ALS6A100 BACKUP DISPLAY PANEL Depth Measurement Operations and Maintenance Manual

Transcription

1 ALS6A100 BACKUP DISPLAY PANEL Depth Measurement Operations and Maintenance Manual ALS6A100 PANEL DEPTH JAN 2015 Page 1 of 32

2 TABLE OF CONTENTS 1.0 Quick Start Guide 2.0 Introduction 3.0 Menu Commands 4.0 Operation, Setup & Maintenance 5.0 BOM & Spares List 6.0 Drawings, Diagrams & Lists 7.0 Cables ALS6A100 PANEL DEPTH JAN 2015 Page 2 of 32

3 1.0 QUICK START FM 1093 OPERATING PROCEDURES 1. Turn the unit on by pressing the enable switch up. If external power is applied, the unit will power on automatically. 2. Select the appropriate settings from the menu (see section 4.0) 3. Set the depth to the proper value by using the set depth switches or to 0 by pressing the zero switch. Note: the enable switch needs to be pressed in order to set depth. 4. The system is now ready to measure depth. 5. After each run in the hole, reset the zero value before entering the hole again. ALS6A100 PANEL DEPTH JAN 2015 Page 3 of 32

4 Recommended Spare Parts List ALS6A100 All parts listed are Critical Spares and are required to properly maintain this device. We recommend that all customers stock the quantity indicated in the QTY column. IF you are in a remote location or prefer having immediate availability of all spares, we recommend that you stock at least one of each item. NOTE BenchMark may not always have all spares in stock all the time. P/N DESCRIPTION QTY REF RECOMMENDED SPARE PARTS FOR ALL LOCATIONS LCD 6 DIGIT.71" REFLECTIVE TN LCD- AMS4P569 S601C71TR LUMEX 1 AMS4P786 FUSE 0.5A 250V 5X20MM GLASS 2 AMS4P021 SWITCH CAP ALCO C-22 BLACK 1 MENU SW AMS7P017 SWITCH CAP ALCO C-22 RED 1 ZERO SW RECOMMENDED SPARE PARTS FOR REMOTE LOCATIONS ALS6A010 PCB ASSY DEPTH BACKUP CONTROL 1 ALS6A100 PANEL DEPTH JAN 2015 Page 4 of 32

5 Obtaining Technical Assistance Call BenchMark Wireline Products Inc. at Or contact by Or fax in request at Information is also available on website www. Parts can be ordered by , phone, or fax. Equipment can be returned for repair and maintenance. Please notify us by Phone, , or fax before sending any equipment. To return equipment to BenchMark, ship it to: BenchMark Wireline Products FM 1093 Simonton, Texas U.S.A. Note For better response, please have the Part Number available. ALS6A100 PANEL DEPTH JAN 2015 Page 5 of 32

6 2.0 INTRODUCTION 2.1 GENERAL DESCRIPTION The Backup Depth System is designed to be an independent depth measurement indicator for mounting inside a wireline unit. The depth is measured by a magnetic pickup mounted in the measuring head and displayed in either feet or meters at the display unit. The unit is powered by three internal batteries. It can be connected to an external AC or DC power source to keep the batteries charged. The unit is designed to operate without intervention from the user. When external power fails, the depth display is maintained by the batteries. If the magnetic pickup is inactive for more than one hour, the depth is stored and the unit switches it self off. Front panel controls allow the operator to: Zero the depth reading Adjust the depth value Select a different settings using the menu button Switch the power off manually (for use when running on battery power) The unit is switched on automatically, when external power is restored, or when the user selects the enable switch on the front panel ALS6A100 PANEL DEPTH JAN 2015 Page 6 of 32

7 2.2 FEATURES Enable Switch The ENABLE/OFF switch is a center-biased three position switch. If you push the switch down, the magnetic pickup stores the displayed value in the non-volatile memory and switches the unit off if not on external power. The unit cannot be switched off when connected to external power. The display unit forces you to use two switches, to prevent accidental loss or corruption of the depth display value. The up position (ENABLE) does several things: The unit powers on, and the unit re-displays the stored value. Enable is also required to zero or increase/decrease the depth Menu Switch This button is used to change the internal settings of the panel. These settings include Measuring Head type, Line Size settings, Load Cell Angles, English/Metric units, Depth adjust (auto add/subtract), etc. Refer to section 4 for detailed description of these features Zero Switch The ZERO switch allows you to zero the display, it is a two position momentary switch. To activate this switch, you must hold the ENABLE switch up, then press this switch up. The rate of increase (or decrease) is controlled by the length of time the INCREASE/DECREASE switch is held in position. For small adjustments, hold the ENABLE switch up and jog the INCREASE/DECREASE switch Increase / Decrease Switch The INCREASE/DECREASE switch is a center biased three position switch. Use the ENABLE switch to activate this switch: Hold both the enable and the increase/decrease switches up and the display value increases Hold the enable switch up, and the increase/decrease switch down and the display value decreases EXT PWR LED There is one LED on the front panel of the display unit. The LED is lit when the unit is connected to an external power source, either 240/120 vac or 12 vdc. If the LED is not lit, then the unit is operating off of battery power. ALS6A100 PANEL DEPTH JAN 2015 Page 7 of 32

8 36220 FM 1093 Fax: GENERAL SPECIFICATIONS ALS6A100 PANEL DEPTH JAN 2015 Page 8 of 32

9 2.3.1 MECHANICAL Material Weight Mounting Aluminium, anodized 1.5 lbs (.68 kg) holes fixing centers: 6.19 (19.05 cm) from side, 2 (5.08 cm) from top/bottom. ALS6A100 PANEL DEPTH JAN 2015 Page 9 of 32

10 2.3.2 ENVIRONMENTAL IP Rating 40 Temperature 0 to + 50 Centigrade Humidity 10% - 80% RH non-condensing ELECTRICAL Input power Voltage Input power frequency Input power current VAC or VDC Hz, DC 0.4 A BATTERIES Battery Voltage Lifetime 2100 mah 1.2 V NIMH Approx. 5 years (depending on usage) The batteries are trickle charged when external power is connected to the unit. The batteries are fully charged after 3 hours. The batteries discharge if the unit is left unpowered for a few weeks POWER CONSUMPTION AND OPERATING TIME Operating Magnetic pickup assembly 10 ma (typical) 20 ma (remainder powers the display) ALS6A100 PANEL DEPTH JAN 2015 Page 10 of 32

11 2.3.6 AC POWER INPUT Live Brown White Neutral Blue Black Earth Green/Yellow Green Power is fused inside the display unit case with a 250 ma fuse DC POWER INPUT 12-24vdc 12-24VDC GND Pin A Pin B DC connector spec: AM5KP063 -CONN KPT06E8-33S 3 SOCKET DEPTH MEASUREMENT Quadrature counts/revolution 4 (16 state changes) Measurement resolution m ft Display resolution 0.1 m 0.1 ft LINE SPEED Minimum Line Speed Maximum Line Speed 0 ft/min 1200 ft/min POWER MANAGEMENT Power time-out with idle magnetic pickup 60 min ALS6A100 PANEL DEPTH JAN 2015 Page 11 of 32

12 The battery voltage and charge current can be displayed by pressing enable and menu at the same time. The voltage will be displayed as: E would be a battery voltage of 3.96 volts. When the battery reaches 3.9v the charge will stop. The charge current will be displayed as: A would be a battery charge current of 310 ma. The display will cycle between the voltage and current display as long as the buttons are being depressed. The charge current is limited to between 250 ma and 350 ma. ALS6A100 PANEL DEPTH JAN 2015 Page 12 of 32

13 3.0 MENU COMMANDS The internal settings of the panel can be set by pressing the menu button. To change a setting, press and release the menu button until the desired setting is displayed. Use the +/- switch to change the setting. After a setting is changed, continue pressing the menu button until you pass the last setting. At this time you will be asked if you want to ACCEPT the setting changes. To accept the changes press + then the MENU button. If you press or wait for four seconds, the changes will be ignored. If you wait for four seconds between switch presses, the panel will time out and go back to displaying depth. There are five different menus, one for each of the different type of measuring systems. 3K AM3K Cased Hole Measuring head 5K AM5K Open Hole / Cased Hole Measuring head or AM1K device SL dual 16 Wheel Slickline Measuring head Shark, Megamouth, Tigershark or Dolphin wheel size for example Mako, Orca or Thresher OT Other wheel size To change the head type, press the menu button until Hd is displayed. At this time press the +/- button until the desired head type is selected. Press + then the menu button again to accept the setting. Each head type has a different menu. Following are the available settings for each. Note if the menu shorting jumper is installed (refer to page 16) then the head type cannot be changed. This prevents the operator form mistakenly selecting the wrong type of measuring head. ALS6A100 PANEL DEPTH JAN 2015 Page 13 of 32

14 3.1 3K MODE (hd) This mode is for a BenchMark AM3K cased hole measuring head. The available menu selections in AM3K mode are: LINE SIZE SETTINGS (ls) Select the size of the cable you will be using. This setting will adjust the wheel size to account for the size of cable. The available sizes are: 3/8, 5/16, 9/32, 1/4, 7/32 The wheel size settings for each are: 3/16 cable ft. 7/32" cable ft. 1/4 cable ft. 9/32" cable ft. 5/16" cable ft. 3/8" cable ft. DEPTH ADJUST (adj) This setting is comparable to shimming a wheel. The amount selected will automatically be added or subtracted from the depth input. The values are feet / thousand. DEPTH UNITS (un) This setting is used to set the display readout units to either FEET or METERS. DIRECTION (dir) This setting is used to reverse the counting direction. The depth should be increasing as you are going into the hole and decreasing as you are coming out of the hole. If it is going the opposite direction, use this setting to change it. ALS6A100 PANEL DEPTH JAN 2015 Page 14 of 32

15 3.2 5K MODE (hd) No wheel size selections are available. It is set for 2. Use the setting for any straight-line measuring device that uses a 2 foot measuring wheel. The available menu selections in AM5K mode are: DEPTH ADJUST (adj) This setting is comparable to shimming a wheel. The amount selected will automatically be added or subtracted from the depth input. The values are feet / thousand. DEPTH UNITS (un) This setting is used to set the display readout units to either FEET or METERS. DIRECTION (dir) This setting is used to reverse the counting direction. The depth should be increasing as you are going into the hole and decreasing as you are coming out of the hole. If it is going the opposite direction, use this setting to change it. ALS6A100 PANEL DEPTH JAN 2015 Page 15 of 32

16 3.3 SL MODE - SHARK - MEGAMOUTH - TIGERSHARK DOLPHIN (hd) This mode is used for a BenchMark Shark slickline system using a 4 counter wheel. The available menu selections in SL mode are: LINE SIZE SETTINGS (ls) Select the size of the cable you will be using. This setting will adjust the wheel size to account for this size of cable. The available sizes are: 5/16, 1/4, 7/32, 3/16,.160,.140,.125,.108,.092,.082 DEPTH ADJUST (adj) This setting is comparable to shimming a wheel. The amount selected will automatically be added or subtracted from the depth input. The values are feet / thousand. DEPTH UNITS (un) This setting is used to set the display readout units to either FEET or METERS. DIRECTION (dir) This setting is used to reverse the counting direction. The depth should be increasing as you are going into the hole and decreasing as you are coming out of the hole. If it is going the opposite direction, use this setting to change it. ALS6A100 PANEL DEPTH JAN 2015 Page 16 of 32

17 3.4 OTHER (OtH) This menu is to be used if you have a measuring device with a different wheel circumference than the standard Kerr measuring devices. No line size selections are available The available menu selections in the OTHER menu are: WHEEL CIRCUMFERENCE (cr) This setting represents the circumference of the measuring wheel. Use the +/- switch to adjust the setting to match the circumference of the measuring wheel you are using. Example a setting of 0500 is equivalent to 0.5 feet. DEPTH ADJUST (adj) This setting is comparable to shimming a wheel. The amount selected will automatically be added or subtracted from the depth input. The values are feet / thousand. DEPTH UNITS (un) This setting is used to set the display readout units to either FEET or METERS. DIRECTION (dir) This setting is used to reverse the counting direction. The depth should be increasing as you are going into the hole and decreasing as you are coming out of the hole. If it is going the opposite direction, use this setting to change it. ALS6A100 PANEL DEPTH JAN 2015 Page 17 of 32

18 MODE MAKO ORCA THRESHER LINE SIZE SETTINGS (ls) Select the size of cable you will be using. This setting will adjust the wheel size to account for the size of the cable. The available line sizes are: /16 7/32 ¼ 9/32 5/16 DEPTH ADJUST (adj) This setting is comparable to shimming a wheel. The amount selected will automatically be added or subtracted from the depth input. The values are feet/thousand feet. DEPTH UNITS (un) This setting is used to set the display readout units to either feet or meters. DIRECTION (dir) This setting is used to reverse the counting direction. The depth should be increasing as you are going into the hole and decreasing as you are coming out of the hole. If it is going in the opposite direction, use this setting to change it. ALS6A100 PANEL DEPTH JAN 2015 Page 18 of 32

19 4.0 OPERATION, SETUP & MAINTENANCE 4.1 INSTALLATION PROCEDURE 1. Prepare an appropriate panel cut-out with four fixing holes (refer to drawing in section 5.2) or use one of the two mounting brackets shown below (section 5.2). 2. Connect the magnetic pickup cable to the rear of the unit. Ensure that power is off. Connect the unit to a 12vdc or 120/240 vac power supply. 3. Insert the display unit into the panel and secure it at the four corners. 4. Check that the magnetic pickup signal has the correct polarity. Move the measuring wheel in the direction of positive depth (down). If the display shows a negative value, it can be corrected by rotating the magnetic pickup on the measuring head by 180 degrees or changing the direction using from the menu. 5. Ensure that the unit is setup for the desired measurement units (feet or meters). 6. Before you start to use the display unit, leave it connected to the external power for 4 hours to ensure that the batteries are fully charged. ALS6A100 PANEL DEPTH JAN 2015 Page 19 of 32

20 4.2 MOUNTING KITS AMS4A161 PIVOTING MOUNT ALS6A100 PANEL DEPTH JAN 2015 Page 20 of 32

21 4.2 MOUNTING KITS continued AMS4M110 PLATE MOUNT TOP VIEW FRONT VIEW SIDE VIEW ALS6A100 PANEL DEPTH JAN 2015 Page 21 of 32

22 4.3 INTERNAL VIEW TOP Note position of the three batteries. USE ONLY 1.2V NIMH AA 2100MAH BATTERIES WARNING DO NOT USE NON RECHARGEABLE BATTERIES AS THEY ARE LIKELY TO EXPLODE WHEN CHARGED ALS6A100 PANEL DEPTH JAN 2015 Page 22 of 32

23 4.4 SOFTWARE UPDATE USING USB SOFTWARE UPDATE In the event of a required software update the ASL6A100 panel must be reprogrammed with the ALS9K211 USB Debug Adaptor connected to a computer using the Silicone Laboratories Flash Programming utility. This can be downloaded from the Silicone Laboratories website. Search for, silicon labs - support - downloads - 8 bit production programmer. Remove the cover of the ASL6A100 backup depth panel and connect the 20 pin connector to the HDR2 header and then apply power. Next connect the USB Connector to a computer and start the Silabs flash programming utility. ALS6A100 PANEL DEPTH JAN 2015 Page 23 of 32

24 4.4.2 FLASH UTILITY - RE-PROGRAMMING INSTRUCTIONS Refer to the following figure and ensure that connects/disconnects dialogue screen is configured accordingly. Click on the Connect Button and the utility will respond with a CONNECTED message. Now click on the Download Hex File/Go/Stop tab near the top of the dialog and next refer to the next figure. ALS6A100 PANEL DEPTH JAN 2015 Page 24 of 32

25 4.4.3 DOWNLOAD HEX FILE/GO/STOP DIALOG Click on the Browse button and locate the new software Hex File for the ALS6A100 backup depth panel. Next click on the Download Ad and the utility will respond with a Downloaded message. Next click on the Go button and the utility will respond with a Go message. Note DO NOT press STOP. Close the utility and cycle-power on the ALS6A100 Backup Depth Panel to confirm that the new software has been added by noting the displayed version number. ALS6A100 PANEL DEPTH JAN 2015 Page 25 of 32

26 5.0 BILL OF MATERIALS & SPARE LIST 5.1 PARTS LISTS P/N DESCRIPTION QTY REF ALS6A100 PANEL AMS BATT BACKUP DISPLAY VAC AND/OR 12-24VDC ALS6M001 PANEL FRONT BACKUP PANEL MT 1 ALS6M002 PANEL REAR BACKUP PANEL MT 1 C276P318 TERMINAL #RA18-6 #6 RING INSULATED 2 ALS6M004 CHASSIS BACKUP DISPLAY PNL TOP 1 ALS6M005 CHASSIS BACKUP DISPLAY PNL BTM 1 AM5KP056 CONN KPT02E10-6S RECEPTACLE MS AMS4P257 CONN KPT02E8-33P RECEPTACLE MS AMS4P569 LCD 6 DIGIT.71" REFLECTIVE TN LCD-S601C71TR LUMEX ALS6A010 PCB ASSY DEPTH BACKUP CONTROL 1 ALS6F010 AMS4P621 PCB ASSY DEPTH BKUP CNTR INSTALL SOFTWARE AND TEST POWER SUPPLY 12V 7W ACIN CONDOR GSM11-12AAG C276P155 CABLE BELDEN ' AC LINE INPUT 1 AMS4P276 RECEPTACLE 115/240 VAC FUSED EMI FILTERED 2 AMP USE FOR GND WIRES AMS4P786 FUSE 0.5A 250V 5X20MM GLASS 2 AMS4P618 BATTERY 1.2V NIMH AA ENERGIZER NH15BP-4 3 AMS4P021 SWITCH CAP ALCO C-22 BLACK 1 MENU SW AMS7P017 SWITCH CAP ALCO C-22 RED 1 ZERO SW AMS4P631 AMS4P659 NUT 1/4-40 DRESS BRIGHT NICKEL DIA X THK CONN TERMINAL RECPTACLE.25TAB AMP AMS7P021 CONN AMP 12 POS PCB HARNESS BODY AMS7P023 CONN AMP 12 POS BACK COVER 1 AMS7P024 CONN AMP 12 POS FRONT COVER 1 AMS4P661 AMS4P662 AMS4P663 CONN HOUSING 3POS 2.5MM SHROUD MOLEX CONN FE TERMINAL CRIMP 2.5MM MOLEX CONN HOUSING 2POS 2.5MM SHROUD MOLEX AMS4P713 HOLDER BATT 3AA W 9V SNAP CON KEYSTONE AMS4P714 STRAP BATTERY 9V SNAP ON 6"LD KEYSTONE ALS6P033 SCREW 4-40 X 3/16 FH PHIL SST 2 BATTERY HOLDER ALS6P085 SCREW 4-40 X 1/4 FH PHIL SST 14 AMS8P091 SCREW 4-40 X 1/4 PHIL PAN SST 12 AMS8P036 WASHER #4 LOCK SST ALS6A100 PANEL DEPTH JAN 2015 Page 26 of 32

27 5.2 Recommended Spare Parts List ALS6A100 All parts listed are Critical Spares and are required to properly maintain this device. We recommend that all customers stock the quantity indicated in the QTY column. IF you are in a remote location or prefer having immediate availability of all spares, we recommend that you stock at least one of each item. NOTE BenchMark may not always have all spares in stock all the time. P/N DESCRIPTION QTY REF RECOMMENDED SPARE PARTS FOR ALL LOCATIONS LCD 6 DIGIT.71" REFLECTIVE TN LCD- AMS4P569 S601C71TR LUMEX 1 AMS4P786 FUSE 0.5A 250V 5X20MM GLASS 2 AMS4P021 SWITCH CAP ALCO C-22 BLACK 1 MENU SW AMS7P017 SWITCH CAP ALCO C-22 RED 1 ZERO SW RECOMMENDED SPARE PARTS FOR REMOTE LOCATIONS ALS6A010 PCB ASSY DEPTH BACKUP CONTROL 1 ALS6A100 PANEL DEPTH JAN 2015 Page 27 of 32

28 6.0 DRAWINGS, DIAGRAMS & LISTS 6.1 SCHEMATIC - #1 ALS6A100 PANEL DEPTH JAN 2015 Page 28 of 32

29 6.1 SCHEMATIC #2 ALS6A100 PANEL DEPTH JAN 2015 Page 29 of 32

30 6.2 WIRE LIST ALS6A100 WIRING LIST-- DEPTH BACKUP REVISED BY EH 12/16/2005 INITIAL RELEASE REVISED BY KD 10/6/2011 ADDED AC GND WIRES P1-12 CKT CONN PCB HARNESS BODY AMP AMS7P021 P1-1 BATT + RED BATT STRAP RED BACK UP BATTERY 3.6V P1-2 GND BLK BATT STRAP BLK BACK UP BATTERY 3.6V RETURN P1-3 A ORN 22 ENCODER-E PHASE A P1-4 B YEL 22 ENCODER-C PHASE B P1-5 HALL_SW_PWR GRN 22 ENCODER-A HALL SWITCH POWER P1-6 HALL_SW_PWR_RTN BLU 22 ENCODER-D HALL SWITCH POWER P1-7 A2D2 22 P1-8 A2D1 22 P1-9 GND VIO 22 PSAC_12_J2RTN P1-10 GND GRY VDC-B P _AC WHT 22 PSAC_12_J2VO AMS4P6363 P V_DC BRN VDC-A POWER SUPPLY AC TO 12V AMS4P621 J1-~N AC NEUTRAL WHT 22 AC CONN - N AC NEUTRAL J1-~L AC HOT BLK 22 AC CONN - P AC POWER J1-G AC GND GRN VDC CONNECTOR MOUNTING SCREW, POWER SUPPLY MOUNTING SCREW AC GND ALS6A100 PANEL DEPTH JAN 2015 Page 30 of 32

31 7.0 CABLES 7.1 MAGNETIC PICKUP CABLE AM5KA024 The wiring to the magnetic pickup is via a 6 pin MIL-C chassis socket. This is mounted with terminal A uppermost. The wiring to the magnetic pickup is pin-for-pin straight through. Function Pin Number Vsensor A Channel A E Channel B C Ground D P/N DESCRIPTION QTY REF AMS4P222 CABLE 20/4C ALPHA BLACK SHIELDED 0.28OD AR AM5KP057 AM5KP058 CONN KPT06F10-6P STR PLUG MS3116 W/STRAIN RELIEF CONN KPT08F10-6S RT ANGLE PLUG W/STRAIN RELIEF OR EQUIVALENT 1 1 AM5KP059 DUST CAP KPT8010C CANNON SHELL SIZE 10 OR EQUIV 2 AM5KA034 BUSHING # AMPHENOL 2 ALS6A100 PANEL DEPTH JAN 2015 Page 31 of 32

32 7.2 DC POWER CABLE AM5KA036 P/N DESCRIPTION QTY AM5KP063 CONN KPT06E8-33S 3 SOCKET 1 F CABLE 20/2C BELDEN 8412 BROWN HYPALON JACKET 15 FT AMS4P210 TUBING SHRINK 0.50 ADH LINED 3:1 BLACK 3M EPS /2", -55 TO 100F 6" LENGTHS, 4 FT/PACK 1 ALS6A100 PANEL DEPTH JAN 2015 Page 32 of 32