Port Information Management System Adani Ports, India
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1 Copyright 2012 OSIsoft, LLC.
2 Port Information Management System Adani Ports, India Presented by Ishan Jaithwa Adani Group Copyright 2012 OSIsoft, LLC. 2
3 Agenda 1. Introduction 2. Business Requirements 3. Background 4. Business Challenges 5. PIMS solution 6. Benefits 7. Future Plans Copyright 2012 OSIsoft, LLC. 3
4 1. Introduction Largest privately developed port in India Handles over 50 million tons of cargo Developed using state-of-the art technologies, facilities and services benchmarked to international standards Unitizes most of geological and hydrological advantages Geared up to meet target of 100 million tons by Major operations includes Dry Cargo Liquid Cargo RoRo Container operations SPM Crude exports Adani Ports in India Copyright 2012 OSIsoft, LLC. 4
5 Adani Port Photographs Copyright 2012 OSIsoft, LLC. 5
6 2. Business Requirements Operations visibility across port Port Operations to Business integration Asset utilization & Condition based maintenance Optimize available resources Better ways to operate Cost Control on Fuel & R&M Copyright 2012 OSIsoft, LLC. 6
7 3. Background Existing solutions at the port were not integrated Lack of common system which could monitor operations across the port Difficulty to co-ordinate information needed for optimizations of port operations& monitoring / reporting by management Need for a system which could scale up for large number of users at multiple sites, with multiple data sources and large volumesofdatatobehandledandstored Large number of performance calculations needed to be incorporated Wireless Communication need to be established Copyright 2012 OSIsoft, LLC. 7
8 4. Challenges Achieve Operational Excellence Increase trust across organizational boundaries through visibility of shared KPIs Reduce costs by escalating process execution problems early Increase Optimum utilization of resources Enhance performance of overall execution for better customer satisfaction Copyright 2012 OSIsoft, LLC. 8
9 5. PIMS Solution PIMS solution entirely based on OSIsoft PI system platform This is the First Port across the world which has implemented PI System to Optimize Port Operation and help Management for Strategic decision Robust architecture captures all the real time information from all data sources with the help of PI interfaces Integration with existing systems and ERP system such as IPMS Navis SAP Copyright 2012 OSIsoft, LLC. 9
10 Deliverables PIMS Equipment Dashboards Repair and Maintenance Analysis Dry Cargo Reports Port Analysis Reports Tracking of Fuel and R&M Cost Optimum Yard Utilization Integration with SAP / IPMS Alarms SMS/ Notification Copyright 2012 OSIsoft, LLC. 10
11 Software Components OSI PI Components PI Server tags for APSEZ, Mundra (Phase-1) : Completed PI Server Tags for ADPPL, Dahej (Phase-1) : Completed PI Server tags for APSEZ, Mundra (Phase-2): In Progress PI Process book PI ACE PI AF 2010 PI Notification PI Webparts PI OPC Interface PI Modbus Interface PI RDBMS Interface Web Portal Development Microsoft Sharepoint 2010 Biztalk SQL Server 2010 Future Implementation PI SYSTEM at Hazira, India Goa, India Vizag, India Abott, Australia Kandla, India Copyright 2012 OSIsoft, LLC. 11
12 APSEZ,PI System architecture(phase-1) IRMIS Server (MS SQL server database) IPMS Server (Oracle database ) SAP Server MHS Control Room (01) WinCC Station (01) (WinCC OPC-DA Server, PI-OPC Interface) PI Client (01) WinCC Station (01) (WinCC OPC-DA Server, PI- OPC Interface) FCC Control Room (02) WinCC Station (02) (WinCC OPC-DA Server, PI- OPC Interface) PI Client (01) PI Client (02) Control Room IT PI Client (01) PI Client (02) PI Client (03) PI Client (04) Crane Control Room PI Client (01) PI Client (02) PI Client (03) Intranet/ Internet PI Thin Client (20 Nos) Server Room Server 2: PI Webparts, PI Notification, PI ACE,MOSS Server 1: PI Server Server 3: BizTalk Existing LAN Central Wireless Access points Local Wireless Access points Gottwald Cranes (04) WinCC Station (WinCC OPC-DA Server, PI-OPC Interface) WinCC Station (WinCC OPC-DA Server, PI-OPC Interface) WinCC Station (WinCC OPC-DA Server, PI-OPC Interface) WinCC Station (WinCC OPC-DA Server, PI-OPC Interface) Firewal l Firewal l Firewal l Firewal l Ethern et Ethern et Ethern et Ethern et Wireless Modem Wireless Modem Wireless Modem Wireless Modem Local Wireless Access points Mobile Baggage Unit (12) Ethernet TCP/IP Wireless modem Firewall Industrial PC/PI Interface Wireless AP 12 Mettler Toledo C750 Controller with Elpro Wireless Modems Local Wireless Access points LX 70 LX 70 Goliath Cranes (03) Modb us Serial Industrial PC/PI-Modbus (Serial) Interface Modb us Serial Industrial PC/PI-Modbus (Serial) Interface Modb us Serial Etherne t TCP/IP Firewall Etherne t TCP/IP Firewall Ethern et TCP/I P Wireless Modem Wireless Modem Wireless LX Industrial PC/PI-Modbus Modem 70 (Serial) Interface Firewall Libeherr PLC Libeherr PLC Libeherr PLC Local Wireless Access points Modbus Serial Modbus Serial Modbus Serial Modbus Serial Libherr Cranes (04) Industrial PC/PI-Modbus (Serial) Interface Ethernet TCP/IP Firew all Wireless Modem Ethernet TCP/IP Firew all Wireless Modem Ethernet TCP/IP Firew all Wireless Modem Wireless Copyright 2012 OSIsoft, Firew LLC. Modem 12 Libeherr PLC Ethernet TCP/IP all
13 ADPPL,PI System architecture(phase-1) Copyright 2012 OSIsoft, LLC.
14 APSEZ PI System architecture (Phase-2) PI Components/Deliverables: PI Server 2010 Communication with 35 different devices Establish Wireless Connectivity Development of Reports and Dashboards SMS and Notification Copyright 2012 OSIsoft, LLC. 14
15 Sample Screen on PIMS Portal Copyright 2012 OSIsoft, LLC. 15
16 Sample Screen on PIMS Portal Copyright 2012 OSIsoft, LLC. 16
17 Sample Screen on PIMS Portal Copyright 2012 OSIsoft, LLC. 17
18 6. PIMS Benefits Better Preventive & Predictive maintenance - lesser breakdowns and enhance equipment life Port operation reports/dashboards for vessel performance, breakdown, repair & maintenance analysis, resource availability and utilization reports etc. Asset wise Summary reports, Equipment wise Fuel, R&M cost Tracking, which helps in cost control Optimum equipment deployment (Integration with ERP and Terminal Operating System like SAP/APMS) Advanced analysis platform and enhanced visualization for decision making Consolidated data availability at one place and base for Inter port Knowledge sharing Copyright 2012 OSIsoft, LLC. 18
19 7. Future Plan to built Strategic Advisory Cell at Adani Head Office Copyright 2012 OSIsoft, LLC. 19
20 THANK YOU Contact Information Mr. Ishan Jaithwa INDIA REGIONAL SEMINAR 2012 Copyright 2012 OSIsoft, LLC. Copyright 2012 OSIsoft, LLC.
21 THANK YOU Silver Sponsors INDIA REGIONAL SEMINAR 2012 Copyright 2012 OSIsoft, LLC. Copyright 2012 OSIsoft, LLC.
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