Future Proofing Your System
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1 Future Proofing Your System (and the future) Presented by: Alan Walsh Honeywell ACS/IS 1
2 Honeywell System Ancestry At all stages through the development of the Honeywell DCS, SCADA & Safety Systems backward compatibility has been maintained. Gives protection for previous control system investments and an easy path for future migration TDC 2000 (1974) TDC 3000 (1983) TDC 3000x (1992) TPS (1996) PCDM (1988) Scan 3000 (1993) PlantScape (1996) Alcont I (1979) Alcont II (1989) TotalPlant Alcont (1997) Experion PKS combines 25+ years of systems experience into a single integrated architecture 2
3 Integrated System Architecture Offices Business Process Integration Applications Engineering Operations Control Builder Profit Suite Alert Manager Advanced Control Environment Firewall Alert Manager Loop Scout Documint ACE Human Interface Console Operations Maintenance Alert Manager MWC Distributed System Architecture Central Engineering Other Sites T123 T123 T123 T123 T123 T123 PHD Historian Fault Tolerant Ethernet LAN Experion Server C200 Firewall WAN Fail Safe Controller ControlNet Comm. Tower DVM Server IN GUS US NIM Profibus DeviceNet ControlNet Ethernet Serial/Modbus FF H1 PM I/O Analog Digital RTD & T/C Serial Pulse HART DE HG PM Family Investment CB Protection WebPAD IntelaTrac PKS HART TPN Wireless Digital Tools Video DE 3
4 Fault Tolerant Ethernet (FTE) Patented Honeywell technology to make standard Ethernet robust and redundant. No single point of Hardware or Software Failure Communication between two devices with FTE 4 paths for data! Node 1 FTE Node 1 FTE Communication between a PC with FTE and any device without FTE Switch A Switch B Switch A Switch B Node 2 FTE Non-FTE Node 4
5 Distributed System Architecture (DSA) Innovative technology integrating multiple Experion PKS clusters into a single operational system Inter-cluster caching reduces traffic/load on data owners by an order of magnitude All inter-cluster traffic marshalled via Server caches Operate on low cost, networks with lowest possible bandwidth Pump1 Temp1 DSA Temp1 Seamless access to points, alarms, operator messages, history etc. Pump1 Key to a single super-scalable system Data Published only when subscribed and changed Global Namespace Auto-discovery - no duplicate configuration Temp1 Temp1 Pump1 5
6 Web-based Human Interface xml-based Human Interface Graphic language of the Web Easy development See same graphic in Internet Browser or Outlook - No exports! Standard HMI Web Technology Object library Open Open Access via Web Browser Industry Standard File Format State of the Art Microsoft Graphics Rendering Engine Honeywell Expertise in Data Presentation & Quality Robust & High Performance No Exports or Translations! Future Proof Evolves as Web evolves Display in Station Configurable menus Configurable toolbar Standard navigation Operator security Display In Explorer Convenient Desktop display eserver: zero footprint Casual user 6
7 Mobile Computing Solutions IntelaTrac PKS for Mobile Workforce Automation, Field Data Collection, and Paperless Work Order Systems containing Radio Frequency Identification Technology Use Experion PKS HMI on a hand held like Honeywell s WebPAD, Compaq IPAQ 3835 and HP Jornada 720. Improve commissioning efficiency Improve your sites uptime by improving the speed that process issues are resolved 7
8 Advanced Process Control & Optimization Solutions Profit Optimizer : Dynamic plant wide optimization Profit Controller : Robust multivariable control Profit Bridge : Non-linear control Profit Loop : Loop optimization using model-based algorithm and PID control Full relational database for reliability and maintainability Captures Real Time Process Data & Transitional Activities and Events Complex configurations for plant wide integration of all systems using Shadow Server implementation Work Centre PKS uses thin client visualisation tool with XML interface to Uniformance Plant Historian (PHD). This enables PHD data on the web! 8
9 Advanced Process Control & Optimization Solutions Vibration and other Condition Monitoring DocuMint Scouts (Loop, etc.) Diagnostics Analysis Monitoring Symptom Generation Symptoms Alert Manager Symptom Fault Action Actions ERP Systems, SAP, CMMS, work orders, , pagers, cell phones,etc. Collaborative Impact Assessment Experion PKS Infrastructure Operator Displays DE HART FF 4-20 Wireless (manual) Maintenance Displays 9
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