 2 Planning 1 Service 5 Operation 3 4 Commissioning Engineering PCS 7 Network planning Simulation SINETPLAN SINEMA Server Integrated diagnosis in components and Engineering Software Many FAQs 24/7 monitoring Network and component diagnosis PRONETA Bus Analyser Wireshark Validation Report FAQ Intelligent component identification Transfer network configuration Signal test (I/O Check) Commissioning and service operation w/o Engineering-Tool Page 15

16 PROFINET Your Benefits Easy installation guidelines Clear and detailed Highest availability diagnostic initially Flexible architectures Automatic addressing and naming Prevention of address conflicts Graphic visualization of the topology Standard Industrial Ethernet, 100 MBit/s Worldwide leading open Standard Automatic identification of topology One cable for everything Reduced wiring Scalability Faster commissioning and device replacement Step-by-step from PROFIBUS to PROFINET Redundancy on demand Plug-and-Produce Real-time and deterministic Ethernet in the field Investment protection Device replacement done by electrician Electrical Ring installation Page 16

17 SIMATIC CPU 410 New Firmware Version V8.2 Ready for the future PROFINET IO Redundant PROFINET IO Configuration (R1) System Redundancy (S2) Configuration in Run for H-system (H-CiR) Configuration in Run for Single System (CiR) Sequence of Events (SoE) with PROFINET IO FW V8.2 New Memory Concept Non-volatile Load Memory No hardware change Long time storage without battery (like flash card) Compatible with work memory storage by battery New Security features Syslog support for Security Incident and Event Management (SIEM) systems Unique Field Interface Security Additional protection for PROFIBUS-DP and PROFINET IO interfaces Other features 2 Step firmware update (reduce downtime of the CPUs) Page 17

0 (6ES7 414-3EM06-0AB0) CPU 416-3 PN/DP V6.0 (6ES7 416-3ES06-0AB0) CP 443-1 V3.

0 (6ES7 412-4HK06-0AB0) CPU 414-5H PN/DP V6.0 (6ES7 414-5HM06-0AB0) CPU 416-5H PN/DP V6.

18 PCS 7 IO controller S7-400 FW V8.2 Only CPU 410 supports new functions Standard Automation Systems CPU PN/DP V6.0 (6ES EM06-0AB0) CPU PN/DP V6.0 (6ES ES06-0AB0) CP V3.0 (6GK EX30-0XE0) H Automation systems: CPU 412-5H PN/DP V6.0 (6ES HK06-0AB0) CPU 414-5H PN/DP V6.0 (6ES HM06-0AB0) CPU 416-5H PN/DP V6.0 (6ES HS06-0AB0) CPU 417-5H PN/DP V6.0 (6ES HT06-0AB0) ü CPU 410-5H V8.X (6ES HX08-0AB0) ü CPU 410E V8.X (6ES HM08-0AB0) ü CPU 410SIS V8.X (6ES FM08-0AB0) Page 18 CPU 410 as basis for Innovation and future PCS 7 V9.0 t

19 SIMATIC ET 200SP HA OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station Industrial Ethernet Controller S7-410 (E) One CPU for all Applications incl. Safety PROFINET, redundant XC-200 PROFIBUS-DP ET 200M XF204-2BA Y-Switch ET 200SP HA ma/hart PROFINET, Fibre optics ET 200iSP Integrated drives SIMOCODE SINAMICS XP-200 ET 200M MTA ma/hart ma/hart EX CFU PA PROFIBUS-PA Page 19

20 SIMATIC ET 200SP HA System Structure BusAdapter Page 20 Interface module Carrier module IM I/O modules Terminal block Carrier Server module module EM

21 SIMATIC ET 200SP HA Your Benefits NE21 conform You can align the I/O station on-site to the exact needs New HART-Variable concept High channel density Integrated I/O-Redundancy Fully integrated in PCS 7 Flexible redundancy concept Support of CiR/H-CiR -40 C to +70 C Modules and terminal boxes can be replaced while system is running ( hot swapping ) A scalable and highly flexible, distributed I/O system New Maintenance LED for a detailed diagnostic Conformal coating Redundant PROFINET Interface Space savings in the control cabinet No tools needed for wiring due to pushin technology I&M0 data from all components over ASSET data record Page 21

22 SIMATIC Compact Field Unit (CFU) OS/Batch/Route Control/Maintenance Engineering Stations COMOS Station Industrial Ethernet Controller S7-410 (E) One CPU for all Applications incl. Safety PROFINET, redundant XC-200 PROFIBUS-DP ET 200M XF204-2BA Y-Switch ET 200SP HA ma/hart PROFINET, Fibre optics ET 200iSP Integrated drives SIMOCODE SINAMICS XP-200 ET 200M MTA ma/hart ma/hart EX CFU PA PROFIBUS-PA Page 22

terminations required and cabling reduction of 30% and more!

23 SIMATIC Compact Field Unit (CFU) Lay the cornerstone for digitalization at the field level More flexibility through consistent decentralization Up to 70% less terminations required and cabling reduction of 30% and more! Simple: Plug-and-Produce Time for device integration reduced from 30 minutes and more to less than 1 minute! Page 23

24 SIMATIC Compact Field Unit (CFU) Your Benefits No need of spares Reduce overall I/O system footprint 100% utilization of I/Os Allow late changes without NE21 conform re-wiring Smart automation Reduce wiring Plug-and-Produce Decentralized Digitalization Increased flexibility Zero HW-FAT HW binding at latest stage Eliminate I/O and marshalling cabinets Reduce Eng./Commissioning effort Compact Conformal coating Use out of the box Minimize fault-prone of wiring -40 C +70 C Ease of use Reduction of design engineering and documentation Predictive maintenance Ready for the field Reduction of various Fully redundant components Easy numbering-up Device replacement in less then 1 minute Page 24

25 Where we are today Overcoming the limitations of the traditional I/O approach Various components required Spares need to be prepared (e.g. for plant expansion) Large number of cabinets Each customer engineered Marshalling cabinets required to simplify field wiring Very sequential project execution High effort of field device integration Homerun Multicore Cables Large number of copper cables and terminations Fault-prone wiring: Full HW-FAT required to validate assembly Goal: Reduce overall I/O system footprint, increase flexibility and reduce time for project execution Page 25

From static to freelyconfigurable I/O: Benefit from highly comfortable software wiring - late signal binding!

26 What we want to improve Siemens Vision of new Plant I/O Design From a centralized to a decentralized I/O approach: Achieve highest flexibility through modularization of your plant! From complex to simple device integration: Plug-and-Produce instead of Trial-and-Error! From static to freelyconfigurable I/O: Benefit from highly comfortable software wiring - late signal binding! From specific to standardized solutions: Allows full cost control over the whole plant lifecycle! SIMATIC Compact Field Unit (CFU) - Lay the cornerstone for digitalization at the field level Page 26

Ready for the future Along the automation solution lifecycle Portable Technological Solution Engineering Portable technological Solution, based on High Level Standards Digital

op. system platform Virtualization Network Evolutionary Standards Bridges into legacy world Services, Cloud Lifecycle Services crsp ibase SMMC Maintenance Lifecycle Management

27 Ready for the future Along the automation solution lifecycle Portable Technological Solution Engineering Portable technological Solution, based on High Level Standards Digital Twin Migration Workbench CMTs APL Controller Long term availability/ downward compatibility CPU 410 Operation Standardized operator concepts Server Version strategy aligned with op. system platform Virtualization Network Evolutionary Standards Bridges into legacy world Services, Cloud Lifecycle Services crsp ibase SMMC Maintenance Lifecycle Management Console PROFIBUS, PROFINET communication is the key.. Page 27 Instrumentation Fieldbus strategy Long term stable standard device profiles I/O Long term availability PDM EDD / FDI HART

28 SIMATIC PCS 7 V9.0 Software Highlights Unrestricted Siemens AG 2017 siemens.com/pcs7-v9

Digitalization in the engineering process

Top-Down Engineering Starting from COMOS

running plant Easy upgrading without the

Benefits Keep the overview and recognize

29 Digitalization in the engineering process Efficient Top-Down Engineering Features Top-Down Engineering Starting from COMOS Plant Design Modelling of the plant in a technological hierarchy Graphical Engineering via CFC, SFC and Safety Matrix Process object oriented library concept Simulation embedded in engineering workflow Collaborative Engineering Multi-User and Multi-Project Engineering Bulk engineering Online Engineering Implement changes in the running plant Easy upgrading without the need to adjust the engineering Key Benefits Keep the overview and recognize errors early Consistent and sound documentation at any time Shorten commissioning times Page 29

integration from specification to realization without intermediate steps or transformations PCS 7 Advanced ES PCS 7

function charts, instrumentation PCS 7 Hardware PCS 7 Software Project management FAT/SAT/ commissioning Project

Automation Interface Integrated documentation without additional time effort XML Project management & document management

30 SIMATIC PCS 7 V9.0 Plant Automation Accelerator From bulk engineering-tool to project management database Key Benefits Seamless data integration from specification to realization without intermediate steps or transformations PCS 7 Advanced ES PCS 7 Hardware PCS 7 Software SIMATIC PCS 7 Plant Automation Accelerator Offer Management BOM Engineering toolset URS/FDS/ function charts, instrumentation PCS 7 Hardware PCS 7 Software Project management FAT/SAT/ commissioning Project documentation extensible towards full COMOS Single source of data saves time and reduces errors Automation Interface Automation Interface Integrated documentation without additional time effort XML Project management & document management Project and engineering data base Bulk engineering functionality extended by Offer management with Bill Of Material Technological engineering with function charts, electrical and instrumentation Test management for FAT and SAT Engineering documentation Page 30

31 SIMATIC PCS 7 V9.0 Operator Station OPC UA support Features OPC UA Server (Data Access, Historical Access, Alarms & Conditions) e.g. MES to exchange production data e.g. Historian e.g. Historian or central alarm system OPC UA Client for data access as WinCC channel Support of OPC UA in PCS 7 OpenOS DBA Faceplate and Block Icon Wizard in PCS 7 OpenOS DBA UA Data Access UA Historical Access Historical Data UA Historical Access Alarms & Events Support the creation of DBA types based on existing APL blocks OPC UA server PCS 7 OS/OpenOS/PH Key Benefits Efficient integration of 3 rd party systems via standard interface OPC UA client UA Data Access Secure-by-default due to secure data exchange, which uses advanced handling of certifications and supports authentication e.g. 3rd party controller Page 31

alarm response manual Displays alarm rationalization-related information to assist operators in their response to alarms Urgency Probable

32 SIMATIC PCS 7 V9.0 Operator Station Alarm help procedure Features Alarm Help Procedure instead of Alarm Info Text as an optional setting Can be seen as an alarm response manual Displays alarm rationalization-related information to assist operators in their response to alarms Urgency Probable cause Expected corrective action responses Consequence of inaction Key Benefits The operator is just a mouse click away from the comprehensive guidance related to the alarm Avoids wasted time, spent in an upset condition searching on an external alarm information source Page 32

33 SIMATIC PCS 7 V9.0 Operator Station Web Client Enhancements Features The PCS 7 OS Web Client indicates unacknowledged alarms with an audible signal Same horn configuration possibilities as for standard OS Clients Web Client support for Batch OS Controls Key Benefits Seamless integration of Batch OS Controls in HMI process screens via web interface Increase operator attention in terms of unacknowledged alarms SIMATIC PCS 7 Web Clients Audible alarm indication Local OS Clients PCS 7 Web Server OS Server Page 33

Engineering and Operations Features Seamlessly scalable

any size and resolution Up to 200 specific UOM can be

support à Improved flexibility New Advanced Process Control

process optimization Standard S7-400 (H) Communication blocks

34 SIMATIC PCS 7 V9.0 Advanced Process Library + IL New Features for efficient Engineering and Operations Features Seamlessly scalable Faceplates from 50% 200% (default = 100%) à Fits screens of any size and resolution Up to 200 specific UOM can be centrally defined in a XML file, including multi language support à Improved flexibility New Advanced Process Control Extended Kalman Filter à Continuous KPI calculation to enable process optimization Standard S7-400 (H) Communication blocks to S with TIA Portal à Easy way of establishing monitored communication between PCS 7 and S % 100% 150% New Page 34

35 Process Historian Extended Documentation and HW Advisor Page 35

36 SIMATIC PCS 7 V9.0 Industrial Security Features 2 factor authentication in SIMATIC Logon More stringent configuration of the windows firewall settings during software setup CPU 410 now supports sending Security Events via Syslog (SIEM) Improved MS Patch Management Online Backup & Disaster Recovery Key Benefits Continuous improvement/development of functions and features related to Industrial Security Improved system availability, plant protection Page 36

37 SMMC Unrestricted Siemens AG 2017 siemens.com/pcs7-v9

Inventory The Management Console offers functions for the

38 What are the functions of the SIMATIC Management Console? Software-Administration Software installation Software upgrade System Inventory The Management Console offers functions for the determination of the inventory data of hard- and software-components of a PCS 7 plant. Page 38

39 Contact SIEMENS AG Stefan Goldhammer PD PA AE SUP SPS Page 39

https://support.industry.siemens.com/cs/ww/de/view/

PROFINET in SIMATIC PCS 7 Guidelines and Blueprints SIMATIC PCS 7 V9.0 https://support.industry.siemens.com/cs/ww/de/view/72887082 Siemens Industry Online Support Siemens AG 2017 All rights reserved Warranty