Paper version. Release R09-20

Transcription

1 Compax3 Electromechanical Automation Compax3M Installation Manual Paper version C3Manager-Compax3M Unterlagen / Software user guides / tools manuels / tools: Compax3 - DVD (english, deutsch, français) + Compax3M Installations-Handbuch deutsch Compax3M Installation Manual english Manuel technique Compax3M français Release R09-20 We reserve the right to make technical changes : N5 June 2011 The data correspond to the current status at the time of printing.

2 Notes on the Documents Supplied Windows NT, Windows 2000, Windows XP, Windows Vista, Windows 7 are trademarks of Microsoft Corporation. nonwarranty clause We checked the contents of this publication for compliance with the associated hard and software. We can, however, not exclude discrepancies and do therefore not accept any liability for the exact compliance. The information in this publication is regularly checked, necessary corrections will be part of the subsequent publications. Production site: Parker Hannifin GmbH Electromechanical Automation Europe [EME] Robert-Bosch-Strasse Offenburg (Germany) Tel.: + 49 (0781) Fax: + 49 (0781) Internet: sales.automation@parker.com mailto:sales.automation@parker.com Parker Hannifin GmbH - registered office: Bielefeld HRB Geschäftsführung: Dr. Gerd Scheffel, Günter Schrank, Christian Stein, Kees Veraart - Aufsichtsratsvorsitzender: Hansgeorg Greuner Headquarters: England: Parker Hannifin PLC Electromechanical Automation Arena Business Centre Holy Rood Close Poole, Dorset BH17 7FJ UK Tel.: +44 (0) Fax: +44 (0) sales.automation@parker.com mailto:sales.automation@parker.com Internet: Italy: Parker Hannifin S.p.A SSD SBC Electromechanical Automation Via Gounod, 1 I Cinisello Balsamo (MI), Italy Tel.: +39 (0) Fax: +39 (0) sales.automation@parker.com mailto:sales.sbc@parker.com Internet: USA: Parker Hannifin Corporation Electromechanical Automation 5500 Business Park Drive Rohnert Park, CA Phone #: (800) FAX #: (707) CMR_help@parker.com mailto:emn_support@parker.com Internet: Our product on the Internet: N5 June 2011

3 Parker EME Notes on the Documents Supplied 1. Notes on the Documents Supplied Compax3 - Installation manual The present manual contains the installation instructions for the associated Compax3 device series (see on page 8). This installation manual does contain only the basic information; for more detailed information please refer to the Help-files of the individual Compax3 device types. C3 ServoManager Compax3 - DVD The enclosed self-starting* DVD contains the C3 ServoManager software tool for configuring, optimizing etc. Compax3. Please use always the latest C3 ServoManager version, Parker Integrated Engineering Tool Furthermore, the "Parker Integrated Engineering Tool", a software tool for the project management of several Parker Motion Control products, can be found on the C3 DVD. Several axes are managed in a common project. The Compax3 ServoManager is integrated per "Plug & Play" for each Compax3 axis. The configuration, optimization,.. take place in the same way as in an independently working C3 ServoManager. The "C3 ServoManager" software tool is also functioning independently from the Parker Integrated Engineering Tool! Online help system After the installation of the ServoManager you can copy the desired Online help system with the "C3 ServoManager Help Installer" (you can select the C3 device type as well as the desired language) to your PC. The help system can be called up directly from the ServoManager. You will find the complete description of the selected device type in these online help files. Please note that the help files are associated with defined device and software versions. Catalogs The catalogs supplied provide an overview of and information on the Compax3 device series. Adobe Acrobat Reader For reading PDF files you need the "Adobe Acrobat Reader", a software tool which is available free of charge. It is distributed and generally accepted throughout the world. You can also download it directly from the Adobe website. * If your PC has not been set up accordingly, start the "start.htm" file on the CD N5 June

4 Notes on the Documents Supplied 1.1 C3 ServoManager Installation of the C3 ServoManager The Compax3 ServoManager can be installed directly from the Compax3 DVD. Click on the corresponding hyperlink resp. start the installation program "C3Mgr_Setup_V...exe" and follow the instructions. PC requirements Recommendation: Operating system: MS Windows XP SP3 / MS Vista (32 Bit) / Windows 7 (32 Bit / 64 Bit) Browser: MS Internet Explorer 8.x or higher Processor: Intel / AMD Multi core processor >=2GHz RAM memory: >= 1024MB Hard disk: >= 20GB available memory Drive: DVD drive (for installation) Monitor: Resolution 1024x768 or higher Graphics card: on onboard graphics (for performance reasons) Interface: USB 2.0 Minimum requirements: Operating system: MS Windows XP SP2 / MS Windows 2000 as from SP4 Browser: MS Internet Explorer 6.x Processor: >=1.5GHz RAM memory: 512MB Hard disk: 10GB available memory Drive: DVD drive Monitor: Resolution 1024x768 or higher Graphics card: on onboard graphics (for performance reasons) Interface: USB Note: For the installation of the software you need administrator authorization on the target computer. Several applications running in parallel, reduce the performance and operability. Especially customer applications, exchanging standard system components (drivers) in order to improve their own performance, may have a strong influence on the communication performance or even render normal use impossible. Operation under virtual machines such as Vware Workstation 6/ MS Virtual PC is not possible. Onboard graphics card solutions reduce the system performance by up to 20% and cannot be recommended. Operation with notebooks in current-saving mode may lead, in individual cases, to communication problems. Connection PC- PSUP Your PC is connected to the PSUP (mains module) connector X3 via an USB cable (SSK33/03). Start the Compax3 servo manager and make the setting for the assigned interface in the menu"options: Communication settings RS232/RS485...". The interface is marked as "USB Serial Port (COMx)" in the windows device manager. The no. of the COM port "x" may vary. You can find it in the PC under system control, system, hardware, device manager, connections N5 June 2011

5 Parker EME Notes on the Documents Supplied Device Selection Configuration In the menu tree under device selection you can read the device type of the connected device (Online Device Identification) or select a device type (Device Selection Wizard). Then you can double click on "Configuration" to start the configuration wizard. The wizard will lead you through all input windows of the configuration N5 June

6 Notes on the Documents Supplied Contents 1. Notes on the Documents Supplied C3 ServoManager Introduction Device assignment Scope of delivery Type specification plate Packaging, transport, storage Safety instructions General hazards Safety-conscious working Special safety instructions Warranty conditions Conditions of utilization Conditions of utilization for CE-conform operation Conditions of utilization for UL certification Compax3M Current on the mains PE (leakage current) Supply networks EC declaration of conformity Compax3M EC declaration of conformity PSUP Device description Installation instructions Compax3M Mounting and dimensions Mounting and dimensions PSUP10/C3M050D6, C3M100D6, C3M150D Mounting and dimensions PSUP20/PSUP30/C3M300D With upper mounting, the housing design may be different State of delivery Meaning of the status LEDs - Compax3 axis controller Meaning of the status LEDs - PSUP (mains module) PSUP/Compax3M Connections Front connector Connections on the device bottom Connections of the axis combination Control voltage 24VDC PSUP (mains module) N5 June 2011

7 Parker EME Notes on the Documents Supplied Mains supply PSUP (mains module) X Braking resistor / temperature switch PSUP (mains module) Motor / motor brake Compax3M (axis controller) Safety technology option for Compax3M (axis controller) Communication interfaces Communication Compax3M Signal interfaces Resolver / feedback (plug X13) Analogue / encoder (plug X11) Digital inputs/outputs (plug X12) Technical Characteristics Index N5 June

8 Introduction 2. Introduction In this chapter you can read about: Device assignment... 8 Scope of delivery... 8 Type specification plate... 9 Packaging, transport, storage Safety instructions Warranty conditions Conditions of utilization EC declaration of conformity Compax3M EC declaration of conformity PSUP Device assignment This manual is valid for the following devices: Compax3M050D6 + supplement Compax3M100D6 + supplement Compax3M150D6 + supplement Compax3M300D6 + supplement PSUP10D6 (mains module) PSUP20D6 (mains module) PSUP30D6 (mains module) 2.2 Scope of delivery The following items are furnished with the device: Manuals* Installation manual (German, English, French) Compax3 DVD Startup Guide (German / English) *Comprehensiveness of documentation depends on device type Device accessories Device accessories for Compax3M Cable clamps in different sizes for large area shielding of the motor cable, the screw for the cable clamp as well as the matching plug for the Compax3M connectors X14, X15, X43 a toroidal core ferrite for one cable of the motor holding brake an interface cable (SSK28/23) for communication within the axis combination N5 June 2011

9 Parker EME Introduction 2.3 Type specification plate Compax3 - Type specification plate (example): The present device type is defined by the type specification plate (on the housing): Explanation: 1 Type designation The complete order designation of the device (2, 5, 6, 9, 8). C3:Abbreviation for Compax3 2 S025:Single axis device, nominal device current in 100mA (025=2.5A) M050:Multi-axis device, nominal device current in 100mA (050=5A) H050:High power device, nominal device current in 1A (050=50A) D6: Designation nominal supply V2:Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC) 3 Unique number of the particular device Nominal supply voltage Power Input: Input supply data Power Output: Output data Designation of the feedback system F10:Resolver F11:SinCos / Single- or Multiturn F12: Feedback module for direct drives Device interface I10:Analog, step/direction and encoder input I11 / I12:Digital Inputs / Outputs and RS232 / RS485 I20:Profibus DP / I21:CANopen / I22:DeviceNet / I30:Ethernet Powerlink / I31: EtherCAT / I32: Profinet C20: integrated controller C3 powerplmc, Linux & Web server 7 Date of factory test 8 9 Options Mxx: I/O extension, HEDA Sx: optional safety technology on C3M Technology function T10:Servo drive T11:Positioning T30:Motion control programmable according to IEC T40:Electronic cam 10 CE compliance 11 Certified safety technology (corresponding to the logo displayed) 12 UL certified (corresponding to the logo displayed) N5 June

10 Introduction Type specification plate: PSUP (example) Explanation: 1 Type designation The complete order designation of the device (2-4). 2 PSUPx0:Mains module 3AC V, nominal power in 1kW (10=10kW) D6: Designation nominal supply 3 Configuration and parameterization interface: USB:USB connection 4 Options: Mxx: I/O extension 5 Unique number of the particular device 6 Date of factory test Nominal supply voltage: Power Input: Input supply data 7 Power Output: Output data 8 CE compliance 9 UL certified (corresponding to the logo displayed on the device) N5 June 2011

11 Parker EME Introduction 2.4 Packaging, transport, storage Packaging material and transport Caution! The packaging material is inflammable, if it is disposed of improperly by burning, lethal fumes may develop. The packaging material must be kept and reused in the case of a return shipment. Improper or faulty packaging may lead to transport damages. Make sure to transport the drive always in a safe manner and with the aid of suitable lifting equipment (Weight (see on page 44)). Do never use the electric connections for lifting. Before the transport, a clean, level surface should be prepared to place the device on. The electric connections may not be damaged when placing the device. First device checkup Check the device for signs of transport damages. Please verify, if the indications on the Type identification plate (see on page 9) correspond to your requirements. Check if the consignment is complete. Disposal This product contains materials that fall under the special disposal regulation from 1996, which corresponds to the EC directory 91/689/EEC for dangerous disposal material. We recommend to dispose of the respective materials in accordance with the respectively valid environmental laws. The following table states the materials suitable for recycling and the materials which have to be disposed of separately. Material Option suitable for recycling Disposal Metal yes no Plastic materials yes no Circuit boards no yes Please dispose of the circuit boards according to one of the following methods: Burning at high temperatures (at least 1200 C) in an incineration plant licensed in accordance with part A or B of the environmental protection act. Disposal via a technical waste dump which is allowed to take on electrolytic aluminum condensers. Do under no circumstances dump the circuit boards at a place near a normal waste dump. Storage If you do not wish to mount and install the device immediately, make sure to store it in a dry and clean environment. Make sure that the device is not stored near strong heat sources and that no metal chippings can get into the device N5 June

12 Introduction Please note in the event of storage >1 year: Forming the capacitors Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be re-formed! Forming sequence: Remove all electric connections Supply the device with 230VAC single phase for 30 minutes via the L1 and L2 terminals on the device or multi axis devices via L1 and L2 on the PSUP mains module N5 June 2011

13 Parker EME Introduction 2.5 Safety instructions In this chapter you can read about: General hazards Safety-conscious working Special safety instructions General hazards General Hazards on Non-Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation. Nevertheless, the device can entail certain hazards if used improperly or for purposes other than those explicitly intended. Electronic, moving and rotating components can constitute a hazard for body and life of the user, and cause material damage Usage in accordance with intended purpose The device is designed for operation in electric power drive systems (VDE0160). Motion sequences can be automated with this device. Several motion sequences can be combined by interconnecting several of these devices. Mutual interlocking functions must be incorporated for this purpose Safety-conscious working This device may be operated only by qualified personnel. Qualified personnel in the sense of these operating instructions consists of: Persons who, by virtue to their training, experience and instruction, and their knowledge of pertinent norms, specifications, accident prevention regulations and operational relationships, have been authorized by the officer responsible for the safety of the system to perform the required task and in the process are capable of recognizing potential hazards and avoiding them (definition of technical personnel according to VDE105 or IEC364), Persons who have a knowledge of first-aid techniques and the local emergency rescue services. persons who have read and will observe the safety instructions. Those who have read and observe the manual or help (or the sections pertinent to the work to be carried out). This applies to all work relating to setting up, commissioning, configuring, programming, modifying the conditions of utilization and operating modes, and to maintenance work. This manual and the help information must be available close to the device during the performance of all tasks N5 June

14 Introduction Special safety instructions Check the correct association of the device and its documentation. Never detach electrical connections while voltage is applied to them. Safety devices must be provided to prevent human contact with moving or rotating parts. Make sure that the device is operated only when it is in perfect condition. Implement and activate the stipulated safety functions and devices. Operate the device only with the housing closed. Make sure that all devices are sufficiently fixed. Check that all live terminals are secured against contact. Perilous voltage levels of up to 850V occur. Do not bypass power direct current Caution! Due to movable machine parts and high voltages, the device can pose a lethal danger. Danger of electric shock in the case of non-respect of the following instructions. The device corresponds to DIN EN , i.e. it is subject to limited sale. The device can emit disturbances in certain local environments. In this case, the user is liable to take suitable measures. The device must be permanently grounded due to high earth leakage currents. The drive motor must be grounded with a suitable protective lead. The devices are equipped with high voltage DC condensers. Before removing the protective cover, the discharging time must be awaited. After switching off the supply voltage, it may take up to 10 minutes to discharge the capacitors. Danger of electric shock in case of non respect. Before you can work on the device, the supply voltage must be switched off at the L1, L2 and L3 clamps. Wait at least 10 minutes so that the power direct current may sink to a secure value (<50V). Check with the aid of a voltmeter, if the voltage at the DC+ and DC- clamps has fallen to a value below 50V. Danger of electric shock in case of non respect. Do never perform resistance tests with elevated voltages (over 690V) on the wiring without separating the circuit to be tested from the drive. Please exchange devices only in currentless state and, in an axis system, only in a defined original state. In the event of a axis controller device exchange it is absolutely necessary to transfer the configuration determining the correct operation of the drive to the device, before the device is put into operation. Depending on the operation mode, a machine zero run will be necessary. The device contains electrostatically sensitive components. Please heed the electrostatic protection measures while working at/with the device as well as during installation and maintenance. Operation of the PSUP30 only with mains filter N5 June 2011

15 Parker EME Introduction Attention - hot surface! The heat dissipator can reach very high temperatures (>70 C) Protective seals Caution! The user is responsible for protective covers and/or additional safety measures in order to prevent damages to persons and electric accidents. Please note in the event of storage >1 year: Forming the capacitors Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be re-formed! Forming sequence: Remove all electric connections Supply the device with 230VAC single phase for 30 minutes via the L1 and L2 terminals on the device or multi axis devices via L1 and L2 on the PSUP mains module 2.6 Warranty conditions The device must not be opened. Do not make any modifications to the device, except for those described in the manual. Make connections to the inputs, outputs and interfaces only in the manner described in the manual. Fix the devices according to the mounting instructions (see on page 26). We cannot provide any guarantee for other mounting methods. Note on exchange of options Device options must be exchanged in the factory to ensure hardware and software compatibility. When installing the device, make sure the heat dissipators of the device receive sufficient air and respect the recommended mounting distances of the devices with integrated ventilator fans in order to ensure free circulation of the cooling air. Make sure that the mounting plate is not exposed to external temperature influences N5 June

16 Introduction 2.7 Conditions of utilization In this chapter you can read about: Conditions of utilization for CE-conform operation Conditions of utilization for UL certification Compax3M Current on the mains PE (leakage current) Supply networks Conditions of utilization for CE-conform operation In this chapter you can read about: Conditions of utilization mains filter Conditions of utilization for cables / motor filter Additional conditions of utilization Industry and trade - The EC guidelines for electromagnetic compatibility 2004/108/EC and for electrical operating devices for utilization within certain voltage limits 2006/95/EC are fulfilled when the following boundary conditions are observed: Operation of the devices only in the condition in which they were delivered, i.e. with all housing panels. In order to ensure contact protection, all mating plugs must be present on the device connections even if they are not wired. Please respect the specifications of the manual, especially the technical characteristics (mains connection, circuit breakers, output data, ambient conditions,...) Conditions of utilization mains filter Mains filter: A mains filter is required in the mains input line if the motor cable exceeds a certain length. Filtering can be provided centrally at the system mains input or separately for each axis system. Use of the devices in a commercial and residential area (limit value class in accordance with EN ) The following mains filters are available for independent utilization: Use of the devices in the industrial area (limit values class C3 in accordance with EN ) The following mains filters are available for independent utilization: Device: PSU Limit value class Reference: Axis system with motor cable Mains filter Order No.: P10 C3 < 6 x 10 m NFI03/01 P10 C3 < 6 x 50 m NFI03/02 P20 C3 < 6 x 50 m NFI03/03 P30 C3 < 6 x 50 m NFI03/03 Connection length: Connection between mains filter and device: unshielded: shielded < 0.5 m < 5 (fully shielded on ground - e.g. ground of control cabinet) N5 June 2011

17 Parker EME Introduction Conditions of utilization for cables / motor filter Motor and Feedback cable: Operation of the devices only with motor and feedback cables whose plugs contain a special full surface area screening. Compax3M motor cable <80m per axis (the cable must not be rolled up!) The entire length of the motor cable per axis combination may not exceed 300m. A motor output filter is required for motor cables >20 m: MDR01/04 (max. 6.3 A rated motor current) MDR01/01 (max. 16 A rated motor current) MDR01/02 (max. 30 A rated motor current) Shielding connection of the motor cable The cable must be fully-screened and connected to the Compax3 housing. Use the cable clamps/shield connecting terminals furnished with the device. The shield of the cable must also be connected with the motor housing. The fixing (via plug or screw in the terminal box) depends on the motor type. Compax3M encoder cable: Cable < 80m Corresponding to the specifications of the terminal clamp with a temperature range of up to 60 C. Cable installation: Signal lines and power lines should be installed as far apart as possible. Signal lines should never pass close to excessive sources of interference (motors, transformers, contactors etc.). Do not place mains filter output cable parallel to the load cable Additional conditions of utilization Motors: Operation with standard motors. Control: Use only with aligned controller (to avoid control loop oscillation). Grounding: Connect the filter housing and the device to the cabinet frame, making sure that the contact area is adequate and that the connection has low resistance and low inductance. Never mount the filter housing and the device on paint-coated surfaces! Accessories: Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends, ensuring large contact areas! N5 June

18 Introduction Warning: This is a product in the restricted sales distribution class according to EN In a domestic area this product can cause radio frequency disturbance, in which case the user may be required to implement appropriate remedial measures N5 June 2011

19 Parker EME Introduction Conditions of utilization for UL certification Compax3M UL-approval for PSUP/Compax3M conform to UL: according to UL508C Certified The UL certification is documented by a UL logo on the device (type specification plate). E-File_No.: E Conditions of utilization The devices are only to be installed in a degree of contamination 2 environment (maximum). The devices must be appropriately protected (e.g. by a switching cabinet). Tightening torque of the field wiring terminals ( green Phoenix plugs) Device X40: Ballast resistor X41: Mains connector X9: 24VDC PSUP Nm (4.43Lb.in) 1.2 Nm (10.62Lb.in) 1.2 Nm (10.62Lb.in) PSUP Nm (4.43Lb.in) 1.7 Nm (15Lb.in) 1.2 Nm (10.62Lb.in) PSUP30 UL approval in preparation Device X43: Motor connector X15: Temperature monitoring C3M Nm (4.43Lb.in) 0.22Nm (1.95Lb.in) C3M Nm (10.62Lb.in) 0.22Nm (1.95Lb.in) Temperature rating of field installed conductors shall be at least 60 C Use copper lines only Please use the cables described in the accessories chapter, they feature a temperature rating of at least 60 C. Maximum Surrounding Air Temperature: 40 C. Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes and 480 volts maximum. Caution! Danger of electric shock. Discharge time of the bus capacitor is 10 minutes. The drive provides internal motor overload protection. This must be set so that 200% of the motor nominal current are not exceeded. Cable cross-sections Mains input: corresponding to the recommended fuses. Motor cable: corresponding to the Nominal output currents (see on page 45) Maximum cross-section limited by the terminals mm 2 / AWG Line cross-sections of the power connections (on the device bottoms) Compax3 device: Cross-section: Minimum... Maximum [with conductor sleeve] M050, M100, M mm 2 (AWG: ) M mm 2 (AWG: ) PSUP10 Mains supply: mm 2 (AWG: ) Braking resistor: mm 2 (AWG: ) PSUP20 & PSUP30 Mains supply: mm 2 (AWG: ) Braking resistor: mm 2 (AWG: ) N5 June

20 Introduction Current on the mains PE (leakage current) Caution! This product can cause a direct current in the protective lead. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, only a type B (all current sensitive) RCD is permitted on the current supply side of this product. Otherwise, a different protective measure must be taken, such as separation from the environment by doubled or enforced insulation or separation from the mains power supply by means of a transformer. Please heed the connection instructions of the RCD supplier. Mains filters do have high leakage currents due to their internal capacity. An internal mains filter is usually integrated into the servo controllers. Additional leakage currents are caused by the capacities of the motor cable and of the motor windings. Due to the high clock frequency of the power output stage, the leakage currents do have high-frequency components. Please check if the FI protection switch is suitable for the individual application. If an external mains filter is used, an additional leakage current will be produced. The figure of the leakage current depends on the following factors: Length and properties of the motor cable Switching frequency Operation with or without external mains filter Motor cable with or without shield network Motor housing grounding (how and where) Remark: The leakage current is important with respect to the handling and usage safety of the device. A pulsing leakage current occurs if the supply voltage is switched on. Please note: The device must be operated with effective grounding connection, which must comply with the local regulations for high leakage currents (>3.5mA). Due to the high leakage currents it is not advisable to operate the servo drive with an earth leakage circuit breaker N5 June 2011

21 Parker EME Introduction Supply networks This product is designed for fixed connection to TN networks (TN-C, TN-C-S or TN- S). Please note that the line-earth voltage may not exceed 300VAC. When grounding the neutral conductor, mains voltages of up to 480VAC are permitted. When grounding an external conductor (delta mains, two-phase mains), mains voltages (external conductor voltages) of up to 240VAC are permitted. Devices which are to be connected to an IT network must be provided with a separating transformer. Then the devices are operated locally as in a TN network. The secondary sided center of the separating transformer must be grounded and connected to the PE connector of the device N5 June

22 Introduction 2.8 EC declaration of conformity Compax3M N5 June 2011

23 Parker EME Introduction 2.9 EC declaration of conformity PSUP N5 June

24 Device description 3. Device description In this chapter you can read about: Installation instructions Compax3M Mounting and dimensions State of delivery Meaning of the status LEDs - Compax3 axis controller Meaning of the status LEDs - PSUP (mains module) PSUP/Compax3M Connections Communication interfaces Signal interfaces Installation instructions Compax3M General introductory notes Operation of the Compax3M multi-axis combination is only possible in connection with a PSUP (mains module). Axis controllers are aligned at the right of the mains module. Arrangement within the multi-axis combination sorted by power (with the same device types according to device utilization), the axis controller with the highest power is placed directly at the right of the mains module. e.g. first the device type with high utilization, at the right of this, the same device type with a lower utilization. Max. 15 Compax3M (axis controllers) per PSUP (mains module) are permitted (please respect the total capacity of max. 2400µF for PSUP10, max. 5000µF for PSUP20). The continuation of the current rail connection outside the axis combination is not permitted and will lead to a loss of the CE and UL approbation. External components may not be connected to the rail system. Required tools: Allen key M5 for fixing the devices in the control cabinet. Crosstip screwdriver M4 for connection rails of the DC rail modules. Crosstip screwdriver M5 for grounding screw of the device. Flat-bladed screwdriver 0.4x2.5 / 0.6x3.5 / 1.0x4.0 for wiring and mounting of the phoenix clamps N5 June 2011

25 Parker EME Device description Order of installation Fixing the devices in the control cabinet. Predrilling the mounting plate in the control cabinet according to the specifications. Dimensions (see on page 26). Fit M5 screws loosely in the bores. Fit device on the upper screws and place on lower screw. Tighten screws of all devices. The tightening torque depends on the screw type (e.g. 5.9Nm for M5 screw DIN ). Connection of the internal supply voltage. The Compax3M axis controllers are connected to the supply voltages via the rail modules. Details (see on page 31). Deblocking the yellow protective cover with a flat-bladed screwdriver on the upper surface (click mechanism). Remove the closing devices (contact protection) that are not required from between the devices. Connecting the rail modules, beginning with the mains module. For this, loosen crosshead screws (5 screws at the right in the mains module, all 10 screws in the next axis controller), push the rails one after the other against to the left and tighten screws. Proceed accordingly for all adjacent axis controllers in the combination. Max. tightening torque: 1.5Nm. Close all protective covers. The protective covers must latch audibly. Please note: Insufficiently fixed screw connections of the DC power voltage rails may lead to the destruction of the devices. Protective seals Caution - Risk of Electric Shock! In order to secure the contact protection against the alive rails, it is absolutely necessary to respect the following: Insert the yellow plastic comb at the left or right of the rails. Make sure that the yellow plastic combs are placed at the left of the first device and at the right of the last device in the system and have not been removed. Setup of the devices only with closed protective covers. Connect protective earth to mains module (M5 crosshead screw on front of device bottom). Connecting the internal communication. Details (see on page 39). Connecting the signal and fieldbus connectors. Details (see on page 41). Connection of mains power supply Details (see on page 32) ballast resistor details (see on page 35) and motor details (see on page 37). Connecting the configuration interface to the PC. Details (see on page 38) N5 June

26 Device description 3.2 Mounting and dimensions Ventilation: During operation, the device radiates heat (power loss). Please provide for a sufficient mounting distance below and above the device in order to ensure free circulation of the cooling air. Please do also respect the recommended distances of other devices. Make sure that the mounting plate is not exhibited to other temperature influences than that of the devices mounted on this very plate. The devices must be mounted vertically on a level surface. Make sure that all devices are sufficiently fixed Mounting and dimensions PSUP10/C3M050D6, C3M100D6, C3M150D6 The devices are force-ventilated via a ventilator fan fixed to the lower part of the heat dissipator! Mounting spacing: At the top and below: at least 100mm Information on PSUP10D6/C3M050D6, C3M100D6, C3M150D6 Mounting: 2 socket head screws M5 50,5mm 263mm mm 360mm 50mm Tolerances: DIN ISO 2768-f 46mm N5 June 2011

27 Parker EME Device description Mounting and dimensions PSUP20/PSUP30/C3M300D6 Information on PSUP20/PSUP30/C3M300D6 Mounting: 4 socket head screws M5 50,5mm 101mm 50,5mm 263mm mm 360mm 100mm Tolerances: DIN ISO 2768-f 96mm With upper mounting, the housing design may be different Mounting: 3 socket head screws M N5 June

28 Device description 3.3 State of delivery Compax3 is delivered without configuration! After switching on the 24VDC supply, the red LED is flashing while the green LED is dark. Please configure the device with the help of the Windows-Software "Compax3 ServoManager"! 3.4 Meaning of the status LEDs - Compax3 axis controller Device status LEDs Right LED (red) Left LED (green) Voltages missing off off During the booting sequence alternately flashing No configuration present. flashes slowly off SinCos feedback not detected. Compax3 IEC program not compatible with Compax3 Firmware. no Compax3 IEC program For F12: Hall signals invalid. Axis without current excitation off flashes slowly Power supplied to axis; commutation calibration off flashes quickly running Axis with current excitation off on Axis in fault status / fault present / axis energized flashes quickly on (error reaction 1) Axis in fault status / fault present / axis currentless on off (error reaction 2) Compax3 faulty: please contact us on on 3.5 Meaning of the status LEDs - PSUP (mains module) PSUP Status LEDs Left LED (green) Right LED (red) Control voltage 24 VDC is missing off off Error of mains module* off on DC power voltage is built up - flashes quickly Phase failure / mains power supply undervoltage on flashes slowly Address assignment CPU active flashes quickly - Address assignment CPU completed flashes slowly - PSUPxx Ready - State on off Incorrect wiring of internal communication X30/31 flashes slowly flashes quickly Device in bootloader state flashes slowly flashes slowly *can be read out in each axis controller Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available N5 June 2011

29 Parker EME Device description 3.6 PSUP/Compax3M Connections In this chapter you can read about: Front connector Connections on the device bottom Connections of the axis combination Control voltage 24VDC PSUP (mains module) Mains supply PSUP (mains module) X Braking resistor / temperature switch PSUP (mains module) Motor / motor brake Compax3M (axis controller) Safety technology option for Compax3M (axis controller) Front connector P Mains module PSUP LED1 Status LEDs Mains module S1 Basic address X3 Configuration interface (USB) LED1 LED2 LED3 X9 Supply voltage 24VDC X20 M Axis controller S1 S10 X21 LED2 S10 Status LEDs of the axis Function X3 X11 X22 X11 Analog/Encoder X23 X12 Inputs/Outputs X12 X24 X13 Motor position feedback LED4 X14 Safety technology (option) X13 S24 X15 Motor temperature monitoring LED3 HEDA LEDs X14 X20 HEDA in (Option) X21 HEDA out (Option) X9 X15 X22 Inputs Outputs (Option M10/12) X23 Bus (option) connector type depends on the bus system! X24 Bus (option) depends on the bus system! 1 LED4 Bus LEDs P M S24 bus settings 1 Behind the yellow protective covers you can find the rails for the supply voltage connection. Supply voltage 24VDC DC power voltage supply N5 June

30 Device description Connections on the device bottom Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available. Attention - PE connection! PE connection with 10mm 2 via a grounding screw at the bottom of the device. Attention - hot surface! The heat dissipator can reach very high temperatures (>70 C) P Mains module PSUP X40 Ballast resistor X41 Mains supply VAC/PE 1 Central ground connection for the axis system, with 10mm 2 to the ground screw on the housing. 4 Fan* M Axis controller X43 Motor / Brake 2 Fixing for motor shield clamp 4 Fan* 3 optionally, the axis controller features a ground screw on the housing, if the grounding is not possible via the back plate. * is internally supplied. Line cross-sections of the power connections (on the device bottoms) Compax3 device: Cross-section: Minimum... Maximum [with conductor sleeve] M050, M100, M mm 2 (AWG: ) M mm 2 (AWG: ) PSUP10 Mains supply: mm 2 (AWG: ) Braking resistor: mm 2 (AWG: ) PSUP20 & PSUP30 Mains supply: mm 2 (AWG: ) Braking resistor: mm 2 (AWG: ) N5 June 2011

31 Parker EME Device description Connections of the axis combination The axis controllers are connected to the supply voltages via rails. Supply voltage 24VDC DC power voltage supply The rails can be found behind the yellow protective covers. In order to connect the rails of the devices, you may have to remove the yellow plastic device inserted at the side. CAUTION: Risk of Electric Shock Caution - Risk of Electric Shock! Please note before opening: Warning - Possible risk of electric shock; disconnect power before removing cover. Caution! - Dangerous electric voltage! Respect discharge time. Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available. Protective seals Caution - Risk of Electric Shock! In order to secure the contact protection against the alive rails, it is absolutely necessary to respect the following: Insert the yellow plastic comb at the left or right of the rails. Make sure that the yellow plastic combs are placed at the left of the first device and at the right of the last device in the system and have not been removed. Setup of the devices only with closed protective covers. 1 24VDC 2 GND24V 3 -HV DC 4 PE 5 +HV DC Note: External components may not be connected to the rail system N5 June

32 Device description Maximum capacity in the axis system: PSUP10: 2400 µf PSUP20 & PSUP30: 5000 µf Reference value for the required capacity in an axis system 100 µf per kw of the temporal medium value of the total power (transmissions + power dissipation) in the axis system Example: PSUP20 (1175 µf) with one axis controller (440 µf) Total power 15 kw, 100 µf/kw => 1500 µf required in the axis system. Axis system: 1615 µf are sufficient. Protective seals Caution! The user is responsible for protective covers and/or additional safety measures in order to prevent damages to persons and electric accidents Control voltage 24VDC PSUP (mains module) Connector X9 Pin Designation Line cross sections: V minimum: 0.5mm 2 with conductor sleeve 2 GND24V maximum: 6mm 2 with conductor sleeve (AWG: ) Control voltage 24 VDC PSUP Device type Voltage range Ripple Requirement according to safe extra low voltage (SELV) Current drain PSUP Electric current drain Compax3M PSUP 21-27VDC 0.5Vpp yes (class 2 mains module) PSUP10: 0.2A PSUP20 / PSUP30: 0.3A C3M050D6: M100D6: 0.85A C3M150D6: 0.85A C3M300D6: 1.0 A + Total load of the digital outputs + current for the motor holding brake Mains supply PSUP (mains module) X41 Device protection By cyclically switching on and off the power voltage, the input current limitation can be overloaded, which may cause damage to the device. Wait at least one minute between two switching on processes! Operation of the PSUP30 only with mains filter! N5 June 2011

33 Parker EME Device description Connector X41 Pin Designation PE Earth conductor L3 Phase 3 L2 Phase 2 L1 Phase 1 Mains connection PSUP10D6 Device type PSUP10 230V 400V 480V Supply voltage 230VAC ±10% 400VAC ±10% 480VAC ±10% 50-60Hz 50-60Hz 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 22Arms 22Arms 18Arms Output voltage 325VDC ±10% 565VDC ±10% 680VDC ±10% Output power 6kW 10 kw 10 kw Pulse power (<5s) 12kW 20kW 20kW Power dissipation 60W 60W 60W Maximum fuse rating per device (=short circuit rating) Mains connection PSUP20D6 Measure for line and device protection: MCB miniature circuit breaker (K characteristic) 25A in accordance with UL category DIVQ Recommendation: (ABB) S203UP-K25 (480VAC) Device type PSUP20 230V 400V 480V Supply voltage 230VAC ±10% 50-60Hz 400VAC ±10% 50-60Hz 480VAC ±10% 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 44Arms 44Arms 35Arms Output voltage 325VDC ±10% 565VDC ±10% 680VDC ±10% Output power 12kW 20kW 20kW Pulse power (<5s) 24kW 40kW 40kW Power dissipation 120W 120W 120W Maximum circuit breaker Cable protection measure: rating per device (=short MCB (K characteristic) with a rating of 50A / 4xxVAC circuit rating) (depending on the input voltage) 2 special purpose fuses in Recommendation: (ABB) S203P-K50 (440VAC) line are required Device protection measure: Circuit breakers 80A / 700VAC per supply leg in accordance with UL category JFHR2 Requirement: Bussmann 170M1366 or 170M1566D N5 June

34 Device description PSUP30D6 Mains connection Device type PSUP30 230V 400V 480V Supply voltage 230VAC ±10% 50-60Hz 400VAC ±10% 50-60Hz 480VAC ±10% 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 50Arms 50Arms 42Arms Output voltage 325VDC ±10% 565VDC ±10% 680VDC ±10% Output power 17kW 30kW 30kW Pulse power (<5s) 34kW 60kW 60kW Power dissipation 140W 140W 140W Maximum circuit breaker rating per device (=short circuit rating) 2 special purpose fuses in line are required Cable protection measure: MCB (K characteristic) with a rating of 63A / 4xxVAC (depending on the input voltage) Recommendation: (ABB) S203P-K63 (440VAC) Device protection measure: Circuit breakers 125A / 700VAC per supply leg in accordance with UL category JFHR2 Requirement: Bussmann 170M1368 or 170M1568D Caution! Only three-phase operation of the PSUP devices is permitted! The PSUP30 mains module may only be operated with mains filter Required mains filter for the PSUP30: 0.45 mh / 55 A We offer the following mains filters: LCG mh (WxDxH: 180 mm x 140 mm x 157 mm; 10 kg) LCG mh-ul (with UL approval) (WxDxH: 180 mm x 170 mm x 157 mm; 15 kg) Dimensional drawing: LCG mh N5 June 2011

35 Parker EME Device description Dimensional drawing: LCG mh-ul Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply Braking resistor / temperature switch PSUP (mains module) The energy generated during braking operation must be dissipated via a braking resistor. Connector X40 Pin Description +R + Braking resistor -R - Braking resistor short-circuit proof! PE T1R T2R PE Temperature Switch Temperature Switch N5 June

36 Device description Braking operation PSUPxxD6 (mains module) Device type PSUP10 PSUP20 PSUP30 Capacitance / storable energy 550 µf/ 92 Ws at 400 V 53 Ws at 480 V 1175 µf/ 197 Ws at 400 V 114 Ws at 480 V 1175 µf/ 197 Ws at 400 V 114 Ws at 480 V Minimum brakingresistance 27 Ω 15 Ω 10 Ω Recommended nominal power rating W W W Pulse power rating for 1s 22 kw 40 kw 60 kw Maximum permissible continuous current 13 A 15 A 15 A Maximum capacity in the axis system: PSUP10: 2400 µf PSUP20 & PSUP30: 5000 µf Reference value for the required capacity in an axis system 100 µf per kw of the temporal medium value of the total power (transmissions + power dissipation) in the axis system Example: PSUP20 (1175 µf) with one axis controller (440 µf) Total power 15 kw, 100 µf/kw => 1500 µf required in the axis system. Axis system: 1615 µf are sufficient. Connection of a braking resistor on PSUP (mains module) Minimum line cross section: 1.5 mm 2 Maximum line length: 2 m Maximum intermediate circuit voltage: 810 VDC Switch-on threshold: 780 VDC Hysteresis 20 VDC Braking operation Compax3MxxxD6 (axis controller) Device type Compax3 Capacity/ storable energy M050 M100 M150 M µF/ 18Ws at 400V 10Ws at 480V 220µF/ 37Ws at 400V 21Ws at 480V 220µF/ 37Ws at 400V 21Ws at 480V Temperature switch PSUP (mains module) Connector X40 Pin T1R, T2R 440µF/ 74Ws at 400V 42Ws at 480V Temperature monitoring: The temperature switch (normally closed contact) must be connected, unless an error message will be issued. Temperature switch/relay No galvanic separation, the temperature sensor (normally closed contact) must comply with the safe separation according to EN If there is no temperature monitoring due to the connected braking resistor, the T1R and T2R connections must be connected by a jumper. Caution! Without temperature monitoring, the braking resistor might be destroyed N5 June 2011

37 Parker EME Device description Motor / motor brake Compax3M (axis controller) Connector X43 PIN Designation Motor cable lead designation* BR- Motor holding brake * BK 5 Br2 BR+ Motor holding brake * WH 4 Br1 PE PE (motor) YE / GN YE / GN YE / GN W W (motor) W / L3 / D / L- 3 U3 V V (motor) V / L2 2 U2 U U (motor) U / L1 / C / L+ 1 U1 * depending on the cable type Compax3M motor cable <80m per axis (the cable must not be rolled up!) The entire length of the motor cable per axis combination may not exceed 300m. A motor output filter is required for motor cables >20 m: MDR01/04 (max. 6.3 A rated motor current) MDR01/01 (max. 16 A rated motor current) MDR01/02 (max. 30 A rated motor current) Shielding connection of the motor cable The cable must be fully-screened and connected to the Compax3 housing. Use the cable clamps/shield connecting terminals furnished with the device. The shield of the cable must also be connected with the motor housing. The fixing (via plug or screw in the terminal box) depends on the motor type. Motor cables can be found in the accessories chapter of the device description. Motor holding brake output Motor holding brake output Voltage range Maximum output current (short circuit proof) Compax VDC 1.6A Attention - Please wire the motor holding brake! Connect the brake only on motors which have a holding brake! Otherwise make no brake connections at all. Requirements cables for motor holding brake If a motor holding brake is present, one cable of the motor holding brake must be fed on the device side through the toroidal core ferrite provided as accessory ZBH0x/xx di=5.1mm), in order to ensure error-free switching on and off of the motor holding brake N5 June

38 Device description Measurement of the motor temperature of Compax3M (axis controller) Connector X15 The acquisition of the motor temperature by the axis controller can either take place via the connection of X15 (Tmot) or via the feedback cable and the corresponding connection on X13 PIN10. Pin Description 1 +5V 2 Sensor The temperature acquisition on X15 Tmot can not be connected at the same time as X13 Pin Safety technology option for Compax3M (axis controller) Connector X14 Pin Description 1 STO1/ +24VDC 2 STO-GND GND 3 STO2/ +24VDC 4 STO-GND GND Note! If the Compax3M axis controller features a safety option, these connections must also be wired, otherwise it is not possible to set up the axis. 3.7 Communication interfaces Communication Compax3M In this chapter you can read about: PC - PSUP (Mains module) Communication in the axis combination (connector X30, X31) Adjusting the basic address Setting the axis function PC - PSUP (Mains module) Connector X3 USB2.0 Connect your PC to the USB sleeve X3 of the mains module via an USB cable (SSK33/03) N5 June 2011

39 Parker EME Device description Orientation to the back side Communication in the axis combination (connector X30, X31) The communication in the axis combination is implemented via a SSK28 cable and double RJ45 sleeves on the device top. Beginning with the PSUP (mains module) the connection is always made from X30 to X31 of the next device. On the first device (X31) and the last device (X30) in the multi-axis combination, a bus termination plug (BUS07/01) is required. PSUP (Mains module) X30 X31 res. out in factory use Compax3M (axis) X30 X31 res. out in factory use Orientation to the front plate Adjusting the basic address On the mains module, the basic address of the device combination is set in steps of 16 with the aid of the first three dip switches. The mains module contains the set basic address while the axes placed at the right in the combination contain the following addresses. Switch S1 Address setting Basic addresses Switch Value upon ON Settings: left: OFF right: ON Settable value range: 0, 16, 32, 48, 64, 80, 96, 112 Address of the 1st axis = basic address+1 The addresses of the axis controllers are newly assigned after PowerOn. Example: Basic address = 48; mains module with 6 axis controllers in the combination 1. Axis right: Address = Axis right: Address = Axis right: Address = N5 June

40 Device description Setting the axis function Switch S10 Function settings for T30 and T40 The value of switch S10 on the axis controller is stored in object O110.1 C3plus.Switch_DeviceFunction and can be evaluated with the aid of a program. This helps realize a more simple function selection N5 June 2011

41 Parker EME Device description 3.8 Signal interfaces In this chapter you can read about: Resolver / feedback (plug X13) Analogue / encoder (plug X11) Digital inputs/outputs (plug X12) Resolver / feedback (plug X13) PIN X13 Feedback /X13 High Density /Sub D (depending on the Feedback module) Resolver (F10) SinCos (F11) EnDat 2.1 (F12) 1 factory use factory use Sense -* 2 factory use factory use Sense +* 3 GND GND factory use 4 REF-Resolver+ Vcc (+8V) Vcc (+5V) * max. 350mA load 5 +5V (for temperature sensor) 6 factory use factory use CLKfbk 7 SIN- SIN- SIN- / A- (Encoder) 8 SIN+ SIN+ SIN+ / A+ (Encoder) 9 factory use factory use CLKfbk/ 10 Tmot* Tmot* Tmot* 11 COS- COS- COS- / B- (Encoder) 12 COS+ COS+ COS+ / B+ (Encoder) 13 factory use DATAfbk DATAfbk 14 factory use DATAfbk/ DATAfbk/ 15 REF-Resolver- GND (Vcc) GND (Vcc) *X13 Pin10 Tmot may not be connected at the same time as X15 (on Compaxx3M). Resolver cables can be found in the accessories chapter of the device description. SinCos cables can be found in the accessories chapter of the device description. The EnDat cable GBK38 can be found in the accessories chapter of the device description. PIN X13 1 Sense -* 2 Sense +* Feedback /X13 High Density /Sub D Direct drives (F12) 3 Hall1 (digital) 4 Vcc (+5V)* max. 350 ma load 5 +5 V (for temperature sensors und Hallsensoren) 6 Hall2 (digital) 7 SIN-, A- (Encoder) or analog Hall sensor 8 SIN+, A+, (Encoder) or analog Hall sensor 9 Hall3 (digital) 10 Tmot* 11 COS-, B- (Encoder) or analog Hall sensor 12 COS+, B+ (Encoder) or analog Hall sensor 13 N+ 14 N- 15 GND (Vcc) *X13 Pin10 Tmot may not be connected at the same time as X15 (on Compaxx3M). Note on F12: *+5V (Pin 4) is measured and controlled directly at the end of the line via Sense+ and Sense-. Maximum cable length: 100m Caution! Pin 4 and Pin 5 must under no circumstances be connected! Plug in or pull out feedback connector only in switched off state (24VDC switched off) N5 June

42 Device description Analogue / encoder (plug X11) PIN X11 Reference High Density Sub D 1 +24V (output) max. 70mA 2 Ain1 -; analog input - (14Bits; max. +/-10V) 3 D/A monitor channel 1 (±10V, 8-bit resolution) 4 D/A monitor channel 0 (±10V, 8-bit resolution) 5 +5 V (output for encoder) max. 150 ma Encoders 6 - Input: steps RS422 (5V - level) A/ (Input / -simulation) Clock- 7 + Input: steps RS422 (5V - level) A/ (Input / -simulation) Clock+ 8 + Input: direction RS422 (5V - level) B Input / -simulation) 9 Ain0 +: analog input + (14Bits; max. +/-10V) 10 Ain1 +: analog input + (14Bits; max. +/-10V) 11 Ain0 -: analog input- (14Bits; max. +/-10V) 12 - Input: direction RS422 (5V - level) B/ input / -simulation) 13 factory use N/ input / -simulation) DATA- 14 factory use N input / -simulation) DATA+ 15 GND Technical Data X11 (see on page 47) SSI Output Compax Wiring of analog interfaces Input Compax3 2.2KΩ 10nF 332Ω X11/4 X11/3 +/-10V/1mA (max: 3mA) X11/15 Ain+ Ain- X11/9 X11/11 10KΩ 10KΩ 2.2KΩ 10nF 2.5V Perform an offset adjustment! Structure image of the internal signal processing of the analog inputs Ain1 (X11/10 and X11/2) has the same wiring! Connections of the encoder interface A B N A B N Compax3 GND +5V 1KΩ 121Ω 10nF 1KΩ RS422 Transceiver The input connection is available in triple (for A & /A, B & /B, N & /N) N5 June 2011

43 Parker EME Device description Digital inputs/outputs (plug X12) Pin X12 Input/output I/O / X12 High density/sub D 1 Output +24 V DC output (max. 340mA) 2 O0 Output 0 (max. 100 ma) 3 O1 Output 1 (max. 100mA) 4 O2 Output 2 (max. 100mA) 5 O3 Output 3 (max. 100mA) 6 I0 Input 0 7 I1 Input 1 8 I2 Input 2 9 I3 Input 3 10 I4 Input 4 11 I 24V input for the digital outputs Pins 2 to 5 12 I5 Input 5 13 I6 Input 6 14 I7 Input 7 15 Output GND24V All inputs and outputs have 24V level. The exact assignment depends on the the device type! You will find the description of the device-specific assignment in the online help which can be opened from the Compax3 ServoManager. Maximum capacitive loading of the outputs: 30nF (max. 2 Compax3 inputs). Wiring of digital outputs 24V 0V F1 18.2KΩ F2 X12/1 X12/11 X12/2 X12/ Connection of the digital Outputs/Inputs Compax3 SPS/ PLC Status of digital inputs SPS/PLC Compax3 X12/1 X12/6 10nF X12/15 F2 22K Ω 22K Ω 22KΩ 100K Ω 10K Ω F1 24V 0V The circuit example is valid for all digital outputs! The outputs are short circuit proof; a short circuit generates an error. The circuit example is valid for all digital inputs! Signal level: > 9.15V = "1" (38.2% of the control voltage applied) < 8.05V = "0" (33.5% of the control voltage applied) F1: Delayed action fuse F2: Quick action electronic fuse; can be reset by switching the 24 VDC supply off and on again N5 June