Secure energy supply. Energy Automation for the Semiconductor Industry
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- Winifred Butler
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1 Secure energy supply for the Semiconductor Industry
2 (EA) Integral Part of Energy Sector Energy Sector Oil & Gas Fossil Power Generation Renewable Energy Service Rotating Equipment Power Transmission Power Distribution Medium Voltage Energy Automation T&D Services Protection Products / Systems Energy Automation Solutions Dr. Mrosik Large Control Systems Turnkey Projects & Communications Mr. Joetten Development Production Page 2
3 Electrical Power Supply for Semiconductor Characteristics Has an effect directly on the core business Availability clearly measurable Necessary for the operation Produced material e.g. wafers, chips etc. Basic Requirement Not customers core business side-show Production Costs Benefit Electrical Power Supply Maintenance Profitability Differences to power utilities Simply must work!!! Page 3 Power Automation/EMCS is not naturally Connection/Coupling to other system is a must (Process Control Building Automation, etc.) Industrial standards are necessary
4 for Semiconductor Industry One Piece of a Whole Totally Integrated Automation Totally Integrated Power Total Building Solutions Enterprise Resource Planning (ERP) Enterprise Resource Planning (ERP) Enterprise Resource Planning (ERP) Manufacturing Execution System (MES) Process Automation Field Level Energy Management System (EMS) Substation Automation System (PAS) Protection and Bay Control HV & MV Load Shedding System (LSS) LV Distribution Manufacturing Execution System (MES) Building Automation Field Level Communication Hardwired Busbar / Power cable Page 4
5 for Semiconductor Industry The purpose Nothing runs without electricity!!! Every process in a semiconductor production, from the front end to the back end, places specific demands on the power supply. High availability and consistent quality of the power supply is necessary. In terms of availability and quality the following key tasks must be taken into account: Protection and Power Quality Protecting power infrastructure Station Automation Economical control of operations Energy Management Integral control of power requirement Energy automation not only protects your system against possible damages, it also ensures consistent quality of the electrical power supply - and thus of your processes as well. In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at least minimize, any interruption of the supply Page 5
6 for Semiconductor Secure energy supply Page 6
7 for Semiconductor Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Page 7
8 for Semiconductor For higher quality and cost efficiency Page 8
9 Standard solution for the Semiconductor Industry Page 9
10 for Semiconductor Performance made to measure Our energy automation systems offer the following functional modules: Protection and automation of the power supply Power Quality registration Calculation and storage of power supply system parameters Monitoring and control of the entire power supply system (SCADA) Alarm management and logging functions Comprehensive analyses Load management including controlling of power generation Load shedding in the event of overload and crisis situations Automatic restarting of consumers (load restoration) Energy management Page 10
11 for Semiconductor One System many advantages Concrete benefits for you: Integrated solution: Supervise your low- and medium voltage system with one system. Central human-machine interface: All activities can be carried out from one central operator terminal. Highest supply reliability: Thanks to Load Shedding functionality High availability and reliability: Thanks to tested components and the use of proven standards Optimum utilization of electrical energy: Thanks to load management functions Lower operating and maintenance costs: Thanks to the use of automatic functions Compliance with local energy saving and environmental issues: Thanks to comprehensive monitoring and reporting functions Page 11
12 Productivity for Semiconductor To say it with a few words Protect Control Analyze Improve Protect against blackouts and damages. Reduces downtimes due to fast error detection and analyses. Reduces operating and maintenance costs. Reduces energy costs by an optimized consumption of energy. Optimal investment by knowing the system behavior and its operating figures. Page 12
13 for Semiconductor Our customers References (Only an extract!) Page 13
14 for Semiconductor Reference Hynix / China Scope: Protection devices for integration in existing Power Automation solution. Infineon / Germany Scope: Protection devices and Substation Automation solution. Samsung / Korea Scope: Substation Automation Page 14 Jul-08
15 for Semiconductor Info-Material Page 15 Jul-08
16 for Semiconductor Our solution portfolio Energy market EMM FDWH PROPHET Solutions Tools Spectrum PowerCC IMM / Graphical Designer SICAM PAS UI / Graphical Designer TOOLBOX II DIGSI Communications and networking PowerLink PLC / DLC Modems AMIS Control centers Spectrum PowerCC Spectrum Power 4 Station automation SICAM PAS SICAM 1703 / SICAM 230 RTU s SICAM 1703 SICAM ertu / minirtu TG 805 / TG 5700 Protection / power quality / field control stations SIPROTEC REYROLLE SICAM BC 1703 ACP SIMEAS Page 18
17 Functionality Numerical Protection SIPROTEC For each Application the right Relay SIPROTEC Easy Protection SIPROTEC Compact Class Protection SIPROTEC 4 Protection & Control Amount of process information Page 19
18 for Semiconductor Our Power Quality Portfolio SIMEAS Hardware SIMEAS P Power Meter for Electrical Power Measuring & Monitoring SIMEAS Q Power Quality Recorder for Distribution Networks SIMEAS R Disturbance and PQ Recorder SIMEAS R PMU Disturbance Recorder with PMU Feature Page 20
19 for Semiconductor Station Automation and Remote Control with SICAM SICAM TM 1703 mic Terminal Module for micro control is a low-cost, modular, telecontrol unit. SICAM TM 1703 ACP Compact telecontrol unit with automation functionality for small to mid size system. SICAM AK 1703 ACP Modular and flexible control and automation system based on sub rack technology for every requirement from small and compact systems up to very large systems. SICAM PAS Power Automation System based on PC-Technology. Page 21
20 Gateway Automatic Enhanced Functionality for Semiconductor Station Automation and Remote Control with SICAM SICAM AK 1703 SICAM PAS SICAM TM 1703 ACP SICAM TM 1703 mic Amount of process information Page 22
21 for Semiconductor Control Center: Spectrum PowerCC and SINAUT Spectrum Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers. SCADA Customized Applications Generation BASE Transmission Trading Distribution SINAUT Spectrum Unix-based automation system for large and medium sized transport and distribution networks. Page 23
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