DEMUX 48/60 - MK2. Technical Manual. ADB - Your Partner for Light - ISO 9001 certified MT Page 1 Revision : 001

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1 Technical Manual DEMUX 48/60 - MK2 MT ADB - Your Partner for Light - ISO 9001 certified Page 1

2 Page 2

3 SUMMARY 1. Introduction Page 1 - Overview Page 1 - Specification Page 1 - Power supply Page 1 - Rear panel signal connection Page 2 2. Circuit operation Page 3 - Overview Page 3 - Master processor Page 3 - Front panel Page 3 3. Circuit calibration Page 5 Annex : Drawings Page 3

4 1. INTRODUCTION Overview This manual should be used in conjunction with the DEMUX User's Guide. It is assumed throughout that the user is familiar with the product operation. The DEMUX comprises of three circuit board modules. The DEM296 module handles all the signal processing and microprocessor control. The DEP196 module houses all the user controls and displays and is mounted inside the front panel. The RPSU296 module is the power supply. Specification Mass Dimensions Power Consumption Power Fuse Input Isolation 3.5Kg 480mm x 255mm x 44mm (1 RU19") 230VAC 200mA S/B DMX512 inputs optically isolated Power Supply The DEMUX is powered by an internal mains PSU housed on the RPSU circuit board. The mains input is internally selected between 110VAC and 230VAC. DC outputs are provided as follows: Pin Voltage Colour Code 1 +15V ORANGE 2-15V BLUE 3-5 YELLOW 4 GND BLACK 5 GND BLACK 6 +5 RED Output wiring between the RPSU and the DEM296 module pass through a ferrite filter (2 turns) which acts as a high frequency filter for EMC compliance. Page 4

5 Rear Panel Signal Connection The DEMUX signal connections are as follows: (from left most connector of rear panel) Analogue Channel Outputs (Repeated on three connectors) Pin Connector 1 Connector 2 Connector 3 Pin 1 Channel 1 Channel 25 Channel 49 Pin 2 Channel 2 Channel 26 Channel 50 Pin 3 Channel 3 Channel 27 Channel 51 Pin 4 Channel 4 Channel 28 Channel 52 Pin 5 Channel 5 Channel 29 Channel 53 Pin 6 Channel 6 Channel 30 Channel 54 Pin 7 Channel 7 Channel 31 Channel 55 Pin 8 Channel 8 Channel 32 Channel 56 Pin 9 Channel 9 Channel 33 Channel 57 Pin 10 Channel 10 Channel 34 Channel 58 Pin 11 Channel 11 Channel 35 Channel 59 Pin 12 Channel 12 Channel 36 Channel 60 Pin 13 Channel 13 Channel 37 Pin 14 Channel 14 Channel 38 Pin 15 Channel 15 Channel 39 Pin 16 Channel 16 Channel 40 Pin 17 Channel 17 Channel 41 Pin 18 Channel 18 Channel 42 Pin 19 Channel 19 Channel 43 Pin 20 Channel 20 Channel 44 Pin 21 Channel 21 Channel 45 Pin 22 Channel 22 Channel 46 Pin 23 Channel 23 Channel 47 Pin 24 Channel 24 Channel 48 Pin 25 0V OV OV DMX512 Input & Loop Output Pin 1 Isolated 0VDC (Connect to cable screen) BLACK Pin 2 Isolated Data complement BLUE Pin 3 Isolated Data true RED Pin 4 N/C Pin 5 N/C Page 5

6 2. CIRCUIT OPERATION Overview The DEM296 module provides all the signal processing and input-output. The block diagram shows the system interconnection. The main processor is an Arizona Microchip PIC17C44. It uses an on board serial port to receive DMX512. It generates all the control and data required to drive up to 72 channels of multiplexed sample and hold circuitry. Master Processor DMX512 is received by a RS485 receiver (IC2). The circuit is powered by a DC-DC converter (IC5) to provide galvanic isolation. The output of the receiver is routed to an opto-coupler (IC3) and then on to the serial input of the Master Processor. The Master Processor uses on board TTL inputs to read the three front panel BCD switches and thus decode the required start address. Connection to the front panel circuit board (DEP196) is via a 20 pin ribbon cable. Received DMX512 is buffered in internal memory and read out continuously to the Digital to Analogue Converter (IC6) via the data bus (A0-A3,AD4-AD7). The output of the DAC provides a continuous time division multiplexed data bus (Analogue Bus) which is used to charge the sample and hold circuits. The Analogue bus is driven by IC4 and can be selected to operate as either positive or negative. The full scale level of the Analogue Bus is 5V and can be calibrated by VR1. The remaining control signals generated by the Master Processor are address and chip selects which are used to switch on any one of the 72 sample and hold channels. The sample and hold circuits are detailed from sheet 4 of the main circuit diagram. Each output uses 1/4 of a TL084 amplifier to generate the output. The channel output is routed through a DIL package which is user configured as either Diode output protection or a 27K resistor for current mode output. Front Panel The front panel circuit only contains passive components. All signals are static, non-multiplexed and connect to the main processor via a 20 pin ribbon cable. Page 6

7 Page 7

8 3. CIRCUIT CALIBRATION Output Options To adjust or calibrate the output of the Demux, use the following procedure: Disconnect the power cable from the rear of the unit. Remove the six pozi-drive screws which secure the lid. Remove the lid. Ensure that you are grounded before touching any internal components. You can achieve this by either wearing an antistatic wrist band or by touching an earthed metal surface at regular intervals. For 0 to +10V outputs Move the shorting link on J4 to the position shown. Fit diode packs (Part no: DEM-DPACK) to the nine sockets marked RPA1 to RPA9. Ensure that the diode packs are inserted in the orientation shown. For 0 to -10V outputs Move the shorting link on J4 to the position shown. Fit diode packs (Part no: DEM-DPACK) to the nine sockets marked RPA1 to RPA9. Ensure that the diode packs are inserted in the orientation shown. For 0 to + 370uA current outputs Move the shorting link on J4 to the position shown. Fit 27K resistor packs (Part no: DEM-RPACK-27K) to the nine sockets marked RPA1 to RPA9. The orientation is not important. In all modes the potentiometer may be used to fine tune the output voltage or current. Page 8

9 DEMUX-MK2 DATE: 1/03/96 SHEET 1/8 W.D.H. REV 1.2 Page 9

10 DEMUX-MK2 DATE: 1/03/96 SHEET 2/8 W.D.H. REV 1.2 Page 10

11 DEMUX-MK2 DATE: 1/03/96 SHEET 3/8 W.D.H. REV 1.2 Page 11

12 DEMUX-MK2 DATE: 1/03/96 SHEET 4/8 W.D.H. REV 1.2 Page 12

13 DEMUX-MK2 DATE: 1/03/96 SHEET 5/8 W.D.H. REV 1.2 Page 13

14 DEMUX-MK2 DATE: 1/03/96 SHEET 6/8 W.D.H. REV 1.2 Page 14

15 DEMUX-MK2 DATE: 1/03/96 SHEET 7/8 W.D.H. REV 1.2 Page 15

16 DEMUX-MK2 DATE: 1/03/96 SHEET 8/8 W.D.H. REV1.2 Page 16

17 DEMUX-MK2 DATE: 1/03/96 SHEET 1/1 W.D.H. REV 1.0 Page 17

18 Page 18

19 Page 19

20 Page 20

21 DEMUX-MK2 DATE: 1/03/96 SHEET 1 W.D.H. REV 1.0 Page 21

22 Belgium N.V. ADB-TTV TECHNOLOGIES S.A. (Group Headquarters) Leuvensesteenweg 585 B-1930 Zaventem Tel : 32 / 2 / Fax : 32 / 2 / adb-ttv@adb.be Internet : Deutschland ADB GmbH Dieselstraße 4, D Mühlheim am Main Tel : / , Fax : / , adb.lichtelek@t-online.de Büro Berlin Tel : 30 / Fax : 30 / adb.berlin@t-online.de France ADB S.A. rue de la Vanne 47 F Montrouge / Paris Tel : 01 / Fax : 01 / adb@adbfrance.fr Great Britain LSI Projects Ltd ADB House Unit 15 Woking Business Park Albert Drive, Woking Surrey GU21 5JY Tel : / Fax : / info@lsi-adb.com Internet : Page 22

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